wbf bar magnet insert - for wombat filter element - for wombat … · 6 structure of the safety...

WBF Bar magnet insert - for Wombat filter element - for Wombat filter bag

Installation and Maintenance Instructions

English (translation of original instructions)

Document No.: 3615746a

Imprint

Imprint

Manufacturer / publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Industriestraße 66273 Sulzbach / Saar Germany Telephone: +49 6897 509 01 Fax: +49 6897 509 9046 E-mail: [email protected] Homepage: www.hydac.com Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter,

Dipl.Kfm. Wolfgang Haering

Documentation Representative

Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: [email protected]

© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. The content of this manual is subject to change without notice.

WBF bar magnet insert en(us) / 20

MoWa WBF Magnetstabeinsatz 3615746a en-us 2018-03-15.docx 2018-03-15

Content

Content

WBF ................................................................................................................ 1

Bar magnet insert ......................................................................................... 1

- for Wombat filter element - for Wombat filter bag ................................... 1

Imprint ............................................................................................................ 2

Documentation Representative ................................................................... 2

Content .......................................................................................................... 3

Preface ........................................................................................................... 4

Technical Support ........................................................................................ 4 Modifications to the Product ........................................................................ 4 Warranty ...................................................................................................... 4 Using the documentation ............................................................................. 5

Safety Information ........................................................................................ 6

Signal words and their meaning in the safety information and instructions .................................................................................................. 6 Structure of the safety information and instructions ..................................... 7 Warning signs used ..................................................................................... 7 Used prohibitory signs ................................................................................. 8 Signs used for giving orders ........................................................................ 8 Others used symbols ................................................................................... 8 Observe regulatory information ................................................................... 8 Proper/designated use................................................................................. 9 Improper Use or Use Deviating from Intended Use ................................... 10 Qualifications of personnel / target group .................................................. 11

Transporting the bar magnet insert .......................................................... 12

Disposing of packaging material ............................................................... 12

Checking the scope of delivery ................................................................. 12

Dimensions ................................................................................................. 13

Using the bar magnet insert ....................................................................... 15

Cleaning / maintaining the bar magnet insert .......................................... 16

Disposal of a bar magnet insert / packaging material ............................. 16

Technical details ......................................................................................... 16

Appendix ..................................................................................................... 17

Customer Service / Service ....................................................................... 17 Index .......................................................................................................... 18



Preface

Preface

This operating manual was made to the best of our knowledge. Nevertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in. Therefore please understand that, in the absence of any provisions to the contrary hereinafter, our warranty and liability – for any legal reasons whatsoever – are excluded in respect of the information in these operating instructions. In particular, we shall not be liable for lost profit or other financial loss. This exclusion of liability does not apply in cases of intent and gross negligence. Moreover, it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed, nor in cases of culpable harm to life, physical injury and damage to health. If we negligently breach any material contractual obligation, our liability shall be limited to foreseeable damage. Claims due to Product Liability shall remain unaffected.

Technical Support If you have any questions, suggestions, or encounter any problems of a technical nature, please don't hesitate to contact us. When contacting us, please always include the model/type designation and article no. of the product: Fax: +49 6897 509 9046 E-mail: [email protected]

Modifications to the Product We would like to point out that changes to the product (e.g., purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient. After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the terms of delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> Legal information.



http://www.hydac.com/

Preface

Using the documentation

Note that the method described for locating specific information does not relieve you of your responsibility of carefully reading these instructions prior to starting the unit up for the first time and rereading them at regular intervals in the future.

What do I want to know? I determine which topic I am looking for. WHERE can I find the information I’m looking for? The document has a table of contents at the beginning. I select the chapter I'm looking for and the corresponding page number.

deHYDAC Filtertechnik GmbHBeWa 123456a de

Seite x

Produkt / Kapitel

200x-xx-xx

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

Chapter description

Page number Edition date

Document language Documentation no. with index/

file name



Safety Information

Safety Information

These Installation and Maintenance Instructions refer exclusively to hazards in handling the use of a bar magnet insert. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit. They must always be complete and legible.

Signal words and their meaning in the safety information and instructions

In these instructions you will find the following signal words:

DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.

WARNING WARNING – The signal word indicates a hazardous situation with a medium level of risk, which, if not avoided, can result lethal or serious injury.

CAUTION CAUTION – The signal word indicates a hazardous situation with a low level of risk, which, if not avoided, can result in minor or moderate injury.

NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property.



Safety Information

Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows:

HAZARD SYMBOL

SIGNAL WORD Type and source of danger

Consequence of the danger

► Measures to avert danger

Warning signs used These signs are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment.

Danger point warning.

Magnetic field warning.

Hot surface warning.

Warning against explosive substances.



Safety Information

Used prohibitory signs These signs are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment.

Prohibition for persons with pacemakers

Signs used for giving orders These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment.

Follow the operating manual.

Use protective gloves.

Others used symbols The following symbols found you in this operation instructions.

Tip for handling the product

Tools required

Observe regulatory information Observe the following regulatory information and directives:

• Legal and local regulations for accident prevention

• Legal and local regulations for environmental protection

• Country-specific regulations, organization-specific regulations



Safety Information

Proper/designated use

Use the unit only for the application described in the following. The WBF bar magnet insert for the Wombat filter element / without filter bag serves as a permanent magnet for the separation of metallic particles / splinters from fluids. Proper or designated use of the product extends to the following:

• Maintaining adherence to all the instructions contained herein.

