waukesha 12 cyl extender parts (complete)

185
Serial No. Specification No. Series Four 12 Cylinder with ESM & Extender Series Parts Catalog First Edition This document contains proprietary and trade secret information and is given to the receiver in confidence. The receiver by recep- tion and retention of the document accepts the document in confi- dence and agrees that, except as with the prior expressed written permission of Waukesha Engine, Dresser, Inc., it will; (1) not use the document or any copy thereof or the confidential or trade secret information therein; (2) not copy or reproduce the document in whole, or in part without the prior written approval of Waukesha Engine, Dresser, Inc.; and (3) not disclose to others either the doc- ument or the confidential or trade secret information contained therein. All sales and information herein supplied subject to Standard Terms of Sale, including limitation of liability. ATGL ® , CFR ® , ESM ® , EXTENDER SERIES ® , DRESSER ® , WKI ® , ENGINATOR ® , SERIES FOUR ® , VGF ® , VHP ® and WAUKESHA® are registered trademarks of Dresser, Inc. WAUKESHA, ESM, VHP, and DRESSER logo are trademarks of Dresser, Inc. All other trademarks, service marks, logos, slogans, and trade names (col- lectively “marks”) are the properties of their respective owners. Dresser, Inc. disclaims any proprietary interest in these marks owned by others. ® ® FORM 6315 © Copyright 2007 Waukesha Engine Dresser, Inc. Waukesha, Wisconsin 53188 All rights reserved. Printed in U.S.A. 11/07 ® ® ®

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Serial No.

Specification No.

Series Four 12 Cylinder with ESM& Extender Series Parts Catalog

First Edition

This document contains proprietary and trade secret informationand is given to the receiver in confidence. The receiver by recep-tion and retention of the document accepts the document in confi-dence and agrees that, except as with the prior expressed writtenpermission of Waukesha Engine, Dresser, Inc., it will; (1) not usethe document or any copy thereof or the confidential or tradesecret information therein; (2) not copy or reproduce the documentin whole, or in part without the prior written approval of WaukeshaEngine, Dresser, Inc.; and (3) not disclose to others either the doc-ument or the confidential or trade secret information containedtherein.

All sales and information herein supplied subject to StandardTerms of Sale, including limitation of liability.

ATGL®, CFR®, ESM®, EXTENDER SERIES®, DRESSER®, WKI®,ENGINATOR®, SERIES FOUR®, VGF®, VHP® and WAUKESHA®are registered trademarks of Dresser, Inc. WAUKESHA, ESM,VHP, and DRESSER logo are trademarks of Dresser, Inc. All othertrademarks, service marks, logos, slogans, and trade names (col-lectively “marks”) are the properties of their respective owners.Dresser, Inc. disclaims any proprietary interest in these marksowned by others.

®

®

FORM 6315© Copyright 2007Waukesha EngineDresser, Inc.Waukesha, Wisconsin 53188All rights reserved. Printed in U.S.A. 11/07

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002.00CYLINDER HEAD, VALVES

GROUP 2ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT/LTD GSI

GROUP 2AA205002G 12 12 HEAD, Cylinder-AssemblyAC205002G 12 12 HEAD, Cylinder-Assembly (LT-Natural Gas)CC205002G 12 HEAD, Cylinder-Assembly (LTD-Landfill)• C205002G 12 12 • HEAD, Cylinder-Assembly• A205002G 12 12 • HEAD, Cylinder-Assembly

1 •• 205002F 12 12 12 12 •• HEAD, Cylinder2 •• 211801 24 24 •• SEAT, Valve, 30° Intake

•• 211801 2 24 24 •• SEAT, Valve, 30° Intake (0.020" oversized)•• 211801 3 24 24 •• SEAT, Valve, 30° Intake (0.030" oversized)•• 211801J 24 24 •• SEAT, Valve, 30° Intake

3 •• 211802B 24 24 24 24 •• SEAT, Valve 20° Exhaust• 211802B 1 24 24 24 24 SEAT, Valve, 20° Exhaust (0.010" oversized)•• 211802B 2 24 24 24 24 SEAT, Valve, 20° Exhaust (0.020" oversized) •• 211802B 3 24 24 24 24 SEAT, Valve, 20° Exhaust (0.030" oversized) • 211802B 4 24 24 24 24 SEAT, Valve, 20° Exhaust (0.040" oversized)• 211802B 5 24 24 24 24 SEAT, Valve, 20° Exhaust (0.050" oversized)• 211802B 6 24 24 24 24 SEAT, Valve, 20° Exhaust (0.060" oversized)

4 •• 211821 12 12 12 12 •• TUBE, Oil5 •• 211793A 24 24 24 24 •• GUIDE, Valve Bridge6 •• 204209E 24 24 24 24 •• GUIDE, Intake Valve7 •• 204209F 24 24 24 24 •• GUIDE, Exhaust Valve8 •• 28794B 84 84 84 84 •• PLUG, Pipe, 0.75"9 •• 295477C 24 24 24 24 •• STUD, Igniter Sleeve

10 • 73629A 96 96 • TAPER, Valve Spring• 73629C 96 96 • TAPER, Valve Spring

11 • 214230 48 48 • ROTATOR - Assembly• 153884B 48 48 • RETAINER, Valve Spring

12 • 204235C 24 24 24 24 • SPRING, Exhaust Valve, Inner (2 White Stripes)13 • 204335C 24 24 24 24 • SPRING, Exhaust Valve, Outer (2 White Stripes)14 • 204235B 24 24 24 24 • SPRING, Intake Valve, Inner (2 Blue Stripes)15 • 204335B 24 24 24 24 • SPRING, Intake Valve, Outer (2 Blue Stripes)16 • 204336B 24 24 • VALVE, Intake, 30°

• 204436A 24 24 • VALVE, Intake, 30°17 • 204337 24 24 • VALVE, Exhaust, Chrome

• 204336Y 24 24 • VALVE, Exhaust, 20°• 204336Z 24 • VALVE, Exhaust, L5794 Only (LTD-Landfill)

18 • 176450F 24 24 • SEAL, Valve Stem, Intake (Black)• 214229 24 24 • SEAL, Valve Stem, Intake (Blue)

19 • 176450G 24 24 24 24 • SEAL, Valve Stem, Exhaust (Green)20 • 153883B 48 48 48 48 • WASHER, Valve Spring21 204000V 12 12 12 GASKET, Cylinder Head

205100C 12 GASKET, Cylinder Head22 169994D 96 96 96 96 CAPSCREW, Cylinder Head

SERVICE REPAIR KITSG-977-69 12 12 12 KIT, Gasket, Head, SingleG-977-68 12 KIT, Gasket, Head, SingleG-979-294 1 1 1 KIT, Gasket, Valve OverhaulG-979-292 1 KIT, Gasket, Valve Overhaul

FORM 6315 First Edition 9

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002.10CYLINDER HEAD VALVE BRIDGES, SPARK PLUG SLEEVE

GROUP 2ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 21 A211792C 24 24 24 24 BRIDGE, Valve-Assembly2 • 211820B 24 24 24 24 • SCREW, Adjusting3 • 28798 48 48 48 48 • PLUG, Expander Sealing, 5mm OD4 • 21219 24 24 24 24 • NUT, Jam5 • 26774 48 48 48 48 • PIN, Roll (Not Illustrated)6 211795A 12 12 12 12 SEAL, Ignitor Sleeve7 211796A 12 12 12 12 SLEEVE, Spark Plug8 21197 48 48 48 48 NUT, Hex, 7/16"-149 295380L 12 12 12 12 EXTENSION, Spark Plug Carrier10 304745G 24 24 24 24 O-RING11 211830 12 12 12 12 O-RING12 Y18813J 24 24 24 24 WASHER, 7/16"13 211670D 12 12 12 12 SEAL, Square Ring

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002.20CYLINDER HEAD, ROCKER ARMS

GROUPS 2, 39, 22ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2C211790A 12 12 12 12 ARM, Rocker-Assembly

1 • 211790A 12 12 12 12 • SUPPORT, Rocker ShaftAC204166A 12 12 12 12 ARM, Rocker, Exhaust-Assembly

2 • C204166A 12 12 12 12 • ARM, Rocker, Exhaust-Assembly3 •• 28798 24 24 24 24 •• PLUG, Expander Sealing4 •• 211819A 12 12 12 12 •• BALL, Rocker5 •• 211798D 12 12 12 12 •• BUSHING, Rocker Arm6 •• 28159 12 12 12 12 •• PIN, Roll (Not Illustrated)7 • A211820 12 12 12 12 • SCREW, Adjusting-Assembly8 • 21227 12 12 12 12 • NUT, Hex, Jam

AC204165A 12 12 12 12 ARM, Rocker, Intake-Assembly9 • C204165A 12 12 12 12 • ARM, Rocker, Intake-Assembly10 •• 28798 12 12 12 12 •• PLUG, Expander Sealing11 •• 211819A 12 12 12 12 •• BALL, Rocker12 •• 211798D 12 12 12 12 •• BUSHING, Rocker Arm13 •• 28159 12 12 12 12 •• PIN, Roll (Not Illustrated)14 • A211820 12 12 12 12 • SCREW, Adjusting-Assembly15 • 21227 12 12 12 12 • NUT, Hex, Jam16 • 204169A 24 24 24 24 • SHAFT, Rocker Arm17 • B2857 24 24 24 24 • PLUG, Cup18 • 26418 24 24 24 24 • SCREW, Set19 • 28462A 24 24 24 24 • STUD, Seal-Lok 1/4" x 1/4"20 • 28272 12 12 12 12 • SCREW, Socket Head, Set21 21519 48 48 48 48 • CAPSCREW, Hex Head 1/2"-13 x 5-1/2"22 21054 48 48 48 48 WASHER, Lock, 1/2"23 28610 12 12 12 12 CAPSCREW, Hex Head, 3/8"-16 x 6.75"24 Y18813H 12 12 12 12 WASHER, 3/8,

GROUP 3925 204339 12 12 12 12 COVER, Valve26 28610 48 48 48 48 CAPSCREW, Hex Head, 0.375"-16 x 6.75"27 Y18813H 48 48 48 48 WASHER, Flat, 3/8"28 153994C 12 12 12 12 GASKET, Valve Cover

GROUP 2229 39025 36 36 36 36 STUD, 5/16" x 1.44"30 21538 36 36 36 36 WASHER, Lock31 21186 36 36 36 36 NUT, Hex, 5/16"-20

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002.30PUSH RODS, WATER CONNECTIONS

GROUPS 2, 42ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 21 A153754U 24 24 24 24 ROD, Push-Assembly

C153256A 24 24 24 24 COVER, Pushrod, Assembly2 • 153256A 24 24 24 24 • COVER, Pushrod, Upper3 • 120239 24 24 24 24 • SPRING4 • 211196 72 72 72 72 • O-RING, 1.25" x 1.50" x 0.12"5 • 63600 24 24 24 24 • WASHER, Special 0.531" x 1.875" x 1/16"6 • 153255B 24 24 24 24 • COVER, Pushrod, Lower

GROUP 427 169892J 12 12 12 12 ELBOW, Water Outlet8 176883 12 12 12 12 RING, Seal, 4.50" ID x 0.09" SQ9 176883E 12 12 12 12 O-RING, Water Outlet10 21433 24 24 24 24 CAPSCREW, Hex Head, 1/2"-13 x 1-3/4"11 21054 24 24 24 24 WASHER, Lock, 1/2"12 28782 24 24 24 24 CAPSCREW, Ferry Head, 3/8"-16 x 4-1/2"13 21052 24 24 24 24 WASHER, Lock 0.38"

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002.40OIL HEADER

GROUP 2ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 21 199111K 3 3 3 3 ELBOW, Male2 176775N 1 1 1 1 TUBE, Oil, Rear3 169013R 1 1 1 1 CLIP4 21431 1 1 1 1 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"5 Y18813K 1 1 1 1 WASHER, 1/2"6 B715 1 1 1 1 SPACER, 0.53" ID x 1-1/2"7 21054 1 1 1 1 WASHER, Lock, 1/2"8 78208C 2 2 2 2 TEE, Pipe, 1/2"9 119126D 2 2 2 2 PLUG, Magnetic, Drain10 100831W 2 2 2 2 PIPE, 1/2" x 1-1/2"11 153978D 1 1 1 1 TUBE, Oil12 199109F 6 6 6 6 TEE, Male, Branch13 176549J 10 10 10 10 TUBE, Oil, Cylinder Head14 194769 10 10 10 10 CONNECTOR, Male15 153982F 4 4 4 4 CLIP, Oil Manifold16 176775M 1 1 1 1 TUBE, Oil, Front17 194769H 1 1 1 1 CONNECTOR, Male18 28677 1 1 1 1 PLUG, Pipe, Hex Head, 1/2"19 194635E 1 1 1 1 TEE, Male, Branch20 21348 4 4 4 4 CAPSCREW, Hex Head, 3/8"-16 x 1"21 21052 4 4 4 4 WASHER, Lock, 3/8"22 21189 4 4 4 4 NUT, Hex, 3/8"-1623 Y18813H 8 8 8 8 WASHER, 3/8"24 214067E 2 2 2 2 TUBE, Oil, Cylinder Head25 199111B 2 2 2 2 ELBOW, Male

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004.00PISTON, CYLINDER LINER, CONNECTING ROD

GROUPS 4, 7, 30ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 41 205604L 12 PISTON, 9-3/8" Dia., Compression Ratio, 8:1 (3 Ring)

205304V 12 PISTON, 8-1/2" Dia., Compression Ratio, 8.25:1 (3 Ring)202004C 12 12 PISTON, 8-1/2" Dia., Compression Ratio, 10:1 (4 Ring)205304W 12 PISTON, 8-1/2" Dia., Compression Ratio, 10:1 (4 Ring)

Draw-thru (Low Fuel Pressure) Landfill Applications2 10006 12 PIN, Piston

47206A 12 12 12 PIN, Piston3 10005L 12 RING, Piston, Compression (Top Groove)

204205J 12 12 12 RING, Piston, Compression (Top Groove)204205N 12 RING, Piston, Compression (Top Groove)

Draw-thru (Low Fuel Pressure) Landfill Applications4 202205C 12 RING, Piston, Scraper Compression (Second Groove)

204105T 24 24 RING, Piston, Compression (Second and Third Groove)204105X 12 RING, Piston, Compression (Second and Third Groove)

5 202005G 12 RING, Piston Oil Control47605E 12 12 RING, Piston Oil Control47605S 12 12 RING, Piston Oil Control

L5794 LT Draw-thru (Low Fuel Pressure) Landfill Applications6 44999C 24 24 24 24 RETAINER, Piston Pin

GROUP 77 A205507E 12 12 12 12 ROD, Connecting - Assembly8 • 47108F 24 24 24 24 • BUSHING, Piston Pin9 • 28587D 48 48 48 48 • BOLT, Connecting Rod10 • Y18802 12 12 12 12 • PLUG, Pipe, Allen Head, 1/8"11 • 26547 12 12 12 12 • PIN, Roll, 1/8" x 1/2"12 A205210 12 12 12 12 BEARING, Connecting Rod - Assembly

(Includes Upper And Lower Bearings)

GROUP 3013 204230U 12 12 12 LINER, Cylinder

205130R 12 LINER, Cylinder14 119396D 24 24 24 RING, Pack, Cylinder Liner (Upper and Middle Grooves)

119397G 24 RING, Pack, Cylinder Liner (Upper and Middle Grooves)15 119396B 12 12 12 RING, Packing, Cylinder Liner, Silicone Rubber (Lower

Groove)119397E 12 RING, Packing, Cylinder Liner, Silicone Rubber (Lower

Groove)

SERVICE REPAIR KITSG-932-290 12 KIT, Liner, SingleG-932-288 12 12 KIT, Liner, SingleG-932-282 12 KIT, Liner, SingleG-907-245 12 KIT, Piston RingG-907-244 12 12 KIT, Piston RingG-907-241 12 KIT, Piston Ring

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011.00CRANKSHAFT, PULLEY, FLYWHEEL, VIBRATION DAMPER

GROUPS 11, 13, 20, 95ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 111 A200411D 1 1 1 1 CRANKSHAFT-Assembly2 • 199168A 24 24 24 24 • SCREW, Counterweight3 • 211503 6 6 6 6 • SCREW, Set, Socket Head, Cup Point, 1/2"-13 x 3/4"4 • 209667 24 24 24 24 • WASHER, Hardened5 • 28728 1 1 1 1 • PIN, Dowel6 153044C 1 1 1 1 WASHER, Thrust7 200012K 1 1 1 1 GEAR, Crankshaft8 153042 1 1 1 1 SLINGER, Oil9 26800 2 2 2 2 PIN, Roll, 1/8" x 5/8"

GROUP 1310 28234 12 12 12 12 BOLT, Flywheel11 B367 12 12 12 12 WASHER, Plain 5/8"12 211638B 2 2 2 2 TAPE, Timing13 Variable 1 1 1 1 FLYWHEEL-Assembly

• 153381B 1 1 1 1 • GEAR, Ring (208 Teeth)

GROUP 2014 A200122H 3 3 3 3 BEARING, Main (Front, Center, Rear)

A200122C 3 3 BEARING, Main (Front, Center, Rear) For Landfill Gas Applications, Aluminum

15 A200125F 4 4 4 4 BEARING, Main (Intermediate)A200125A 4 4 4 4 BEARING, Main (Intermediate) For Landfill Gas Applications,

Aluminum16 153031D 2 2 2 2 RING, Thrust (Set of Two Matched Halves)

153031B1 2 2 2 2 RING, Thrust, Oversized (Set of Two Matched Halves)17 26738 4 4 4 4 PIN, Roll, 5/16" x 5/8"

GROUP 9518 118013Z 1 1 1 1 O-RING19 153160E 1 1 1 1 SPACER, Crankshaft Pulley (Rear)20 153161B 1 1 1 1 SLEEVE, Crankshaft Pulley21 200695N 1 1 1 1 PULLEY, Crankshaft – Rear, 10"22 199331C 1 1 1 1 DAMPER, Vibration – Rear, 24"23 28744 10 10 10 10 CAPSCREW, Ferry Head, 1/2"-13 x 2"24 B355 10 10 10 10 WASHER, Flat 1/2"25 153163E 1 1 1 1 SLEEVE, Crankshaft Pulley26 153162B 1 1 1 1 PLATE, End, Crankshaft27 28796 3 3 3 3 CAPSCREW, Hex Head, 7/8"-14 x 3-1/2"28 B931A 3 3 3 3 WASHER, Flat 7/8"29 214160 3 3 3 3 SPACER

SERVICE REPAIR KITSG-911-271 1 1 1 1 Crankshaft and Crankshaft Bearings Kit, (Crankshaft

A200411D) (Includes Items 1, 14– 16)G-918-344 1 1 1 1 Main Bearing Kit (Includes Items 14 – 17)G-918-337 1 1 1 1 Main Bearing Kit Aluminum, For Landfill Gas Applications

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014.00OIL PAN

GROUPS 3, 14ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 31 153014C 2 2 2 2 SUPPORT, Oil Gauge2 153142C 2 2 2 2 GASKET, Oil Gauge Support3 26990 4 4 4 4 SCREW, Hex Head, Nylok, 3/8" x 16 x 1"4 153144 2 2 2 2 TUBE, Oil Gauge5 118013N 2 2 2 2 O-RING6 26743 2 2 2 2 PLUG, Pipe, Square Head, 1/8"7 C156600X 2 2 2 2 GAUGE, Oil Level-Assembly

GROUP 148 A200314A 1 1 1 1 PAN, Oil, Deep Sump9 • 214259A 2 2 2 2 • SCREEN, Tool10 • 214259B 2 2 2 2 • SCREEN, Tool11 • 214259C 2 2 2 2 • SCREEN, Tool12 • 214259D 1 1 1 1 • SCREEN, Tool13 • 214259E 1 1 1 1 • SCREEN, Tool14 • 214259F 1 1 1 1 • SCREEN, Tool15 • 214259G 1 1 1 1 • SCREEN, Tool16 • 214259H 1 1 1 1 • SCREEN, Tool17 • 214259K 1 1 1 1 • SCREEN, Tool18 • 21340 9 9 9 9 • SCREW, Hex Head, 3/8"-16 x 5/8"

• 21376 25 25 25 25 • SCREW, Hex Head, 3/8"-24 x 1/2"19 • 21052 34 34 34 34 • WASHER, Lock, 3/8"

C200224A 2 2 2 2 DOOR, Oil Pan-Assembly w/1/2" NPSF Hole20 • 200224A 2 2 2 2 • DOOR, Oil Pan21 • 305552 2 2 2 2 • O-RING, 10.77, x 1/4,, Viton22 • B2767 4 4 4 4 • WASHER, Flat, 15/32" x 5/8" x 1/4"23 • 28766 4 4 4 4 • SCREW, Oil Pan Door24 • 153122J 2 2 2 2 • CLAMP, Oil Pan Door25 • 28767 2 2 2 2 • NUT, Square, 7/16" - 1426 • 153121A 2 2 2 2 • O-RING, Oil Pan Door

E200224 10 10 10 10 DOOR, Oil Pan-Assembly27 • 200224 10 10 10 10 • DOOR, Oil Pan28 • 305552 10 10 10 10 • O-RING, 10.77" x 1/4", Viton29 • B2767 20 20 20 20 • WASHER, Flat, 15/32" x 5/8" x 1/4"30 • 28766 20 20 20 20 • SCREW, Oil Pan Door31 • 153122J 10 10 10 10 • CLAMP, Oil Pan Door32 • 28767 10 10 10 10 • NUT, Square, 7/16" - 1433 • 153121A 10 10 10 10 • O-RING, Oil Pan Door34 166192K 1 1 1 1 SEAL, Oil Pan35 153119 2 2 2 2 PIN, Dowel36 74113 4 4 4 4 PLUG, Pipe, Square Head, 2"37 B355 6 6 6 6 WASHER, Flat, 1/2"38 B367 2 2 2 2 WASHER, Flat, 0.656" x 1.187" x 0.104"39 B2239 28 28 28 28 WASHER, Flat, 3/4"40 21470 2 2 2 2 SCREW, Hex Head, 5/8"-11 x 2-1/4"41 21489 28 28 28 28 SCREW, Place Type, 3/4"-10 x 2-1/2"42 28570 6 6 6 6 SCREW, Grade 8, 1/2"-13 x 2.0"43 166572 6 6 6 6 BOLT, Oil Pan Leveling44 21247 6 6 6 6 NUT, Thin Hex, 1"-845 28677 2 2 2 2 PLUG, Pipe, Hex Head, 1/2"

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014.10OIL PICKUP SCREEN

GROUP 3ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 31 A214296A 1 1 1 1 TUBE ASSEMBLY, Oil Pickup2 • 169829D 1 1 1 1 • BAFFLE, Oil Screen3 • 21362 4 4 4 4 • SCREW, Hex Head, 3/8"-16 x 2"4 • 153127B 4 4 4 4 • GASKET, Oil Tube Flange5 • A153123B 1 1 1 1 • SCREEN, Oil6 • A209762A 1 1 1 1 • TUBE, Oil, LH7 • C209762A 1 1 1 1 • TUBE, Oil, RH

• A156308C 2 2 2 2 • TUBE, Oil8 • 21052 8 8 8 8 • WASHER, Lock, 3/8"9 153127B 2 2 2 2 GASKET, Oil Tube Flange10 21052 6 6 6 6 WASHER, Lock, 3/8"11 21338 2 2 2 2 SCREW, Hex Head, 3/8"-16 x 1/2"12 21350 4 4 4 4 SCREW, Hex Head, 3/8"-16 x 1-1/8"

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014.20OIL FILLERGROUP 71

ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 711 207066G 1 1 1 1 BRACKET, Oil Filler2 76883V 1 1 1 1 PIPE, 2" x 12-1/2"3 63722M 1 1 1 1 CROSS, Pipe, 2"4 48988H 1 1 1 1 NIPPLE, Pipe, 2, x 2"5 78208P 1 1 1 1 TEE, Pipe, 2"6 A208346E 1 1 1 1 PIPE ASSEMBLY, Oil Filler7 28697 1 1 1 1 PLUG, Pipe, Hex Head, 1"8 74113 3 3 3 3 PLUG, Pipe, Square Head, 2"9 168597 1 1 1 1 CAP, Oil Filler10 954313 1 1 1 1 U-BOLT11 Y18813H 2 2 2 2 WASHER, Flat, 3/8"12 21052 2 2 2 2 WASHER, Lock, 3/8"13 21189 2 2 2 2 NUT, Hex, 3/8"14 21108 1 1 1 1 SCREW, Machine, Round Head, No. 10-32 x 3/8"

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017.00OIL COOLER

GROUP 17ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 171 211857B 1 1 1 1 COOLER, Oil2 A214107E 1 1 1 1 TUBE, Oil Cooler Supply, Upper3 21052 10 10 10 10 WASHER, Lock, 3/8"4 Y18813H 12 12 12 12 WASHER, Flat, 3/8"5 21054 16 16 16 16 WASHER, Lock, 1/2"6 169874E 2 2 2 2 GASKET, Lube System7 21189 12 12 12 12 NUT, Hex, 3/8"-168 21433 6 6 6 6 SCREW, Hex Head, 1/2"-13 x 1-3/4"9 A208689D 2 2 2 2 COUPLING, Flexmaster Bulkhead, 2" Pipe

• 495161 1 1 1 1 • GASKET, Coupling10 214255B 1 1 1 1 TUBE, Oil Cooler - Gear Housing11 214331 1 1 1 1 STRAP, Tube Support12 A214109D 1 1 1 1 TUBE, Oil Cooler Thermostat Housing, Upper13 B9129 2 2 2 2 COCK, Drain14 209792Z 1 1 1 1 BRACKET, Pipe Support15 211482G 1 1 1 1 SADDLE, Pipe16 168665B 2 2 2 2 CLAMP, Pipe, 2" Pipe17 21367 2 2 2 2 SCREW, Hex Head, 3/8"-16 x 2-3/4"18 21435 2 2 2 2 SCREW, Hex Head, 1/2"-13 x 2"19 21350 1 1 1 1 SCREW, Hex Head, 3/8"-16 x 1-1/8"20 B6280 1 1 1 1 BUSHING, Reducing, 3/4" x 3/8"21 194769G 2 2 2 2 CONNECTOR, Male22 214009Z 1 1 1 1 TUBE, Oil Cooler Drain23 78212F 1 1 1 1 BUSHING, Reducing, 3/4" x 1/4" NPT24 194769E 1 1 1 1 CONNECTOR, Male25 214316B 1 1 1 1 TUBE, Oil Cooler Vent26 207585 1 1 1 1 VALVE, 3/8"27 118566X 1 1 1 1 PIPE, 3/8" x 1"28 168439M 1 1 1 1 ELBOW, Reducing, 90°, 1/2" x 3/8" NPT29 119434W 1 1 1 1 PIPE, 1/2" x 1-1/8" NPT30 199111J 1 1 1 1 ELBOW, Male31 169013G 1 1 1 1 CLIP32 208706E 1 1 1 1 COUPLING, Flexmaster, 2" Pipe

