wastewater lifting stations - kessel · 2014. 9. 25. · sewage lifting stations must be used. the...

3 Wastewaterlifting stations

Lifting stations for wastewater containing raw sewage

for free standing installation andfor installation in a concrete floor Page 66 – 81

for underground installation Page 94 – 101

Lifting stationsfor wastewater without sewage

Complete rangefor free-standing installation andfor installation in a concrete floor Page 82 – 91

for underground installation Page 102 – 105

Submersible pumps Page 106 – 107

for fixed or mobile use,for residential, commercial, publicand industrial applications

Warning and control units Page 108 – 112

Convenient monitoring and controlof lifting stations and pumps

Catalogue 3.0 59

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60 Catalogue 3.0

Wastewater lifting stations –Everything the specialist needs to know

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Water flows upwards ?

The reliable function depends on selecting theappropriate lifting station and also on thetechnically correct installation of the liftingstation. KESSEL offers two types of pumps.Non-chokable pumps and macerator pumps.Each of these pumps has special properties.

Non-chokable pumps have a largefree space inside the pump housing.As a consequence, solid and long

fibrous, high consistency substances, such assanitary towels, textiles etc., can pass throughthe pump housing easily. It is often necessaryto expend more energy to achieve an efficientpump output.

Macerator pumps are especiallysuitable for long fibres and where solidbodies can be comminuted, even larger

sizes. This allows the wastewater to betransported reliably through small pressure pipeseven over long distances (pressure drainage).

Particle size: The particle size of a pumpspecifies how many millimetres of freepassage through the pump are available.According to the construction and testingregulations (EN 12050-2) for wastewater liftingstations for wastewater without sewage (greywater), the minimum solids size (particle size) inthe overall system is 10 mm, for wastewater withsewage (black water) it is 40 mm (EN 12050-1).

Pumping volume: Another important point is thepumping volume of a lifting station. EN 12056-4requires the pumping volume of the system tobe larger than the total volume of the pressurepipe. This means that the wastewater in thepressure line is replaced during every pumpingprocess. And if the backwater preventer isleaking this does not lead to the pumpswitching on and off all the time.

Explosion protection: Misuse oraccidents can lead to substanceswhich can form an explosive mixture

getting into a lifting station or pumping station.If a potentially explosive atmosphere is to beexpected, systems with explosion protection(ATEX) must be planned.

The appropriate lifting stationIt often happens that washwater and wastewater cannot be carried off because the sewer ishigher than the drainage point in the basement. In this case a lifting station or pump must beused. Lifting stations pump the wastewater via pressure pipes into the sewer. According toEN 12056-4 the pressure pipe must be routed above the backwater level.

Different product lines are available for the two different types of wastewater

The pressure pipe must be above the backwater level

When it comes to draining toilets and urinals,sewage lifting stations must be used. The liftingstations of the Aqualift F series are availablefor installation in the interior or exterior ofbuildings. All lifting stations are also availableas twin stations.

For wastewater without sewage

For wastewater with sewage

Household wastewater from washing machines,showers or bathtubs. The lifting stationsAqualift S and Minilift can be used forthese drainage purposes.

Backwater level

If the sewer is higher than the drainagepoint in the basement, a lifting stationhas to be used

Dimensioning of the pump capacity must bedone according to EN 12056-4. The overall feedflow and overall pumping height must bedetermined for this purpose. The pump has tobe designed in such a way that the flow ratedetermined can be pumped over the requiredheight. Avoid making the pump significantlylarger than necessary in order to keep energyconsumption to an appropriate level. Theflowing speed in the pressure pipe must not fallshort of 0.7 m/s as otherwise deposits willoccur and lead to blockages sooner or later.Quite often, the pressure pipe is not routed viathe backwater level as a backwater loop. Thepressure pipe is routed upwards, but only to thecellar ceiling. If this is below the backwaterlevel, any backwater from the sewer can forceits way through the pressure pipe to the liftingstation. The backwater preventer used here,which is only to prevent the pressure pipe fromrunning dry, does not represent safe protectionfrom backwater.

SmartSelect simplymakes planning easier - calculation modulefor lifting stations at smartselect.kessel.de

Catalogue 3.0 61

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Installation options

Installing lifting stations within abuilding often wastes valuable livingspace as well as potentially causing

operational noise. New solutions are availablegiving the home owner decisive advantages.Often the correct choice is to move the liftingstation outdoors - freeing up living space,eliminating operation noise as well as makingaccess for servicing companies moreconvenient. Depending on the requirementsKESSEL offers single or twin pump systemsand various chamber diameters based on thesize of the pumps required.

The use of basements to providefurther space for accommodation isbecoming increasingly important.

Frequently, toilets, showers or washingfacilities are located in the basement. For suchapplications, KESSEL supplies lifting stationsfor installation in concrete floors. These liftingstations simply disappear in the ground andoffer another special advantage. The drainintegrated in the cover absorbs all surfacewater. Even in the event of a pipe burst or leak,the pump discharges water continually overthe backwater level.

Free-standing lifting stations can beinstalled very easily and without agreat deal of expenditure, and are

suitable for applications from single-familyhomes to industrial companies. Smallersystems can easily be placed in an existingbasement room. Larger systems are betterinstalled in a separate utility room.

Exposed installation Installation in a concrete floor Underground installation

Example for installationin an exposed wastewater pipe

Example for installationin a concrete slab/floor

Example for underground installation

INFORMATION

62 Catalogue 3.0


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General information and standards

Level sensors / probes and alarm probes

If the water level rises within the collectingtank, the switching device is triggered via thechange in level of the float, and the liftingstation pump is activated.Float switches are a simple and proven type oflevel measurement. They have someweaknesses when heavily soiled wastewater isto be pumped, since material becomesdeposited on the float and can interfere withlevel measurement.

Level sensorWith this method of hydrostaticpressure measurement, the water

pressure is measured using a semiconductorand the downstream electronics generate ananalogue signal from this. The pumps areactivated from a specified level onward.A level probe can be used to measure differentlevels. This makes it possible to measure boththe alarm level and pumping level and save ona second probe. However, such level probesusually cost more than other level sensors.

