watermill building plans - hirstarts · spray paint flat black all of the wooden and stone sections...
TRANSCRIPT
For complete building instructions and instructional videos, please visit the main web site atwww.hirstarts.com/watermill/watermill.html. Using these plans alone will not give you enough information to buildthe water mill.
Please note that this is a fairly large and complex project. If this is your first building project using Hirst Arts molds, Istrongly suggest you choose a more simple project instead.
This project uses six different Hirst Arts molds. The number of castings needed are:20 castings of mold #226, wooden beam mold
16 castings of mold #225, half timber mold15 castings of mold #253, brick panel mold
10 castings of mold #263, rubble block mold10 castings of mold #230 clay tile roof mold
8 castings of mold #227, tavern window and door mold
This project is designed so that you do not have to make the river or water wheel portion of the mill if you do notwant to. If you leave these off, you can simply make a nice looking two-story house. However, you will have a few extraunused castings if you do this.
Please do the steps below in order.Step 1: Castings and Printed Plans.Cast all of the molds and sort the pieces. If you place all of the pieces from one mold on a sheet of cardboard, it will beeasier to find the pieces you need and move them out of the way when you don’t need them.
After printing these plans, several pages will need to be taped together to form a larger plan. Below is a diagram ofwhich pages need assembled.
Watermill Building Plans
Page 4 Page 6
Page 5 Page 7
Page 8 Page 9 Page 10 Page 11
Step 2: Gluing wood and stone sections.Glue together the following wood and stone sections:
B1 bottom floor T1 top floor R4 roof dormer peaksB2 main beams (7) T2 main beams (6) R5 roof dormer windowsB7 chimney bottom T6 bay window sideB8 lower fireplace T7 bay window W4 wooden wheel(don’t glue mantle onto fireplace) T8 bay window side W5 stone wheel supportB9 stairway T10 chimney top (12 wooden paddles aroundB10 large braces T11 upper fireplace the wheel will be painted onB11 small braces T12 porch front top all sides along with this group.)B12 porch side braces T13 porch front railingB13 porch side railing T14 porch side bracesB14 porch front brace T15 porch side railingB15 porch front railing T16 stair railingB16 front and side doors (2) T17 upper front door
Floor sections B1 and T1 can be glued to thin card stock or matt board. You can lay the plans for B1 and T1 over cardstock, poke holes in the corners, connect the dots and use this as a guide as to where to spread the glue on the floor.
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Step 3: Cutting the water base.If you intend to make the water level, you will need 1/2” thick insulating foam. Lay the plans for W1, W2 and W3 over thefoam and poke holes through the plan into the foam. Then connect the dots and accurately cut the three foam shapes.Glue the W2 and W3 foam slabs together. Cut the bank edges in a slop towards the water. You may even want to cut arock texture into the banks. Glue the rubble blocks around W3 to form the foundation stone under the house. Also gluethe stones onto the face of W2. If your foam is slightly thicker than 1/2”, then be sure the stones of the foundation areflush with the top of the foam. The gap underneath can be covered with ground scenic materials later on.
Cut out the riverbed printed texture and varnish it down onto W1. Glue paper on the underside of the hole in W1 andpaint the bottom of the hole brown. W2 and W3 will be glued down to W1 after the stone foundation and banks arepainted.
Step 4: Painting the pieces and base.Review the pieces list on page 23 of these plans. All of these pieces will be prepainted individually before gluing themtogether to form walls. Since this is an exact count of the pieces you will need, it’s a good idea to paint a couple extraof each piece in case you break or lose a piece.
Start with the brick panels. Use permanent double stick tape to stick down the brick panels onto pieces of cardboard.The backs of the pieces may need to be sanded slightly in order to stick. Split five of the 1” x 2” vertical brick panelsdown the center and split one of the 2” square sections as well. Spray paint these a flat or satin almond color. When dry,stain them with brown shoe polish and wipe off the excess.
Next are the half timber and decorative window pieces. Look on the parts list on page 23 and stick these piecesdown to chunks of cardboard. These may also need sanding on the back side. All of these timbers and windows will bespray painted flat black (don’t forget the three iron straps from mold #226).
Spray paint flat black all of the wooden and stone sections that you assembled on step 1 of these instructions.
Hand paint W2 and W3 (stone foundation and banks) flat black using thinned down acrylic paint. You cannot spraypaint these because spray paint will dissolve the foam.