• 494369 2 2 2 2 • GASKET, Coupling33 Y18813K 1 1 1 1 WASHER, Flat, 1/2"34 177488F 1 1 1 1 CLIP35 169013 1 1 1 1 CLIP36 214321 1 1 1 1 STRAP, Tube Support37 21343 2 2 2 2 SCREW, Hex Head, 3/8"-16 x 3/4"38 B277 4 4 4 4 WASHER, Flat, 3/8"39 21051 4 4 4 4 WASHER, Lock, 3/8"40 21181 4 4 4 4 NUT, Hex, 3/8"41 154813R 2 2 2 2 U-BOLT

FORM 6315 First Edition 29

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30 FORM 6315 First Edition

017.10OIL COOLER CONNECTIONS

GROUP 17ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 171 21054 24 24 24 24 WASHER, Lock, 1/2"2 169874E 2 2 2 2 GASKET, Lube System3 214228E 1 1 1 1 TUBE, Oil Pump - Thermostat, Upper4 214228D 1 1 1 1 TUBE, Oil Pump - Thermostat, Lower5 208706B 1 1 1 1 COUPLING, Flexmaster, 2" Pipe

• 494228 2 2 2 2 • GASKET, Coupling6 214321B 1 1 1 1 STRAP, Tube Support7 21431 14 14 14 14 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"8 208601B 1 1 1 1 GASKET, Oil Pump Discharge9 A214107D 2 2 2 2 TUBE, Oil Cooler Connection10 208601C 2 2 2 2 GASKET11 208706E 3 3 3 3 COUPLING, Flexmaster, 2" Pipe

• 494369 2 2 2 2 • GASKET, Coupling12 21343 3 3 3 3 SCREW, Hex Head, 3/8"-16 x 3/4"13 21052 3 3 3 3 WASHER, Lock, 3/8"14 Y18813H 3 3 3 3 WASHER, Flat, 3/8"

FORM 6315 First Edition 31

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32 FORM 6315 First Edition

017.20OIL COOLER ENGINE MOUNTING

GROUP 17ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 171 209816A 2 2 2 2 STRAP, Support2 21433 8 8 8 8 CAPSCREW, Hex Head, 1/2"-13 x 2-1/4"3 169969W 1 1 1 1 BRACKET, Oil Cooler, RH4 169969X 1 1 1 1 BRACKET, Oil Cooler, LH5 214076B 1 1 1 1 SUPPORT, Oil Cooler, RH6 214076C 1 1 1 1 SUPPORT, Oil Cooler, LH7 21435 14 14 14 14 CAPSCREW, Hex Head, 1/2"-13 x 2"8 Y18813K 28 28 28 28 WASHER, Flat, 1/2"9 290023 8 8 8 8 WASHER, Lock, 1/2"10 21205 8 8 8 8 NUT, Hex, 1/2"-1311 28570 8 8 8 8 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"12 21352 4 4 4 4 CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"13 168665A 2 2 2 2 CLAMP. Pipe Saddle14 Y18813H 12 12 12 12 WASHER, Flat, 3/8"15 21052 24 24 24 24 WASHER, Lock, 3/8"16 21189 12 12 12 12 NUT, Hex, 3/8"-1617 78212V 2 2 2 2 BUSHING, Reducing, 2-1/2” x 2” NPT18 P312671 1 1 1 1 ELBOW, 90° Male Connector19 74113 1 1 1 1 PLUG, Square Head, 2” NPT20 F295996B 1 1 1 1 FLANGE, Cooler Water Outlet Assembly21 116015B 1 1 1 1 TEE, Pipe, 2-1/2” NPT22 211858B 1 1 1 1 PIPE, 2-1/2” X 6” NPT23 78212D 1 1 1 1 BUSHING, Reducing, 1/2” NPT24 73413A 1 1 1 1 COCK, Drain, 3/8” NPT25 21054 22 22 22 22 WASHER, Lock, 1/2”26 168370K 2 2 2 2 SPACER, Lifting Eye

FORM 6315 First Edition 33

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020.00CRANKCASE, IDLER GEAR

GROUP 20ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 201 A200420 1 1 1 CRANKCASE-Assembly, 8-1/2” Bore

A200520 1 CRANKCASE-Assembly, 9-3/8” Bore2 • 200146K 1 1 1 1 • CAP, Main Bearing, Front3 • 200149J 2 2 2 2 • CAP, Main Bearing, Center and Rear4 • 200117N 4 4 4 4 • CAP, Main Bearing, Intermediate5 • 168514B 28 28 28 28 • STUD, Main Bearing Cap6 • 214045 28 28 28 28 • NUT, Main Bearing Cap Stud7 • B2239 42 42 42 42 • WASHER, Hardened8 • 153018 7 7 7 7 • PIN, Dowel, Main Bearing Cap9 • 214044 7 7 7 7 • PIN, Diamond, Bearing Cap10 • 153010 1 1 1 1 • CAP, Camshaft Bearing, Front11 • 153012A 1 1 1 1 • CAP, Camshaft Bearing, Center12 • 28276 14 14 14 14 • CAPSCREW, Hex Head, 3/4"-10 x 7-1/2"13 • 153012D 5 5 5 5 • CAP, Camshaft Bearing, Intermediate and Rear14 • 21365 16 16 16 16 • CAPSCREW, Hex Head, 3/8"-16 x 2-1/2"15 • 21052 16 16 16 16 • WASHER, Lock, 3/8"16 • B565 14 14 14 14 • PIN, Dowel, Camshaft Bearing Cap17 • 78283E 12 12 12 12 • PLUG, Pipe, Countersunk Headless, 1-1/2"18 78283D 1 1 1 1 PLUG, Pipe, Countersunk Headless, 1-1/4"19 118013N 7 7 7 7 O-RING20 153030 2 2 2 2 TUBE, Oil, Timing Gears21 B9132 24 24 24 24 PIN, Dowel, Cylinder Head22 153037A 1 1 1 1 PLATE, Camshaft Cover23 153038A 1 1 1 1 GASKET, Camshaft Cover Plate24 21632 4 4 4 4 WASHER, Internal Shakeproof, 3/8"25 D200091 1 1 1 1 RETAINER, Rear Oil Seal-Assembly26 • 153023A 2 2 2 2 • GASKET, Oil Seal Retainer, Upper to Lower Half27 • B2315 2 2 2 2 • PIN, Dowel28 • 21053 2 2 2 2 • WASHER, Lock, 7/16"29 • 21395 2 2 2 2 • CAPSCREW, Hex Head, 7/16"-14 x 1-1/4"30 153554A 1 1 1 1 SEAL, Oil, Rear31 153024A 1 1 1 1 GASKET, Oil Seal Retainer to Crankcase32 21348 9 9 9 9 CAPSCREW, Hex Head, 3/8"-16 x 1"33 21052 9 9 9 9 WASHER, Lock, 3/8"34 B3568 2 2 2 2 PIN, Dowel35 28641 4 4 4 4 PLUG, Pipe, Countersunk Headless, 3/4"

Continued

FORM 6315 First Edition 35

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36 FORM 6315 First Edition

020.01CRANKCASE, DLER GEAR

GROUP 20ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 20 (continued)36 78282J 2 2 2 2 PLUG, Pipe, Square Head, 1-1/2"37 26248 4 4 4 4 SCREW, Hex Head, 1/2"-13 x 1-1/8"38 28677 5 5 5 5 PLUG, Pipe, Hex Head, 1/2"39 21343 4 4 4 4 CAPSCREW, Hex Head, 3/8"-16 x 3/4"40 A153015G 1 1 1 1 GEAR, Oil Pump-Assembly41 • 145029A 1 1 1 1 • BUSHING, Oil Pump Gear42 153063E 1 1 1 1 SPINDLE, Oil Pump Gear43 118091B 1 1 1 1 NUT, Hex, Grade 8, 3/4"-1644 B2239 1 1 1 1 WASHER, Plain45 153751A 1 1 1 1 WASHER, Plain46 28611A 1 1 1 1 SCREW, Oil Pump Gear Spindle47 296165 12 12 12 12 CAPSCREW, Hex Head M12 x 32 x 20 (DSM Sensor

Mounting Hole Plug)48 21054 16 16 16 16 WASHER, Lock, 1/2"49 Y18813K 12 12 12 12 WASHER, Flat, 1/2"50 211297G 1 1 1 1 DECAL, Made In USA51 28750 1 1 1 1 PLUG, Pipe, Hex Head, 1/4"52 78282E 7 7 7 7 PLUG, Pipe, Square Head, 1/2"53 211771A 12 12 12 12 ADAPTER, Main Bearing Temperature Sensor54 26743 12 12 12 12 PLUG, Main Bearing Sensor Hole55 208601B 1 1 1 1 GASKET56 214289 1 1 1 1 COVER, Oil Inlet

FORM 6315 First Edition 37

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38 FORM 6315 First Edition

020.10VALVE LIFTER HOUSING

GROUP 20ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 201 200034E 2 2 2 2 HOUSING, Valve Lifter2 153302A 1 1 1 1 COVER, Valve Lifter Housing3 163213B 1 1 1 1 GASKET, Valve Lifter Housing, Set of Side and Rear

Gaskets4 153020D 2 2 2 2 GASKET, Valve Lifter Housing Cover5 21370 28 28 28 28 CAPSCREW, Hex Head, 3/8" - 16 x 3-1/4"6 28609 12 12 12 12 CAPSCREW, Ferry Head, Grade 8, 3/8"-16 x 1-1/2"7 21052 93 93 93 93 WASHER, Lock, 3/8"8 21189 8 8 8 8 NUT, Hex, 3/8"9 26470 1 1 1 1 SCREW, Slotted Headless, 3/8"-16 x 2-1/2"10 21191 1 1 1 1 NUT, Thin Hex, 3/8"-1611 B2747A 1 1 1 1 WASHER, Nylon12 78282F 2 2 2 2 PLUG, Pipe, Square Head, 1/2"13 28269 5 5 5 5 CAPSCREW, Ferry Head, Grade 8, 3/8"-16 x 1-1/4"14 194769K 2 2 2 2 CONNECTOR, Male 14 x 12

FORM 6315 First Edition 39

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40 FORM 6315 First Edition

022.00IGNITION MODULE MOUNTING

GROUP 20ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 221 740822A 1 1 1 1 MODULE, Ignition Power Diagnostics, IPD2 211920H 1 1 1 1 LABEL, Ignition Module Washing3 21271 4 4 4 4 CAPSCREW, Hex Head, 1/4”-20 x 1/2”4 21050 8 8 8 8 WASHER, Lock, 1/4”5 Y18813G 4 4 4 4 WASHER, Flat, 1/4”6 214077 1 1 1 1 BRACKET, IPD Module7 26248 4 4 4 4 CAPSCREW, Hex Head, 1/2”-13 x 1-1/8”8 21054 4 4 4 4 WASHER, Lock, 1/2”9 305509 1 1 1 1 MAGNET, Timing Sensor10 305805V 1 1 1 1 DISK, Timing11 21290 4 4 4 4 CAPSCREW, Hex Head, 1/4”-20 x 1-3/4”

FORM 6315 First Edition 41

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42 FORM 6315 First Edition

022.10IGNITION HARNESS, SPARK PLUG, IGNITION COIL

GROUPS 22, 26ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 221 69694G 12 12 12 12 COIL, Ignition2 296146B 12 12 12 12 LABEL3 A211797G 12 12 12 12 EXTENSION, Spark Plug4 •296178 12 12 12 12 • O-RING, Silicone5 •740011 12 12 12 12 • BOOT, Sillicone6 292843 12 12 12 12 O-RING7 39025 36 36 36 36 STUD, 5/16”-24 x 1.44”8 21538 36 36 36 36 WASHER, Lock, 5/16”9 21186 36 36 36 36 NUT, Hex, 5/16”-2410 A740746 12 12 12 12 HARNESS, Ignition Coil

GROUP 2611 60999Z 12 12 PLUG, Spark

69919D 12 12 PLUG, Spark

FORM 6315 First Edition 43

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44 FORM 6315 First Edition

023.00CAMSHAFT, VALVE LIFTER, IDLER GEAR

GROUPS 20, 23, 15ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 201 200027 2 2 2 2 BEARING, Camshaft, Front (Upper and Lower)2 200050 12 12 12 12 BEARING, Camshaft, Center, Intermediate and Rear (Upper

and Lower)3 153032 2 2 2 2 RING, Thrust4 26730 2 2 2 2 PIN, Roll, 3/16" x 1/2"5 153003D 24 24 24 24 GUIDE, Valve Lifter6 AA46033B 24 24 24 24 LIFTER, Valve7 153022C 24 24 24 24 GASKET, Valve Lifter Guide8 21350 48 48 48 48 CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"

21357 4 4 4 4 CAPSCREW, Hex Head, 3/8"-16 x 1-1/2" (With 153982 Clip)9 21052 48 48 48 48 WASHER, Lock, 3/8"10 119977 4 4 4 4 SPACER (With 153982 Clip)

GROUP 2311 AA204923E 1 1 1 1 CAMSHAFT Assembly (Sections Not Serviced Separately)12 200526D 1 1 1 1 GEAR, Camshaft13 153029 9 9 9 9 SHIM, (0.002") (As Required)14 153047A 1 1 1 1 WASHER, Thrust15 21012 1 1 1 1 KEY, Woodruff, No. 1516 153048 1 1 1 1 NUT, Camshaft Gear

GROUP 1517 200115M 1 1 1 1 GEAR, Idler18 200016D 1 1 1 1 SPINDLE, Idler Gear19 78391 1 1 1 1 BEARING, Ball, Front20 78390 1 1 1 1 BEARING, Ball, Rear21 B2108B 1 1 1 1 WASHER, Idler Spindle22 207329 1 1 1 1 NUT, Thin Hex, LH Thread, 1-1/2"-1223 153655 1 1 1 1 WASHER, Idler Gear24 B881A 1 1 1 1 LOCK, Capscrew25 26996 2 2 2 2 CAPSCREW, Hex Head, 1/2"-20 x 1-1/4"26 153551A 1 1 1 1 SPACER, Ball Bearing27 161842 1 1 1 1 RETAINER, Ball Bearing28 26990 6 6 6 6 CAPSCREW, Hex Head, Nylok, 3/8"-16 x 1"

SERVICE REPAIR KITSG-927-7 1 1 1 1 Camshaft Bushing Kit (Includes Items 9, 10)

FORM 6315 First Edition 45

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30

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46 FORM 6315 First Edition

027.00TURBOCHARGERS AND EXHAUST OUTLET

GROUPS 27, 29, 47ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 271 214007C 2 2 TURBOCHARGER

211896A 2 TURBOCHARGER211896 2 TURBOCHARGER214007B 2 2 TURBOCHARGER (Draw Thru)214007A 2 TURBOCHARGER (Draw Thru)214007 2 TURBOCHARGER (Draw Thru)

GROUP 292 207822G 1 1 1 1 ELBOW, Turbocharger Inlet, RB3 207823G 1 1 1 1 ELBOW, Turbocharger Inlet, LB4 209681 2 2 2 2 GASKET, Spark Plug5 119562B 2 2 2 2 ADAPTER6 26128 2 2 2 2 PLUG, Pipe, Hex Head 1/2" NPT, Brass7 207827B 2 2 2 2 GASKET, Elbow8 209155C 4 4 4 4 SPACER9 28795 8 8 8 8 CAPSCREW, Ferry Head-Stainless Steel, 3/8"-16 x 5"10 28357 16 16 16 16 WASHER, Lock, Stainless Steel, 3/8"11 207806A 2 2 2 2 GASKET, Turbocharger Inlet12 28411 8 8 8 8 NUT, Hex, Stainless Steel, 3/8"-1613 28406 8 8 8 8 NUT, Thin Hex, Stainless Steel, 3/8"-1614 28405 8 8 8 8 CAPSCREW, Hex Head, 3/8"-16 x 2"15 28346 12 12 12 12 WASHER, Turbo Inlet Elbow16 207831 1 1 1 1 BRACKET, Turbo Support, LB17 207832 1 1 1 1 BRACKET, Turbo Support, RB

GROUP 4718 207838 2 2 2 2 ADAPTER, Turbocharger, Exhaust, Outlet19 163721B 2 2 2 2 COUPLING, V-Band20 207824R 1 1 1 1 TEE,Turbocharger, Exhaust, Outlet21 168700 3 3 3 3 PLUG, Pipe, Hex Head, Brass, 1/4"22 119562A 2 2 2 2 PLUG, Hex Head, M18 x 1-1/2"23 209681 2 2 2 2 GASKET, Spark Plug24 207830B 2 2 2 2 BRACKET, Support25 21054 8 8 8 8 WASHER, Lock, 1/2"26 207833A 2 2 2 2 BRACE, Exhaust, Outlet27 21352 4 4 4 4 CAPSCREW, Hex Head, 3/8″-16 x 1-1/4"28 Y18813H 4 4 4 4 WASHER, Flat, 3/8"29 21052 8 8 8 8 WASHER, Lock, 3/8"30 21189 8 8 8 8 NUT, Hex, 3/8"31 21425 8 8 8 8 CAPSCREW, Hex Head, 1/2″-13 x 1"32 21354 4 4 4 4 CAPSCREW, Hex Head, 3/8″-16 x 1-3/8"

Continued

FORM 6315 First Edition 47

027.01

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3536

3738

48 FORM 6315 First Edition

027.01TURBOCHARGERS AND EXHAUST OUTLET

GROUPS 48, 93ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 48 (CONTINUED)33 199515G 1 1 1 1 CONNECTION, Exhaust, Flexible34 168334E 1 1 1 1 COUPLING, V-Band

GROUP 9335 207825 1 1 1 1 TEE, Exhaust Bypass36 207829 1 1 1 1 SLEEVE, Exhaust Bypass37 207828 2 2 2 2 FLANGE, Exhaust Bypass38 209424 2 2 2 2 GASKET, Bypass Flange39 28799 8 8 8 8 CAPSCREW, Ferryhead-Stainless Steel, 3/8"-16 x 1-1/4"40 28357 8 8 8 8 WASHER, Lock, Stainless Steel, 3/8"

FORM 6315 First Edition 49

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56 7

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9

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50 FORM 6315 First Edition

028.00ALTERNATOR

GROUP 28ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 281 69677C 1 1 1 1 ALTERNATOR, 24V, 50 Amp (With internal regulator)2 200073G 1 1 1 1 BRACKET, Alternator3 168981C 1 1 1 1 BRACKET, Alternator Tension4 163391B 1 1 1 1 PULLEY, Alternator5 119977 1 1 1 1 SPACER6 21352 6 6 6 6 SCREW, Hex Head, 3/8"-16 x 1-1/4"7 21052 7 7 7 7 WASHER, Lock, 3/8"8 21360 1 1 1 1 SCREW, Hex Head, 3/8"-16 x 1-3/4"9 Y18813K 2 2 2 2 WASHER, Flat, 1/2"10 21521 1 1 1 1 SCREW, Hex Head, 1/2"-13 x 6-1/4"11 21205 1 1 1 1 NUT, Hex, 1/2"-1312 B363 1 1 1 1 WASHER13 21430 1 1 1 1 SCREW, Hex Head, 1/2"-13 x 1-3/8"14 A199868B 1 1 1 1 V-BELT (Set of 2)15 740270A 1 1 1 1 HARNESS, ESM Alternator16 A214117 1 1 1 1 BOX, Alternator Junction - Assembly17 21275 4 4 4 4 SCREW, Hex Head, 1/4"-20 x 3/4"18 21050 4 4 4 4 WASHER, Lock, 1/4"19 21173 4 4 4 4 NUT, Hex, 1/4"-2020 169013Z 2 2 2 2 CLIP, 3/4" x 1/2" Screw21 169013Y 1 1 1 1 CLIP, 3/4" x 3/8" Screw

FORM 6315 First Edition 51

029.00

WAUKESHA

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7

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52 FORM 6315 First Edition

029.00TURBOCHARGER AIR CONNECTIONS

GROUP 29ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 291 207826N 2 2 ELBOW, Compressor Discharge2 207826L 2 2 ELBOW, Compressor Discharge

207826L 2 2 ELBOW, Compressor Discharge (Draw Thru)3 161703A 2 2 2 2 HOSE, 3.51" x 3.66"4 153402R 4 4 4 4 CLAMP, Hose, 3.55" – 3-7/8"5 155248F 2 2 2 2 O-RING, Silicon, 5.3/4" x 6-1/4" x 1/4"6 21373 4 4 4 4 CAPSCREW, 3/8"-16 x 4"7 76911 4 4 4 4 WASHER, 13/32" x 7/8" x 1/8"8 28641 2 2 2 2 PLUG, Pipe, Socket Head, 3/4" NPT9 290625A 2 2 2 2 O-RING10 290625B 2 2 2 2 O-RING11 164076G 2 2 2 2 RING, Retainer12 211456A 2 2 2 2 SLEEVE, Coupling

FORM 6315 First Edition 53

029.10

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7

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2829

30

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11

54 FORM 6315 First Edition

029.10TURBOCHARGER OIL CONNECTIONS

GROUP 29ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 291 209478E 1 1 1 1 TUBE, Turbo, Oil, L.B.2 199108A 2 2 2 2 UNION, Tube, 1/2" x 1/2"3 A211714Y 1 1 1 1 TUBE, Turbo Oil Supply, LB-Assembly4 A211714X 1 1 1 1 TUBE, Turbo Oil Supply, RB-Assembly5 21982 8 8 8 8 CAPSCREW, Socket Head, 3/8"-16 x 1-1/4"6 39150 8 8 8 8 WASHER, Socket Head Lock, 3/8"7 Y18813H 6 6 6 6 WASHER, Flat, 3/8"8 211946A 2 2 2 2 GASKET, Turbo Oil Inlet9 207313K 7 7 7 7 CLIP, 1/2" x 3/8"10 21365 4 4 4 4 CAPSCREW, Stainless Steel, 3/8"-16 x 2-1/2"11 21052 2 2 2 2 WASHER, Lock, 3/8"12 63809D 4 4 4 4 SPACER, 7/16" x 3/4" x 1"13 209478D 1 1 1 1 TUBE, Turbo, Oil, RB14 199111D 1 1 1 1 ELBOW, Male, 8 x 615 214000 1 1 1 1 TUBE, Turbo Oil Drain, RB-Assembly16 63722C 1 1 1 1 CROSS, Pipe, 3/8"17 169158 1 1 1 1 PLUG, Magnetic Drain, 3/8"18 194769G 1 1 1 1 CONNECTOR, Male, 1/2" x 3/8"19 118566X 3 3 3 3 PIPE, 3/8" x 1"20 211948 2 2 2 2 GASKET, Turbo Oil Drain21 177053 1 1 1 1 VALVE, Check, 3/8"22 194769K 2 2 2 2 CONNECTOR, Male, 0.88" x 3/8"23 21348 2 2 2 2 CAPSCREW, 3/8"-16 x 1"24 214000A 1 1 1 1 TUBE, Turbo Oil Drain, L.B.-Assembly25 78204B 1 1 1 1 ELBOW, Pipe, 3/8"26 78212D 1 1 1 1 BUSHING, Reducing, 1/2" x 3/8"27 211755R 2 2 2 2 BRACKET, Turbo Oil Tube Support28 21189 2 2 2 2 NUT, Hex, 3/8"-1629 21431 4 4 4 4 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"30 Y18813K 6 6 6 6 WASHER, Flat, 1/2"

FORM 6315 First Edition 55

029.20

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89

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1819

20

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9

34 1

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3

6

7

3

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4

1615

14

56 FORM 6315 First Edition

029.20TURBOCHARGER WATER CONNECTIONS, HEAT SHIELDS

GROUP 29ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 291 211944A 8 8 8 8 GASKET, Turbo Water, Inlet/Outlet2 211943B 4 4 4 4 FLANGE, Cover, Turbo Water, Inlet3 21982 16 16 16 16 CAPSCREW, Socket Head, 3/8"-16 x 1-1/4"4 39150 16 16 16 16 WASHER, Socket Head Lock, 3/8"5 A211714V 1 1 1 1 TUBE, Turbo Water, Inlet, LB-Assembly6 199111D 2 2 2 2 ELBOW, Male, 1/2" x 3/8" NPT7 A214129D 1 1 1 1 TUBE, Turbo Water, Inlet, RB-Assembly8 A214179 1 1 1 1 TUBE, Turbo Water, Outlet, RB-Assembly9 199111E 2 2 2 2 ELBOW, Male, 5/8" O.D. x 1/2" NPT10 A211551T 1 1 1 1 TUBE, Turbo Water, Outlet, LB-Assembly11 211953C 1 1 1 1 SHIELD, Heat, Turbo Inlet Elbow, RB12 211953B 1 1 1 1 SHIELD, Heat, Turbo Inlet Elbow, LB13 211954 1 1 1 1 SHIELD, Heat, Exhaust Tee Bypass14 28346 4 4 4 4 WASHER, Stainless Steel, 3/8"15 28339 4 4 4 4 WASHER, Lock, Stainless Steel, 3/8"16 28790 4 4 4 4 CAPSCREW, Stainless Steel, 3/8" x 7/8"17 154813T 2 2 2 2 U-BOLT, 5/16"-18 x 5" x 5.63"18 B277 4 4 4 4 WASHER, Flat, 5/16"19 21051 4 4 4 4 WASHER, Lock, 5/16"20 21181 4 4 4 4 NUT, Hex, 5/16"21 164688 1 1 1 1 BUSHING, Pipe, 3/8" x 1-1/4"

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031.00GOVERNOR

GROUP 31ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 311 214046 1 1 1 1 GOVERNOR, Heinzmann 2080 (Serviced as complete

assembly)2 21431 4 4 4 4 CAPSCREW, Hex Head, 1/2”-13 x 1-1/2”3 21054 4 4 4 4 WASHER, Lock, 1/2”4 214072A 1 1 1 1 BRACKET, Governor Support5 21051 5 5 5 5 WASHER, Lock, 5/16”6 WS808297 4 4 4 4 CAPSCREW, Hex Head, M8 x 30mm7 209561T 1 1 1 1 BRACE, Tube Clip8 169013U 3 3 3 3 CLIP9 76911 4 4 4 4 WASHER, Flat, 3/8”10 21348 2 2 2 2 CAPSCREW, Hex Head, 3/8”-16 x 1”11 21189 2 2 2 2 NUT, Hex, 3/8”-1612 21052 2 2 2 2 WASHER, Lock, 3/8”13 21313 1 1 1 1 CAPSCREW, Hex Head, 5/16”-18 x 1”14 21181 1 1 1 1 NUT, Hex, 5/16”-1815 B277 2 2 2 2 WASHER, Flat, 5/16”

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033.00GOVERNOR LINKAGE

GROUP 33ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 33A214057 1 1 ROD ASSEMBLY, GovernorA214057C 1 1 1 1 ROD ASSEMBLY, Governor (Draw Thru)A214057B 1 1 ROD ASSEMBLY, Governor

1 • 214057 1 1 • ROD, Governor• 214057C 1 1 1 1 • ROD, Governor• 214057B 1 1 • ROD, Governor