Optical probeIn addition to the level sensorsdescribed above, an optical probe

can be used as an alarm probe. If the sensorsurface becomes wet, the refraction angle of aninfrared signal changes, signalling that thealarm level has been reached.The optical probe is ideal as an alarm probesince it works reliably even if it has not been inuse for a long time. An alarm can be triggeredby mistake, however, when the wastewater iswarm (dripping condensate) or heavily foaming.

Level sensors and probes measures the levelof the pumping medium in the collecting tank ofa lifting station and trigger the pumping processof one or several pumps from a specified fillinglevel onward. If the level in the collecting tankcontinues to rise, an acoustic warning signalcan be give via an alarm probe (which alsomeasures the level of the pumping medium).

Pressure sensorThe closed air volume within asubmersible pipe / bell is compressed

by a rising water level in the collecting tank ofa lifting station. The resulting difference in airpressure is measured by a pressure sensor inthe control unit and used to regulate the startingand stopping of the lifting station pumpingprocess. Pneumatic level measurement is astraightforward and low-cost method of levelmeasurement, but does have disadvantageswhen the system is used irregularly, whenwastewater is extremely greasy, wherepressure hoses are very long or condensate inthe pressure hose impedes measurement.

Conductance probeA conductance probe uses AC voltageand measures whether there is any

conductive fluid between two measuring points.If there is, current flows and the control unittriggers the pumping process. Thus aconductance probe is a simple and low-costmethod of level measurement. It only workswith conductive fluids, however, and cannot beused for the pumping of rainwater or condensate.

Float switchFloat switches are switching deviceswhich are actuated by a float which

swims on the surface of the pumping medium.

Which standards must be taken into account ?

EN 12056 Gravity drainage systems inside buildings

EN 752 Drainage systems outside buildings

EN 13564 Backwater valves for buildings

EN 1253-5 Drains for buildings withvolatile liquid traps

EN 12050 Lifting stations for buildings

Do you require more detailed information ?Our Service Centre will be happy to help.

You can find your personal KESSEL contacton page 3 of this catalog !

Complete System SolutionIn addition to individual lifting andpumping station, KESSEL also offersother systems the drainage of buildings.Do you hvae a natural gradient to thesewer ?

World innovation Ecolift - the alternativeto a standard lifting station with gravitysloped drainage see chapter 2 “hybridlifting systems”.Backwater valves for interior andunderground installation see chapter 1“backwater valves”.

Individual SolutionsThanks to the knowledge and possibilitiesin the field of polyethylene technologyKESSEL is not only able to manufactureseries products, but also special solutionsin accordance with project-specificrequirements. For additional informationplease take a look at the IndividualSolutions section of this catalogueon page 283.

ReferencesOver the past decades, KESSEL productshave proven themselves countless times indestinations all over the world. Scan thefollowing QR code to directly view our list ofreferences.

www.kessel.com/references

Catalogue 3.0 63

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Selection criteria - lifting stations

Aqualift F

Products see page

Aqualift FØ 1000

P1.3 - 1.9 kW

28 m

63 / 90 mm

Impeller

AP 501Ø 800/1000

P1.1- 1.25 kW

12 m

63 / 90 mm

Impeller

P1.4 - 3 kW

16 m

110 mm

Impeller

Aqualift FØ 600

P1 kW

9 m

40 mm

Macerator

Aqualift FXXL

P

2.6 - 4.8 kW

20 m

110 mm

Impeller

Aqualift FXL

PP

1.4 - 5 kW

27 m

110 mm

Impeller

Aqualift FCompact

P

1 kW

9 m

40 mm

Macerator

Ecolift

P

1 kW

9 m

40 mm

Macerator

Interior installation

Input power

Exterior installation

Pressure pipe diameter

Pump

Max. pumping height

FOR WASTEWATER CONTAINING RAW SEWAGE

Aqualift S

Products see page

Aqualift SØ 1000

P500 or 1000 W

9 m

40 mm

Impeller

500 W

7 m

40 mm

Impeller

Aqualift SØ 600

P500 or 1000 W

9 m

40 mm

Impeller

P

Minilift

P

300 W

5 m

40 mm

Impeller

Interior installation

Input power

Exterior installation

Pressure pipe diameter

Pump

Max. pumping height

FOR WASTEWATER WITHOUT SEWAGE

949872 967874 - 766654

10484 - 86 10288

64 Catalogue 3.0

KESSEL-Product informationWastewater lifting stations Aqualift F Compact

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Suitable for use in industrial and residentialapplications. Installed in the concrete slab / floor, the lifting stationis almost invisible thanks to the tilable cover.

With technical approval: Z-53.2-484

COMPLETE PACKAGEComplete systems in mono- or duo-version ready for connection,including SDS Comfort control unit and backwater preventer.

PRESSURE PIPEPressure pipe set (Art. # 28 040) optional.Ideal for building contractors.

EFFICIENTReduced switching cycles - low noise level. Fitted with pneumaticpressure control as standard.

DRAIN FUNCTIONTileable cover (Fig. 1) with drain function thanks to integrated draincover (Fig. 2) with underground installation.

PRACTICALPump removal without tools (Fig. 3).

SYSTEM ADVANTAGES

Wastewater l i f t ing stat ionsAqualift F Compactfor instal lat ion in a concrete f loor

1 2

Single- / Twin station40 liter tank volume

SmartSelect simply makes planning easier - calculation module for lifting stations at smartselect.kessel.de

Scan this QR code to directly view the corresponding product video.

Compact andpowerful liftingstations

Catalogue 3.0 65

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Wastewater l i f t ing stat ionsAqualift F Compactfor free standing instal lat ion

3 54

Single station40 liter tank volume

Twin station40 liter tank volume

MENU NAVIGATIONUser-friendly menu navigation in six languages with multi-lingualdisplay (Fig. 4).

SELF-DIAGNOSIS SYSTEM SDSPlug-and-play control units with self-diagnosis system SDSand monthly self-test. Comfort version with display for operatingstate and maintenance instructions.

FUNCTION PARAMETERSSimple and customised adjustment of function parameters -can also be used for pumps from other manufacturers.

LOG BOOKElectronic log book can be read out using USB flash drive.