Dry brush all wooden pieces with medium brown from the earth tone colors. Mask off the stone sections on floors B1and T1, then heavily dry brush all stone pieces using the same medium brown. Afterwards, lightly dry brush all stonesections with light gray from the castle gray colors. Dry brush all hinges and straps with silver.
Step 5: Building the remaining walls.Assemble wall sections B3, B4, B5, B6, T3, T4, T5 and T9 using all prepainted brick panels and timbers. Wait to glue onfireplaces and items with hinges until after the walls are assembled, otherwise wall will not lay flat when gluing on theback side.
Paint the insides of the doorways and the tops of the wall sections with raw umber paint (or some color that looksappropriate). This will hide the light brick color that’s sandwiched between the dark planks. Paint black on the insides ofthe chimney and dry brush black around the fireplace openings and chimney top.
Step 6: Gluing the walls onto the floors.Glue the bottom floor pieces B2, B3, B4, B5 and B6 onto the B1 floor to form a complete circle of wall. Glue the porchpieces B2, B12, B13, B14 and B15. Do not glue on the chimney yet. Once dry, flip this first floor upside down and gluethe B10 and B11 braces onto the outsides of the wall.
Glue the top floor pieces T2, T3, T4, T5, T6, T7, T8, and T9 onto the T1 floor to form a complete circle of wall. Assemblethe upper porch using pieces T2, T12, T13, T14 and T15.
To determine where the chimney should go, set the first floor of the house down onto the foundation (or onto page 14 ofthe plan if you didn’t make a foundation). Set the second floor down on top of the first floor so they line up. Glue thebottom and top chimneys onto the sides of the house, making sure that the right side of the chimney aligns with thecenter peak of the house.
Step 7: Finishing the water base.Glue W2 and W3 down onto W1 foam base. Glue the wooden insert into the W5 stone wheel support. Glue the wooden
Page 2
paddle template (looks like a saw blade) onto some heavy card stock and cut it out. Use this as a guide to glue thewooden paddles into the water wheel. Slide a B2 beam through the water wheel (trimming will be needed) and positionthe water wheel according to the instructions on the web site. The B2 beam should not interfere with setting the houseinto position on the foundation.
Dam around the outside edges of the river using strips of insulating foam with packaging tape stuck to them. Pin these inplace around the river and seal all edges using 5 minute epoxy. Mix up 12 ounces of Envirotex Lite and add foodcoloring; 5 drops blue, 5 drops green and 2 drops red. Mix this up and pour it into your river. When cured, remove thestrips and trim off any excess plastic. Varnish the wooden wheel with gloss varnish. Use acrylic gloss medium to texturethe water. Finish the dry land by painting it a dirt color and gluing on ground foam scenic materials.
Step 8: Making the roof.Lay the roof plans for R1 and R2 onto thick card stock and poke holes in the corners. Remove the plan and connect thedots, then cut the outside shape of the roof. Across the main peak, cut only halfway down into the card stock so the roofwill fold properly. The small side roof on R1 will need to be cut underneath so this part will fold upwards. Test fit the roofonto the building and trim as needed. Glue the roof tiles from mold #230 into place on the roof and glue on the peaktiles. Tiles on the plan that look “broken” will need to be trimmed to fit properly. This can be done using tile nippers and afile.
Roof section R2 will need to be assembled separately. Find a good 90 degree angled peak surface to set the card stockroof section over and glue on the roof tiles, extending over the angled back edge. Also glue on the peak tiles. Once dry,the back edge of the roof will need to be carefully clipped and sanded to fit against the R1 main roof. Once it fitsproperly, glue it into place and then fill any large gaps between R1 and R2 with paintable caulking.
Once completely dry, glue three of the 90 degree angle supports (found on page 36) underneath R1 and oneunderneath R2 . These can be made from cardboard or foam core board. Be sure these are at least one inch in from theedge of the roof.
Lay the roof plans for R3 onto thin card stock and poke holes in the corners. Remove the plan and connect the dots,then cut the outside shape of the roof. Do this for two small roofs. Fold these down the center line, lay them over a 90degree peak surface and glue on the roof tiles and pieak tiles.
Completely paint all three roof sections (main assembled roof and two dormer roofs). Spray paint them with rust coloredprimer and then dry brush them with medium pink.
When dry, glue together the R3, R4 and R5 pieces to form the completed dormers. After the glue dries, trim and sandthe back edge of the dormer roofs to fit flat against the existing roof and glue them into place. It really doesn’t matterhow you position them, but try to put the edges of the dormers resting on the top peaks of the tiles so you don’t havedeep grooves around the edges of the dormers.