2 • 208434D 1 1 1 1 • END, Rod3 • 208434E 1 1 1 1 • END, Rod4 • 21193 1 1 1 1 • NUT, Hex, 3/8" (LH)5 • B6933 1 1 1 1 • NUT, Hex, 3/8" (RH)6 211220X 1 1 1 1 LEVER, Governor7 211220Y 1 1 LEVER, Throttle8 211221 1 1 1 1 BUSHING, Splined 9 209155B 5 4 5 4 WASHER, Flat10 B9059 2 2 2 2 NUT, Elastic Lock, 3/8”-16 11 21360 1 1 1 1 CAPSCREW, Hex Head, 3/8”-16 x 1-3/4”

21357 1 1 CAPSCREW, Hex Head, 3/8”-16 x 1-1/2” (Draw Thru)12 21317 2 1 2 1 CAPSCREW, Hex Head, 5/16”-18 x 1-1/2”13 158417 2 1 2 1 NUT, Elastic Lock, 5/16”-1814 21357 1 1 1 1 CAPSCREW, Hex Head, 3/8”-16 x 1-1/2”15 26745 1 1 PIN, Roll, 1/8” x 1”

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62 FORM 6315 First Edition

035.00INTERCOOLER

GROUP 35ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 35H168282M 1 1 INTERCOOLER - AssemblyC168282P 1 1 INTERCOOLER - Assembly (Draw Thru Applications)F168282N 1 1 INTERCOOLER - Assembly

1 • 168282M 2 2 • INTERCOOLER• 168282P 2 2 • INTERCOOLER (Draw Thru Applications)• 168282N 2 2 • INTERCOOLER

2 • C100834L 2 2 2 2 • PIPE, Intercooler Inlet/Outlet-Assembly3 • 78204F 1 1 1 1 • PIPE, Cross, Reducing4 • 168934B 1 1 1 1 • PIPE, 1-1/4" x 2-1/4"5 • 78207S 2 2 2 2 • ELBOW, 1-1/4" x 45°6 • 100919B 1 1 1 1 • PIPE, 1-1/4" x 5-1/2"7 • 162192C 2 2 2 2 • PIPE, Flex Coupling 45° Elbow x 1-1/4"8 • 199030H 1 1 1 1 • PIPE, 1-1/4" x 7-1/2"9 • 116015R 2 2 2 2 • TEE, Reducing10 • 100919Q 1 1 1 1 • PIPE, 1-1/4" x 4"11 • 164004D 2 2 2 2 • PIPE, 1-1/4" x 9-3/4"12 • 63722N 1 1 1 1 • CROSS, 1-1/4" NPT13 • 63602A 2 2 2 2 • PIPE, 1-1/4" x 2"14 • 63602 2 2 2 2 • PIPE, 1-1/4" x 1-5/8"15 • 76400 4 4 4 4 • COCK, Drain16 • 154981F 2 2 2 2 • PIPE, 1/4" x 0.88"17 • 78209C 2 2 2 2 • COUPLING, Pipe, 1/4"18 • B10168 2 2 2 2 • ELBOW19 • 65110E 2 2 2 2 • PIPE, 1/8" x 3"20 • 78209W 2 2 2 2 • COUPLING, Pipe, 1/8"21 • 76400 2 2 2 2 • COCK, Drain, 1/8"22 • 168335 4 4 4 4 • GASKET, Intercooler23 • 168284E 2 2 2 2 • PLENUM, Intercooler24 • 21352 72 72 72 72 • CAPSCREW, 3/8"-16 x 1-1/4"25 • 21052 72 72 72 72 • WASHER, Lock, 3/8"26 • 26750 8 8 8 8 • PLUG, Pipe, Hex Head, 1/4"27 • 168329C 4 4 4 4 • STUD, 3/4" x 5"28 168317E 1 1 1 1 BRACKET, Intercooler, RB

168316F 1 1 1 1 BRACKET, Intercooler, LB29 290023 8 8 8 8 WASHER, Lock, 1/2", Grade 830 28283 8 8 8 8 CAPSCREW, 1/2"-13 x 1-1/2", Grade 831 Y18813P 8 8 8 8 WASHER, Flat, 3/4"32 26474 4 4 4 4 WASHER, Lock, 3/4"33 21233 4 4 4 4 NUT, Hex, 3/4"-1634 164688 2 2 2 2 BUSHING, Reducing, 1-1/4"x 3/8"35 28800 4 4 4 4 NUT, Flange, 3/4"-16, Grade 8

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035.10INTERCOOLER CONNECTIONS

GROUP 35ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 351 169874B 2 2 2 2 GASKET, Intercooler Inlet/Outlet2 A211761K 1 1 1 1 TUBE, Intercooler Water Outlet-Assembly3 211700M 1 1 1 1 ELBOW, Intercooler Water Inlet4 209085C 2 2 2 2 ELBOW, Flex Coupling, 2"

• 494228 2 2 2 2 • SEAL, Coupling5 21433 6 6 6 6 CAPSCREW, 1/2"-13 x 1-3/4"6 21054 8 8 8 8 WASHER, Lock, 1/2"7 21205 6 6 6 6 NUT, Hex, 1/2"-138 A214100L 1 1 1 1 TUBE, Pump to Intercooler, Rear-Assembly9 A214100M 1 1 1 1 TUBE, Intercooler Water Outlet-Assembly10 214099 2 2 2 2 COCK, Drain, 1/8"11 211755M 1 1 1 1 SUPPORT, Tube, Intercooler Water, Rear12 21348 2 2 2 2 CAPSCREW, 3/8"-16 x 1"13 Y18813H 2 2 2 2 WASHER, Flat, 3/8"14 21052 2 2 2 2 WASHER, Lock, 3/8"15 154813N 6 6 6 6 U-BOLT, 0.31"-16 x 2.25" x 3.12"16 B277 12 12 12 12 WASHER, Flat, 5/16"17 21051 12 12 12 12 WASHER, Lock, 5/16"18 21181 12 12 12 12 NUT, 5/16"-18

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66 FORM 6315 First Edition

035.20INTERCOOLER CONNECTIONS

GROUP 35ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 351 211755L 1 1 1 1 BRACKET, Support Intercooler Water, Intermediate2 208938G 1 1 1 1 BRACKET, Support, Intercooler Water Outlet Tube3 208706T 2 2 2 2 COUPLING, Flexmaster

• 494383 2 2 2 2 • GASKET, Coupling4 211761Z 1 1 1 1 TUBE, Intercooler Water Outlet, Front-Assembly5 A211761X 1 1 1 1 TUBE, Pump To Intercooler, Front-Assembly6 C208743 1 1 1 1 HOSE, Flexible-Assembly7 168006A 1 1 1 1 UNION, Straight, Adapter, 2"8 21352 2 2 2 2 CAPSCREW, 3/8"-16 x 1-1/4"9 21425 2 2 2 2 CAPSCREW, 1/2"-13 x 1"10 21052 2 2 2 2 WASHER, Lock, 3/8"11 Y18813H 4 4 4 4 WASHER, Flat, 3/8"12 21189 3 3 3 3 NUT, 3/8"-1613 Y18813K 3 3 3 3 WASHER, Flat, 1/2"14 21054 2 2 2 2 WASHER, Lock, 1/2"15 B277 8 8 8 8 WASHER, Flat, 5/16"16 21051 8 8 8 8 WASHER, Lock, 5/16"17 21181 8 8 8 8 NUT, 5/16"-1818 214120 1 1 1 1 BRACKET, Support Clip19 168427C 1 1 1 1 SUPPORT, Clip20 48988H 1 1 1 1 PIPE, 2" x 2"21 78208P 1 1 1 1 TEE, Pipe, 2"22 21350 1 1 1 1 CAPSCREW, 3/8"-16 x 1-1/8"23 28365 1 1 1 1 CAPSCREW, 1/2"-13 x 1-3/4"24 209492E 1 1 1 1 BRACKET, Extractor Front25 154813N 6 6 6 6 U-BOLT, 0.31"-16 x 2.25" x 3.12"26 74113 1 1 1 1 WASHER, Flat, 0.3125"

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035.30INTERCOOLER CONNECTIONS

GROUP 35ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 35 (continued)1 C168528F 1 1 1 1 TUBE, Inlet, RH-Assembly

C168527F 1 1 1 1 TUBE, Inlet, LH-Assembly2 155248G 2 2 2 2 O-RING, 4.50" x 5.00" x 0.25", Silicon3 211637 4 4 4 4 PLATE, Restraining4 21354 8 8 8 8 CAPSCREW, 3/8"-16 x 1-3/8"5 21052 8 8 8 8 WASHER, Lock, 3/8"6 153785A 2 2 2 2 CLAMP, 4-1/2"7 21280 2 2 2 CAPSCREW, 1/4”-20 x 1”8 21050 2 2 2 2 WASHER, Lock, 1/4"9 21173 2 2 2 2 NUT, 1/4"-2010 21425 2 CAPSCREW, 1/2"-13 x 1"

21428 2 2 2 CAPSCREW, 1/2"-13 x 1-1/4"11 Y18813K 6 6 4 6 WASHER, Flat, 1/2"12 21054 14 14 12 14 WASHER, Lock, 1/2"13 21205 10 10 10 10 NUT, 1/2"-1314 211412B 2 2 2 2 SUPPORT, Tube Clamp15 21433 10 10 10 10 CAPSCREW, 1/2"-13 x 1-3/4"16 120132A 2 2 2 2 SPACER, 0.561" x 1" x 1/2"17 169847D 2 2 2 2 COUPLING, Tube, 4-1/2"18 168504D 1 1 ELBOW, Air/Gas Inlet, RB

168504E 1 1 ELBOW, Air/Gas Inlet, LB168504F 2 2 ELBOW, Air/Gas Inlet, LB & RB168504D 1 1 ELBOW, Air/Gas Inlet, RB (Draw Thru)168504E 1 1 ELBOW, Air/Gas Inlet, LB (Draw Thru)

19 28543 2 2 2 2 PLUG, Pipe, Hex Head

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041.00INTAKE MANIFOLD, BUTTERFLY HOUSING - GSI

GROUPS 41, 72ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 411 204241P 2 2 MANIFOLD, Intake2 116861B 4 4 WASHER, Nylon3 164560C 4 4 PLUG, Pipe, 1-3/4" -16, 1/4" Pipe Tap4 28438 2 2 PLUG, Pipe, Slotted Head, Brass, 1/8"5 78283J 2 2 PLUG, Pipe, Countersunk Headless, 1/2"6 153895A 12 12 GASKET, Intake Manifold7 21431 48 48 CAPSCREW, Hex Head, 1/2"-13 x 1-1/4"8 21054 48 48 WASHER, Lock, 1/2"9 Y18813K 48 48 WASHER, Plain, 1/2"

GROUP 7210 119035E 2 2 GASKET, Butterfly Valve Housing11 21430 8 8 CAPSCREW, Hex Head, 1/2"-13 x 1-3/8"12 21054 8 8 WASHER, Lock, 1/2"

F204072A 1 1 VALVE, Butterfly, RB-Assembly E204072 1 1 VALVE, Butterfly, LB-Assembly

13 • 204072 1 1 • HOUSING, Butterfly Valve, LB14 • 204072A 1 1 • HOUSING, Butterfly Valve, RB15 • 119060K 2 2 • VALVE, Butterfly16 • 168290B 4 4 • BUSHING, Butterfly Valve Housing17 • 153990A 4 4 • SEAL, Butterfly Valve Shaft18 • 168510 2 2 • SHAFT, Butterfly Valve19 • 26012 4 4 • SCREW, Machine, Round Head, No. 10-32 x 1/2"20 • 26938 4 4 • WASHER, External, Internal Shakeproof, No. 1021 • 153267C 1 1 • LEVER, Butterfly Valve, LB22 • 21315 1 1 • CAPSCREW, Hex Head, 5/16"-18 x 1-1/4", LB23 •21051 1 1 • WASHER, Lock, 5/16", LB24 • 26786 1 1 • PIN, Roll, 1/8" x 1-1/8", LB25 • 208564T 1 1 • LEVER, Butterfly Valve, RB26 • 21282 1 1 • CAPSCREW, Hex Head, 5/16"-18 x 1-1/4", RB27 • 21050 1 1 • WASHER, Lock, 5/16", RB28 • 26745 1 1 • PIN, Roll, 1/8" x 1-1/8", RB29 156476C 1 1 SHAFT, Cross, Butterfly Valve30 168899 2 2 COVER, Cross Shaft31 21343 4 4 CAPSCREW, Hex Head, 3/8"-16 x 3/4"32 21052 4 4 WASHER, Lock, 3/8"33 Y18813H 4 4 WASHER, Plain, 3/8"34 153271 4 4 SPIDER, Universal Joint35 153272A 2 2 DISC, Universal Joint36 21306 8 8 CAPSCREW, Hex Head, 5/16"-18 x 1/2"37 21315 4 4 CAPSCREW, Hex Head, 5/16"-18 x 1-1/4"38 21609 8 8 WASHER, External, Shakeproof, 5/16"39 26786 4 4 PIN, Roll, 1/2" x 1-1/8"40 26750 8 8 PLUG, Pipe, Hex Head, 1/4"

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041.10INTAKE MANIFOLD - LT

GROUPS 41, 72ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 411 204141J 2 2 MANIFOLD, Intake2 28478 4 4 PLUG, Pipe, Socket Head, 1/4"3 26750 12 12 PLUG, Pipe, Hex Head, 1/4"4 153147A 4 4 GASKET, Flange Cover5 153146K 4 4 COVER, Flange, Right Front6 21054 16 16 WASHER, Lock, 1/2"7 21431 16 16 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"8 78282F 4 4 PLUG, Pipe, Square Head, 3/4"9 169568F 2 2 GASKET, Manifold Inlet Adapter10 257472E 2 2 ADAPTER, Manifold Inlet11 B5220 2 2 STUD12 21469 6 6 CAPSCREW, Hex Head, 5/8"-11 x 2"13 Y18813M 8 8 WASHER, Flat, 5/8"14 21055 8 8 WASHER, Lock, 5/8"15 21225 2 2 NUT, Hex, 5/8"-1816 21433 48 48 CAPSCREW, Hex Head, 1/2"-13 x 1-3/8"17 21054 48 48 WASHER, Lock, 1/2"18 Y18813K 48 48 WASHER, Flat, 1/2"19 153895A 12 12 GASKET, Intake Manifold

GROUP 7220 156476C 1 1 SHAFT, Cross, Butterfly Valve21 168899 2 2 COVER, Cross Shaft22 21343 4 4 CAPSCREW, Hex Head, 3/8"-16 x 3/4"23 21052 4 4 WASHER, Lock, 3/8"24 Y18813H 4 4 WASHER, Plain, 3/8"25 153271 2 2 SPIDER, Universal Joint26 153272A 2 2 DISC, Universal Joint27 21306 8 8 CAPSCREW, Hex Head, 5/16"-18 x 1/2"28 21315 4 4 CAPSCREW, Hex Head, 5/16"-18 x 1-1/4"29 21609 8 8 WASHER, External, Shakeproof, 5/16"30 26786 4 4 PIN, Roll, 1/2" x 1-1/8"31 153271B 2 2 SPIDER, Universal Joint

FORM 6315 First Edition 73

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74 FORM 6315 First Edition

041.20INTAKE MANIFOLD - DRAW THRU

GROUP 41ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LTD GSID LTD GSID

GROUP 411 204141J 2 2 2 2 MANIFOLD, Intake2 28478 4 4 4 4 PLUG, Pipe, Socket Head, 1/4"3 26750 12 12 12 12 PLUG, Pipe, Hex Head, 1/4"4 153147A 4 4 4 4 GASKET, Flange Cover5 153146K 4 4 4 4 COVER, Flange, Right Front6 21054 16 16 16 16 WASHER, Lock, 1/2"7 21431 16 16 16 16 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"8 78282F 4 4 4 4 PLUG, Pipe, Square Head, 3/4"9 21433 48 48 48 48 CAPSCREW, Hex Head, 1/2"-13 x 1-3/8"10 21054 48 48 48 48 WASHER, Lock, 1/2"11 Y18813K 48 48 48 48 WASHER, Flat, 1/2"12 153895A 12 12 12 12 GASKET, Intake Manifold

FORM 6315 First Edition 75

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76 FORM 6315 First Edition

041.30BUTTERFLY VALVE HOUSING - DRAW THRU

GROUP 72ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LTD GSID LTD GSID

GROUP 72E257472D 1 1 1 1 HOUSING, Butterfly Valve, RBF257472D 1 1 1 1 HOUSING, Butterfly Valve, LB

1 • 119060K 2 2 2 2 • VALVE, Butterfly2 • 169902F 2 2 2 2 • SHAFT, Butterfly Valve3 • 153291B 4 4 4 4 • SEAL, Oil4 • 168290B 4 4 4 4 • BUSHING5 • 26012 4 4 4 4 • SCREW, Round Head, #10-32 x 1/2"6 • 26938 4 4 4 4 • WASHER, Internal Teeth, #107 • 257472D 2 2 2 2 • HOUSING, Butterfly Valve8 • 167824G 1 1 1 1 • LEVER, Throttle Stop (LB only)9 • 21130 1 1 1 1 • SCREW, Fillister Head, #10-32 x 1" (LB only)10 • 209486 1 1 1 1 • SPRING, Compression (LB only)11 • 26786 1 1 1 1 • PIN, Roll (LB only)12 • 21284 1 1 1 1 • SCREW, Hex Head, 1/4"-20 x 1-1/4" (LB only)13 • 21050 1 1 1 1 • WASHER, Lock, 1/4" (LB only)14 • 26549 1 1 1 1 • PIN, Roll (LB only)15 • 211220Z 1 1 1 1 • LEVER, Throttle (RB only)16 • 21317 1 1 1 1 • SCREW, Hex Head, 5/16"-18 x 1-1/2" (RB only)17 • 158417 1 1 1 1 • NUTSTOP, 5/16"-18 (RB only)18 • 26745 1 1 1 1 • PIN, Roll (RB only)19 212977N 2 2 2 2 O-RING20 21470 8 8 8 8 SCREW, Hex Head, 5/8"-1 x 1-1/4"21 Y18813M 8 8 8 8 WASHER, Flat, 5/8"22 21055 8 8 8 8 WASHER, Lock, 5/8"23 156476W 1 1 1 1 SHAFT, Regulating Cross24 168899 2 2 2 2 COVER, Cross Shaft25 21343 4 4 4 4 SCREW, Hex Head, 3/8"-16 x 3/4"26 Y18813H 4 4 4 4 WASHER, Flat, 3/8"27 21052 4 4 4 4 WASHER, Lock, 3/8"28 153271 4 4 4 4 SPIDER, Universal Joint29 153272A 2 2 2 2 DISC, Universal30 26322 4 4 4 4 SCREW, Hex Head, 5/16"-18 x 1-1/8"31 21306 8 8 8 8 SCREW, Hex Head, 5/16"-18 x 1/2"32 21609 12 12 12 12 WASHER, External Teeth, 5/16"33 26786 4 4 4 4 PIN, Roll34 211454A 2 2 2 2 ELBOW, Air/Gas35 212977M 2 2 2 2 O-RING36 21437 8 8 8 8 SCREW, Hex Head, 1/2"-13 x 2-1/4"37 Y18813K 8 8 8 8 WASHER, Flat, 1/2"38 21054 8 8 8 8 WASHER, Lock, 1/2"39 26750 2 2 2 2 PLUG, Pipe, 1/4"40 21205 8 8 8 8 NUT, Hex, 1/2"-1341 212977P 2 2 2 2 O-RING

NOTE: Items 8 – 14 are used with the left bank housing assembly only.Items 15 – 18 are used with the right bank housing only.

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042.00EXHAUST MANIFOLD

GROUP 42ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 42KA204342X 1 1 1 1 MANIFOLD, Exhaust, RB-AssemblyMA204342X 1 1 1 1 MANIFOLD, Exhaust, LB-Assembly

1 • A204342X 10 10 10 10 • MANIFOLD, Exhaust, RB (Nos. 1 – 5)2 • A204442E 1 1 1 1 • MANIFOLD, Exhaust, RB (No. 6)

• A204542E 1 1 1 1 • MANIFOLD, Exhaust, LB (No. 6)3 •• 78283C 48 48 48 48 •• PLUG, Pipe, Countersunk Head, 1"4 • 199942 8 8 8 8 • RING, Insulating5 • 168055 8 8 8 8 • PILOT, Manifold (Between Outer Sections)6 • 168055A 2 2 2 2 • PILOT, Manifold (Between Center Sections)7 • 199942A 2 2 2 2 • RING, Insulating8 • 41236E 10 10 10 10 • CLAMP, Hose9 169062 2 2 2 2 CAP, Manifold (End Sections)10 26398A 4 4 4 4 CAPSCREW, Hex Head, 1/2"-13 x 1-5/8"11 Y18813K 52 52 52 52 WASHER, Flat, 1/2"12 21519 24 24 24 24 CAPSCREW, Hex Head, 1/2"-13 x 5-1/2"13 26916 24 24 24 24 CAPSCREW, Hex Head, 1/2"-13 x 8-1/2"14 153896B 12 12 12 12 GASKET, Exhaust Manifold

FORM 6315 First Edition 79

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045.00GEAR COVER

GROUP 45ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 451 A200054F 1 1 1 1 HOUSING, Gear-Assembly (See 045.10 for parts)2 163212D 1 1 1 1 GASKET, Gear Housing3 44083 4 4 4 4 PIN, Dowel4 21430 32 32 32 32 SCREW, Hex Head, 1/2"-13 x 1-3/8"5 21054 43 43 43 43 WASHER, Lock, 1/2"6 39152 1 1 1 1 WASHER, Socket Head Screw, Lock, 1/2"7 28810 1 1 1 1 SCREW, Socket Head, 1/2"-13 x 1-3/8"

A200245H 1 1 1 1 COVER, Gear-Assembly8 200245H 1 1 1 1 COVER, Gear9 • 153097A 1 1 1 1 • SEAL, Oil, Front10 • 78283D 1 1 1 1 • PLUG, Pipe, Socket Head, 1-1/4"11 163211D 1 1 1 1 GASKET, Gear Cover, Complete12 21442 6 6 6 6 SCREW, Hex Head, 1/2"-13 x 3"13 21443 5 5 5 5 SCREW, Hex Head, 1/2"-13 x 3-1/4"14 B9940 1 1 1 1 WASHER, Flat, 5/8"15 199528 1 1 1 1 PLUG, Hex Head, 5/8"-1816 78283H 1 1 1 1 PLUG, Pipe, Socket Head, 2"

FORM 6315 First Edition 81

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82 FORM 6315 First Edition

045.10GEAR COVER, OIL THERMOSTAT HOUSING

GROUP 45ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 45A200054F 1 1 1 1 HOUSING, Gear - Assembly

1 • 200054F 1 1 1 1 • HOUSING, Gear2 • 153610 2 2 2 2 • SEAL, Thermostat3 • 211887A 1 1 1 1 • THERMOSTAT, 165° F (Nominal)4 • 211887 1 1 1 1 • THERMOSTAT, 160° F (Nominal)5 • 207202 2 2 2 2 • SPRING6 • 169869A 1 1 1 1 • GASKET, Bypass Valve7 • 207201 2 2 2 2 • COVER, Bypass Valve8 • 21051 10 10 10 10 • WASHER, Lock, 5/16"-189 • 21312 10 10 10 10 • SCREW, Hex Head, 5/16"-18 x 7/8"10 • 169875 1 1 1 1 • PLUNGER, Pressure Regulator11 • 169876A 1 1 1 1 • SPRING, Pressure Regulator12 • 169878 1 1 1 1 • SCREW, Regulator Valve13 • 116861B 1 1 1 1 • WASHER, Nylon14 • 169877 1 1 1 1 • PLUG, Pressure Regulator Valve15 • 199083B 1 1 1 1 • WASHER, Nylon, 1/2"16 • 157635 1 1 1 1 • NUTSTOP, 1/2"-2017 • 78283E 6 6 6 6 • PLUG, Socket Head, 1-1/2"

FORM 6315 First Edition 83

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84 FORM 6315 First Edition

055.00OIL FILTER BASE, ENGINE MOUNTED

GROUP 55ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 551 44083 2 2 2 2 PIN, Dowel2 B4388 10 10 10 10 STUD, Grade 5, 1/2" x 2-3/16"3 A214248A 1 1 1 1 BASE, Oil Filter-Assembly4 • 78283D 7 7 7 7 • PLUG, Pipe, Square Head, 1-1/4"5 • 214268 1 1 1 1 • SIGHTGLASS6 • 78283B 2 2 2 2 • PLUG, Pipe, Square Head, 3/4"7 21054 18 18 18 18 WASHER, Lock, 1/2"8 21205 10 10 10 10 NUT, Hex, 1/2"9 194769L 2 2 2 2 CONNECTOR, Male10 214203U 1 1 1 1 TUBE, Oil Filter Drain11 207585C 1 1 1 1 VALVE, Ball12 214203T 1 1 1 1 TUBE, Oil Filter Drain13 78212N 1 1 1 1 BUSHING, Reducing, 1-1/4" x 1"14 214266 1 1 1 1 SUPPORT, Oil Filter Base15 214266A 1 1 1 1 SUPPORT, Oil Filter Base16 A214267 1 1 1 1 BRACKET, Mounting17 214263 1 1 1 1 SLEEVE, Oil Transfer18 295389E 2 2 2 2 O-RING19 296326A 1 1 1 1 GAUGE, Differential Pressure20 168681 1 1 1 1 BUSHING, Reducing, 1-1/8" x 1/4"21 211830K 3 3 3 3 O-RING22 78209W 2 2 2 2 COUPLING, Pipe23 194769E 2 2 2 2 CONNECTOR, Male24 194769D 2 2 2 2 CONNECTOR, Male25 214316D 1 1 1 1 TUBE, Pressure Gauge (Low)26 124316E 1 1 1 1 TUBE, Pressure Gauge (High)27 Y18813H 6 6 6 6 WASHER, Flat, 3/8"28 21052 6 6 6 6 WASHER, Lock, 3/8"29 21348 4 4 4 4 SCREW, Heax Head, 3/8"-16 x 1"30 Y18813K 12 12 12 12 WASHER, Flat, 1/2"31 21205 4 4 4 4 NUT, Hex, 1/2"32 21430 4 4 4 4 SCREW, Hex Head, 1/2"-13 x 1-3/8"33 21425 3 3 3 3 SCREW, Hex Head, 1/2"-13 x 1"34 21428 1 1 1 1 SCREW, Hex Head, 1/2"-13 x 1-1/4"35 199111G 2 2 2 2 ELBOW, Male36 169013 2 2 2 2 CLIP, Tube, 1/4" x 3/8" Screw37 21354 1 1 1 1 SCREW, Hex Head, 3/8"-16 x 1-3/8"38 21189 1 1 1 1 NUT, Hex, 3/8"39 78002 1 1 1 1 SPACER

FORM 6315 First Edition 85

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EARLYPRODUCTION

86 FORM 6315 First Edition

055.10OIL FILTERS, ENGINE MOUNTED

GROUP 55ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 55A214261A 1 1 1 1 BODY, By-Pass Kit