READY FOR CONNECTION230 Volt control unit ready for connection by coded connectors(Fig. 5) for pumps and pressure sensor - no need for a qualifiedelectrician for connection.

POTENTIAL-FREE SWITCH CONTACTPotential-free contact as an optional connection possibilityfor building management systems using 230 Volt control units.

REMOTE SIGNAL GENERATORConnection for remote signal generator.

GSM-INTERFACERelaying of collective error messages via potential-free contactsand GSM-interface optional.

USB-BOARD SOCKETIncluding USB board socket on 230 Volt control units. For readingout the electronic log and downloading and uploading operation-related parameters. USB housing socket optional.

TeleControl TELEMETRIC SYSTEMFor connection to KESSEL Comfort control units 230 Volt and 400 Volt.Relaying of full text messages to up to three mobile phones. WithoutSIM card.

COMFORT CONTROL UNIT

Lifting station Aqualift F Compact Mono / Duo for free-standing installationWith lateral inlet Ø 110

Aqualift F Compact Monowith one removable pump, pressure sensorcontrolled, with integrated backwater flapAqualift F Compact Duowith two removable pumps, pressure sensorcontrolled, with integrated backwater flap

With SDS control unit (self-diagnosis system)for fully automatic pump control, splashwater-protected (IP 54), wall mounted.Pressure connection: 11/2 inch outer thread orpressure pipe Ø 40 mm for PVC glued connection or pressure pipe set (accessories Art. # 28 040)Pumping height: max. 9.5 m, Qmax = 10.9 m3/hVoltage: 230 V ~ 50 Hz.Power cable: 5 m.A ventilation pipe must be provided for on site.

Lifting stationsfor wastewater with or without sewage

Aqualift F Compact Mono Installation in a concrete slab/floor Products

Illustration and dimensioned drawing Article description

66 Catalogue 3.0

28 701-C230 V1.0 kWLifting station Aqualift F Compact Mono / Duo for installation in a concrete slab/floor, with recessed cover for on-site tiling and drainInstallation depth (D) 490 to 600 mmWith odour trap, sealing water height 50 mmWith lateral inlet Ø 110

With telescopic upper sectionfor free height and level adjustment, recessedcover for on-site tiling, made of polymer class A15,with moisture protective sealing flange.

Aqualift F Compact Monowith one removable pump, pressure sensorcontrolled, with integrated backwater flapAqualift F Compact Duowith two removable pumps, pressure sensorcontrolled, with integrated backwater flap

With SDS control unit (self-diagnosis system)for fully automatic pump control, splashwater-protected (IP 54), wall mounted.Pressure connection: 11/2 inch outer thread orpressure pipe Ø 40 mm for PVC glued connection or pressure pipe set (accessories Art. # 28 040)Pumping height: max. 9.5 m, Qmax = 10.9 m3/hVoltage: 230 V ~ 50 Hz.Power cable: 5 m.A ventilation pipe must be provided for on site.

123456789

2 4 6 8 10 Q [m3/h]

H [m]

123456789

2 4 6 8 10 Q [m3/h]

H [m]

Certification no. Z-53.2-484

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VoltageInput power Article #

EN 12050-1 (max 2 WC connections)

Certification no. Z-53.2-484

EN 12050-1 (max 2 WC connections)

Aqualift F Compact Duo Installation for free-standing installation Products

Installation area 700 x 700 mm

1

2

1

2

1

28 704-C230 V1.0 kW2

28 711-C230 V1.0 kW1

28 743-C230 V1.0 kW2

351

295

Ø 590

Ø 4

0

80207

Ø 1

1042

0D 1

22

40070 -

180

Illustration shows 2

Illustration shows 2


395

351

670Ø 580

Ø 4

0

80207

Ø 1

10

Alternating current

230 V

4.9 A

1080 W / 620 W

2800 min-1

integrated

S3 - 30%

Current type

Voltage

Current

Motor rating P1/P2

RPM

Motor protection

Operating mode

SPZ 1000Type

Alternating current

230 V

4.9 A

1080 W / 620 W

2800 min-1

integrated

S3 - 30%

Current type

Voltage

Current

Motor rating P1/P2

RPM

Motor protection

Operating mode

SPZ 1000Type

Catalogue 3.0 67

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Installation example Aqualift F Compact Professional advantages

�

�

�

Installation example Aqualift F Compact Professional advantages

�

�

Plug & play Comfort control unitwith self-diagnosis system SDSfor maximum safety.

Integrated drain function to drain surfacewater. Continual drainage even in the eventof incoming flood water or a pipe burst.

Variable upper sectionrotatable, tiltable and height adjustable

Installation in waterproof concrete. Gasketset (Art. # 83 023) to prevent groundwaterinfiltration.

Elegant optical appearance even forbasement rooms which are used as livingaccommodation: The modern alternative toa pump chamber.

Chamber ready to be installed, recessedinstallation in the concrete slab/floor possiblewith extension section.

TeleControl telemetric systemRelaying of full text messages to up to threemobile phones.

Plug & play Comfort control unitwith self-diagnosis system SDSfor maximum safety.

Ideal for later installation, including forrenovation work, and for installation in anexisting pump sump.

Space-savingCompact and attractive-looking liftingstation - base area only 70 x 70 cm.

Ready for connectionAssembled ready for connection withhorizontal or vertical pressure outlet.

Further inletsPossible connection of further inlets directlyon site.

The wastewater lifting station Aqualift F Compact � takes over the complete basement drainageand pumps wastewater reliably and completely automatically through the pressure pipe set �via the backwater level to the higher-level sewage system. The system is delivered as a ready-to-install chamber which can be installed in waterproof concrete with the aid of the extensionsection � and sealing gasket set �. Control is by means of the Comfort control unit � withself-diagnosis system SDS. Installation in the concrete slab/floor makes the Aqualift F Compactthe modern alternative to a “pump sump”.

The wastewater lifting station Aqualift F Compact � takes over the complete basement drainageand pumps wastewater with and without sewage reliably and completely automatically via thebackwater level to the higher-level sewage system. Control is by means of the Comfort controlunit � with self-diagnosis system SDS. Its compact design makes the system ideal for renovationwork.