• Maintaining safe distances to people with pacemakers

DANGER Strong magnetic field

Danger of fatal injury for people with artificial pacemakers

► Maintain sufficient clearance (≈ 2 m) between yourself and the bar magnet insert.

DANGER Spark formation by the magnet

Danger of fatal injury in an explosive air environment

► Carry out maintenance work outside or when there is no explosive air environment present.



Safety Information

WARNING Strong magnetic field

Danger from magnetically attracted metal parts

► Maintain sufficient clearance between yourself and any loose metallic parts.

NOTICE

Strong magnetic field

Failure / damage / destruction of mechanical / electronic devices and magnetic cards / floppy disks

► Maintain sufficient clearance (≈ 2 m) between yourself and the bar magnet insert.

► Also keep (≈ 2 m) distance to PCs, monitors, floppy disks, magnetic cards, mobile phones, watches and other electronic and mechanical measuring instruments.

Improper Use or Use Deviating from Intended Use

Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk. Improper use may result in hazards and/or will damage the unit. Examples of improper use:

• Careless handling of the bar magnet insert near electronic or mechanical devices.

• Failure to observe a sufficient clearance to people and devices at risk.

• Installation and deinstallation in an explosive air environment



Transporting the bar magnet insert

Qualifications of personnel / target group

Staff who work with the powerpack must be aware of the dangers involved, must be over the age of 14 and must be without any physical impediments in regard to the industrial environment. These operating instructions are intended for: Auxiliary personnel: Such persons have been instructed about the product and informed about potential hazards that can result from improper use. Operating personnel: such persons have been instructed in power unit operation and are aware of potential hazards due to improper use. Operating personnel: such persons have been instructed in power unit operation and are aware of potential hazards due to improper use. Specialist personnel: Such persons have corresponding specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. Activity Person Knowledge

Transport / storage Auxiliary personnel

No specialist knowledge required

Startup operation, operation Operations control

Auxiliary personnel

Product-specific knowledge Knowledge about how to handle operating media.

troubleshooting, Service, Decommissioning, Disassembly

Specialist personnel

Safe handling/use of tools Product-specific knowledge

Disposal Specialist personnel

Proper and environmentally friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse

When unpacking the unit, check it for damage in transit.





Carry the bar magnet insert manually by the centering cross. Observe the valid IATA regulations when transporting magnetized materials by air freight. No magnetic fields may penetrate through the packaging. Install a shield before air transport.

Disposing of packaging material

Dispose of the packaging material in an environmentally friendly manner.

Checking the scope of delivery

The bar magnet insert is delivered to you ready to use. The scope of delivery includes: Qty Designation

1 Bar magnet insert

1 Installation and Maintenance Instructions (this document)



Dimensions

Dimensions

Each type of the bar magnet insert has different dimensions.

N100WB N200WB



Dimensions

WBF100B WBF200B



Dimensions

Using the bar magnet insert The Wombat filter housing can hold filter elements or filter bags with the corresponding bar magnets insert (1) / (2). Below you will find instructions on how to insert the bar magnet insert. 1 Bar magnet insert NxxxWB 2 Bar magnet insert WBFxxxF



Cleaning / maintaining the bar magnet insert

Cleaning / maintaining the bar magnet insert

CAUTION Sharp-edge metal splinters/particles

Danger of cuts

► Use allways protective gloves

Clean the bar magnet insert every time the filter element is changed and every time it is removed. Remove the metal splinters / particles from the bar magnet by rubbing it off with a cloth.

Disposal of a bar magnet insert / packaging material

Dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner.

Technical details

Material in contact with the medium 1.4301

Magnetic field strength > 1600 A/cm (on the surface of the bar magnet insert)



Appendix

Appendix

Customer Service / Service HYDAC SYSTEMS & SERVICES GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz Germany Telephone: +49 6897 509 883 Fax: +49 6897 509 324 E-mail: [email protected]



Appendix

Index

A

accident prevention ................................................ 8 Auxiliary personnel ............................................... 11

C

care .................................................................... 2, 4 Content ................................................................... 3

D

Dimensions ........................................................... 13 Disposal .......................................................... 11, 16 Documentation Representative ........................ 2, 20

F

Filter ..................................................................... 10

H

Hazard symbol ........................................................ 7

I

Imprint .................................................................... 2

M

Maintenance ................................................. 1, 6, 12 Manufacturer .......................................................... 2 Measures ................................................................ 7 measuring ............................................................. 10

O

operating ........................................... 4, 5, 6, 7, 8, 11 Operations control ................................................ 11

S

select ...................................................................... 5 Service ........................................................... 11, 17 Signal word ......................................................... 6, 7 signal words ....................................................... 6, 7 Specialist personnel ............................................. 11

T

Transport .............................................................. 11 transporting .......................................................... 12 troubleshooting ..................................................... 11



Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: +49 (0) 6897 509 1511 Telefax: +49 (0) 6897 509 1394 E-mail: [email protected] HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-mail: [email protected]

wbf bar magnet insert - for wombat filter element - for wombat … · 6 structure of the safety...

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