1 • 214261A 1 1 1 1 • HOUSING, Oil Pressure, By-Pass2 • 212977V 1 1 1 1 • O-RING3 • 214260 1 1 1 1 • ADAPTER, Oil Filter4 A209531 1 1 1 1 VALVE, Relief-Assembly5 214260A 1 1 1 1 ADAPTER, Pressure, By-Pass

A214261 4 4 4 4 FILTER, Oil-Assembly6 • 214260 4 4 4 4 • ADAPTER, Oil Filter7 • A214262 4 4 4 4 • ELEMENT, Oil Filter Assembly (Includes o-ring)8 • 214261 2 2 2 2 • HOUSING, Element, Oil Filter9 295389D 5 5 5 5 O-RING10 78282D 5 5 5 5 PLUG, Pipe, Square Head, 3/8"11 306113A 5 5 5 5 ADAPTER, Oil Filter (Spin-On)(Early Production)12 199395B 5 5 5 5 FILTER, Oil (Spin-On)(Early Production)

FORM 6315 First Edition 87

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88 FORM 6315 First Edition

055.20MICROSPIN CENTRIFUGE, ENGINE MOUNTED

GROUP 55ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 551 214105 1 1 1 1 MICROSPIN CENTRIFUGE, Bottom Drain2 153375D 1 1 1 1 ELBOW, Oil Filler3 153376A 1 1 1 1 GASKET4 21052 6 6 6 6 WASHER, Lock, 3/8"5 29607 4 4 4 4 CAPSCREW, Hex Head, 3/8"-16 x 1-1/2"6 290193 4 4 4 4 WASHER, Flat, M127 292010 4 4 4 4 CAPSCREW, Hex Head, M12 x 408 199111K 1 1 1 1 ELBOW, Male, 1/2" OD x 1/2" NPT9 214154 1 1 1 1 TUBE, Oil Supply10 177487G 2 2 2 2 CLIP, 1" OD11 169013P 2 2 2 2 CLIP, 1/2" OD12 21346 2 2 2 2 CAPSCREW, Hex Head, 3/8"-16 x 7/8"13 Y18813H 4 4 4 4 WASHER, Flat, 3/8"14 21189 2 2 2 2 NUT, Hex, 3/8"-1615 B10168D 1 1 1 1 ELBOW, Street, 1/2"16 100831B 1 1 1 1 PIPE, 1/2" x 2"17 207585A 1 1 1 1 VALVE, Ball, 1/2"18 194769H 1 1 1 1 CONNECTOR, Male, 1/2"19 489249 1 1 1 1 O-RING, Knob20 489197 1 1 1 1 ROTOR, Assembly21 489196 1 1 1 1 CLAMP, Ball22 489193 1 1 1 1 O-RING23 489191 1 1 1 1 INSERT, Paper24 489192 1 1 1 1 O-RING25 489555 1 1 1 1 KNOB

FORM 6315 First Edition 89

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057.00FLYWHEEL HOUSING, BARRING DEVICE, MAGNETIC PICKUP

GROUPS 57, 102, 290ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 571 200057T 1 1 1 1 HOUSING, Flywheel, Front Section2 200157E 1 1 1 1 HOUSING, Flywheel, Rear Section3 21431 16 16 16 16 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"4 21054 16 16 16 16 WASHER, Lock, 1/2"5 44083 2 2 2 2 PIN, Dowel6 21466 14 14 14 14 CAPSCREW, Hex Head, 5/8"-11 x 1-1/2"7 21055 14 14 14 14 WASHER, Lock, 5/8"8 B4203 2 2 2 2 PIN, Dowel9 B421 1 1 1 1 POINTER, Timing10 B420 1 1 1 1 COVER, Timing Pointer11 21338 2 2 2 2 CAPSCREW, Hex Head, 3/8"-16 x 1/2"12 21052 2 2 2 2 WASHER, Lock, 3/8"13 158876 1 1 1 1 PLATE, Name14 B557A 2 2 2 2 SCREW, Thread Cutting15 199528 1 1 1 1 PLUG, Hex Head, 5/8"-1816 B9940 1 1 1 1 WASHER, Copper

GROUP 102C151814B 1 1 1 1 PINION, Barring-Assembly

17 • 151813 1 1 1 1 • SHAFT, Barring Pinion18 • B3979 1 1 1 1 • SPRING19 • 151814B 1 1 1 1 • BEARING, Barring Shaft20 • 151815 1 1 1 1 • PINION, Barring Shaft21 • 26594 1 1 1 1 • PIN, Roll, 1/4" x 1-1/2"22 21465 3 3 3 3 CAPSCREW, Hex Head, 5/8"-11 x 1-1/4"23 21055 3 3 3 3 WASHER, Lock, 5/8"

GROUP 29024 295844D 1 1 1 1 PICKUP, Magnetic

FORM 6315 First Edition 91

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3832

30313635

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3635

92 FORM 6315 First Edition

060.00JACKET WATER PUMP

GROUP 60ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 60G200960D 1 1 1 1 PUMP, Water-Assembly

1 • 21251 2 2 2 2 • NUT, Lock, Elastic Stop, 1.0"-142 • 28758 2 2 2 2 • WASHER, Plain3 • 78282H 2 2 2 2 • PLUG, Pipe, 1-1/4"4 • A159581E 1 1 1 1 • PULLEY, Water Pump5 • 118925A 1 1 1 1 • RING, Retaining6 • 161309C 1 1 1 1 • BEARING, Ball, Front7 • 211442A 1 1 1 1 • SEAL, Oil8 • 78843C 1 1 1 1 • BEARING, Ball, Rear9 • 200456C 1 1 1 1 • SHAFT, Water Pump10 • 157475J 1 1 1 1 • SEAL, Water Pump Shaft11 • 200960D 1 1 1 1 • BODY, Water Pump12 • 200463C 1 1 1 1 • IMPELLER, Water Pump13 • 76400 2 2 2 2 • COCK, Drain and Vent14 • 78201N 1 1 1 1 • NIPPLE, Pipe, 1/4" x 2"15 • 78204A 1 1 1 1 • ELBOW, Pipe, 1/4" x 90°16 • 154981J 1 1 1 1 • NIPPLE, Pipe, Galvanized, 1/4" x 8-1/2"17 • 211442 1 1 1 1 • SEAL, Oil18 • 78209C 1 1 1 1 • COUPLING, Pipe, 1/4"19 • 290144 1 1 1 1 • O-RING20 154059E 1 1 1 1 BRACKET, Pipe21 21273 1 1 1 1 CAPSCREW, Hex Head, 1/4" x 20 x 5/8"22 21173 1 1 1 1 NUT, Hex, 1/4"-2023 21050 1 1 1 1 WASHER, Lock, 1/4"24 159580 1 1 1 1 GASKET, Water Pump Cover25 200161B 1 1 1 1 COVER, Water Pump26 153092A 1 1 1 1 GASKET, Water Pump Cover to Gear Cover27 44944 10 10 10 10 STUD, Water Pump28 21193 10 10 10 10 NUT, Hex, 3/8"-2429 21052 10 10 10 10 WASHER, Lock, 3/8"30 176883D 4 4 4 4 O-RING, Square31 159624G 4 4 4 4 FLANGE, O-Ring32 159624 1 1 1 1 FLANGE, Crankcase Water Inlet, RB33 159625C 1 1 1 1 ELBOW, Crankcase Water Inlet, LB34 21435 2 2 2 2 CAPSCREW, Hex Head, 1/2"-13 x 2"35 21437 5 5 5 5 CAPSCREW, Hex Head, 1/2"-13 x 2-1/4"36 21054 12 12 12 12 WASHER, Lock, 1/2"37 21205 4 4 4 4 NUT, Hex, 1/2"-1338 153139C 2 2 2 2 GASKET, Crankcase Water Inlet Flange39 164464T 1 1 1 1 ELBOW, Crankcase Water Inlet, LB

164464U 1 1 1 1 ELBOW, Crankcase Water Inlet, RB

Continued

FORM 6315 First Edition 93

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47 484950

5152

53 54

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53

94 FORM 6315 First Edition

060.01JACKET WATER PUMP

GROUPS 60, 64ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 60 (continued)40 26750 2 2 2 2 PLUG, Pipe, Hex Head 1/4"

C153645A 1 1 1 1 BRACKET, Idler Pulley-Assembly41 • 153645A 1 1 1 1 • BRACKET, Idler Pulley42 • 65623 1 1 1 1 • FITTING, Grease43 • 111215 1 1 1 1 • ELBOW, 90°44 • 78116 1 1 1 1 • TUBE, Flexible45 • 28272 2 2 2 2 • SCREW, Set, Socket Head, Cup Point, Nylok 5/16"-18 x

3/8"46 • 159578A 1 1 1 1 • PULLEY, Idler47 • 161341 1 1 1 1 • SEAL, Grease48 • 161339 1 1 1 1 • BEARING, Ball49 • 161340B 1 1 1 1 • SHAFT, Idler Pulley50 • 117488X 1 1 1 1 • RING, Retaining51 • 44999Y 1 1 1 1 • RING, Retaining52 • 161345A 1 1 1 1 • COVER, Idler Pulley Bracket53 21439 4 4 4 4 CAPSCREW, Hex Head, 1/2"-13 x 2-1/4"54 Y18813K 9 9 9 9 WASHER, Plain, 1/2"55 A209617 1 1 1 1 BELT, Water Pump (Matched Pair) (Use with 10" Crankshaft

Pulley)56 118996 1 1 1 1 DECAL, Drain

GROUP 6457 153280F 2 2 2 2 FLANGE, Water Pump Inlet58 214307 2 2 2 2 GASKET, Water Pump Inlet59 28253 8 8 8 8 CAPSCREW, Ferry Head, 1/2"-13 x 1-1/2"

SERVICE REPAIR KITSG-960-291 Water Pump Repair Kit (Water Pump Assembly G200960D)

(Includes Items 1, 2, 5 – 10, 12, 13, , 17, 19, 24, 26, 30, 38, 58)

FORM 6315 First Edition 95

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96 FORM 6315 First Edition

061.00AUXILIARY WATER PUMP - HIGH CAPACITY

GROUP 61ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 611 169561A 1 1 1 1 PUMP, Water2 26997 2 2 2 2 SCREW, Set, Socket Head, Cup Point, Nylok, 3/8"-16 x 5/8"3 169632P 1 1 1 1 BRACKET, Auxiliary Water Pump4 169632R 1 1 1 1 BRACKET, Auxiliary Water Pump5 21431 13 13 13 13 SCREW, Hex Head, 1/2"-13 x 1-1/2"6 Y18813K 16 16 16 16 WASHER, Plain, 1/2"7 21054 12 12 12 12 WASHER, Lock, 1/2"8 21205 8 8 8 8 NUT, Hex, 1/2"-13"

A214272 1 1 1 1 TIGHTENER, Belt9 • 214272 1 1 1 1 • TENSIONER, Rotary10 •214279 1 1 1 1 • PULLEY, Belt Tightener-Assembly11 •214280 1 1 1 1 • HARDWARE, Belt Tightener (Includes Bolt and Nut)12 214327 1 1 1 1 SCREW, Socket Head - Countersunk, 3/8"-16 x 2-1/2"13 Y18813H 6 6 6 6 WASHER, Plain, 3/8"14 21052 5 5 5 5 WASHER, Lock, 3/8"15 21189 7 7 7 7 NUT, Hex, 3/8"-1616 209151E 1 1 1 1 PIPE, 1-1/2" x 3-3/4"17 78210R 1 1 1 1 ELBOW, Reducing, 2" x 1-1/2"18 21428 3 3 3 3 SCREW, Hex Head, 1/2"-13 x 1-1/4"19 119775A 2 2 2 2 PLATE, Instruction (Use Ball Bearing Grease)20 B8677 2 2 2 2 BUSHING, Reducing, 1/4" x 1/8"21 65623 2 2 2 2 FITTING, Grease, 1/8"22 154981A 1 1 1 1 PIPE, 1/4" x 3"23 78209C 1 1 1 1 COUPLING, Pipe, 1/4"24 76400 1 1 1 1 COCK, Drain, Brass, 1/4"25 27432R 1 1 1 1 PULLEY, Auxiliary Water Pump26 A199868 1 1 1 1 BELT, Water Pump (Set of Two Matched Belts)(With 10"

Crankshaft Pulley)27 78210H 1 1 1 1 ELBOW, Reducing, 2-1/2” x 2”28 209805E 1 1 1 1 PIPE, 2” x 4-1/4”29 954313 1 1 1 1 U-BOLT, 3/8" x 2-1/2" x 3-1/4"30 209972B 1 1 1 1 BRACKET, Support31 21343 2 2 2 2 SCREW, Hex Head 3/8”-16 x 3/4”32 209973 1 1 1 1 SUPPORT, Pipe33 21352 2 2 2 2 SCREW, Hex Head 3/8”-16 x 1-1/4”34 A76883C 1 1 1 1 PIPE, Assembly35 100907Z 1 1 1 1 PIPE, Threaded Both Ends, 2-1/2" x 2-1/2"36 118879C 1 1 1 1 FLANGE, Pipe, 2-1/2"37 208346P 1 1 1 1 PIPE, 2” x 8”38 74176 1 1 1 1 ELBOW, 2”39 168006A 1 1 1 1 UNION, 2”

Continued

FORM 6315 First Edition 97

061.01

WAUKESHA

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42 43 44

98 FORM 6315 First Edition

061.01AUXILIARY WATER PUMP - HIGH CAPACITY

GROUP 61ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 61 (continued)40 C208743 1 1 1 1 HOSE Assembly, Flex, 45"41 78116 1 1 1 1 HOSE, Assembly,Flex, 9"42 208063H 1 1 1 1 VALVE, Temperature Control, 130° F (Intercooler Water

Temperature)208063J 1 1 1 1 VALVE, Temperature Control, 85° F (Intercooler Water

Temperature)43 48988H 1 1 1 1 PIPE, Threaded Both Ends, 2" x 2" (Less Temperature

Control Valve)44 7447Y 1 1 1 1 PIPE, Threaded Both Ends, 2" x 3-1/2" (Less Temperature

Control Valve)

SERVICE REPAIR KITSG-960-256 Auxiliary Pump Repair Kit (Water Pump Assembly 169561A)496872 Temperature Control Valve Rebuild Kit (Water Pump

Assembly 208063H)496867 Temperature Control Valve Rebuild Kit (Water Pump

Assembly 208063J)

FORM 6315 First Edition 99

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064.00

WAUKESHA

100 FORM 6315 First Edition

064.00WATER INLET - CENTER

GROUP 64ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 641 A214264 2 2 2 2 ELBOW, Water Inlet - Assembly2 74113 1 1 1 1 PLUG, Pipe, Square Head, 2"3 214307 2 2 2 2 GASKET4 28253 8 8 8 8 SCREW, Flanged Head, 1/2"-13 x 1-1/2"5 21054 8 8 8 8 WASHER, Lock, 1/2"6 159991U 2 2 2 2 COUPLING, Dresser

•494351 1 1 1 1 • GASKET7 A209629A 1 1 1 1 HEADER, Water Inlet8 78282J 1 1 1 1 PLUG, Pipe, Square Head, 1-1/2"

FORM 6315 First Edition 101

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56

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WAUKESHA

102 FORM 6315 First Edition

064.10WATER INLET - SIDE

GROUP 64ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 64AA167309R 1 1 1 1 HEADER, Water Inlet - Assembly

1 • A167309R 1 1 1 1 • HEADER, Water Inlet - Assembly2 • 207379F 1 1 1 1 • GASKET, Self Centering3 • 208293E 1 1 1 1 • FLANGE4 • 21490 8 8 8 8 • SCREW, Hex Head, 3/4"-10 x 2-3/4"5 • 21047 8 8 8 8 • WASHER, Lock, 3/4"6 • 21229 8 8 8 8 • NUT, Hex, 3/4"-107 • 78212J 1 1 1 1 • BUSHING, Reducing, 1" - 2/5"8 • 78212K 1 1 1 1 • BUSHING, Reducing, 1" - 3/8"9 • 73413A 1 1 1 1 • Cock, Drain10 F135280B 1 1 1 1 ELBOW, Water Inlet - Assembly11 214307 1 1 1 1 GASKET12 DA153280B 1 1 1 1 ELBOW, Water Inlet - Assembly13 21431 8 8 8 8 SCREW, Hex Head, 1/2"-13 x 1-1/2"14 21054 8 8 8 8 WASHER, Lock, 1/2"15 159991U 2 2 2 2 COUPLING, Dresser

•494351 1 1 1 1 • GASKET16 199111J 1 1 1 1 ELBOW, Male, 1/4"17 211895V 1 1 1 1 TUBE, Vent18 194769E 1 1 1 1 CONNECTOR, Male19 78212C 1 1 1 1 BUSHING, Reducing, 1/2" - 1/4"20 214038H 2 2 2 2 STRAP21 21392 4 4 4 4 SCREW, Hex Head, 716"-14 x 1"22 21053 4 4 4 4 WASHER, Lock, Lock, 7/16"23 Y18813J 4 4 4 4 WASHER, Flat, 7/16"

FORM 6315 First Edition 103

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WAUKESHA

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345

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1415

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26 27

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26

104 FORM 6315 First Edition

068.00AIR/GAS MOTORIZED PRELUBE PUMP

GROUP 68ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 681 48988H 1 1 1 1 NIPPLE, Pipe, 2" x 2"2 78208P 1 1 1 1 TEE, Pipe, 2"3 74113 1 1 1 1 PLUG, Pipe, Square Head, 2"4 48797M 1 1 1 1 BUSHING, Reducing 2" to 1"5 154909E 1 1 1 1 NIPPLE, Pipe, 1" x 1-1/2"6 209927 1 1 1 1 NIPPLE, Pipe, 1" x 2"7 153462P 1 1 1 1 STRAINER, Oil8 78282F 1 1 1 1 PLUG, Pipe, Square Head, 3/4"9 199111G 2 2 2 2 ELBOW, Flex10 214203K 1 1 1 1 TUBE, Oil - Oil Pan to Prelube Pump11 78204E 1 1 1 1 ELBOW, Pipe, 1" x 90°12 194769L 1 1 1 1 CONNECTOR, Flex13 A211416A 1 1 1 1 TUBE, Oil Assembly, Oil Supply14 28763 1 1 1 1 SPRING, Wave15 177053D 1 1 1 1 VALVE, Check16 153127B 1 1 1 1 GASKET, Flange17 21352 2 2 2 2 SCREW, Hex Head, 3/8"-16 x 1-1/4"18 208473H 1 1 1 1 BRACKET, Prelube Motor19 208478 1 1 1 1 PUMP, Prelube (Serviced as complete assembly)20 21052 6 6 6 6 WASHER, Lock, 3/8"21 21444 3 3 3 3 CAPSCREW, Hex Head, 1/2"-13 x 3-1/2"22 Y18813K 3 3 3 3 WASHER, Plain, 1/2"23 21054 3 3 3 3 WASHER, Lock, 1/2"24 119977 3 3 3 3 SPACER25 21362 3 3 3 3 CAPSCREW, Hex Head, 3/8"-16 x 2"26 Y18813H 4 4 4 4 WASHER, Plain, 3/8"27 21354 1 1 1 1 SCREW, Hex Head, 3/8"-16 x 1-3/8"

FORM 6315 First Edition 105

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106 FORM 6315 First Edition

069.00AIR/GAS PRELUBE PUMP

GROUP 69ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 691 208479C 1 1 1 1 MOTOR, Air/Gas2 • 44408B 1 1 1 1 • KEY, Square, 3/16" x 3/16" x 1-5/8"3 209948A 1 1 1 1 NIPPLE, Pipe, 3/8" x 3"4 209824E 2 2 2 2 ELBOW, Pipe, 3/8" x 90°5 209948 2 2 2 2 NIPPLE, Pipe, 3/8" x 1-1/2"6 78212D 1 1 1 1 BUSHING, Reducing, 1/2" to 3/8"7 194840H 1 1 1 1 LUBRICATOR, Air Starter8 199111K 1 1 1 1 ELBOW, Flex9 214129B 1 1 1 1 TUBE, Air, Air Supply to Air/Gas Motor10 169013R 4 4 4 4 CLIP, Tube11 199809B 2 2 2 2 ELBOW, Flex12 214009Y 1 1 1 1 TUBE, Air, Air Supply to Air/Gas Motor13 194769G 2 2 2 2 CONNECTOR, Flex14 C208882A 1 1 1 1 BRACKET, Connector15 209953J 1 1 1 1 TUBE, Air16 214009R 1 1 1 1 TUBE, Air17 194769H 1 1 1 1 CONNECTOR, Flex18 211911 1 1 1 1 LABEL, Warning19 211910W 1 1 1 1 LABEL, Warning

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070.00BREATHERGROUP 70

ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 701 305955F 1 1 1 1 SEPARATOR, Oil

• 490078 1 1 1 1 • ELEMENT, Oil Filter Separator2 Y18813H 25 25 25 25 WASHER, Flat, 3/8"3 21052 19 19 19 19 WASHER, Lock, 3/8"4 21360 4 4 4 4 SCREW, Hex Head, 3/8"-16 x 1-3/4"5 21189 9 9 9 9 NUT, Hex, 3/8"-166 208112K 1 1 1 1 SUPPORT, Breather7 208112M 1 1 1 1 SUPPORT, Breather8 21348 11 11 11 11 SCREW, Hex Head, 3/8"-16 x 1"9 21362 4 4 4 4 SCREW, Hex Head, 3/8"-16 x 2"10 119977 4 4 4 4 SPACER11 208112J 2 2 2 2 SUPPORT, Breather Tube12 177487X 2 2 2 2 CLIP, Tube13 A214102R 1 1 1 1 TUBE, Breather Outlet-Assembly

A214102N 1 1 TUBE, Breather Outlet-Assembly (Draw Thru)14 214102J 1 1 1 1 TUBE, Breather Inlet15 B7780 4 4 4 4 HOSE16 41236T 8 8 8 8 CLAMP, Hose17 100831A 1 1 1 1 PIPE, 1/2" x 1-11/16" Threaded Both Ends18 168439M 1 1 1 1 ELBOW, Reducing, 1/2" - 3/4"19 307098 1 1 1 1 ELBOW, Formed Hose20 41236R 2 2 2 2 CLAMP, Hose

AA214102P 1 1 1 1 VALVE, Breather Adjusting-AssemblyAA214102M 1 1 VALVE, Breather Adjusting-Assembly (Draw Thru)

21 • A214102P 1 1 1 1 • TUBE, Breather Adjusting Valve-Assembly• A214102M 1 1 • TUBE, Breather Adjusting Valve-Assembly (Draw Thru)

22 • 85641 1 1 1 1 • SEAL, Oil23 • A305558C 1 1 1 1 • SHAFT, Breather Butterfly Valve-Assembly24 • 305017K 1 1 1 1 • PLATE, Breather Butterfly25 • 21604 2 2 2 2 • WASHER, Lock, External Shakeproof, No. 826 • 294765 2 2 2 2 • SCREW, Slotted Head, M4 x 827 • 290592A 1 1 1 1 • SCREW, Set, Slotted28 305445R 1 1 1 1 GASKET, Breather29 293242 4 4 4 4 WASHER, Flat, M830 21051 4 4 4 4 WASHER, Lock, 5/16"31 WS808297 4 4 4 4 SCREW, Hex Head, M8 x 30mm32 A211456C 1 1 SLEEVE, Coupling (Draw Thru)33 209992E 1 1 O-RING (Draw Thru)34 209992D 1 1 O-RING (Draw Thru)35 164076H 1 1 RING, Retaining (Draw Thru)36 168373B 2 1 2 1 GASKET, Breather37 A208117A 1 1 1 1 TUBE, Breather-Assembly38 21052 2 2 2 2 WASHER, Lock, 3/8"39 28468 2 2 2 2 SCREW, Flanged Head, 3/8"-16 x 1-1/4"

Continued

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070.01BREATHERGROUP 70

ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 70 (continued)40 109263 2 2 2 2 CLAMP, Hose41 209561T 1 1 1 1 BRACE, Tube Clip42 169013Y 2 2 2 2 CLIP, Tube43 209134D 1 1 1 1 BRACE, Tube Support44 169013Z 1 1 1 1 CLIP, Tube45 157336 1 1 1 1 SPACER46 Y18813K 1 1 1 1 WASHER, Flat, 1/2"47 21054 1 1 1 1 WASHER, Lock, 1/2"48 21437 1 1 1 1 SCREW, Hex Head, 1/2"-13 x 2-1/4"49 21354 1 1 1 1 SCREW, Hex Head, 3/8"-16 x 1-3/8"50 166420B 1 1 1 1 SEPARATOR, Oil

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077.00WATER MANIFOLD

GROUP 77ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 771 J204677 1 1 1 1 MANIFOLD, Water2 • 78282F 3 3 3 3 • PLUG, Pipe, Square Head, 3/4"3 • 78282J 1 1 1 1 • PLUG, Pipe, Square Head, 1-1/2"4 • 26750 1 1 1 1 • PLUG, Pipe, Hex Head, 1/2"5 • 28677 3 3 3 3 • PLUG, Pipe, Hex Head, 1/2"6 • 78282H 2 2 2 2 • PLUG, Pipe, Square Head, 1-1/4"7 • 168681K 1 1 1 1 • BUSHING, Reducing, 2" to 3/8"8 • B6280 1 1 1 1 • BUSHING, Reducing, 3/4" to 3/8"9 176586 12 12 12 12 GASKET, Water Outlet Elbow10 208936 12 12 12 12 ELBOW, Water Outlet11 21350 48 48 48 48 CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"12 21052 48 48 48 48 WASHER, Lock, 3/8"13 208706T 12 12 12 12 COUPLING, Flexmaster

• 494383 24 24 24 24 • GASKET (Marked With Blue Dot)14 208938J 1 1 1 1 BRACKET, Support, Front 15 21425 8 8 8 8 CAPSCREW, Hex Head, 1/2"-13 x 1"16 21428 4 4 4 4 CAPSCREW, Hex Head, 1/2"-13 x 1-1/4"17 Y18813K 12 12 12 12 WASHER, Plain, 1/2"18 21054 14 14 14 14 WASHER, Lock, 1/2"19 28785 1 1 1 1 SCREW, Shoulder, 1/2"-13"20 169576B 2 2 2 2 WASHER, Bellevelle, 1/2"21 26932 1 1 1 1 NUT, Flex Loc, 1/2"-13"22 208952 1 1 1 1 PLATE, Cover23 214308 1 1 1 1 GASKET, Cover Plate24 21423 2 2 2 2 CAPSCREW, Hex Head, 1/2"-13 x 7/8"25 73413A 2 2 2 2 COCK, Drain, 3/8"26 208938D 1 1 1 1 BRACKET, Support, Right Rear27 208938F 1 1 1 1 BRACKET, Support, Left Rear