��


83 075-Extension section with centre flangewith elastomer sealing sheet made of NK/SBR Ø 800 mm, incl. screwsfor article numbers: 28 701-C, 28 704-C

83 050-

Cover plate, surface water tightClass A 15made of polymer, incl. gasket Art. # 173-145

blackVentilation always required when in use !

recessed for on-site tiling, grey,for tile thicknesses of 18 mmVentilation always required when in use !

for article numbers: 28 701-C, 28 704-C

83 052-

83 061-Upper sectionmade of polymer, max. extension 180 mm, height adjustablefor article numbers: 28 701-C, 28 704-C 414

450 400 2

222

2

�

��

83 045-

83 046-

Cover plate, surface water tightClass A 15With drain Ø 75, includes Multistop odour, foam, rodent and insect stopincl. gasket

recessed for on-site tiling, grey,for tile thicknesses of 18 mm

with integrated grating, black


For models made on or after Jan 2011

1

2

1

2

2

1

� 384 42

107

� 384 42

107

43 700-Hair filtermade of polymerfor article numbers: 83 045 and 83 046

14

�109

27 602Ø 75/110Transition section Ø 110 / 75Ø 110 socket / Ø 75 spigotcan be used as an upper section, incl. gasketfor article numbers: 28 701-C, 28 704-C, 28 711-C, 28 743-C

131

� 7

5

� 1

10

Lifting stations

Aqualift F Compact Accessories


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83 023-Gasket setfor installation in waterproof concrete

Consisting of:Counter flange made of polymer, incl. screws, elastomer waterproof membranein NK/SBR Ø 800 mm


83 071-Extension section with flangemade of polymer, max. extension 180 mm, incl. gasketFor gasket set Art. # 83 023for article numbers: 28 701-C, 28 704-C

�414

40

230

180

�59010

WU Einbau geprüft von MFPA Leipzig UB 5.1/11-452-1

68 Catalogue 3.0

Outer diameterØ (mm) Article #

When multiple extension sections are used make sure that access to valve is still possible !

28 794Antenna booster extension cablecable length 2.5 m

28 792TeleControl telemetric systemfor connection to KESSEL Comfort control units230 Volt and 400 Volt. Relaying of full text messages to up to threemobile phones. Without SIM card.

28 793

-

-

-TeleControl antenna boosterfor TeleControl telemetric systemincl. 2.5 m cable to improve reception.With magnetic base.

28 016-Retrofit kit alarm float switch for lifting stations Aqualift F Compact Can be combined with 230 V Comfort control units.Comprises a float switch, float switch bracket and5 m connection cable.

28 048-Compressor set for bubble formationfor use in combination with lifting stations andpumping stations with pressure control:

prevents soiling, compensates leaks, avoidscondensate forming in the pressure hose,makes operation of systems possible withpressure hose lengths > 10 m, includingconnection T-piece, including 10 m pressurehose.

20 162-Audible alarm20 m cable length

suitable for all control units

80 072-Potential-free contactsuitable for all control units 230 V: Wastewater station Aqualift F, Wastewater station Aqualift F Compact,Lifting station Aqualift F Mono 230 V

28 040Ø 40Pressure pipe setIncl. 5 m pressure pipe hose Ø 40

for article numbers: 28 701-C, 28 704-C, 28 711-C, 28 743-C

Catalogue 3.0 69

Aqualift F Compact Accessories


Lifting stations

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83 070-Extension section made of polymer, max. extension 180 mm, incl. gasketfor article numbers: 28 701-C, 28 704-C

480

41415

020

0

�

�

Outer diameterØ (mm) Article #

When multiple extension sections are used make sure that access to valve is still possible !

70 Catalogue 3.0

KESSEL-Product informationLifting stations Aqualift F and Aqualift F XL for wastewater containing raw sewage

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Powerful Aqualift F / XLlifting stations

For industrial, municipal and private use. All the components of the XL lifting stations havebeen designed as a modular system. It comprisesthree tank sizes with volumes of 200, 300 and 450litres. The pumps are available in versions from 1.400to 5.500 Watts. The tanks fit through standard size800 doors.

NON-CHOKABLE IMPELLERWastewater pumps with non-chokable impeller for pumpingwastewater with and without sewage in accordance withEN 12050-1 and 2.

S1 PUMPSS1 continuous duty pumps for heavy flow applications (rainwater)with 1400 to 4500 Watts (Fig. 1).

SINGLE OR TWIN PUMP LIFTING STATIONSIncludes digital display control unit and non-return valve.

POWERFUL PUMPS

INSTALLATION

INLET CONNECTIONSize Ø 110 mm or Ø 160 mm selected on-site (Fig. 2).Additional inlet connections on-site.

50 liter tank volume 120 liter tank volume

1 2

SmartSelect simply makes planning easier -calculation module for lifting stations at smartselect.kessel.de

Lift ing stat ions Aqualift Ffor free-standing instal lat ion

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USER FRIENDLY CONTROL UNIT OPERATIONUser friendly control unit operation with multilingual digitaldisplay (Fig. 3).

INTEGRATED SELF-DIAGNOSIS-SYSTEMWith integrated Self-Diagnosis-System and battery bufferingcontinually monitors all electronic functions.

OPERATIONAL PARAMETERSOperational parameters can easily be custom set by operator -Control unit also for use with pumps from other manufacturers.

ELECTRONIC LOG-BOOKElectronic log-book function past history of pump operation isshown on digital control unit display.

230 VOLT CONTROL UNIT IS PLUG-IN-READY230 Volt control unit is plug-in-ready - no electrician requiredfor connection (Fig. 4).

POTENTIAL-FREE CONTACTBMS (Building Management System) connection standardwith all 400 Volt systems (optional with 230 Volt systems).

REMOTE SIGNAL GENERATORConnection for remote audible alarm.

USB-CONNECTION PORT Includes internal USB connection port for 230 Volt control units.For read-out of electrical logbook and down / uploading ofoperational parameters (Fig. 5).

TeleControl TELEMETRIC SYSTEMFor connection to KESSEL Comfort control units 230 Volt and 400 Volt.Relaying of full text messages to up to three mobile phones. WithoutSIM card.