Touch up any places with paint that need it. Many times, planks will have a white edge showing where they connect to awall beam.
Page 3
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Page 8
Front of Watermill
Page 9
Back of Watermill
Page10
Page11
Right sideof Watermill
Page 12
Left sideof Watermill
Page 13
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Page 14
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Page 15
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Page 16
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Page 17
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Page 18
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Page 19
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Page 20
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on
top
3/4
”p
lan
ko
nto
pD
eco
rativ
ew
ind
ow
sg
lued
back
tob
ack.
Deo
cra
tive
win
do
ws
glu
ed
back
tob
ack
Up
per
Po
rch
1”
pla
nk
glu
ed
on
tob
ack
sid
e.
1”
an
gle
beam
Tw
od
eco
rativ
ew
ind
ow
sg
lued
back
tob
ack
with
pla
nks
all
aro
un
d.
Larg
ean
gle
bra
ces
with
textu
refa
cin
go
utw
ard
s.
R6
Po
rch
fron
tP
orc
hsid
es
Make
2each
of
these
Make
2each
of
these
Th
ep
eak
R4
an
dth
ew
ind
ow
R5
are
assem
ble
dsep
ara
tely
,th
en
pain
ted
aw
oo
dco
lor.
Afte
rward
s,
the
do
rmer
isassem
ble
du
sin
gtw
op
ain
ted
larg
ean
gle
bric
kp
an
els
on
each
sid
e.
Th
ero
of
R6
isassem
ble
dan
dp
ain
ted
sep
ara
tely
.A
fterw
ard
s,it
isg
lued
on
toth
ero
of
an
dth
eb
ack
issan
ded
fito
nto
the
exis
ting
roo
f.
1”
beam
on
ed
ge
textu
resid
efa
cin
gu
p.
3”
beam
on
ed
ge
textu
resid
efa
cin
gu
p.
B12
B15
B14
B13
Each
ad
iffere
nt
dire
ctio
n.
Page 21
Wo
od
en
beam
sfro
mM
old
#226
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
3”
beam
scra
ped
sid
eu
p
T13
T17
B16
T14
T15
3”
beam
on
ed
ge
3”
3”
T12
Glu
eth
ese
back
tob
ack
Th
isis
the
fron
to
fth
eu
pp
er
po
rch
.A
fter
all
pie
ces
are
pain
ted
an
dth
ep
orc
his
assem
ble
d,g
lue
these
sm
all
su
pp
orts
back
tob
ack,th
en
glu
eth
em
into
the
co
rners
.
1”
beam
on
ed
ge
textu
resid
efa
cin
gu
p.
Sm
all
su
pp
orts
glu
ed
back
tob
ack
cen
tere
du
nd
er
beam
.
1”
pla
nk
on
top
Deco
rativ
ew
ind
ow
sg
lued
back
tob
ack
Up
per
Po
rch
Make
2each
of
these
Make
2o
fth
ese
Textu
red
sid
eu
p
Do
or
glu
ed
back
tob
ack
Wo
od
en
beam
sfro
mM
old
#226
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Sto
ne
from
Ru
bb
leb
lock
Mo
ld#263
Page 22
B9
Sta
irway
Glu
eth
isassem
ble
dsid
eo
nto
ath
ick
pie
ce
of
card
sto
ck.
1”
1”
2”
2”
2.5
”2.5
”
2.5
”2.5
”
Glu
eth
ese
sto
ne
blo
cks
tog
eth
er.
Left
Back
Rig
ht
Fro
nt
To
pste
pw
illo
verh
an
gslig
htly
.
Rail
top
isa
2”
an
da
2.5
”p
lan
k.S
an
do
ne
en
dso
the
pla
nk
en
dw
illset
flush
at
the
top
.
Textu
refa
cin
gto
ward
yo
u.
Ste
ps
are
1.5
”b
eam
s
Railin
gis
inset
slig
htly
.
1.5
”
T11
Glu
eth
iso
ver
pla
nk
Glu
eu
nd
er
man
tel
San
db
laste
db
locks
2”
2.5
”
Page 23
½” 3/4
” 1”
1.5
”
2”
2.5
”
Pie
ces
tob
esep
ara
tely
tap
ed
do
wn
tocard
bo
ard
an
dp
ain
ted
ind
ivid
ually
.
14
14
0
10
24
15
15
24
12
17
Th
ese
are
from
the
bric
kp
an
elm
old
#253.Y
ou
will
no
tice
that
with
15
castin
gs
yo
uw
illn
ot
have
en
ou
gh
of
so
me
pie
ces
su
ch
as
the
1”
sq
uare
.To
make
these
extra
pie
ces,yo
uw
illn
eed
tob
reak
so
me
of
the
larg
er
pie
ces
inh
alf.