FORM 6315 First Edition 113

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114 FORM 6315 First Edition

078.00JACKET WATER THERMOSTAT HOUSING

GROUPS 77, 78, 21, 60ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 771 208939A 1 1 1 1 GASKET, Cluster Thermostat Housing2 A204478 1 1 1 1 HOUSING, Cluster Thermostat3 • 153610 6 6 6 6 • SEAL, Thermostat4 21350 10 10 10 10 CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"5 21052 10 10 10 10 WASHER, Lock, 3/8"6 208943A 2 2 2 2 GASKET, Upper Bypass Tube7 211887A 1 1 1 1 THERMOSTAT, 165° F (74° C) Standard ( Nominal)

211887B 5 5 5 5 THERMOSTAT, 170° F (77° C) Standard ( Nominal)211887G 6 6 6 6 THERMOSTAT, 220° F (104° C) Nominal, High Temperature

8 78283J 4 4 4 4 PLUG, Pipe, Socket Head, 1/2"9 26743 1 1 1 1 PLUG, Pipe, Hex Head, 1/8"10 73413A 2 2 2 2 COCK, Vent, 3/8"

GROUP 7811 208816L 1 1 1 1 TUBE, Upper Bypass Tube, RB12 208816M 1 1 1 1 TUBE, Upper Bypass Tube, LB13 208816N 1 1 1 1 TUBE, Lower Bypass, RB14 208816P 1 1 1 1 TUBE, Lower Bypass, LB15 167392A 2 2 2 2 GASKET, Lower Bypass Tube16 21428 8 8 8 8 CAPSCREW, Hex Head, 1/2"-13 x 1-1/4"17 21054 12 12 12 12 WASHER, Lock, 1/2"18 159991 2 2 2 2 COUPLING, 3"

• 499706 4 4 4 4 • GASKET, Coupling19 28253 4 4 4 4 CAPSCREW, Ferryhead, 1/2"-13 x 1-1/2"

GROUP 2120 208949B 1 1 1 1 FLANGE, Water Outlet21 208943A 1 1 1 1 GASKET, Water Outlet Flange22 21431 4 4 4 4 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"23 21054 4 4 4 4 WASHER, Lock, 1/2"

GROUP 6024 78282H 2 2 2 2 PLUG, Pipe, Square Head, 1-1/4"25 167424 1 1 1 1 ELBOW, Water Bypass, RB26 167425 1 1 1 1 ELBOW, Water Bypass, LB27 167409A 2 2 2 2 GASKET, Bypass Elbow28 28269 8 8 8 8 CAPSCREW, Ferry Head, 3/8"-16 x 1"29 21052 8 8 8 8 WASHER, Lock, 3/8"

FORM 6315 First Edition 115

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116 FORM 6315 First Edition

080.00OIL PUMPGROUP 80

ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 80AA200380 1 1 1 1 PUMP, Oil-Assembly• A200380 1 1 1 1 • PUMP, Oil-Assembly

1 •• 200380 1 1 1 1 •• BODY, Oil Pump2 ••• 63970D 2 2 2 2 ••• BUSHING, Oil Pump Body3 •• 21350 14 14 14 14 •• CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"4 •• 21052 14 14 14 14 •• WASHER, Lock, 3/8"5 •• 26807 2 2 2 2 •• PIN, Roll, 3/8" x 13/16"6 •• X200282E 1 1 1 1 •• COVER, Oil Pump7 ••• 117496B 2 2 2 2 ••• BUSHING, Oil Pump Cover8 •• A200184C 2 2 2 2 •• GEAR, Oil Pump Driven-Assembly9 •• 200083B 2 2 2 2 •• SHAFT, Idler Gear10 •• A200185B 2 2 2 2 •• GEAR, Oil Pump Idler11 ••• 153053 4 4 4 4 ••• BUSHING, Idler Gear12 •• 153050D 1 1 1 1 •• GASKET, Oil Pump Cover13 •• 21013 2 2 2 2 •• KEY, Woodruff, No. 1614 •• 26734 2 2 2 2 •• PIN, Roll, 1/4" x 2-1/4"15 •• 200251C 1 1 1 1 •• GEAR, Oil Pump Drive16 •• 200351A 1 1 1 1 •• GEAR, Oil Pump Drive17 • 199083C 1 1 1 1 • WASHER, Relief Valve18 • 153058 1 1 1 1 • NUT, Lock, Relief Valve19 • 27261P 1 1 1 1 • SPRING, Relief Valve20 • 156305B 1 1 1 1 • SCREW, Relief Valve Sleeve21 • 156304 1 1 1 1 • SLEEVE, Relief Valve22 • 156303 1 1 1 1 • PLUNGER, Relief Valve23 153061B 1 1 1 1 GASKET, Oil Pump24 B2984 10 10 10 10 STUD, Oil Pump25 21209 10 10 10 10 NUT, Hex, 1/2"-2026 21054 10 10 10 10 WASHER, Lock, 1/2"27 B2223 2 2 2 2 PIN, Dowel28 211514 1 1 1 1 MANIFOLD, Oil Pump29 153127A 2 2 2 2 GASKET, Flange30 21352 2 2 2 2 CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"31 21371 2 2 2 2 CAPSCREW, Hex Head, 3/8"-16 x 3-1/2"32 21052 4 4 4 4 WASHER, Lock, 3/8"33 211565A 1 1 1 1 FLANGE34 208601A 1 1 1 1 GASKET35 21431 4 4 4 4 CAPSCREW, Hex Head, 1/2"-13 x 1-1/2"36 28677 2 2 2 2 PLUG, Pipe, Hex Head, 1/2"

SERVICE REPAIR KITSG-980-152 1 1 1 1 Oil Pump Repair Kit (Oil Pump Assembly AA200380)

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085.00AIR/FUEL CONTROL - GSI

GROUP 85ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 851 A740735 1 1 HARNESS, Oxygen Sensor2 A740106E 1 1 SENSOR Assembly, Exhaust Oxygen3 AA740121 6 6 SENSOR, Temperature4 740122C 2 2 ADAPTER, RTD

FORM 6315 First Edition 119

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120 FORM 6315 First Edition

093.00WASTEGATE AND CONNECTIONS – L5794 GSI

GROUP 93ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 931 168847F 1 SUPPORT, Clip2 169013K 3 CLIP, Tube3 73413A 2 COCK, Drain4 194769 3 CONNECTOR, Male, 3/8” x 1/4” NPT5 194769A 2 CONNECTOR, Male, 3/8” x 3/8” NPT6 199111B 3 ELBOW, Male, 3/8” x 1/4” NPT7 199111C 2 ELBOW, Male, 3/8” x 3/8” NPT8 207828 2 FLANGE, Exhaust Bypass9 209424 2 GASKET, Exhaust10 28799 8 CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4” 11 26943 8 NUT, Hex Jam, 3/8”-2412 28311 8 NUT, Hex, Stainless Steel, 3/8”-2413 21343 3 CAPSCREW, Hex Head, 3/8”-16 x 3/4”14 21051 4 WASHER, Lock, 5/16”15 21181 4 NUT, Hex 16 21189 3 NUT, Hex17 78211A 2 COUPLING, Reducing18 65110Z 2 PIPE, 1/8”19 118566X 2 PIPE, 3/8”20 21052 5 WASHER, Lock, 3/8”21 295645T 2 REGULATOR, Bypass, Wastegate22 214071B 1 RESTRICTOR23 211954 1 SHIELD, Heat, Exhaust Tee Bypass24 207829 1 SLEEVE, Exhaust Bypass25 159364C 8 STUD26 207825 1 TEE, Exhaust Bypass27 199109B 3 TEE, Male Branch28 782088 2 TEE, Pipe29 214067B 1 TUBE, Wastegate to Accumulator30 214067G 1 TUBE, Wastegate to Wastegate31 214188C 1 TUBE, Wastegate Vent32 214067T 1 TUBE, Wastegate Pressure, LB33 214067S 1 TUBE, Wastegate Pressure, RB34 214067M 1 TUBE, Wastegate Water In, LB35 214067P 1 TUBE, Wastegate Water In, LB36 214067R 1 TUBE, Wastegate Water Out, LB37 214067V 1 TUBE, Wastegate Water Out, RB38 154813T 2 U-BOLT39 199108C 1 UNION, Tube40 B277 4 WASHER, Flat, 5/16”41 Y18813H 3 WASHER, Flat, 3/8”42 28357 16 WASHER, Flat, Stainless Steel43 211755U 1 BRACE, Tube44 209493 1 BRACKT, Tube Support45 21350 2 CAPSCREW, Hex Head, 3/8”-16 x 1-1/8”

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122 FORM 6315 First Edition

093.10WASTEGATE AND CONNECTIONS – L7044GSI

GROUP 93ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 931 295645L 2 REGULATOR, Bypass Wastegate2 199109B 2 TEE, 3/8” x 1-1/4” NPT3 214067P 1 TUBE, Wastegate Water inlet, RB4 214067M 1 TUBE, Wastegate Water Inlet, LB5 214067R 1 TUBE, Wastegate Water Outlet, LB6 214067V 1 TUBE, Wastegate Water Outlet, RB7 194769A 2 CONNECTOR, Male, 3/8” x 3/8” NPT8 169013K 2 CLIP9 21350 2 CAPSCREW, Hex Head, 3/8”-16 x 1-1/8”10 21052 4 WASHER, Lock, 3/8”11 21189 2 NUT, Hex, 3/8”-1612 214067T 1 TUBE, Wastegate Pressure, LB13 214067S 1 TUBE, Wastegate Pressure, RB14 Y18813H 2 WASHER, Flat, 3/8”15 168847F 1 SUPPORT, Clip16 21343 2 CAPSCREW, Hex Head, 3/8”-16 x 3/4”17 199111B 2 ELBOW, Male, 3/8” x 1-1/4” NPT18 161405 2 VENT, Breather19 194769 2 CONNECTOR, Male, 3/8” x 1-1/4” NPT20 199111C 2 ELBOW, Male, 3/8” x 3/8” NPT21 118566X 2 PIPE, 3/8” x 1”22 73413A 2 COCK, Drain, 3/8”23 78208B 2 TEE, Pipe, 3/8”24 159364C 8 STUD, Stainless Steel, 3/8” x 1-3/4”25 28357 8 WASHER, Stainless Steel, 3/8”26 28311 8 NUT, Hex, Stainless Steel, 3/8”-2427 26943 8 NUT, Hex Jam, Stainless Steel, 3/8”-2428 207825 1 TEE, Exhaust Bypass29 207829 1 SLEEVE, Exhaust Bypass30 207828 2 FLANGE, Exhaust Bypass31 209424 2 GASKET, Exhaust32 28799 8 CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4”33 28357 8 WASHER, Stainless Steel, 3/8”34 209493 1 BRACKET, Tube Support35 211954 1 SHIELD, Heat, Exhaust Tee Bypass36 154813T 2 U-BOLT37 B277 4 WASHER, Flat, 5/16”38 21051 4 WASHER, Lock, 5/16”39 21181 4 NUT, Hex, 5/16”-18

FORM 6315 First Edition 123

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124 FORM 6315 First Edition

093.20WASTEGATE AND CONNECTIONS – LT

GROUP 93ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 931 295645R 2 2 REGULATOR, Bypass Wastegate2 209493 1 1 BRACKET, Tube Support3 214067P 1 1 TUBE, Wastegate Water, RB4 199109B 2 2 TEE, 3/8” x 1/4” NPT x 3/8”5 214067V 1 1 TUBE, Wastegate Water Out, RB6 214067R 1 1 TUBE, Wastegate Water Out, RB7 21350 2 2 CAPSCREW, Hex Head, 3/8”-16 x 1-3/16”8 214067T 1 1 TUBE, Wastegate Pressure, LB9 199111B 4 4 ELBOW, Male, 3/8” x 1/4” NPT10 199111C 4 4 ELBOW, Male, 3/8” x 3/8” NPT11 118566X 2 2 PIPE, 3/8” x 1”12 78208B 2 2 TEE, Pipe, 3/8”13 73413A 2 2 COCK, Drain, 3/8”14 211954 1 1 SHIELD, Heat, Exhaust Tee Bypass15 154813T 2 2 U-BOLT, 5/16”-1816 B277 4 4 WASHER, Flat, 5/16”17 21051 4 4 WASHER, Lock, 5/16” x M818 21181 4 4 NUT, Hex, 5/16”-1819 214067G 1 1 TUBE, Wastegate to Wastegate20 65110Z 2 2 PIPE, 1/8” x 1-1/4”21 169013K 1 1 CLIP22 21052 3 3 WASHER, Lock, 3/8”23 21343 1 1 CAPSCREW, Hex Head, 3/8”-16 x 3/4”24 Y18813H 1 1 WASHER, Flat. 3/8”25 21189 1 1 NUT, Hex, 3/8”-1626 194769A 2 2 CONNECTOR, Male, 3/8” x 3/8” NPT27 214067S 1 1 TUBE, Wastegate Pressure, RB28 194769 4 4 CONNECTOR, Male, 3/8” x 1/4” NPT29 159364C 8 8 STUD, Stainless Steel, 3/8” x 1-3/4”30 28357 16 16 WASHER, Stainless Steel, 3/8”31 28311 8 8 NUT, Hex, Stainless Steel, 3/8”-2432 26943 8 8 NUT, Hex Jam, Stainless Steel, 3/8”-2433 207825 1 1 TEE, Exhaust Bypass34 207829 1 1 SLEEVE, Exhaust Bypass35 207828 2 2 FLANGE, Exhaust Bypass36 209424 2 2 GASKET, Exhaust37 28799 8 8 CAPSCREW, Ferryhead, 3/8”-16 x 1-1/4”38 78211A 2 2 COUPLING, Reducing, 1/4” x 1/8”39 214067M 1 1 TUBE, Wastegate Water Inlet, LB40 214067B 1 1 TUBE, Wastegate to Accumulator

FORM 6315 First Edition 125

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126 FORM 6315 First Edition

093.30WASTEGATE BACKPRESSURE REGULATOR – LT

GROUP 93ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 931 21052 7 7 WASHER, Lock, 3/8”2 21189 6 6 NUT, Hex, 3/8”-163 Y18813H 3 3 WASHER, Flat, 3/8”4 194769 4 4 CONNECTOR, Male, 3/8” x 1/4” NPT5 199110 3 3 TEE, 3/8” x 3/8” x 1/4” NPT6 214065 1 1 REGULATOR, Back-Pressure7 211187 1 1 PLENUM, Air/Gas8 214067B 1 1 TUBE, Wastegate to Accumulator9 214067F 1 1 TUBE, Accumulator to Relief Valve10 214093 1 1 BRACKET, Accumulator11 207315K 2 2 CLIP12 21348 2 2 CAPSCREW, 3/8”-16 x 1”13 154981B 1 1 PIPE, 1/4” x 7/8”14 78204A 1 1 ELBOW, Pipe, 1/4”15 214067H 1 1 TUBE, Regulator to Intake Manifold16 214069 1 1 TUBE, Regulator to Air Cleaner17 214070 1 1 BRACKET, Back-Presure Regulator18 21054 2 2 WASHER, Lock, 1/2”19 21428 2 2 CAPSCREW, Hex Head, 1/2”-12 x 1-1/4”20 214071B 1 1 RESTRICTOR, 1/4” x 1/4” NPTF21 207147U 1 1 DECAL, Instruction22 28757 2 2 CAPSCREW, Hex Head, 3/8”-16 x 1-5/8”

FORM 6315 First Edition 127

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

SERVICE REPAIR KITSG-907-241 004.00G-907-244 004.00G-907-245 004.00G-911-271 011.00G-918-337 011.00G-918-344 011.00G-927-7 023.00G-932-282 004.00G-932-288 004.00G-932-290 004.00G-960-256 061.01G-960-291 060.01G-977-68 002.00G-977-69 002.00G-979-292 002.00G-979-294 002.00G-980-152 080.00489666 263.01

263.31489667 263.01

263.31489669 263.01

263.31489670 263.01

263.31489671 263.01

263.31495127 225.00495128 225.00496867 061.01496872 061.01

-1-10005 L 004.00 310006 004.00 2100831 A 070.00 17100831 B 055.20 16100831 W 002.40 10

C 100834 L 035.00 2100907 Z 061.00 35100919 B 035.00 6100919 Q 035.00 10

B 10168 035.00 18B 10168 D 055.20 15

109263 070.01 40111215 060.01 43116015 B 017.20 21116015 R 035.00 9116861 B 041.00 2

045.10 13117488 X 060.01 50117496 B 080.00 7118013 E 214.10 3118013 N 014.00 5

020.00 19118013 Z 011.00 18

214.10 4118091 B 020.01 43

A 118418 F 205.00 1118566 X 017.00 27

029.10 19093.00 19093.10 21093.20 11

118879 C 061.00 36225.00 19

118925 A 060.00 5118996 060.01 56119035 214.00 13119035 E 041.00 10119060 K 041.00 15

041.30 1119126 D 002.40 9119396 B 004.00119396 D 004.00 14119397 E 004.00119397 G 004.00119434 W 017.00 29119537 208.00 9

208.10 19214.11 63

119562 A 027.00 22119562 B 027.00 5119775 A 061.00 19

223.00 20119977 023.00 10

028.00 5068.00 24070.00 10

120132 A 035.30 16214.11 43

120239 002.30 3124316 E 055.00 26

F 135280 B 064.10 10145029 A 020.01 41151270 M 230.00 9151808 208.00 28151813 057.00 17151814 B 057.00 19

C 151814 B 057.00151815 057.00 20153003 D 023.00 5153010 020.00 10153012 A 020.00 11153012 D 020.00 13153014 C 014.00 1

A 153015 G 020.01 40153018 020.00 8153020 B 020.10 4153020 D 020.10 4153022 C 023.00 7153023 A 020.00 26153024 A 020.00 31153029 023.00 13153030 020.00 20153031 D 011.00 16153032 023.00 3153037 A 020.00 22153038 A 020.00 23153042 011.00 8153044 C 011.00 6153047 A 023.00 14153048 023.00 16153050 D 080.00 12153053 080.00 11153058 080.00 18153061 B 080.00 23153063 E 020.01 42153092 A 060.00 26

153097 A 045.00 9153119 014.00 35153121 A 014.00 26

014.00 33153122 J 014.00 24

014.00 31A 153123 B 014.10 5

153127 A 080.00 29153127 B 014.10 4

014.10 9068.00 16

153139 C 060.00 38153142 C 014.00 2153144 014.00 4153146 K 041.10 5

041.20 5153147 A 041.10 4

041.20 4153160 E 011.00 19153161 B 011.00 20153162 B 011.00 26153163 E 011.00 25153255 B 002.30 6153256 A 002.30 2

C 153256 A 002.30153267 C 041.00 21153271 041.00 34

041.10 25041.30 28

153271 B 041.10 31153272 A 041.00 35

041.10 26041.30 29

153280 F 060.01 57DA 153280 B 064.10 12

153291 B 041.30 3153302 A 020.10 2153375 D 055.20 2153376 A 055.20 3153381 B 011.00153384 S 205.00 5153402 R 029.00 4153462 P 068.00 7153551 A 023.00 26153554 A 020.00 30153610 045.10 2

078.00 3153645 A 060.01 41

C 153645 A 060.01153655 023.00 23153751 A 020.01 45

A 153754 U 002.30 1153785 A 035.30 6153785 A 035.30 6153789 208.00 15

208.10 10153790 208.00 14

208.10 9153883 B 002.00 20153884 B 002.00 •153895 A 041.00 6

041.10 19041.20 12

153896 B 042.00 14153978 D 002.40 11

FORM 6315 First Edition A-1

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

153982 F 002.40 15153990 A 041.00 17153994 C 002.20 28154059 E 060.00 20154084 225.00 35154813 A 225.00 11154813 N 035.10 15

035.20 25154813 R 017.00 41154813 T 029.20 17

093.00 38093.10 36093.20 15

154909 E 068.00 5154981 A 061.00 22154981 B 093.30 13

214.10 23154981 F 035.00 16154981 J 060.00 16155248 F 029.00 5155248 G 035.30 2155404 214.11 54156303 080.00 22156304 080.00 21156305 B 080.00 20

A 156308 C 014.10156476 C 041.00 29

041.10 20156476 W 041.30 23

C 156600 X 014.00 7157336 070.01 45157475 J 060.00 10157635 045.10 16158417 033.00 13

041.30 17263.20 8

158876 057.00 13159364 C 093.00 25

093.10 24093.20 29

159578 A 060.01 46159580 060.00 24

A 159581 E 060.00 4159624 060.00 32159624 G 060.00 31159625 C 060.00 33159991 078.00 18159991 U 064.00 6

064.10 15161264 263.20 15161264 N 214.11 56161309 C 060.00 6161339 060.01 48161340 B 060.01 49161341 060.01 47161345 A 060.01 52161405 093.10 18161579 B 263.10 2

263.31 33161703 A 029.00 3161842 023.00 27162192 C 035.00 7163211 D 045.00 11163212 D 045.00 2163213 B 020.10 3

163391 B 028.00 4163721 B 027.00164004 D 035.00 11164076 G 029.00 11164076 H 070.00 35

214.11 53164181 208.00 11

208.10 8214.10 29

164182 208.00 10208.10 7214.10 30

O 164307 A 204.00 5O 164307 C 204.00 6

164464 T 060.00 39164464 U 060.00164560 C 041.00 3164688 029.20 21

035.00 34164972 H 263.31 32166192 K 014.00 34166420 B 070.01 50166572 014.00 43

A 167309 R 064.10 1AA 167309 R 064.10

167392 A 078.00 15167409 A 078.00 27167424 078.00 25167425 078.00 26167824 G 041.30 8168006 A 035.20 7

061.00 39168055 042.00 5168055 A 042.00 6168282 M 035.00 1168282 N 035.00168282 P 035.00

C 168282 P 035.00F 168282 N 035.00H 168282 M 035.00

168284 E 035.00 23168290 B 041.00 16

041.30 4168314 H 208.00 17168315 J 214.10168315 L 208.00 16168315 M 214.10 34168316 F 035.00168317 E 035.00 28168318 B 208.00 18168318 H 214.11 48168319 B 208.00 19168319 E 214.11 49168319 F 214.11168329 C 035.00 27168334 E 027.01 34168335 035.00 22168370 K 017.20 26168373 B 070.00 36168427 C 035.20 19168439 M 017.00 28

070.00 18168504 D 035.30 18

035.30

168504 E 035.30035.30 18035.30035.30 18

168504 F 035.30168510 041.00 18168514 B 020.00 5

C 168527 F 035.30C 168528 F 035.30 1

168597 014.20 9168665 A 017.20 13168665 B 017.00 16168681 055.00 20168681 K 077.00 7168700 027.00 21168847 F 093.00 1

093.10 15168899 041.00 30

041.10 21041.30 24

168934 B 035.00 4168981 C 028.00 3169013 017.00 35

055.00 36169013 G 017.00 31

230.00 17169013 K 093.00 2

093.10 8093.20 21263.00 11

169013 L 263.31 31169013 N 253.00 31169013 P 055.20 11169013 R 002.40 3

069.00 10169013 U 031.00 8

263.00 5169013 V 263.10 5169013 Y 028.00 21

070.01 42169013 Z 028.00 20

070.01 44169062 042.00 9169158 029.10 17169514 F 290.10 14169514 G 290.10 15169514 H 290.10 16169561 A 061.00 1169568 D 214.00 1169568 F 041.10 9169576 B 077.00 20169632 P 061.00 3169632 R 061.00 4169829 D 014.10 2169847 D 035.30 17169869 A 045.10 6169874 B 035.10 1169874 E 017.00 6

017.10 2169875 045.10 10169876 A 045.10 11169877 045.10 14169878 045.10 12169892 J 002.30 7169902 F 041.30 2

A-2 FORM 6315 First Edition

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

169969 W 017.20 3169969 X 017.20 4169994 D 002.00 22172204 290.10 19176450 F 002.00 18176450 G 002.00 19176549 J 002.40 13176586 077.00 9176775 M 002.40 16176775 N 002.40 2176883 002.30 8176883 D 060.00 30176883 E 002.30 9177053 029.10 21177053 D 068.00 15177487 253.00 17177487 G 055.20 10177487 X 070.00 12177488 F 017.00 34194632 F 225.00 27194635 E 002.40 19194769 002.40 14

093.00 4093.10 19093.20 28093.30 4263.00 21263.00 31263.30 17263.30 30

194769 A 093.00 5093.10 7093.20 26

194769 D 055.00 24194769 E 017.00 24

055.00 23064.10 18

194769 G 017.00 21029.10 18069.00 13

194769 H 002.40 17055.20 18069.00 17

194769 J 263.00 28194769 K 020.10 14

029.10 22194769 L 055.00 9

068.00 12194769 M 225.00 25194840 H 069.00 7194936 223.00 23194936 A 223.00 22199030 H 035.00 8199083 B 045.10 15199083 C 080.00 17199108 A 029.10 2199108 C 093.00 39199109 B 093.00 27

093.10 2093.20 4

199109 C 225.00 28199109 F 002.40 12199110 093.30 5199111 B 002.40 25

093.00 6

093.10 17093.20 9225.00 24263.00 22263.00 34263.30 18263.30 26

199111 C 093.00 7093.10 20093.20 10263.31 34

199111 D 029.10 14029.20 6

199111 E 029.20 9263.00 20263.00 32263.30 16263.30 25

199111 G 055.00 35068.00 9

199111 J 017.00 30064.10 16

199111 K 002.40 1055.20 8069.00 8225.00 26

199111 Y 263.10 3199168 A 011.00 2199331 C 011.00 22199395 B 055.10 12199515 G 027.01 33199528 045.00 15

057.00 15199764 A 223.00 9199769 K 223.00 13199769 N 223.00 12199769 P 223.00 14

A 199800 223.00 1D 199801 223.00 5A 199802 223.00 7A 199803 223.00 8A 199804 D 223.00 6A 199806 U 223.00 11A 199807 223.00 19

199809 B 069.00 11A 199868 061.00 26A 199868 B 028.00 14

199942 042.00 4199942 A 042.00 7

-2-200012 K 011.00 7200016 D 023.00 18200027 023.00 1200034 E 020.10 1200050 023.00 2200054 F 045.10 1

A 200054 F 045.00 1045.10

200057 T 057.00 1200073 G 028.00 2200083 B 080.00 9

D 200091 020.00 25200115 M 023.00 17200117 N 020.00 4

A 200122 C 011.00A 200122 H 011.00 14A 200125 A 011.00A 200125 F 011.00 15

200146 K 020.00 2200149 J 020.00 3200157 E 057.00 2200161 B 060.00 25

A 200184 C 080.00 8A 200185 B 080.00 10

200224 014.00 27200224 A 014.00 20

C 200224 A 014.00E 200224 014.00

200245 H 045.00 8A 200245 H 045.00

200251 C 080.00 15X 200282 E 080.00 6A 200314 A 014.00 8

200351 A 080.00 16200380 080.00 1

A 200380 080.00AA 200380 080.00A 200411 D 011.00 1A 20042 0 020.00 1

200456 C 060.00 9200463 C 060.00 12

A 200520 020.00200526 D 023.00 12200695 N 011.00 21200960 D 060.00 11

G 200960 D 060.00202004 C 004.00202005 G 004.00 5202205 C 004.00 4204000 V 002.00 21204072 041.00 13204072 A 041.00 14

E 204072 041.00041.00 12

F 204072 A 041.00041.00 12

204105 T 004.00204105 X 004.00204141 J 041.10 1

041.20 1AC 204165 A 002.20C 204165 A 002.20 9AC 204166 A 002.20C 204166 A 002.20 2

204169 A 002.20 16204205 J 004.00204205 N 004.00204209 E 002.00 6204209 F 002.00 7204230 R 004.00 13204235 B 002.00 14204235 C 002.00 12204241 P 041.00 1204335 B 002.00 15204335 C 002.00 13204336 B 002.00 16204336 Y 002.00204336 Z 002.00204337 002.00 17