Lift ing stat ions Aqualift F XLfor free-standing instal lat ion

200 liter tank volume 300 liter tank volume 450 liter tank volume

43 5

EN 12050 - 1guara

nteed with

tested qualit

y

Type-testedand monitored

LGA

Lifting station Aqualift F Monofor free-standing installation in frost-free roomsTank volume: 50 litersPump volume: 20 litersConsisting of:Polyethylene storage chamber with clean-out opening.Connection for inlet Ø 110 (inlet height 180 mm) andventilation Ø 75, connection coupling for manualdiaphragm pump Ø 32.Pressure sensor controlled wastewater pump withnon-chokable impeller to pump wastewater with orwithout sewage (open channel passage 40 mm). Pumpis rated submersible (IP 68), power cable length 10 m. Vertical / horizontal outlet with integrated non-returnvalve, connection coupling Ø 110 with hose section

without closure valve (vertical pressure outlet)with closure valve (horizontal pressure outlet)

Comfort control unit with mains power ON / OFF switchand multilingual digital display (EN, DE, FR, IT, PL, NL)showing current operational status, settings and logbook;control unit is splash proof (IP 65), wall mounted, voltage230 / 400 V at 50 Hz. With potential-free contact.

S1 continuous duty pumps available upon request

Total weight approx. 44 kg.

1

28 646-C28 75128 752

230 V400 V400 V

1400-S31500-S33000-S3

28 648-C28 75328 754

230 V400 V400 V

1400-S31500-S33000-S3

EN 12050 - 1guara

nteed with

tested qualit

y


LGA


Aqualift F Mono 50 liters Products

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525

564

154

664

466

� 3

2�

110

� 75

Inle

t hei

ght

180

SPFVoltage Article #

1

2

2

Aqualift F Duo 120 liters ProductsLifting station Aqualift F Duofor free-standing installation in frost-free roomsTank volume: 120 litersPump volume: 50 litersConsisting of:Polyethylene storage chamber with clean-out opening.Connection for inlet Ø 110 (inlet height 300 mm) andventilation Ø 75, connection coupling for manualdiaphragm pump Ø 32.Pressure sensor controlled twin wastewater pumpswith non-chokable impeller to pump wastewater withor without sewage (open channel passage 40 mm). Pumpis rated submersible (IP 68), power cable length 10 m. Vertical/ horizontal outlet with integrated non-returnvalve, connection coupling Ø 110 with hose section

without closure valve (vertical pressure outlet)with closure valve (horizontal pressure outlet)

Comfort control unit with mains power ON / OFF switchand multilingual digital display (EN, DE, FR, IT, PL, NL)showing current operational status, settings and logbook;control unit is splash proof (IP 65), wall mounted, voltage230 / 400 V at 50 Hz. With potential-free contact.

S1 continuous duty pumps available upon request

Total weight approx. 84 kg.

1

2

1 28 628-C28 76428 765

230 V400 V400 V

1400-S31500-S33000-S3

28 629-C28 76628 767

230 V400 V400 V

1400-S31500-S33000-S3

2

788

590

�32

�110�75

�

773

780

160

72 Catalogue 3.0

Inle

t hei

ght

300

Illustration shows Art. # 28 646-C




Catalogue 3.0 73

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1234567

10 20 30

SPF 1500

Q [m3/h]

H [m]

SPF 1400

Qmin for Ø 90 mm*

Qmin for Ø 110 mm*

2468

10121416

10 20 30 40

SPF 3000

H [m]

Q [m3/h]

Qmin for Ø 90 mm*

Qmin for Ø 110 mm*

Installation example Aqualift F Professional advantages

�

�


Quality and reliability are our strengths:Space-saving installation thanks to thepossibility of inlet connection Ø 110 fromabove and simple routing of the pressurepipe in the corner of the room.Simple connect-and-go connectionwith horizontal or vertical pressure outletEasy to retrofit with the suitable closurevalve. Variable connection possibilities for furtherinlets directly on site.

Comfort control unitUser friendly navigation in multi-line displayWith self-diagnosis system SDS andmemory function for the next serviceDisplays current operational statusSimple setting of parameters relevantfor the functionOperating hours counterOptional forwarding of alarm and generalfault signals via a GSM interfaceMultilingual display (EN, DE, FR, IT, PL, NL)

SPF 30003.2 kW2.7 kW400 V 50 Hz5.4 A

3 x 16 A surge-proof10 m Length, 7 x 1.5 mm2

40°C24 kgIP 68

S330 % power on duration

2.845

SPF 15001.4 kW1.1 kW400 V50 Hz2.7 A

3 x 16 A surge-proof10 m Length, 7 x 1.5 mm2

40°C24 kgIP 68


1.415

SPF 14001.6 kW1.1 kW230 V 50 Hz7.3 A

16 A surge-proof10 m Length, 7 x 1.5 mm2

40°C23 kgIP 68


1.370

TypeInput Power (P1)Power (P2)VoltageFrequencyAmperageFusesCable connectionsMedia temperatureWeight (Pump)Protection

Operating mode

Rpm

* according to EN 12056-4

The lifting station Aqualift F � is ideal for free-standing installation in frost-protected areas. Thecompact and powerful lifting station with control unit disposes of black water reliably and fullyautomatically through the pressure pipe � to the higher-level sewage system.

400 Volt

230 Volt


Aqualift F XL 200 liters Products

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Lifting station Aqualift F XLfor free standing installationTank volume: 200 litersPump volume: 120 liters

Lifting station with one/two SPF pumps for wastewaterwith or without sewage for free-standing installation in frost-free rooms

Consisting of:Polyethylene storage chamber with clean-out opening. Spigots for vertical inlet Ø 110 mm/160 mm, ventilationØ 75 mm and for manual diaphragm pump Ø 32 mm.Horizontal inlet Ø 50 mm to Ø 200 mm by sawing.

Pressure sensor controlled single / twin wastewaterpump with non-chokable impeller to pump wastewaterwith or without sewage (open channel passage 40 mm).Pump is rated submersible (IP 68), power cable length10 m.Operating mode:S1: Continous dutyS3: 30 % power on duration

Vertical/ horizontal outlet with integrated non-returnvalve, with/without closure valve (provided loose), withhose section or flange.