Sn
ap
5o
fth
ere
main
ing
pie
ces
inh
alf
tom
ake
the
1”
sq
uare
syo
un
eed
.S
nap
1o
fth
ere
main
ing
pie
ces
inh
alf
tom
ake
the
2extra
ho
rizo
nta
lp
an
els
No
sm
all
an
gle
sare
need
ed
.
Th
en
um
ber
of
pie
ces
sh
ow
nh
ere
are
the
exact
nu
mb
er
need
ed
for
the
walls
.It’s
pro
bab
lya
go
od
idea
top
ain
ta
co
up
leo
fextra
pie
ces,ju
st
incase
yo
uaccid
en
tally
bre
ak
or
lose
so
me
pie
ces.
Th
ese
are
from
the
half
timb
er
mo
ld#225.
4
44
10
0
0
66
12
13
4 5 55 7 88
3
8
3
46
6
22
12
6
4
8
2
12
22
19
45
22
58
57
Th
ese
are
from
the
tavern
win
do
w&
do
or
mo
ld#227
Pie
ces
no
tsh
ow
nw
illn
ot
need
tob
ep
ain
ted
ind
ivid
ually
.
3
Stra
ps
from
mo
ld#226
pain
ted
like
wo
od
.
No
tn
eed
ed
1”
1”
1”
1”
1”
2”
2”
2”
2”
½” ½”
3/4”
3/4”
1”
1”
1”
1”
1”
1”
2”
2”
2”
2”
2”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
1”
2”
2”
2.5
”2.5
”
2.5
”2.5
”
2.5”
2.5”
B3
Insid
eo
fw
allD
on
ot
glu
ed
oo
rin
pla
ce.
Page 24
1”
1”
1”
1”
1”
2”
2”
2”
2”
1”
1”
1”
1”
1”
2”
2”
2”
2”
1”
1”
1”
1”
1”
2”
2”
2”
2”
2”
2.5
”2.5
”
½”
½”
2”
1”
1”
1”
½”
½”
½”
½”
1”
1”
1”
1”
1”
2”
2”
2”
2”
1”
1”
1”
1”
1”
2”
2”
2”
2”
3/4”
3/4”
3/4”
1”
1”
1”
1”
1”
1”
1.5
”
2”
2”
2”
2”
2”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
1”
2”
2.5
”
2.5
”2.5
”
2.5”
2.5”
2.5”
2.5”
B3
Ou
tsid
eo
fw
all
Do
no
tg
lue
do
or
inp
lace.
Page 25
1”
1”
1”
1”
1”
2”
2”
2”
2”
1”
1”
1”
1”
1”
2”
2”
2”
2”
2”
2.5
”2.5
”
½”
½”
2”
1”
1”
1”
½”
½”
½”
½”
1”
1”
1”
1”
1”
2”
2”
2”
2”
1”
1”
1”
1”
1”
2”
2”
2”
2”
1”
1”
1”
1”
1”
1”
1”
1”
1”
1”
1.5
”1.5
”1.5
”1.5
”
2”
2”
2”
2”
2”
2”
2”
2”
2”
2”
2”
2”
2.5”
2.5”
2.5”
2.5”
2.5”
2.5”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
B4
Ou
tsid
eo
fw
all
Insid
eo
fw
all
Do
no
tg
lue
do
or
inp
lace.
Do
no
tg
lue
do
or
inp
lace.
Page 26
2”
2.5
”2.5
”
½”
½”
2”
1”
1”
1”
½”
½”
½”
½”
2”
2.5
”2.5
”
½”
½”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
2”
1”
1”
1”
½”
½”
½”
3/4
”
1”
1”
1.5
”2”
2”
2”
2”
2”
2”
2”
2”
2.5”
2.5”
2.5”
Th
isare
aw
illb
eco
vere
db
yth
esta
irway.
1”
pla
nk
on
ed
ge
tofo
rma
ben
ch
.
Wait
an
dg
lue
this
on
afte
rw
all
isco
mp
lete
lyassem
ble
d.
Co
rners
nip
ped
off
a2”
pla
nk.