FORM 6315 First Edition A-3

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

204339 002.20 25A 204342 X 042.00 1KA 204342 X 042.00MA 204342 X 042.00

204436 A 002.00A 204442 E 042.00 2A 204478 078.00 2A 204542 E 042.00J 204677 077.00 1AA 204823 E 023.00 11A 204923 E 023.00 11

205002 F 002.00 1A 205002 G 002.00AA 205002 G 002.00AC 205002 G 002.00C 205002 G 002.00CC 205002 G 002.00

205100 C 002.00205130 R 004.00

A 205210 004.00 12205304 V 004.00205304 W 004.00205504 L 004.00 1

A 205507 E 004.00 7205604 L 004.00 1207066 G 014.20 1207147 D 223.00 21207147 U 093.30 21207201 045.10 7207202 045.10 5207313 K 029.10 9207315 K 093.30 11207329 023.00 22207379 F 064.10 2207585 017.00 26207585 A 055.20 17207585 C 055.00 11207806 A 027.00 11207822 G 027.00 2207823 G 027.00 3207824 N 027.00 20207825 027.01 35

093.00 26093.10 28093.20 33

207826 L 029.00 2207826 N 029.00 1207827 B 027.00 7207828 027.01 37

093.00 8093.10 30093.20 35

207829 027.01 36093.00 24093.10 29093.20 34

207830 B 027.00 24207831 027.00 16207832 027.00 17207833 A 027.00 26207838 027.00207926 J 225.00 12207926 L 225.00 10208063 H 061.01 42208063 J 061.01

208112 J 070.00 11208112 K 070.00 6208112 M 070.00 7

A 208117 A 070.00 37208166 A 208.00 20208166 B 208.00 21208293 E 064.10 3208295 B 225.00 38208337 C 208.00208346 P 061.00 37

A 208346 E 014.20 6208378 B 208.00208434 D 033.00 2208434 E 033.00 3208473 H 068.00 18208478 068.00 19208479 C 069.00 1208497 G 253.00 16208497 H 253.00 15208497 J 253.00 14208505 253.00 13208564 T 041.00 25208570 A 225.00 6208601 A 080.00 34208601 B 017.10 8

020.01 55208601 C 017.10 10

A 208689 D 017.00 9208706 B 017.10 5208706 E 017.00 32

017.10 11208706 T 035.20 3

077.00 13C 208743 035.20 6

061.01 40208816 L 078.00 11208816 M 078.00 12208816 N 078.00 13208816 P 078.00 14

C 208882 A 069.00 14208936 077.00 10208938 D 077.00 26208938 F 077.00 27208938 G 035.20 2208938 J 077.00 14208939 A 078.00 1208943 A 078.00 6

078.00 21208949 B 078.00 20208952 077.00 22209085 C 035.10 4209110 208.10 4209110 A 208.10209111 208.10 5209112 208.10 6209134 D 070.01 43209151 C 263.10 1209151 E 061.00 16209155 B 033.00 9209155 C 027.00 8209270 G 253.00 1209353 J 263.30209353 K 263.30 1209353 M 263.00 3

263.30 3

209353 T 263.00209353 U 263.00 1209424 027.01 38

093.00 9093.10 31093.20 36

209478 D 029.10 13209478 E 029.10 1209486 041.30 10209492 E 035.20 24209493 093.00 44

093.10 34093.20 2

A 209531 055.10 4209561 T 031.00 7

070.01 41209577 B 208.00 22209577 C 208.00209577 H 214.11 44209577 M 214.11 45

A 209577 D 214.11 40A 209577 E 214.11A 209577 F 214.11 39A 209577 G 214.11A 209585 K 263.20 18

209586 D 263.20 17A 209617 060.01 55A 209629 A 064.00 7

209667 011.00 4209672 B 253.00 5209672 C 253.00 9209681 027.00 4

027.00 23A 209762 A 014.10 6C 209762 A 014.10 7

209772 A 214.10 19209792 Z 017.00 14209805 E 061.00 28209816 A 017.20 1209824 225.00 5

225.00 37209824 E 069.00 4209889 A 225.00 3209889 B 225.00 4209889 H 225.00 2

225.00 36A 209889 225.00 7

209927 068.00 6209933 A 208.00 24209942 B 225.00 8209948 069.00 5209948 A 069.00 3209953 J 069.00 15209958 A 263.00 26

263.01 35263.30 27

209958 B 263.00 23263.30 19

209972 B 061.00 30209973 061.00 32209992 D 070.00 34

214.11 51209992 E 070.00 33

214.11 5221012 023.00 15

A-4 FORM 6315 First Edition

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

21013 080.00 13B 2108 B 023.00 21

21108 014.20 14211187 093.30 7211194 C 253.00 2211194 D 253.00 6211196 002.30 4211220 X 033.00211220 Y 033.00211220 Z 041.30 15211221 033.00 8211291 C 214.00 18

A 211291 N 214.10 21211297 020.01 5021130 041.30 9211304 G 263.20 6211306 263.20 3211376 263.20 4211412 B 035.30 14

A 211416 A 068.00 13A 211434 214.10 1A 211434 A 214.10

211435 A 214.10 18211442 060.00 17211442 A 060.00 7211452 214.10 2

A 211453 214.10 8211454 A 041.30 34211455 214.10 9211456 214.11 50211456 A 029.00 12

A 211456 C 070.00 32211457 A 214.10 13211482 G 017.00 15211482 L 263.40 8211485 214.11 55211503 011.00 3211514 080.00 28

A 211551 T 029.20 10211565 A 080.00 33211637 035.30 3211638 B 011.00 12211670 D 002.10 13211687 214.10 22211700 M 035.10 3

A 211714 V 029.20 5A 211714 X 029.10 4A 211714 Y 029.10 3

21175 208.10 14211755 L 035.20 1211755 M 035.10 11211755 R 029.10 27211755 U 093.00 43211761 Z 035.20 4

A 211761 K 035.10 2A 211761 X 035.20 5

211771 A 020.01 53211782 A 225.00 31

253.00 18211782 A Warnings 5211790 A 002.20 1

C 211790 A 002.20A 211792 C 002.10 1

211793 A 002.00 5002.00 6002.00 7

211795 A 002.10 6211796 A 002.10 7

A 211797 G 022.10 3211798 D 002.20 5

002.20 12211801 002.00 2211801 2 002.00211801 J 002.00211801 3 002.00211802 B 002.00 3211802B 1 002.00211802B 2 002.00211802B 3 002.00211802B 4 002.00211802B 5 002.00211802B 6 002.00211819 A 002.20 4

002.20 11211820 B 002.10 2

A 211820 002.20 7002.20 14

211821 002.00 4211830 002.10 11211830 K 055.00 21211853 V 15211857 B 017.00 1211858 B 017.20 2221186 002.20 31

022.10 9211887 045.10 4211887 A 045.10 3

078.00 7211887 B 078.00 7211887 G 078.00211893 290.10 8211895 V 064.10 17211896 027.00211896 A 027.0021191 020.10 10211910 S 12

225.00 29253.00 22

211910 T 225.00 30211910 W 069.00 19211910 J Warnings 9211910 K Warnings 6211910 N Warnings 8211911 069.00 18211911 C Warnings 7211920 H 13

022.00 2211920 D Warnings 4211920 E Warnings 2211920 F Warnings 1211920 J Warnings 1021193 033.00 4

060.00 28290.10 23

211930 A Warnings 1211930 E 14211930 A Warnings 3211943 B 029.20 2

211944 A 029.20 1211946 A 029.10 8211948 029.10 20211953 B 029.20 12211953 C 029.20 11211954 029.20 13

093.00 23093.10 35093.20 14

214000 029.10 15214000 A 029.10 24214007 027.00214007 A 027.00214007 B 027.00214007 C 027.00 1214009 R 069.00 16214009 T 225.00 22214009 U 225.00 23214009 Y 069.00 12214009 Z 017.00 22214038 H 064.10 20214044 020.00 9214045 020.00 6214046 031.00 1214057 033.00214057 B 033.00214057 C 033.00

A 214057 033.00A 214057 B 033.00A 214057 C 033.00

214065 093.30 6214067 B 093.00 29

093.20 40093.30 8

214067 E 002.40 24214067 F 093.30 9214067 G 093.00 30

093.20 19214067 H 093.30 15214067 M 093.00 34

093.10 4093.20 39

214067 P 093.00 35093.10 3093.20 3

214067 R 093.00 36093.10 5093.20 6

214067 S 093.00 33093.10 13093.20 27

214067 T 093.00 32093.10 12093.20 8

214067 V 093.00 37093.10 6093.20 5

214067 X 225.00 21214069 093.30 16214070 093.30 17214071 B 093.00 22

093.30 20214072 A 031.00 4214076 B 017.20 5214076 C 017.20 6

FORM 6315 First Edition A-5

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

214077 022.00 6214078 290.00 2214079 D 230.00 2214083 290.10 25214093 093.30 10214096 253.00 11214099 035.10 10

A 214100 L 035.10 8A 214100 M 035.10 9

214102 J 070.00 14A 214102 M 070.00A 214102 N 070.00 13A 214102 R 070.00 13A 214102 P 070.00 21AA 214102 M 070.00AA 214102 P 070.00

214105 055.20 1A 214107 D 017.10 9A 214107 E 017.00 2A 214109 D 017.00 12A 214117 028.00 16

214118 230.00 14214120 035.20 18214126 263.20 19214129 B 069.00 9214129 J 225.00214129 K 225.00

A 214129 D 029.20 7214148 225.00214148 A 225.00 1

A 214148 225.00A 214148 A 225.00

214154 055.20 9214160 011.00 29214163 B 263.00 30214163 C 263.30 23214168 B 263.30 8214168 D 263.30 10214168 E 263.30 9214168 K 263.30 7214168 L 263.31214168 X 263.31 35214171 B 263.00 29

263.30 22214171 C 263.00

263.30214172 263.30 14214174 263.01 36

263.30 28214175 263.00 19

263.30 15214177 B 263.00 9214177 C 263.00214177 D 263.00 10214177 E 263.00 13214177 G 263.10 4214177 H 263.10 4214178 263.00214178 A 263.00 8

A 214179 029.20 8214181 263.20 9214188 C 093.00 31214188 D 225.00214203 L 068.00 10214203 T 055.00 12

214203 U 055.00 10214228 D 017.10 4214228 E 017.10 3214229 002.0021423 077.00 24

230.00 20253.00 28

214230 002.00 11214233 C 208.00 4

214.11 58A 214248 A 055.00 3

21425 027.00 31035.20 9035.30 10055.00 33077.00 15223.00 18

214250 205.00 7A 214253 223.00 10

214255 B 017.00 10214257 A 208.00 5

208.10 17214.11 59

214259 A 014.00 9214259 B 014.00 10214259 C 014.00 11214259 D 014.00 12214259 E 014.00 13214259 F 014.00 14214259 G 014.00 15214259 H 014.00 16214259 K 014.00 17214260 055.10 3

055.10 6214260 A 055.10 5214261 055.10 8214261 A 055.10 1

A 214261 055.10A 214261 A 055.10A 214262 055.10 7

214263 055.00 17A 214264 064.00 1

214266 055.00 14214266 A 055.00 15

A 214267 055.00 16214268 055.00 5214270 223.00 24214272 061.00 9

A 214272 061.00AA 214273 290.10 1AA 214274 290.10 2

214275 A 208.00 3208.10 2214.11 57

214277 208.00 6208.10 16214.11 60

214279 061.00 1021428 035.30 10

055.00 34061.00 18077.00 16078.00 16093.30 19214.10 35

223.00 15263.10 6263.31 36263.40 19

214280 061.00 11A 214284 A 263.40A 214284 B 263.40 1A 214285 A 263.40A 214285 B 263.40 2A 214286 A 263.40A 214286 B 263.40 3A 214288 B 263.40 5

214289 020.01 56A 214290 A 208.00 1

208.10 1AA 214290 A 208.00CA 214290 A 208.10A 214291 A 208.00 2

208.10AA 214291 A 208.00CA 214291 A 208.10A 214292 A 214.10 16CA 214292 A 214.10A 214293 A 214.10CA 214293 A 214.10A 214296 A 014.10

21430 028.00 13041.00 11045.00 4055.00 32

214304 263.40 6214304 A 263.40 7214307 060.01 58

064.00 3064.10 11

214308 077.00 2321431 002.40 4

017.10 7029.10 29031.00 2041.00 7057.00 3061.00 5064.10 13078.00 22080.00 35214.00214.10 25

214310 A 208.10 3214316 B 017.00 25214316 D 055.00 25214321 017.00 36214321 B 017.10 6214322 263.40 17214327 061.00 1221433 002.30 10

017.00 8017.20 2035.10 5035.30 15041.10 16041.20 9214.00 14

214331 017.00 1121434 214.10 12

A-6 FORM 6315 First Edition

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

21435 017.00 18017.20 7060.00 34208.00 33290.00 6

21437 041.30 36060.00 35070.01 48208.00214.11 46

21439 060.01 5321442 045.00 1221443 045.00 1321444 068.00 2121448 223.00 321465 057.00 2221466 057.00 6

204.00 321469 041.10 12

225.00 32253.00 26

21470 014.00 40041.30 20

21489 014.00 4121490 064.10 421518 208.00 7

208.10 15214.11 61

21519 002.20 21042.00 12263.40 9

21521 028.00 1021538 002.20 30

022.10 821539 214.10 1121604 070.00 2521609 041.00 38

041.10 29041.30 32

21632 020.00 2421766 253.00 1221982 029.10 5

029.20 3B 2223 080.00 27B 2239 014.00 39

020.00 7020.01 44

B 2315 020.00 27B 2564 205.00 2

257472 D 041.30 7257472 E 041.10 10

E 257472 D 041.30F 257472 D 041.30

26012 041.00 19041.30 5

26030 253.00 326118 290.10 2426128 027.00 626248 022.00 726322 041.30 3026341 205.00 326398 A 042.00 1026411 263.20 2226418 002.20 1826420 263.20 23

26467 253.00 726470 020.10 926474 035.00 3226477 263.20 2426547 004.00 1126549 041.30 1426594 057.00 2126710 230.00 1526730 023.00 426734 080.00 1426738 011.00 1726743 014.00 6

020.01 54078.00 9

26745 033.00 15041.00 28041.30 18

26750 035.00 26041.30 39060.01 40077.00 4214.10 17263.30 21

26774 002.10 526786 041.00 24

041.00 39041.10 30041.30 11041.30 33

26800 011.00 926807 080.00 526855 214.10 626916 042.00 1326932 077.00 2126938 041.00 20

041.30 626943 093.00 11

093.10 27093.20 32

26948 230.00 1626990 014.00 3

023.00 2826996 023.00 2526997 061.00 227261 P 080.00 1927432 R 061.00 25

B 2747 A 020.10 11B 2767 014.00 22

014.00 29B 277 017.00 38

029.20 18031.00 15035.10 16035.20 15093.00 40093.10 37093.20 16225.00 13263.00 14263.30 11

2815 9 002.20 6002.20 13

28223 263.40 428234 011.00 10

28253 060.01 59064.00 4078.00 19

28269 020.10 13078.00 28

28272 002.20 20060.01 45

28276 020.00 1228283 035.00 3028311 093.00 12

093.10 26093.20 31

28339 029.20 1528346 027.00 15

029.20 1428357 027.00 10

027.01 40093.00 42093.10 25093.10 33093.20 30

28365 035.20 2328405 027.00 1428406 027.00 1328411 027.00 1228438 041.00 428462 A 002.20 1928468 070.00 3928470 223.00 428478 041.10 2

041.20 228543 035.30 19

214.10 2728563 263.20 21

B 2857 002.20 1728570 014.00 42

017.20 1128587 D 004.00 928609 020.10 6

B 2861 F 223.00 228610 002.20 23

002.20 2628611 A 020.01 4628618 205.00 628641 020.00 35

029.00 828677 002.40 18

020.01 38077.00 5080.00 36214.10 28263.00 25263.00 33

28697 014.20 728728 011.00 528744 011.00 2328750 020.01 5128754 214.10 528757 093.30 2228758 060.00 228763 068.00 1428766 014.00 23

014.00 3028767 014.00 25

014.00 32

FORM 6315 First Edition A-7

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

28782 002.30 1228785 077.00 1928790 029.20 1628794 B 002.00 828795 027.00 928796 011.00 2728797 263.20 1128798 002.10 3

002.20 3002.20 10

28799 027.01 39093.00 10093.10 32093.20 37

28800 035.00 3528810 045.00 728814 263.40 14290023 017.20 9

035.00 29290144 060.00 19290193 055.20 6290592 A 070.00 27290625 A 029.00 9290625 B 029.00 10292010 055.20 7292843 022.10 6293242 070.00 29294765 070.00 26295380 L 002.10 9295389 D 055.10 9295389 E 055.00 18295448 Warnings 11295477 C 002.00 9295645 L 093.10 1295645 T 093.00 21295645 R 093.20 1295844 D 057.00 24

A 295844 D 290.10 1329607 055.20 5296146 B 022.10 2296165 020.01 47296326 A 055.00 19

B 2984 080.00 24

-3-304745 G 002.10 10305017 K 070.00 24305445 R 070.00 28305509 022.00 9305552 014.00 21

014.00 28A 305558 C 070.00 23

305805 V 022.00 10305955 F 070.00 1306113 A 055.10 11307098 070.00 19

A 309204 B 230.00 1P 312671 017.20 18B 355 011.00 24

014.00 37B 3568 020.00 34B 363 028.00 12B 367 011.00 11

014.00 38

39025 002.20 29022.10 7

39148 253.00 439149 253.00 839150 029.10 6

029.20 439152 045.00 6

B 3979 057.00 18

-4-41236 E 042.00 8

208.00 2341236 R 070.00 2041236 T 070.00 16

B 420 057.00 10B 4203 057.00 8B 421 057.00 9B 4388 055.00 2

44083 045.00 3055.00 1057.00 5

44408 B 069.0044944 060.00 2744999 C 004.00 644999 Y 060.01 51

AA 46033 B 023.00 647108 F 004.00 847206 A 004.0047605 E 004.0047605 S 004.0048797 M 068.00 4489191 055.20 23489192 055.20 24489193 055.20 22489196 055.20 21489197 055.20 20489245 214.00 •489249 055.20 19489555 055.20 2548988 H 014.20 4

035.20 20061.01068.00 1

49007 070.00493026 022.10 4493637 214.00 5493645 214.00 8493719 214.00 3493720 214.00 6493721 214.00 7493722 214.00 4493723 214.00 9493724 214.00 10494228 017.10

035.10494351 064.00

064.10494369 017.00494383 035.20

077.00495161 017.00499222 214.00 11499366 214.00 12499706 078.00

499714 263.10 2263.31 33

-5-B 5220 041.10 11B 557 A 057.00 14B 565 020.00 16

59021 T 214.0059021 U 214.0059022 T 214.0059022 U 214.00 259203 L 214.10 7

-6-60883 204.00 260883 B 204.00 160999 Z 022.10 11

B 6280 017.00 20077.00 8

63600 002.30 563602 035.00 1463602 A 035.00 1363722 C 029.10 1663722 M 014.20 363722 N 035.00 1263809 D 029.10 1263970 D 080.00 265110 E 035.00 1965110 Z 093.00 18

093.20 2065623 060.01 42

061.00 21B 6933 033.00 5

69677 C 028.00 169694 G 022.10 1

A 69831 290.10A 69831 290.10

69919 D 022.10

-7-B 715 002.40 6

73413 A 017.20 24064.10 9077.00 25078.00 10093.00 3093.10 22093.20 13

73629 A 002.00 1073629 C 002.00 •740009 C 263.20 16740011 022.10 5740018 F 263.20 20740019 B 290.10 12740038 A 263.20 5740039 263.20 14740040 A 263.20 10

A 740106 E 085.00 2740110 C 290.10 11

A 740118 290.10 6A 740119 290.10 7A 740120 290.10 10AA 740121 085.00 3

740122 C 085.00 4A 74026 7 290.10 3

A-8 FORM 6315 First Edition

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

A 740267 A 290.10 4A 740267 B 230.00 12A 740267 C 230.00C 740269 290.10 5

740270 A 028.00 15E 740303 263.20 13

740501 B 263.20 7740502 D 263.20 2

A 740502 D 263.20 1AA 740502 D 263.00 18

263.20A 740727 C 290.00 7

740728 A 230.00 11230.00

A 740728 C 230.00 13740732 290.10740733 290.10740734 290.10

A 740735 085.00 1740736 290.10740737 290.10740738 290.10740739 A 290.10740740 290.10740741 290.10740742 290.10740743 290.10

A 740744 290.20 4A 740745 253.00 24A 740746 022.10 10

290.20 5A 740749 290.20 2A 740750 290.20 3A 740752 253.00 27

740753 A 230.00 10A 740753 290.20 1

740822 A 022.00 1740824 B 290.00 1

A 740825 263.00A 740825 A 263.00A 740825 B 263.00A 740825 C 263.00A 740825 F 263.30A 740825 G 263.30A 740825 H 263.30A 740825 J 263.30

74113 014.00 36014.20 8017.20 19035.20 26064.00 2068.00 3

74176 061.00 387447 Y 061.01

225.00 1776400 035.00 15

035.00 21060.00 13061.00 24

76883 V 014.20 2A 76883 C 061.00 34

76911 029.00 7031.00 9214.11 47

B 7780 070.00 15

78002 055.00 3978116 060.01 44

061.01 4178201 N 060.00 1478204 A 060.00 15

093.30 14263.00 27263.01 37263.30 29

78204 B 029.10 2578204 E 068.00 1178204 F 035.00 378207 S 035.00 578208 A 214.10 24

263.30 2078208 B 093.10 23

093.20 1278208 C 002.40 878208 P 014.20 5

035.20 21068.00 2

78208 Y 263.00 24782088 093.00 2878209 C 035.00 17

060.00 18061.00 23

78209 W 035.00 20055.00 22

78210 H 061.00 2778210 R 061.00 1778211 A 093.00 17

093.20 3878211 K 225.00 1878212 C 064.10 19

290.10 978212 D 017.20 23

029.10 26069.00 6225.00 34

78212 F 017.00 2378212 J 064.10 778212 K 064.10 878212 N 055.00 1378212 V 017.20 1778212 W 225.00 978282 D 055.10 1078282 E 020.01 5278282 F 020.10 12

068.00 8077.00 2

78282 G 225.00 2078282 H 060.00 3

077.00 6078.00 24

78282 J 020.01 36064.00 8077.00 3

78283 B 055.00 678283 C 042.00 378283 D 020.00 18

045.00 10055.00 4

78283 E 020.00 17045.10 17

78283 H 045.00 16

78283 J 041.00 5078.00 8

78390 023.00 2078391 023.00 1978843 C 060.00 8

-8-WS808297 031.00 6

070.00 3185641 070.00 22

B 8677 061.00 20B 881 A 023.00 24

-9-B 9059 033.00 10B 9129 017.00 13B 9132 020.00 21B 931 A 011.00 28

954313 014.20 10061.00 29263.40 18

955204 P 253.00 10B 9940 045.00 14

057.00 16

FORM 6315 First Edition A-9

Appendix A

VHP® SERIES FOUR® WITH ESM® & EXTENDER SERIES® PART NUMBER INDEX

NUMBER GROUP ITEM NUMBER GROUP ITEM NUMBER GROUP ITEM

A-10 FORM 6315 First Edition

TABLE OF CONTENTSAlphabetical Index of Parts.......................................... iCustomer Ordering Procedure ...................................1Parts Catalog Information...........................................2Parts Illustrations and Parts Lists .....................4 – 169Part Number Index – Appendix A ........................... A-1Engine Preservation Products – Appendix B.......... B-1

Express Limited Warranty Covering Products Used in ContinuousDuty Applications ............................................ W-1For Products Operated in Excessof Continuous Duty Ratings ............................ W-2Covering Genuine Waukesha Service Parts

And Factory Remanufactured ServiceParts Used in a Certified Overhaul.............. W-3

Covering Genuine Waukesha Service PartsAnd Factory Remanufactured Service Parts............................................... W-4

ALPHABETICAL INDEX OF PARTS

AActuator, Gas Regulator .........................................157Air Cleaner..............................................................133Air Start/Prelube Control.........................................149Air Starter ...............................................................145Air/Fuel Control - GSI .............................................119Air/Gas

Motorized Prelube Pump..................................105Prelube Pump Motor ........................................107

Alternator ..................................................................51Arms, Rocker............................................................13Auxiliary Water Pump, High Capacity................ 97, 99

BBarring Device ..........................................................91Breather......................................................... 109, 111Bridges, Valve ..........................................................11Butterfly Housing, GSI ..............................................71Butterfly Valve Housing, Draw Thru .........................77

CCamshaft, Valve Lifter, Idler Gear ............................45Carburetor ..............................................................137Carburetor, Draw Thru................................... 139, 141Connecting Rod........................................................19Connections, Oil Cooler............................................31Connections, Water ..................................................15Control

Air Start/Prelube...............................................149Control Unit Wiring, Engine ....................................169Control Unit, Engine ...............................................165Crankcase ................................................................35Crankshaft, Pulley, Flywheel, Vibration Damper ......21Cylinder Head.............................................................9Cylinder Head, Rocker Arms ....................................13Cylinder Head, Valve Bridges, Spark Plug Sleeve ...11Cylinder Liner ...........................................................19

EECU ........................................................................165Electric Starting ......................................................129Engine Control Unit ................................................165Engine Control Unit Wiring .....................................169Engine Wiring Harness Manifolds and Mounting....167Exhaust

Manifold..............................................................79Outlet........................................................... 47, 49

FFilters

Oil.......................................................................87Flywheel ...................................................................21

Housing..............................................................91Fuel Inlet, Single.....................................................163

GGas Regulator Actuator ..........................................157Gas Regulator, GSI ....................................... 151, 153Gas Regulator, LT ......................................... 159, 161Gear Cover ........................................................ 81, 83Governor...................................................................59

Linkage...............................................................61

HHead, Cylinder................................................... 11, 13Header, Oil ...............................................................17Housing

Jacket Water Thermostat .................................115Housing, Valve Lifter ................................................39

IIdler Gear........................................................... 35, 45Ignition ......................................................................41

Coil .....................................................................43Harness..............................................................43Module Mounting................................................41