Single pump lifting stations:without closure valve (vertical pressure outlet)with plastic closure valve(horizontal pressure outlet Ø 110)

Twin pump lifting stations:without closure valve (vertical pressure outlet)with plastic closure valve(horizontal pressure outlet Ø 110)with cast iron closure valve(vertical pressure outlet DN 80)

Comfort control unit with mains power ON / OFFswitch and multilingual digital display (EN, DE, FR, IT,PL, NL) showing current operational status, settingsand logbook; control unit is splash proof (IP 65), wallmounted, voltage 230 V or 400 V at 50 Hz.With potential-free/BMS contact (optional at 230 V).

1

2

3

4

5

11 00011 01811 036

11 00211 02011 038

11 00111 08511 01911 03711 09511 105

11 00311 08611 02111 03911 09611 106

11 04311 06211 07511 10811 121

1400-S31500-S33000-S3

1400-S31500-S33000-S3

1400-S31400-S11500-S33000-S31500-S13000-S1

1400-S31400-S11500-S33000-S31500-S13000-S1

3000-S34500-S35500-S33000-S14500-S1

230 V400 V400 V

230 V400 V400 V

230 V230 V400 V400 V400 V400 V

230 V230 V400 V400 V400 V400 V

400 V400 V400 V400 V400 V

Illustration shows Art. # 11 096

1030

1109

978

760

770

660 1

027

Ø 75

Ø 110

Ø 160

976

760

770

660

807

610

Ø 110

Ø 160

Ø 75



74 Catalogue 3.0


EN 12050 - 1

1

3

4

5

2

11 01011 09011 02811 04611 10011 110

11 01211 09111 03011 04811 10111 111

11 05211 06711 08011 11311 124

1400-S31400-S11500-S33000-S31500-S13000-S1

1400-S31400-S11500-S33000-S31500-S13000-S1

3000-S34500-S35500-S33000-S14500-S1

230 V230 V400 V400 V400 V400 V

230 V230 V400 V400 V400 V400 V

400 V400 V400 V400 V400 V




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Twin station with two SPF pumps for wastewaterwith or without sewage for free-standing installation in frost-free rooms

Consisting of:Polyethylene storage chamber with clean-out opening. Spigots for vertical inlet Ø 110 mm/160 mm, ventilationØ 75 mm and for manual diaphragm pump Ø 32 mm.Horizontal inlet Ø 50 mm to Ø 200 mm by sawing.

Pressure sensor controlled twin wastewater pumpswith non-chokable impeller to pump wastewater withor without sewage (open channel passage 40 mm).Pump is rated submersible (IP 68), power cable length10 m.Operating mode:S1: Continous dutyS3: 30 % power on duration


without closure valve (vertical pressure outlet)with plastic closure valve(horizontal pressure outlet Ø 110)with cast iron closure valve(vertical pressure outlet DN 80)

Comfort control unit with mains power ON / OFF switchand multilingual digital display (EN, DE, FR, IT,PL, NL) showing current operational status, settingsand logbook; control unit is splash proof (IP 65), wallmounted, voltage 230 V or 400 V at 50 Hz.With potential-free/BMS contact (optional at 230 V).

3

4

5

800

889

994

1259

770

680 1

042

Ø 75

Ø 110

Ø 160

760

1260

770

679

806

609

Ø 75

Ø 110

Ø 160

EN 12050 - 1


Catalogue 3.0 75



3

4

5

11 05411 115

11 05511 116

11 05711 07011 08311 127

3000-S33000-S1

3000-S33000-S1

3000-S34500-S35500-S34500-S1

400 V400 V

400 V400 V

400 V400 V400 V400 V

SPFVoltage Article #Article description

1000

1089

978

1260

770

680 1

027

Ø 75

Ø 110

Ø 160


Illustration and dimensioned drawing

76 Catalogue 3.0


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Twin station with two SPF pumps for wastewaterwith or without sewage for free-standing installation in frost-free rooms

Consisting of:Polyethylene storage chamber, with air pressure leveldetector, clean-out opening. Spigots for vertical inlet Ø 110 mm/160 mm, ventilationØ 75 mm and for manual diaphragm pump Ø 32 mm.Horizontal inlet Ø 50 mm to Ø 200 mm by sawing.

Pressure sensor controlled twin wastewater pumpswith non-chokable impeller to pump wastewater withor without sewage (open channel passage 40 mm).Pump is rated submersible (IP 68), power cable length10 m.Operating mode:S1: Continous dutyS3: 30 % power on duration


without closure valve (vertical pressure outlet)with plastic closure valve(horizontal pressure outlet Ø 110)with cast iron closure valve(vertical pressure outlet DN 80)

Comfort control unit with mains power ON / OFFswitch and multilingual digital display (EN, DE, FR, IT,PL, NL) showing current operational status, settingsand logbook; control unit is splash proof (IP 65), wallmounted, voltage 230 V or 400 V at 50 Hz.With potential-free/BMS contact (optional at 230 V).

EN 12050 - 1

3

4

5

3

4

5

20 40 60

5

10

15

20

25

SPF 5500

SPF 4500

SPF 3000

SPF 1500

SPF 1400

Q [m3/h]

H [m]

Qmin for Ø 90 mm*

Qmin for Ø 110 mm*


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Installation example Aqualift F XL Professional advantages

�

�

Additional inletconnections on-siteInlets from sizeØ 50 mm toØ 200 mminlets can be easily installed.

Polymer gate closure valves and fittingsfor SPF 1400, 1500, 3000 models.Cast iron gate closure valves and fittingsfor SPF 4500 and 5500 models.Cast iron systems also available for otherpump models where excessive returnpressures are expected

Compact dimensioned bodies offer largestorage capacities but still allow accessthrough 800 mm wide doorways.

Single or Twin Pump Lifting StationsIncludes digital display control unit andnon-return valve.