B5
Insid
eo
fw
all
Page 27
2”
1”
1”
1”
½”
½”
½”
½”
2”
2.5
”2.5
”
½”
½”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
2”
1”
1”
1”
B5
Ou
tsid
eo
fw
all
2”
1”
1”
1”
3/4”
2.5
”
2.5
”2.5
”
2.5
”
2.5
”
1.5”
1.5”
1.5”
1.5”2”
2”
2”
2.5”
2.5”
Page 28
Wait
an
dg
lue
this
do
or
on
afte
rw
all
isco
mp
lete
lyassem
ble
db
ecau
se
the
hin
ges
stic
ko
ut.
½”
½”
½”
½”
2”
2.5
”2.5
”
½”
½”
Wo
od
en
beam
sfro
mM
old
#226
½”
½”
½”
3/4”
1”
1”
1”
1.5
”
1.5
”
2”
2”
2”
2”
2”
2.5”
2.5”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
B6
Ou
tsid
eo
fw
all
Insid
eo
fw
all
Ho
lefo
rfire
pla
ce
Ho
lefo
rfire
pla
ce
Fire
pla
ce
an
dm
an
tel
go
es
here
.
Wait
tog
lue
ito
nu
ntil
afte
rth
ew
all
isassem
ble
d.
Ch
imn
ey
on
ou
tsid
eo
fh
ou
se
go
es
here
.
Page 29
½”
½”
½”
½”
2”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
2.5
”2.5
”
½”
½”
2.5
”2.5
”
½”
½”
1”
1”
1.5
”1.5
”
2”
2.5
”
2.5”
2.5”
2.5”
2.5”
T3
Insid
eo
fw
all
Do
no
tg
lue
do
or
inp
lace.
Page 30
½”
½”
½”
½”
2”
½”
½”
½”
½”
1.5
”1.5
”2”
2”
2.5”
2.5”
2.5”
2.5”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
½”
½”
½”
½”
T3
Ou
tsid
eo
fw
all
Do
no
tg
lue
do
or
inp
lace.
Page 31
Glu
eth
esh
utte
rso
nafte
rth
ew
all
sectio
nis
co
mp
lete
lyassem
ble
db
ecau
se
the
hin
ges
stic
ko
ut.
2”
½”
½”
½”
½”
1”
1”
1.5
”
1.5
”
1.5
”
1.5”
2”
2”
2.5
”
2.5
”
2.5
”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
T4
Insid
eo
fw
all
Page 32
2”
½”
½”
3/4
”3/4
”
1”
1”
1”2”
2”
2”
2.5
”
2.5”
2.5”
2.5
”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
T4
Ou
tsid
eo
fw
all
Page 33
3/4
”3/4
”
3/4
”
3/4
”3/4
”
3/4
”2”
2”
2”
2”
2.5”
2.5”
2.5”
2.5”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
T5
Ou
tsid
eo
fw
all
Insid
eo
fw
all
Page 34
3/4
”3/4
”
3/4
”
3/4”
1”
2.5”
2.5”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
T9
Insid
eo
fw
all
Ho
lefo
rfire
pla
ce
Fire
pla
ce
go
es
here
Glu
eth
iso
nafte
rth
ew
all
sectio
nis
assem
ble
d.
Cla
yro
of
tiles
from
Mo
ld#230
R2
Ed
ges
will
be
bro
ken
off
an
dsan
ded
.
Page 35
Cla
yro
of
tiles
from
Mo
ld#230
½”
½”
1”
1.5
”1.5
”
2”
2”
2”
2”
2.5”
2.5”
Wo
od
en
Pla
nks
from
Mo
ld#225
Win
do
ws
an
dd
eco
rativ
ep
ieces
from
Mo
ld#227
Bric
kp
an
els
from
Mo
ld#253
T9
Ou
tsid
eo
fw
all
Ho
lefo
rfire
pla
ce
Ch
imn
ey
go
es
here
R3
Make
2o
fth
ese
Ro
of
an
gle
su
pp
orts
.M
ake
2sets
of
these.
Page 36
Ed
ges
will
be
bro
ken
off
an
dsan
ded
.
Clay roof tilesfrom Mold #230
Ro
of
tiles
on
this
sectio
nm
ay
have
tom
ove
slig
htly
,so
glu
eth
ese
afte
rth
ero
of
has
been
set
on
the
bu
ildin
g.
R1
Page 37
Sco
reo
nb
ack
sid
ean
dfo
ldu
p.
Sco
rean
dfo
ldd
ow
n.
Page 38
Riverbed
Image from Mayang’sfree texture library
Wheel support
W5 goes here
Wheel support
W5 goes here
Slots may need tobe cut deeperdepending on theangle of your slope.
Cutslots