Inertia Separator.....................................................135

FORM 6315 First Edition i

Intake ManifoldDraw Thru ..........................................................75GSI.....................................................................71LT.......................................................................73

Intercooler.................................................................63Intercooler Connections................................... 65 – 69

JJacket Water Pump ........................................... 93, 95Jacket Water Thermostat Housing .........................115Junction Box ...........................................................147

LLifter Housing ...........................................................39

MMagnetic Pickup .......................................................91Manifold

Exhaust ..............................................................79Intake, Draw Thru ..............................................75Intake, GSI .........................................................71Intake, LT ...........................................................73Water ...............................................................113

Microspin CentrifugeEngine Mounted.................................................89

OOil

Filler ...................................................................27Filter Base..........................................................85Filters .................................................................87Header ...............................................................17Pan.....................................................................23Pickup Screen....................................................25Pump................................................................117

Oil Cooler..................................................................29Oil Cooler Connections.............................................31Oil Cooler Engine Mounting......................................33Oil Thermostat Housing............................................83

PPan, Oil.....................................................................23Piston........................................................................19Precleaner ..............................................................135Prelube Pump Motor, Air/Gas.................................107Prelube Pump, Air/Gas Motorized ..........................105Pump

Oil.....................................................................117Prelube, Air/Gas Motorized..............................105Water .......................................................... 93, 95Water, Auxiliary, High Capacity .................. 97, 99

Push Rods ................................................................15

RRegulator

Wastegate BackpressureL5794 LT .....................................................127

Regulator, Gas, GSI ...................................... 151, 153Rocker Arms.............................................................13Rods, Push ...............................................................15

SSafety Guards.........................................................143Screen, Oil Pickup ....................................................25Sleeve, Spark Plug ...................................................11Spark Plug ................................................................43Spark Plug Sleeve ....................................................11Stub Shaft...............................................................131

TThermostat Housing, Jacket Water ........................115Turbocharger

Air Connections..................................................53Heat Shields.......................................................57Oil Connections..................................................55Water Connections ............................................57

Turbochargers ................................................... 47, 49

VValve Bridges ...........................................................11Valve Lifter................................................................45Valve Lifter Housing .................................................39Valves.........................................................................9Vibration Damper......................................................21

WWarnings And Cautions....................................... 5 – 7Wastegate

Backpressure RegulatorLT...............................................................127

ConnectionsL5794GSI ....................................................121L7044GSI ....................................................123LT...............................................................125

Water Connections ...................................................15Turbocharger .....................................................57

Water Inlet, Center .................................................101Water Inlet, Side .....................................................103Water Manifold .......................................................113Water Pump....................................................... 93, 95

Auxiliary, High Capacity .............................. 97, 99Wiring

Engine Control Unit ..........................................169

ii FORM 6315 First Edition

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128 FORM 6315 First Edition

204.00ELECTRIC STARTING

GROUP 204ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2041 60883B 1 1 1 1 MOTOR, Starting - LB2 60883 1 1 1 1 MOTOR, Starting - RB3 21466 6 6 6 6 SCREW, Hex Head, 5/8"-11 x 1-1/2"4 21055 6 6 6 6 WASHER, Lock, 5/8"5 O164307A 1 1 1 1 CABLE6 O164307C 1 1 1 1 CABLE

FORM 6315 First Edition 129

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205.00STUB SHAFT

GROUPS 205, 264ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2051 A118418F 1 1 1 1 SHAFT, Stub (Code 8000) - Assembly2 B2564 1 1 1 1 KEY, Square, 1-1/4" x 7"3 26341 12 12 12 12 SCREW, 3/4"-10 x 1-3/4"4 21047 12 12 12 12 WASHER, 3/4"

GROUP 2645 153384S 1 1 1 1 SHAFT, Stub6 28618 10 10 10 10 SCREW, Flanged Head, 1/2"-13 x 3.25"7 214250 1 1 1 1 KEY, Square, 7/8" x 8"

FORM 6315 First Edition 131

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25

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2932

23

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2626

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132 FORM 6315 First Edition

208.00AIR CLEANER

GROUP 208ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 208AA214290A 1 1 1 1 AIR CLEANER, Assembly (RB)AA214291A 1 1 1 1 AIR CLEANER, Assembly (LB)

1 • A214290A 1 1 1 1 • DUCT, Air Cleaner-Assembly (RB)2 • A214291A 1 1 1 1 • DUCT, Air Cleaner-Assembly (LB)3 • 214275A 2 2 2 2 • FILTER, Air Cleaner4 • 214233C 2 2 2 2 • SHIELD, Rain5 • 214257A 4 4 4 4 • BUSHING6 • 214277 4 4 4 4 • SPACER7 • 21518 4 4 4 4 • SCREW, Hex Head, 1/2"-13 x 5"8 • Y18813K 4 4 4 4 • WASHER, Lock, 1/2"9 • 119537 4 4 4 4 • NUT, Stop, 1/2"-1310 • 164182 2 2 2 2 • GASKET11 • 164181 2 2 2 2 • PLATE, Cover12 • 21050 12 12 12 12 • WASHER, Lock, 1/4"13 • 21273 12 12 12 12 • SCREW, Hex Head, 1/4"-20 x 5/8"14 • 153790 2 2 2 2 • FILTER, Restriction Indicator15 • 153789 2 2 2 2 • INDICATOR, Restriction16 168315L 1 1 BRACKET, Air Cleaner, RB

208337C 1 1 BRACKET, Air Cleaner, RB17 168314H 1 1 BRACKET, Air Cleaner, LB

208378B 1 1 BRACKET, Air Cleaner, LB18 168318B 2 2 2 2 BRACE, Air Cleaner, Upper19 168319B 2 2 2 2 BRACE, Air Cleaner, Lower20 208166A 1 1 1 1 BRACE, Air Cleaner, RB21 208166B 1 1 1 1 BRACE, Air Cleaner, LB22 209577B 1 1 1 1 BRACE, Air Duct, RB

209577C 1 1 1 1 BRACE, Air Duct, LB23 41236E 4 4 4 4 CLAMP, Hose24 209933A 2 2 2 2 CONNECTION, Hump Hose, 5-1/2" ID X 6"25 Y18813H 26 26 26 26 WASHER, Flat, 3/8"26 21052 26 26 26 26 WASHER, Lock, 3/8"27 21054 2 2 2 2 WASHER, Lock, 1/2"28 151808 1 1 1 1 SPACER, RB29 21343 4 4 4 4 SCREW, Hex Head, 3/8"-16 x 3/4"30 21348 14 14 14 14 SCREW, Hex Head, 3/8"-16 x 1"31 21350 6 6 6 6 SCREW, Hex Head, 3/8"-16 x 1-1/8"32 21352 2 2 2 2 SCREW, Hex Head, 3/8"-16 x 1-1/4"33 21435 1 1 1 1 SCREW, Hex Head, 1/2"-13 x 2" (LB)

21437 1 1 1 1 SCREW, Hex Head, 1/2"-13 x 2-1/4" (RB)34 21189 10 10 10 10 NUT, Hex, 3/8"-1635 Y18813K 2 2 2 2 WASHER, Flat, 1/2"

FORM 6315 First Edition 133

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134 FORM 6315 First Edition

208.10PRECLEANER/INERTIA SEPARATOR

GROUP 208ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 208 (continued)CA214290A 1 1 1 1 AIR CLEANER, Inertia Separator - Assembly (RB)CA214291A 1 1 1 1 AIR CLEANER, Inertia Separator - Assembly (LB)

1 • A214290A 1 1 1 1 • DUCT, Air Cleaner - Assembly (RB)• A214291A 1 1 1 1 • DUCT, Air Cleaner - Assembly (LB)

2 • 214275A 2 2 2 2 • FILTER, Air Cleaner3 • 214310A 2 2 2 2 • DUCT, Inertia Separator4 • 209110 2 2 2 2 • SEPARATOR, Inertia (RB)

• 209110A 2 2 2 2 • SEPARATOR, Inertia (LB)5 • 209111 4 4 4 4 • FRAME, Retainer6 • 209112 4 4 4 4 • VALVE, Flexible Bleed7 • 164182 2 2 2 2 • GASKET8 • 164181 2 2 2 2 • PLATE, Cover9 • 153790 2 2 2 2 • FILTER, Restriction Indicator10 • 153789 2 2 2 2 • INDICATOR, Restriction11 • 21050 12 12 12 12 • WASHER, Lock, 1/4"12 • 21273 12 12 12 12 • SCREW, Hex Head, 1/4"-20 x 5/8"13 • 21173 8 8 8 8 • NUT, Hex, 1/4"-2014 • 21175 8 8 8 8 • NUT, Hex, Jam, 1/4"-2015 • 21518 4 4 4 4 • SCREW, Hex Head, 1/2"-13 x 5"16 • 214277 4 4 4 4 • SPACER17 • 214257A 4 4 4 4 • BUSHING18 • Y18813K 4 4 4 4 • WASHER, Lock, 1/2"19 • 119537 4 4 4 4 • NUT, Stop, 1/2"-13

FORM 6315 First Edition 135

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214.00CARBURETOR

GROUP 214ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2141 169568D 2 2 GASKET, Air Horn2 59022U CARBURETOR

59022T 2 2 CARBURETOR59021T 1 1 CARBURETOR, RH59021U 1 1 CARBURETOR, LH

3 • 493719 2 2 2 2 • AIR HORN4 • 493722 8 8 8 8 • SCREW, 3/8"-165 • 493637 2 2 2 2 • GASKET6 • 493720 12 12 12 12 • SCREW, No. 10-24 x 5/8"7 • 493721 2 2 2 2 • COVER, Air Valve Diaphragm8 • 493645 2 2 • SPRING, Updraft Air Valve, Red9 • 493723 8 8 8 8 • SCREW, No. 8-32 x 5/16"10 • 493724 2 2 2 2 • BACKUP PLATE11 • 499222 2 2 2 2 • DIAPHRAGM

• 489245 2 2 2 2 • DIAPHRAGM (Service Option)12 • 499366 2 2 • VALVE, Air-Assembly13 119035 2 2 GASKET, Carburetor14 21433 8 8 SCREW, Hex Head, 1/2"-13 x 1-3/4"

21431 8 8 SCREW, Hex Head, 1/2"-13 x 1-1/2"15 21054 8 8 8 8 WASHER, Lock, 1/2"16 Y18813K 8 8 WASHER, Flat, 1/2"17 21205 8 8 NUT, Hex Head, 1/2"-1318 211291C 2 2 2 2 VALVE, Gas

FORM 6315 First Edition 137

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3132

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138 FORM 6315 First Edition

214.10CARBURETOR - DRAW THRU

GROUP 214ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 214CA214292A 1 1 1 1 PLENUM, Assembly, RH (Natural Gas Applications)CA214293A 1 1 1 1 PLENUM, Assembly, LH (Natural Gas Applications)

1 • A211434 1 1 1 1 • PLENUM, Upper, RH• A211434A 1 1 1 1 • PLENUM, Upper, LH

2 • 211452 2 2 2 2 • MANIFOLD, Gas3 • 118013E 8 8 8 8 • O-RING4 • 118013Z 4 4 4 4 • O-RING5 • 28754 36 36 36 36 • SCREW, Socket Head, 12"-24 x 3/4"6 • 26855 36 36 36 36 • WASHER, Lock, #127 • 59203L 6 6 6 6 • VALVE, Air-Assembly8 • A211453 2 2 2 2 • SLEEVE, Meter Valve-Assembly9 • 211455 2 2 2 2 • FLANGE, Metering Valve10 • Y18813K 24 24 24 24 • WASHER, Flat, 1/2"11 • 21539 8 8 8 8 • WASHER Lock, 1/2"12 • 21434 8 8 8 8 • CAPSCREW, Hex Head, 1/2"-13 x 1-3/4"13 • 211457A 2 2 2 2 • GASKET, Air Cleaner Plenum14 • 21052 56 56 56 56 • WASHER, Lock, 3/8"15 • 21352 40 40 40 40 • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"16 • A214292A 1 1 1 1 • PLENUM, Air Cleaner, RH

• A214293A 1 1 1 1 • PLENUM, Air Cleaner, LH17 • 26750 4 4 4 4 • PLUG, Pipe, 1/4"18 • 211435A 2 2 2 2 • CONNECTOR, Gas Inlet19 • 209772A 16 16 16 16 • PLATE, Lock20 • 21353 32 32 32 32 • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"21 • A211291N 6 6 6 6 • KIT, Varifuel, Gas22 • 211687 2 2 2 2 • PLATE, Cover23 • 154981B 2 2 2 2 • PIPE, 1/4" x 7/8"24 • 78208A 2 2 2 2 • TEE, Pipe25 • 21431 4 4 4 4 • CAPSCREW, Hex Head, 3/8"-16 x 1-1/4"26 • 21054 4 4 4 4 • WASHER, Lock, 1/2"27 • 28543 1 1 1 1 • PLUG, Pipe, 3/8"28 • 28677 1 1 1 1 • PLUG, Pipe, 1/2"29 • 164181 2 2 2 2 • PLATE, Cover30 • 164182 2 2 2 2 • GASKET31 • 21273 12 12 12 12 • CAPSCREW, Hex Head, 1/4"-20 x 5/8"32 • 21050 12 12 12 12 • WASHER Lock, 1/4"33 21054 10 10 10 10 WASHER, Lock, 1/2"34 168315M 1 1 1 1 BRACKET, Air Filter, RH

168314J 1 1 1 1 BRACKET, Air Filter, LH35 21428 8 8 8 8 CAPSCREW, Hex Head, 3/8"-16 x 1-3/8"36 21350 8 8 8 8 CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"37 Y18813H 38 38 38 38 WASHER, Plain, 3/8"38 21189 18 NUT, Hex, 3/8"-16

Continued

FORM 6315 First Edition 139

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39 46

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140 FORM 6315 First Edition

214.11CARBURETOR - DRAW THRU

GROUP 214ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 214 (Continued)39 A209577F 2 2 2 2 BRACE, A/C Support, RH

A209577G 2 2 2 2 BRACE, A/C Support, LH40 A209577D 2 2 2 2 BRACE, A/C Support, RH

A209577E 2 2 2 2 BRACE, A/C Support, LH41 21352 2 2 2 2 CAPSCREW, Hex Head, 3/8"-16 x 1-1/8"42 21205 8 8 8 8 NUT, Hex, 1/2"-1343 120132A 4 4 4 4 SPACER44 209577H 2 2 2 2 BRACE, Lower Plenum, RH45 209577M 2 2 2 2 BRACE, Upper Tie, RH46 21437 2 2 2 2 CAPSCREW, Hex Head, 1/2"-13 x 2-1/4"47 76911 2 2 2 2 WASHER, Flat, 1/8"48 168318H 2 2 2 2 BRACE, Air Cleaner49 168319E 2 2 2 2 BRACE, Air Cleaner, RH

168319F 4 4 4 4 BRACE, Air Cleaner, LH50 211456 1 1 1 1 SLEEVE, Coupling51 209992D 1 1 1 1 O-RING52 209992E 1 1 1 1 O-RING53 164076H 1 1 1 1 RING, Retainer54 155404 1 1 1 1 NUT, Hex, 3/8"-1655 211485 2 2 2 2 WASHER, Orifice56 161264N 2 2 2 2 RING, Retainer57 214275A 2 2 2 2 FILTER, Air Cleaner58 214233C 2 2 2 2 SHIELD, Rain59 214257A 4 4 4 4 BUSHING60 214277 4 4 4 4 SPACER61 21518 4 4 4 4 SCREW, Hex Head, 1/2"-13 x 5"62 Y18813K 4 4 4 4 WASHER, Lock, 1/2"63 119537 4 4 4 4 NUT, Stop, 1/2"-13

FORM 6315 First Edition 141

223.00

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8

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2527

26

2527

26

142 FORM 6315 First Edition

223.00SAFETY GUARDS

GROUP 223ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2231 A199800 1 1 1 1 COVER, Belt Guard, RH2 B2861F 2 2 2 2 SPACER3 21448 2 2 2 2 SCREW, Hex Head, 1/2"-13 x 4-1/2"4 28470 49 49 49 49 SCREW, Locking Hex Head, 5/16"-18 x 5/8"5 D199801 1 1 1 1 GUARD, Belt, RH6 A199804D 1 1 1 1 GUARD, Belt, LH7 A199802 1 1 1 1 GUARD, Belt8 A199803 1 1 1 1 GUARD, Belt9 199764A 1 1 1 1 BRACKET, Belt Guard10 A214253 1 1 1 1 GUARD, Rear, Alternator/Auxiliary Water Pump11 A199806U 1 1 1 1 GUARD, Front, Alternator/Auxiliary Water Pump12 199769N 1 1 1 1 BRACKET, Guard, RH13 199769K 1 1 1 1 BRACKET, Guard, LH - Lower14 199769P 1 1 1 1 BRACKET, Guard, LH - Upper15 21428 1 1 1 1 SCREW, Hex Head, 1/2"-13 x 1-1/4"16 21054 2 2 2 2 WASHER, Lock, 1/2"17 Y18813K 2 2 2 2 WASHER, Plain, 1/2"18 21425 1 1 1 1 SCREW, Hex Head, 1/2"-13 x 1"19 A199807 2 2 2 2 GUARD, Belt20 119775A 1 1 1 1 PLATE, Instruction (Use Ball Bearing Grease)21 207147D 1 1 1 1 PLATE, Instruction (Use Ball Bearing Grease)22 194936A 1 1 1 1 GUARD, Pulley Cover23 194936 1 1 1 1 PLATE, Pulley Cover24 214270 1 1 1 1 BRACKET, Guard (Less Alternator)25 Y18813H 4 4 4 4 WASHER, Plain, 3/8"26 21350 4 4 4 4 SCREW, Hex Head, 3/8"-16 x 1-1/8"27 21052 4 4 4 4 WASHER, Lock, 3/8"

FORM 6315 First Edition 143

225.00

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144 FORM 6315 First Edition

225.00AIR STARTER

GROUP 225ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 225A214148A 1 1 1 1 STARTER, Air - Assembly (150 PSIG Max.)A214148 1 1 1 1 STARTER, Air - Assembly (90 PSIG Max.)

1 • 214148A 1 1 1 1 • STARTER, Air (150 PSIG Max.)• 214148 1 1 1 1 • STARTER, Air (90 PSIG Max.)

2 • 209889H 1 1 1 1 • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4"3 • 209889A 2 2 2 2 • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 2"4 • 209889B 1 1 1 1 • NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 4"5 • 209824 2 2 2 2 • ELBOW, Pipe, 1-1/2" x 90°6 • 208570A 1 1 1 1 • VALVE, Relay7 • A209889 1 1 1 1 • NIPPLE, Pipe-Assembly8 • 209942B 1 1 1 1 • STRAINER, Air9 • 78212W 1 1 1 1 • BUSHING, Reducing, 2" to 1-1/2"10 • 207926L 1 1 1 1 • BRACKET, Pipe Support11 • 154813A 1 1 1 1 • U-BOLT12 • 207926J 1 1 1 1 • BRACKET, Pipe Support13 • B277 6 6 6 6 • WASHER, Flat, 5/16"14 • 21051 4 4 4 4 • WASHER, Lock, 5/16"15 • 21181 4 4 4 4 • NUT, Hex, 5/16"-1816 • 21313 2 2 2 2 • SCREW, Hex Head, 5/16"-18 x 1"17 • 7447Y 1 1 1 1 • NIPPLE, Pipe, Threaded Both Ends, 2-1/2" x 3-1/2"18 • 78211K 1 1 1 1 • COUPLING, Reducing, 3" to 2-1/2"19 • 118879C 1 1 1 1 • FLANGE, Pipe20 • 78282G 1 1 1 1 • PLUG, Pipe, Square Head, 1"21 214067X 1 1 1 1 TUBE, Relay Valve to Actuator Valve (150 PSIG Max.)

214188D 1 1 1 1 TUBE, Relay Valve to Actuator Valve (90 PSIG Max.)22 214009T 1 1 1 1 TUBE, Starter Solenoid Valve Supply (150 PSIG Max.)

214129J 1 1 1 1 TUBE, Starter Solenoid Valve Supply (90 PSIG Max.)23 214009U 1 1 1 1 TUBE, Prelube Solenoid Valve Supply (150 PSIG Max.)

214129K 1 1 1 1 TUBE, Prelube Solenoid Valve Supply (90 PSIG Max.)24 199111B 2 2 2 2 ELBOW, Flex25 194769M 1 1 1 1 CONNECTOR, Flex26 199111K 1 1 1 1 ELBOW, Flex27 194632F 1 1 1 1 ELBOW, Street28 199109C 1 1 1 1 TEE, Male, Branch29 211910S 1 1 1 1 LABEL, Warning, Gas Venting30 211910T 1 1 1 1 LABEL, Warning, Maximum Starter Pressure31 211782A 1 1 1 1 BRACKET, Safety Label32 21469 2 2 2 2 SCREW, Hex Head, 5/8"-11 x 2"33 21055 2 2 2 2 WASHER, Lock, 5/8"34 78212D 1 1 1 1 BUSHING, Reducing, 1/2" to 3/8"35 154084 1 1 1 1 SPACER36 209889H 2 2 2 2 NIPPLE, Pipe, Threaded Both Ends, 1-1/2" x 1-3/4"37 209824 1 1 1 1 ELBOW, Flex38 208295B 1 1 1 1 FLANGE, Pipe

SERVICE REPAIR KITS495127 KIT, Drive Assembly (Item 1)495128 KIT, Overhaul (Item 1)

FORM 6315 First Edition 145

230.00

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9

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181920

146 FORM 6315 First Edition

230.00JUNCTION BOX

GROUP 230ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2301 A309204B 1 1 1 1 BOX, Junction, Power Distribution2 214079D 1 1 1 1 BRACKET, Junction Box Mounting3 21275 4 4 4 4 SCREW, Hex Head, 1/4”-20 x 3/4”4 21050 4 4 4 4 WASHER, Lock, 1/4”5 21173 4 4 4 4 NUT, Hex, 1/4”-206 21362 2 2 2 2 SCREW, Hex Head, 3/8”-16 x 2”7 21052 4 4 4 4 WASHER, Lock, 3/8”8 Y18813H 4 4 4 4 WASHER, Flat, 3/8”9 151270M 2 2 2 2 SPACER10 740753A 1 1 1 1 HARNESS, Ground, Power Distribution Box (From Manifold

Wire Harness to Crankcase Ground)11 740728A 1 1 1 1 HARNESS, Power Distribution Customer Interface, 25 ft.

(Not Illustrated)740728D 1 1 1 1 HARNESS, Power Distribution Customer Interface, 50 ft.

(Not Illustrated)12 A740267B 1 1 1 1 HARNESS, Local Control Option, 25 ft. (Not Illustrated)

A740267C 1 1 1 1 HARNESS, Local Control Option, 50 ft. (Not Illustrated)13 A740728C 1 1 1 1 HARNESS, Customer Interface14 214118 1 1 1 1 STUD, 1/2”-20 x 2”15 26710 1 1 1 1 NUT, Hex, 1/2”-2016 26948 1 1 1 1 NUT, Jam, 1/2”-2017 169013G 2 2 2 2 CLIP18 Y18813K 1 1 1 1 WASHER, Flat, 1/2”19 21054 1 1 1 1 WASHER, Lock, 1/2”20 21423 1 1 1 1 CAPSCREW, Hex Head, 1/2”013 x 7/8”

FORM 6315 First Edition 147

253.00

WAUKESHA 1

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34

5

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78

9

10

1112

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1516

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18

19

20

21

22

23

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25

26

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12

19

14

15

16

27

31

3029

28

13

148 FORM 6315 First Edition

253.00AIR START/PRELUBE CONTROL

GROUP 253ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2531 209270G 1 1 1 1 BRACKET, Start/Prelube Control Valve2 211194C 1 1 1 1 VALVE, 3-Way Solenoid, 1/4” (Air Start)3 26030 2 2 2 2 SCREW, Socket Head, 1/4”-20 x 1/2”4 39148 2 2 2 2 WASHER, Lock, 1/4”5 209672B 3 3 3 3 MUFFLER, Pneumatic Exhaust, 1/8” NPT6 211194D 1 1 1 1 VALVE, 3-Way Solenoid, 1/2” (Prelube)7 26467 2 2 2 2 SCREW, Socket Head, 3/8”-18 x 5/8”8 39149 2 2 2 2 WASHER, Lock, 3/8”9 209672C 1 1 1 1 MUFFLER, Vent Exhaust, 1/2”10 955204P 1 1 1 1 NAME PLATE, Start11 214096 1 1 1 1 NAME PLATE, Prelube Motor12 21766 4 4 4 4 WASHER, Lock, 3/8”-1613 208505 2 2 2 2 CONDUIT14 208497J 2 2 2 2 BOX, Conduit Outlet15 208497H 2 2 2 2 COVER, Conduit Box16 208497G 2 2 2 2 GASKET, Conuit Box17 177487 1 1 1 1 CLIP, 1/2”18 211782A 1 1 1 1 BRACKET, Safety Label19 Y18813H 2 2 2 2 WASHER, Flat, 3/8”20 21052 1 1 1 1 WASHER, Lock, 3/8”21 21348 1 1 1 1 SCREW, Hex Head, 3/8”-16 x 1.0”22 211910S 1 1 1 1 LABEL, Warning Gas Venting23 21189 1 1 1 1 NUT, Hex 3/8”-1624 A740745 1 1 1 1 HARNESS, Prelube Solenoid (Not Illustrated)25 21055 2 2 2 2 WASHER, Lock, 5/8”26 21469 2 2 2 2 CAPSCREW, Hex Head, 5/8”-11 x 2”27 A740752 1 1 1 1 HARNESS, ESM, Start/Air28 21423 4 4 4 4 CAPSCREW, Hex Head, 1/2”-13 x 7/8”29 21054 4 4 4 4 WASHER, Lock, 1/2”30 Y18813K 4 4 4 4 WASHER, Flat, 1/2”31 169013N 4 4 4 4 CLIP, 1/2”

FORM 6315 First Edition 149

263.00

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30

32

33

34

31

23

7 6

6

7

21

31

33

150 FORM 6315 First Edition

263.00GAS REGULATOR - GSI

GROUP 263ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2631 209353U 1 1 BRACKET, Regulator, LB

209353T 1 1 BRACKET, Regulator, RB2 21373 3 3 CAPSCREW, Hex Head, 3/8”-16 x 4”3 209353M 4 4 STRAP, Regulator Mounting4 Y18813H 3 3 WASHER, Plain, 3/8”5 169013U 1 1 CLIP6 21052 5 5 WASHER, Lock, 3/8”7 21189 5 5 NUT, Hex, 3/8”-168 214178A 1 1 TUBE, Sensing, LB

214178 1 1 TUBE, Sensing, RB9 214177B 1 1 TUBE, Pilot Loading10 214177D 1 1 TUBE, Pilot Supply11 169013K 2 2 CLIP12 21346 1 1 SCREW, Hex Head, 3/8"-16 x 1/2"13 214177E 1 1 TUBE, Pilot Exhaust, LB