Inlet connectionSize Ø 110 mm orØ 160 mm selectedon-site

Ø 110

Ø 160

Catalogue 3.0 77

SPF 30003.2 kW2.7 kW400 V 5.4 A

S1

188 kg

SPF 45004.5 kW3.7 kW400 V 7.4 A

S1

189 kg

SPF 55005.7 kW4.7 kW400 V 9.1 A

S3 30 % power on duration

211 kg

SPF 15001.4 kW1.1 kW400 V 2.7 A

S1

98 kg

SPF 14001.6 kW1.1 kW230 V 7.3 A

S1

99 kg

TypeInput Power (P1)Power (P2)VoltageAmperage

Operating mode

Weight


The wastewater is drained by the Aqualift F XL � lifting station fully automatically upwards viathe backwater loop to the sewage system. A greater pumping capacity if more wastewater occursis guaranteed by a second pump switching on automatically. Long pump service life thanks toalternating operation. The lifting stations of the Aqualift F XL series are particularly suitable forindustrial and municipal applications, such as downstream from a grease separator �.

Comfort control unitUser friendly navigation in multi-line displayWith self-diagnosis system SDS andmemory function for the next serviceDisplays current operational statusSimple setting of parameters relevant forthe functionOperating hours counterOptional forwarding of alarm and generalfault signals via a GSM interfaceMultilingual display (EN, DE, FR, IT, PL, NL)

400 Volt

230 Volt

0

101214161820

8

246

0 10 30 50 7020 40 60 80

SPF 2,6 SPF 4,8SPF 3,5

Q [m3/h]

H [m]Qmin for Ø 110 mm*

28 63828 63928 640

400 V400 V400 V

2.6 kW3.5 kW4.8 kW

EN 12050 - 1guara

nteed with

tested qualit

y


LGA

78 Catalogue 3.0


Aqualift F Duo XXL 750 liters Products


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18372000

1385

1296

985

1055

VoltagePower Article #

TypePower (P2)

Input Power (P1)

VoltageFrequencyAmperage

Cable connections

Media temperatureProtection

SPF260KE2.6 kW

3.3 kW

400 V 50 Hz5.6 A

5 m Length,7 x 1.5 mm2

40°CIP 68

SPF550KE4.8 kW

5.6 kW

400 V 50 Hz10.2 A


40°CIP 68

SPF400KE3.5 kW

4.2 kW

400 V 50 Hz8.2 A


40°CIP 68* according to EN 12056-4

Lifting station Aqualift F Duo XXL twin lifting station with closure valvefor wastewater with or without sewage(For use with grease separators size NS 10 and larger)for free standing installation in frost free areasConsists of:Polyethylene collection chambers,storage volume 750 liter, pumping volume 300 liter,twin 420 mm OD access / maintenance covers,Ø 160 inlet (Ø 200 available upon request), inletheight 1055 mm, ventilation connection size Ø 110.Pressure sensor controlled twin wastewater pumpswith macerating (cutting assembly) for pumpingwastewater with or without raw sewage, IP 68submersible pumps, Duty / Standby operation,10 meter power cable length. Vertical pressure outlet with Ø 110 connectionand flange, with closure valve and integratedbackflow preventer.Comfort control unit with mains power ON / OFFswitch and multilingual digital display (EN, DE, FR, IT,PL, NL) showing current operational status, settingsand logbook, IP 54 splash proof control unit housing, for wall mounting, operational voltage - 400 V DC, with potential free contact (BMS) connections.Total weight empty: approx 220 kg

Float switch resistant to fatty acids availableon request at no extra charge.

Article descriptionOuter diameter

Ø (mm) Article #

28 692-28 693-

28 05728 05828 059

---

Sound absorptionsound-absorbing underlay mat (10 mm thick)

for lifting stations Aqualift F Monofor lifting stations Aqualift F Duofor lifting stations Aqualift F XL 200 liter300 liter450 liter

28 683Ø 110

28 69828 699

Ø 110Ø 160

Closure valve for all lifting stations Aqualift F

Closure valve made of polymer for installation on inlet side (no pressure)for all lifting stations Aqualift F

28 68011/2 inchManual diaphragm pump 11/2 inchfor manually pumping wastewater.With a ball valve on inlet and outlet side

28 048-Compressor set for bubble formationfor use in combination with lifting stations andpumping stations with pressure control:

prevents soiling, compensates leaks, avoidscondensate forming in the pressure hose,makes operation of systems possible withpressure hose lengths > 10 m, includingconnection T-piece, including 10 m pressurehose.

850 114850 116850 117850 118850 119850 123

Ø 50Ø 75Ø 110Ø 125Ø 160Ø 200

Pipe sealing gasket(EPDM)Use KESSEL hole saw when drilling.

for lifting stations Aqualift F

50 100-

Hole sawfor drilling lateral surfaces for inlets and outlets

Ø 50, 75, 110, 125 and 160(Saw blade holder Ø = 190 mm)

50 102-

22

�


suitable for all control units

80 072-Potential-free contactsuitable for all control units 230 V: Wastewater station Aqualift F, Lifting station Aqualift F Mono 230 V

Catalogue 3.0 79

Aqualift F / Aqualift F XL / Aqualift F Duo XXL Accessories


Lifting stations

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�

Ø 200(Use a drill with at least 1000 W)


Ø (mm) Article #

28 06928 072

Ø 100Ø 120

Cast iron connection adaptorin cast iron

For connection from Aqualift F XLto on-site pressure pipe

For use with cast iron pressure pipes,with DIN 2501 flange PN 16, includes single gasket

28 068-Flange adaptor from DN 80 to DN 100in cast iron

Flange according to DIN 2501

For use with cast iron pressure pipes

28 66228 663

Ø 90Ø 110

28 66428 665

Ø 100Ø 120

Flexible pressure pipe connectionLength – 200 mm

for PE and SML pipe connections

For use with KESSEL Aqualift F, Aqualift F XL lifting stations

for cast iron pipe connections

For use with KESSEL Aqualift F XL lifting stations

28 018-Flange adaptor from DN 80 to DN 100 in PE, flanges according to DIN 2501

For use with PE and SML pressurepipes, includes two gaskets

28 01928 020

Ø 90Ø 110

Polyethylene connection adaptor in PE, for connection from Aqualift F XLto on-site pressure pipe

For use with PE and SML pressure pipes, with DIN 2501 flange, includes single gasket

28 021DN 80Backflow preventer in cast iron

with DN 80 flange according toDIN 2501; Backflow preventer withflap and flap opening lever

80 Catalogue 3.0

Lifting stations

Aqualift F XL Accessories

Illustration

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28 794Antenna booster extension cablecable length 2.5 m

28 792TeleControl telemetric systemfor connection to KESSEL Comfort control units230 Volt and 400 Volt. Relaying of full text messages to up to threemobile phones. Without SIM card.