214177C 1 1 TUBE, Pilot Exhaust, RB14 B277 4 4 WASHER, Plain, 5/16”15 21051 4 4 WASHER, Lock, 5/16”16 21313 4 4 SCREW, Hex Head, 5/16"-18 x 1"17 21374 1 1 SCREW, Hex Head, 3/8"-16 x 4-1/4"

A740825 1 1 PILOT ASSEMBLY, Gas Regulator, LBA740825B 1 1 PILOT ASSEMBLY, Gas Regulator, RB

18 • AA740502D 1 1 • ACTUATOR ASSEMBLY, Gas Regulator, LB (See 263.20 For Assembly)

19 • 214175 1 1 • RESTRICTOR, Gas Regulator20 • 199111E 1 1 • ELBOW, 5/8” x 1/2” NPT21 • 194769 2 2 • CONNECTOR, 3/8” x 1/4” NPT22 • 199111B 1 1 • ELBOW, 3/8” x 1/4” NPT23 • 209958B 1 1 • PIPE, 1/4” x 1-1/2”24 • 78208Y 1 1 • TEE, Reducing, 1/2" - 1/4"25 • 28677 1 1 • PLUG, Pipe, 1/2”26 • 209958A 1 1 • PIPE, 1/4” x 2”27 • 78204A 1 1 • ELBOW, Pipe, 1/4” NPT28 • 194769J 1 1 • CONNECTOR, 5/8” x 1/2” NPT

A740825A 1 1 VALVE ASSEMBLY, Gas Regulator, LBA740825C 1 1 VALVE ASSEMBLY, Gas Regulator, RB

29 • 214171B 1 1 • REGULATOR, LB (See 263.01 for kits)• 214171C 1 1 • REGULATOR, RB (See 263.01 for kits)

30 • 214163B 1 1 • TUBE, Gas Inlet31 • 194769 2 2 • CONNECTOR, 3/8” x 1/4” NPT32 • 199111E 1 1 • ELBOW, 5/8” x 1/2” NPT33 • 28677 2 2 • PLUG, Pipe, 1/2”34 • 199111B 1 1 • ELBOW, 3/8” x 1/4” NPT

Continued

FORM 6315 First Edition 151

263.01

WAUKESHA

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36

37

35

152 FORM 6315 First Edition

263.01GAS REGULATOR - GSI

GROUP 263ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 263 (CONTINUED)35 • 209958A 2 2 • PIPE, 1/4” x 2”36 • 214174 1 1 • FILTER, Gas Regulator (See 263.01 for kits)37 • 78204A 1 1 • ELBOW, Pipe, 1/4"

SERVICE REPAIR KITS489669 KIT, Pilot Maintenance (Item 18, 263.00) (Includes pivot

assembly o-ring, diaphragm, closing cap o-ring, and adjusting assembly o-ring)

489667 KIT, Cartridge Assembly Maintenance (Item 18, 263.00) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert o-ring, and stem o-ring)

489670 KIT, Main Valve Maintenance, 1.5" (Item 29, 263.00) (Includes diaphragm and body seal)

489671 KIT, Main Valve Overhaul, 1.5" (Item 29, 263.00) (Includes low differential main spring (brown), diaphragm, throttle plate, and body seal)

489666 KIT, Filter Maintenance, Type 30A (Item 36, 263.00) (Includes element and o-ring)

FORM 6315 First Edition 153

263.10

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154 FORM 6315 First Edition

263.10GAS REGULATOR CONNECTIONS

GROUP 263ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2631 209151C 2 2 PIPE, 1-1/2” x 3-1/2”2 161579B 2 2 COUPLING, 1-1/2”

• 499714 2 2 • SEAL, Coupling3 199111Y 2 2 ELBOW, 5/8” x 3/8” NPT4 214177G 1 1 TUBE, Balance, LB

214177H 1 1 TUBE, Balance, RB5 169013V 2 2 CLIP, 5/8”6 21428 8 8 CAPSCREW, Hex Head, 1/2”-13 x 1-1/4”7 21054 8 8 WASHER, Lock, 1/2”8 Y18813K 8 8 WASHER, Plain, 1/2”

FORM 6315 First Edition 155

SECTION A-A

A

A

263.20

WAUKESHA

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23

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11

12

9

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22

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18

17

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15

5

3

9

156 FORM 6315 First Edition

263.20GAS REGULATOR ACTUATOR

GROUP 263ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 263 (continued)AA740502D 2 2 ACTUATOR ASSEMBLY, Gas Regulator

1 • A740502D 2 2 • HOUSING, Stepper Motor/Pilot2 •• 740502D 2 2 •• HOUSING3 •• 211306 2 2 •• PIN, Dowel4 •• 211376 4 4 •• BEARING, Ball5 •• 740038A 2 2 •• SEAL, Oil6 •• 211304G 2 2 •• SCREW, Spring Adjusting7 •• 740501B 2 2 •• NUT, Spring Adjusting8 •• 158417 2 2 •• NUT, Stop, 5/16”-189 •• 214181 2 2 •• PILOT, Mooney Parts10 •• 740040A 2 2 •• COVER, Proximity Switch11 •• 28797 8 8 •• SCREW, Button Head Socket, #6-32 x 1-1/4”12 •• 21313 16 16 •• CAPSCREW, Hex Head, 5/16”-18 x 1”13 •• E740303 2 2 •• SENSOR, Proximity14 •• 740039 2 2 •• CORD GRIP15 •• 161264 2 2 •• SNAP RING16 • 740009C 2 2 • COUPLING, Flex17 • 209586D 2 2 • MOTOR, Stepper18 • A209585K 2 2 • COVER, Motor Assembly19 • 214126 2 2 • O-RING20 • 740018F 2 2 • LABEL, Gas Regulator21 • 28563 8 8 • CAPSCREW, Socket Head, #10-24 x 1/2”22 • 26411 2 2 • PLUG, Pipe, 3/8”23 • 26420 16 16 • WASHER, Lock, #1024 • 26477 8 8 • CAPSCREW, Socket Head, #10-24 x 1”

FORM 6315 First Edition 157

263.30

WAUKESHA

1

2

3

456

8

710

9

1112 13

14

15

16

1719

2021

26

23 25

27

29

30

28

3

3

3

18

1727

30

24

17

158 FORM 6315 First Edition

263.30GAS REGULATOR - LT

GROUP 263ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2631 209353K 1 1 BRACKET, Regulator, LB

209353J 1 1 BRACKET, Regulator, RB2 21373 3 3 CAPSCREW, Hex Head, 3/8"-16 x 4"3 209353M 4 4 STRAP, Regulator Mounting4 Y18813H 3 3 WASHER, Plain, 3/8"5 21052 5 5 WASHER, Lock, 3/8"6 21189 5 5 NUT, Hex, 3/8"-167 214168K 1 1 TUBE, Sensing, LB8 214168B 1 1 TUBE, Pilot Loading Line9 214168E 1 1 TUBE, Pilot Exhaust10 214168D 1 1 TUBE, Pilot Supply11 B277 6 6 WASHER, Plain, 5/16”12 21051 6 6 WASHER, Lock, 5/16”13 21181 6 6 Nut, Hex, 5/16"-18

A740825F 1 1 PILOT ASSEMBLY, Gas Regulator, LBA740825H 1 1 PILOT ASSEMBLY, Gas Regulator, RB

14 • 214172 1 1 • PILOT, Gas Regulator, Mooney (See 263.31 for kits)15 • 214175 1 1 • RESTRICTOR, Gas Regulator16 • 199111E 2 2 • ELBOW, 5/8" x 1/2" NPT17 • 194769 2 2 • CONNECTOR, 3/8" x 1/4" NPT18 • 199111B 1 1 • ELBOW, 3/8" x 1/4” NPT19 • 209958B 1 1 • PIPE, 1/4" x 1-1/2"20 • 78208A 1 1 • TEE, Pipe, 1/4"21 • 26750 1 1 • PLUG, Pipe, 1/4”

A740825G 1 1 VALVE ASSEMBLY, Gas Regulator, LB A740825J 1 1 VALVE ASSEMBLY, Gas Regulator, RB

22 • 214171B 1 1 • REGULATOR, LB (See 263.31 for kits)• 214171C 1 1 • REGULATOR, RB (See 263.31 for kits)

23 • 214163C 1 1 • TUBE, Gas Inlet24 • 28677 1 1 • PLUG, Pipe, 1/2"25 • 199111E 1 1 • ELBOW, 5/8" x 1/2" NPT26 • 199111B 1 1 • ELBOW, 3/8" x 1/4" NPT27 • 209958A 2 2 • PIPE, 1/4" x 2”28 • 214174 1 1 • FILTER, Gas Regulator (See 263.31 for kits)29 • 78204A 1 1 • ELBOW, Pipe, 1/4"30 • 194769 2 2 • CONNECTOR, 3/8" x 1/4" NPT

Continued

FORM 6315 First Edition 159

263.31

WAUKESHA

31

32

33

34

35

363738

160 FORM 6315 First Edition

263.31GAS REGULATOR - LT

GROUP 263ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 263 (continued)31 169013L 2 2 CLIP, Tube32 164972H 2 2 PIPE, 1-1/2" x 5-1/2", Threaded One End33 161579B 2 2 COUPLING, Dresser, 1-1/2"

• 499714 2 2 • SEAL, Coupling34 199111C 2 2 ELBOW, Male35 214168X 1 1 TUBE, Balance Carburetor to Regulator, RB

214168L 1 1 TUBE, Balance Carburetor to Regulator, LB36 21428 8 8 SCREW, Hex Head, 1/2"-13 x 1-1/4"37 21054 8 8 WASHER, Lock, 1/2"38 Y18813K 8 8 WASHER, Flat, 1/2"

SERVICE REPAIR KITS489669 KIT, Pilot Maintenance (Item 14) (Includes pivot assembly o-

ring, diaphragm, closing cap o-ring, and adjusting assembly o-ring)

489667 KIT, Cartridge Assembly Maintenance (Item 14) (Includes bottom cap o-ring, plug and stem assembly, orifice o-ring, lower body insert o-ring, upper body insert o-ring, and stem o-ring)

489670 KIT, Main Valve Maintenance, 1.5" (Item 22) (Includes diaphragm and body seal)

489671 KIT, Main Valve Overhaul, 1.5" (Item 22) (Includes low differential main spring (brown), diaphragm, throttle plate, and body seal)

489666 KIT, Filter Maintenance, Type 30A (Item 28) (Includes element and o-ring)

FORM 6315 First Edition 161

263.40

WAUKESHA

1

2

4

3

6

11

10

12

14

16

18

19 15

17

1

5

8

9

11

1414

12

12

13

13

13

4

7

7

6

12

8

8

10

12

12

4

12

162 FORM 6315 First Edition

263.40SINGLE FUEL INLET

GROUP 263ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2631 A214284B 2 2 PIPE, Fuel Inlet

A214284A 2 2 PIPE, Fuel Inlet2 A214285B 1 1 PIPE, Fuel Inlet Assembly - RB

A214285A 1 1 PIPE, Fuel Inlet Assembly - RB3 A214286B 1 1 PIPE, Fuel Inlet Assembly - LB

A214286A 1 1 PIPE, Fuel Inlet Assembly - LB4 28223 16 16 16 16 SCREW, Hex Head, Grade 8, 3/8"-24 x 1-3/4"5 A214288B 1 1 1 1 PIPE, Single Fuel Inlet - Assembly6 214304 2 2 2 2 GASKET, Single Fuel Inlet7 214304A 2 2 2 2 GASKET, Single Fuel Inlet8 211482L 4 4 4 4 SADDLE, Pipe, 2"9 21519 4 4 4 4 SCREW, Hex Head, Grade 5, 1/2" x 5-1/2"10 21054 8 8 8 8 WASHER, Lock, 1/2"11 Y18813K 8 8 8 8 WASHER, Flat, 1/2"12 Y18813H 56 56 56 56 WASHER, Flat, 3/8"13 21052 24 24 24 24 WASHER, Lock, 3/8"14 28814 24 24 24 24 NUT, Hex Head, 3/8"-2415 21189 8 8 8 8 NUT, Hex Head, 3/8"-1616 21051 8 8 8 8 WASHER, Lock, 5/16”17 214322 4 4 4 4 BRACKET, Support18 954313 4 4 4 4 U-BOLT19 21428 4 4 4 4 SCREW, Hex Head, Grade 5, 1/2" x 1-1/4"

FORM 6315 First Edition 163

290.00

WAUKESHA

1

2

34

5 67

164 FORM 6315 First Edition

290.00ENGINE CONTROL UNIT

GROUP 290ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2901 740824B 1 1 1 1 ENGINE CONTROL UNIT (ECU) (Requires software

programming prior to installation)2 214078 1 1 1 1 BRACKET, ECU Mounting3 21288 4 4 4 4 SCREW, Hex Head, 1/4”-20 x 1-1/2”4 21050 4 4 4 4 WASHER, Lock 1/4”5 21054 4 4 4 4 WASHER, Lock 1/2”6 21435 4 4 4 4 SCREW, Hex Head, 1/2”-13 x 2”7 A740727C 1 1 1 1 HARNESS ASSEMBLY, ECU Interface

FORM 6315 First Edition 165

290.10

WAUKESHA

1

2

25 24

2122

18

16

1920

18

17

2118

15

18

2117

18

20

23

19

14

17

1718

23

18

17

2118

18

1820

166 FORM 6315 First Edition

and

290.10ENGINE WIRING HARNESS MANIFOLDS AND MOUNTING

GROUPS 16, 290ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2901 AA214273 1 1 1 1 MANIFOLD, Wire Harness Assembly (RB) (Contents Not

Illustrated)• A69831 1 1 1 1 • SWITCH, Push/Pull - Assembly *• 740733 1 1 1 1 • HARNESS, ECU Input B *• 740734 1 1 1 1 • HARNESS, ECU Input A *• 740737 1 1 1 1 • HARNESS, ECU and Governor Actuator *• 740738 1 1 1 1 • HARNESS, Power Distribution 2 *• 740739A 1 1 1 1 • HARNESS, Power Distribution 1 *• 740740 1 1 1 1 • HARNESS, Ignition Power Module (RB) *

2 AA214274 1 1 1 1 MANIFOLD, Wire Harness Assembly (LB) (Contents Not Illustrated)

• A69831 1 1 1 1 • SWITCH, Push/Pull - Assembly *• 740732 1 1 1 1 • HARNESS, Knock Sensor (LB) *• 740736 1 1 1 1 • HARNESS, Ignition Power Module (LB) *• 740741 1 1 1 1 • HARNESS, Ignition Power Module (LB) *• 740742 1 1 1 1 • HARNESS, E-Stop Switch *• 740743 1 1 1 1 • HARNESS, Stepper Motor *

3 A740267 1 1 1 1 HARNESS Assembly, Customer Interface 25’ *4 A740267A 1 1 HARNESS Assembly, Customer Interface 50’ *5 C740269 1 1 CABLE, ECU to PC *6 A740118 1 1 1 1 TRANSDUCER, Oil Pressure *7 A740119 2 2 2 2 TRANSDUCER, Intake Manifold Pressure *8 211893 2 2 2 2 SNUBBER, Pressure *9 78212C 2 2 2 2 BUSHING, Reducing, 1/2” x 1/4” *10 A740120 3 3 3 3 THERMISTOR, Oil, Water, Intake Manifold *11 740110C 12 12 12 12 SENSOR, Knock Control *12 740019B 12 12 12 12 LABEL, Knock Sensor *13 A295844D 1 1 1 1 PICKUP, Magnetic *14 169514F 2 2 2 2 STRAP, Mounting - Front15 169514G 2 2 2 2 STRAP, Mounting - Middle16 169514H 2 2 2 2 STRAP, Mounting - Rear17 Y18813H 10 10 10 10 WASHER, Flat, 3/8"18 21052 20 20 20 20 WASHER, Lock, 3/8"19 172204 4 4 4 4 STUD, 3/8" x 1-1/2"20 21346 4 4 4 4 SCREW, Hex Head, 3/8"-16 x 7/8"21 21348 10 10 10 10 SCREW, Hex Head, 3/8"-16 x 1"22 21360 2 2 2 2 SCREW, Hex Head, 3/8"-16 x 1-3/4"23 21193 4 4 4 4 NUT, Hex, 3/8"-16

GROUP 1624 26118 8 8 8 8 SCREW, Self Tapping, #6 x 1/2"25 214083 2 2 2 2 NAMEPLATE, VHP Series Four

* Not Illustrated

FORM 6315 First Edition 167

290.20

WAUKESHA

1

2

5

34

4

1

5 5 5 5 5

5 5 5 5 5 5

168 FORM 6315 First Edition

290.20ENGINE CONTROL UNIT WIRING

GROUP 290ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2901 A740753 1 1 1 1 HARNESS, Ground (LB to RB)2 A740749 1 1 1 1 HARNESS, Crank Sensor3 A740750 1 1 1 1 HARNESS, Cam Sensor4 A740744 2 2 2 2 HARNESS, Electric Start5 A740746 12 12 12 12 HARNESS, Ignition Coil

FORM 6315 First Edition 169

Appendix B

ENGINE PRESERVATION PRODUCTSTHE FOLLOWING ENGINE PRESERVATION PRODUCTS ARE AVAILABLE FROM YOUR WAUKESHA DISTRIBUTOR.

ENGINE PAINT

Maintain your Waukesha engine's original appearance with Engine Paint from Waukesha, designed to provide long-lasting adherence, colorretention, durability and weather resistance.

161361 Oil Field Orange 13 Oz. Spray Can

161362 Gray 13 Oz. Spray Can

494008 Gray 1 Gallon Container

494010 Oil Field Orange 1 Gallon Container

ENGINE PRESERVATIVE OIL

Waukesha Engine Preservative Oil has proved to be highly effective and provides a practical and economical solution to storage requirements.For additional information on the use of this product, refer to your engine's Operation And Service Manual.

166709A 1 Gallon Container

FORM 6315 First Edition B-1

Appendix B

NOTES

B-2 FORM 6315 First Edition

CUSTOMER ORDERING PROCEDURE1. Waukesha genuine parts are available worldwideand must be ordered through your local Waukesha Dis-tributor.

NOTE: Part numbers in this catalog are for referenceonly and should not be used for ordering parts. YourWaukesha Distributor will refer to your enginespecification to make certain you receive the correctparts for your engine.

2. Top level assembly numbers may not all be avail-able as service parts.

3. Always specify to your Waukesha Distributor theengine model designation, specification number, andserial number as found stamped on the engine name-plate (see Figure 1).

4. Always include the part number, when known,along with the description of the part. State the quantityof the part you wish to order. Do not use the word“complete” or designate the quantity by sets.

EXAMPLE: 168660–filter element–(1) Ordered.

NOTE: Quantities listed in this catalog are quantity perengine.

5. If a special part is needed, the engine applicationshould also be stated.

6. Anticipate your parts requirements:

• Order parts early in the day.

• Keep a supply of normal maintenance parts in stock.

• Obtain a parts stocking recommendation from yourlocal Waukesha Distributor.

Figure 1. Nameplate – Current Production

FORM 6315 First Edition 1

PARTS CATALOG INFORMATIONPARTS CATALOG FORMAT

Illustration Number

A) Group Number.

B) For each different illustration in the same group thisnumber advances by 1.

C) For each repeated illustration this number advancesby 1.

Item No.

The first column lists the item numbers which corre-spond to the item numbers in the illustration.

Part Number And Description

The second column lists the part numbers. The last col-umn lists the description of the part. Parts included inassemblies are preceded by one dot and partsincluded in subassemblies are preceded by two orthree dots.

Engine Model Quantity

The columns headed by engine model numbers list thequantity of the part per engine except when parts arelisted more than once in the catalog. The quantity perengine is the total of the quantities listed individually onseparate pages.

Extent Of Parts Catalog Coverage

This catalog contains only standard or selected optionparts. Variations of these parts as well as other partsare not included. Contact your local Waukesha Distrib-utor for assistance in identifying parts not included inthis catalog.

EXAMPLE:

0 0 2 . 0 0

A BC

ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI

GROUP 2CA204066K 12 12 12 12 SHAFT, Exhaust Rocker Arm-Assembly

1 • A204066K 12 12 12 12 • ARM, Rocker, Exhaust2 •• 167480G 24 24 24 24 •• BUSHING, Rocker Arm3 •• 28462 12 12 12 12 •• RIVET, Steel, 3/16"4 • 153886K 12 12 12 12 • SUPPORT, Rocker Arm, Oil5 • A153889K 24 24 24 24 • SCREW, Rocker Arm Adjusting6 • 21227 24 24 24 24 • NUT, Thin Hex, 5/8"-187 • A204069G 12 12 12 12 • SHAFT, Rocker Arm-Assembly8 •• Y18802 24 24 24 24 •• COVER, Pushrod, Lower

2 FORM 6315 First Edition

NOTES

FORM 6315 First Edition 3

WAUKESHA

NOTE: Labels shown apply to standard engine. Labels can be affected by optional equipment specified.

1

REAR VIEW

1

4 FORM 6315 First Edition

WARNINGS AND CAUTIONS

ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI1 211930A 4 4 4 4 LABEL, Safety Instructions – Lifting

Continued

FORM 6315 First Edition 5

WAUKESHA

NOTE: Labels shown apply to standard engine. Labels can be affected by optional equipment specified.

1

23

4,5

6

10,11

LEFT SIDE

RIGHT SIDE

8 7

10,118

7

3

9

9

1

6

2

4,5

14

16 15

12

6 FORM 6315 First Edition

WARNINGS AND CAUTIONS

ITEMNO.

PARTNUMBER

L5774 L5794 L7044DESCRIPTION

LT GSI LT GSI1 211920F 2 2 2 2 LABEL, Caution - Ear/Eye Protection2 211920E 2 2 2 2 LABEL, Caution - Hot Surface3 211930A 2 2 2 2 LABEL, Safety Instructions - Lifting4 211920D 2 2 2 2 LABEL, Caution - Hot Surface5 211782A 2 2 2 2 BRACKET, Safety Label6 211910K 2 2 2 2 LABEL, Warning - Safety Guard7 211911C 2 2 2 2 LABEL, Warning - Barring Device8 211910N 2 2 2 2 LABEL,Warning - Maximum Gas Inlet Pressure9 211910J 2 2 2 2 LABEL, Warning - Safety Guard10 211920J 3 3 3 3 LABEL, Caution - Wire Disconnect11 295448 3 3 3 3 NYLON TIE12 211910S 1 1 1 1 LABEL, Warning - Gas Venting13 211920H 1 1 1 1 LABEL, Warning - Ignition Module Washing14 211930E 1 1 1 1 LABEL, Warning - Emission Control Information15 211853V 1 1 1 1 NAMEPLATE16 211297G 1 1 1 1 LABEL, Made in America

FORM 6315 First Edition 7

WARNINGS AND CAUTIONS WARNINGS AND CAUTIONS (CONT.)002.00 CYLINDER HEAD, VALVES002.10 CYLINDER HEAD VALVE BRIDGES, SPARK

PLUG SLEEVE002.20 CYLINDER HEAD, ROCKER ARM002.30 PUSH RODS, WATER CONNECTIONS002.40 OIL HEADER004.00 PISTONS, CYLINDER LINER, CONNECTING

ROD011.00 CRANKSHAFT, PULLEY, FLYWHEEL,

VIBRATION DAMPER014.00 OIL PAN014.10 OIL PICKUP SCREEN014.20 OIL FILLER017.00 OIL COOLER017.10 OIL COOLER CONNECTIONS017.20 OIL COOLER ENGINE MOUNTING020.00 CRANKCASE, IDLER GEAR020.01 CRANKCASE, IDLER GEAR (CONT.)020.10 VALVE LIFTER HOUSING022.00 IGNITION MODULE MOUNTING022.10 IGNITION HARNESS, SPARK PLUG IGNITION

COIL023.00 CAMSHAFT, VALVE LIFTER, IDLER GEAR027.00 TURBOCHARGERS AND EXHAUST OUTLET027.01 TURBOCHARGERS AND EXHAUST OUTLET

(CONT.)028.00 ALTERNATOR029.00 TURBOCHARGER AIR CONNECTIONS 029.10 TURBOCHARGER OIL CONNECTIONS029.20 TURBOCHARGER WATER CONNECTIONS,

HEAT SHIELDS031.00 GOVERNOR033.00 GOVERNOR LINKAGE035.00 INTERCOOLER035.10 INTERCOOLER CONNECTIONS035.20 INTERCOOLER CONNECTIONS035.30 INTERCOOLER CONNECTIONS041.00 INTAKE MANIFOLD, BUTTERFLY HOUSING

– GSI041.10 INTAKE MANIFOLD – LT041.20 INTAKE MANIFOLD – DRAW THRU041.30 BUTTERFLY VALVE HOUSING – DRAW THRU042.00 EXHAUST MANIFOLD045.00 GEAR COVER045.10 GEAR COVER, OIL THERMOSTAT HOUSING

055.00 OIL FILTER BASE055.10 OIL FILTERS055.20 MICROSPIN CENTRIFUGE057.00 FLYWHEEL HOUSING, BARRING DEVICE,

MAGNETIC PICKUP060.00 JACKET WATER PUMP060.01 JACKET WATER PUMP (CONT.)061.00 AUXILIARY WATER PUMP – HIGH CAPACITY061.01 AUXILIARY WATER PUMP (CONT.)064.00 WATER INLET – CENTER064.10 WATER INLET – SIDE068.00 AIR/GAS MOTORIZED PRELUBE PUMP069.00 AIR/GAS PRELUBE PUMP MOTOR070.00 BREATHER070.01 BREATHER (CONT.)077.00 WATER MANIFOLD078.00 THERMOSTAT HOUSING080.00 OIL PUMP085.00 AIR / FUEL MODULE – GSI093.00 WASTEGATE AND CONNECTIONS – L5794GSI093.10 WASTEGATE AND CONNECTIONS – L7044GSI093.20 WASTEGATE AND CONNECTIONS – LT093.30 WASTEGATE BACKPRESSURE REGULATOR –

LT204.00 ELECTRIC STARTING205.00 STUB SHAFT208.00 AIR CLEANER208.10 PRECLEANER/INERTIA SEPARATOR214.00 CARBURETOR214.10 CARBURETOR – DRAW THRU214.11 CARBURETOR – DRAW THRU (CONT.)223.00 SAFETY GUARDS225.00 AIR/GAS STARTER230.00 JUNCTION BOX 253.00 AIR START/PRELUBE CONTROL263.00 GAS REGULATOR – GSI263.01 GAS REGULATOR – GSI (CONT.)263.10 GAS REGULATOR CONNECTIONS263.20 GAS REGULATOR ACTUATOR263.30 GAS REGULATOR – LT263.31 GAS REGULATOR – LT (CONT.)263.40 SINGLE FUEL INLET290.00 ENGINE CONTROL UNIT290.10 ENGINE WIRING HARNESS MANIFOLDS AND

MOUNTING290.20 ENGINE CONTROL UNIT WIRING

Waukesha® VHP® Series Four® 12 Cylinder with ESM® & Extender Series® Parts Catalog Group Index