28 793

-

-

-TeleControl antenna boosterfor TeleControl telemetric systemincl. 2.5 m cable to improve reception.With magnetic base.


Ø (mm) Article #

28 041DN 80Gate closure valve in cast iron

With DN 80 flange according to DIN 2501,gate closure valve including closure wheel

28 042Ø 80Y-Couplingin cast iron

With DN 80 flange according to DIN 2501, Y-coupling for use with Aqualift F XL twin pumplifting stations

28 04328 044

DN 80DN 100

Sealing gasket (rubber)according to DIN 2501

For pressure pipe connections

28 014-Alarm float switch upgrade setfor Aqualift F XL lifting stationFor use with 230 V and 400 V Comfort control units.Consists of float switch, support plate, cover and 5 meter connection cable.

28 015-Alarm float switch upgrade setfor Aqualift F and F Duo lifting stationsFor use with 230 V and 400 V Comfort control units.Consists of float switch, support plate, cover and 5 meter connection cable.

Aqualift F XL Accessories

Illustration

Lifting stations

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Catalogue 3.0 81

82 Catalogue 3.0

KESSEL-Product informationWastewater lifting station Aqualift S and Minilift

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Aqualift S lifting stations for installation in a concreteslab / floor dispose of penetrating high water orsurface water resulting from burst pipes through fullyautomatic pump control.Aqualift S lifting stations for free-standing installationare particularly suitable for connection to greaseseparator systems.Minilift lifting stations - compact lifting stations forrenovation work.

Aqual i f t S INSTALLATION IN THE CONCRETE SLAB/FLOOR

Installation in waterproof concrete with sealing gasket setoptional.

DRAIN FUNCTIONTelescopic upper section can be twisted, tilted, height-adjusted.Integrated drain function (Fig. 2) for drainage of surface water.

CONNECTIONSConnection of further inlets to drain body of Ø 110, above thecompression flange and in the extension section up to Ø 75.

SYSTEM ADVANTAGES

Lift ing stat ions Aqualift Sfor instal lat ion in a concrete slab/f loor

1 2

Single or twin pump lifting stationswith additional surface drainage

SELF-DIAGNOSIS SYSTEM SDSPlug-and-play 230 Volt control units with self-diagnosis system SDS.Comfort version with menu navigation in six languages withmulti-line display (Fig. 3).


waterproofconcrete

Idealwaterproofconcrete

Idealfor



The hygienic alternative to a pump sump

Catalogue 3.0 83

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Lift ing stat ion Aqualift Sfor free-standing instal lat ion

3 54

Aqual i f t S FREE-STANDING INSTALLATION

Particularly suitable as a lifting station for connection to smallgrease separator systems (with maximum pumping height of 3 m).

LONG SERVICE LIFELong service life thanks to alternating operation.

SNAP CLOSUREPump removal without tool thanks to “one-handed snap closure”(Fig. 4), also suitable for mobile use.

CONNECTIONSConnection of further inlets Ø 50 and Ø 75.

Mini l i f t FREE-STANDING INSTALLATION /INSTALLATION IN CONCRETE SLAB/FLOOR

The mobile Minilift lifting station for free-standing installation fitsunder any sink; a washing machine, shower or other inlets can allbe connected at the same time.

SNAP CLOSUREPump removal without tool thanks to “one-handed snap closure”(Fig. 5), also suitable for mobile use.

FURTHER INLETSConnection of further inlets Ø 50 and Ø 75 directly on site.

FLEXIBLE INSTALLATIONRecessed installation in the concrete slab/floor up to 220 mmoptional.

Twin pump systemfor connection downstream from small grease separator systems

Single pump systemsIdeal for renovation work

SELF-DIAGNOSIS SYSTEM SDSPlug-and-play 230 Volt control units with self-diagnosis system SDS.Comfort version with menu navigation in six languages withmulti-line display (Fig. 3).


Lift ing stat ions Miniliftfor free-standing instal lat ion / instal lat ion in concrete slab/f loor


Ø (mm) Article #

28 500Ø 40

28 550-CØ 40

28 530-CØ 40

Lifting station Aqualift S for wastewater without sewage, made of polymerFor installation in a concrete slab/floor, Installation depth (D) 481 mm to 656 mmWith telescopic upper section for continuous heightand level adjustment, recessed cover for on-sitetiling, made of polymer, class A 15, with moistureprotective sealing flange, with removable, floatswitch controlled pump and integrated backwaterflap.Pressure connection: 11/2 inch outer thread, Pressure pipe Ø 40 mm for PVC glued connectionor pressure pipe set.max. pumping height: 8 mVoltage: 230 V ~ 50 HzInput power: 0.48 kWPump on level: 200 mmPump off level: 85 mmMax. particle size: 10 mmPower cable: 5 mWeight: ca. 19 kg

Optional:Hair filter page 90

EN 12050 - 2guara

nteed with

tested qualit

y


LGA

EN 12050 - 2guara

nteed with

tested qualit

y


LGA



84 Catalogue 3.0


Aqualift S Installation in a concrete slab/floor Products


Lifting station Aqualift S Tronic / Aqualift S Duo for wastewater without sewage, made of polymerFor installation in a concrete slab/floor, Installation depth (D) 481 mm to 656 mmWith telescopic upper section for continuous heightand level adjustment, recessed cover for on-sitetiling, made of polymer, class A 15, with moistureprotective sealing flange, integrated backwater flap.Pressure connection: 11/2 inch outer thread, Pressure pipe Ø 40 mm for PVC glued connection or pressure pipe set.Max. particle size: 10 mm. max. pumping height: 7 m.Voltage: 230 V ~ 50 Hz.

Aqualift S Tronic with removable, pressuresensor controlled pump, optical alarme probe,Input power: 0.48 kW. Power cable: 5 m. Weight: approx. 19 kg.

Aqualift S Duo with two removable, pressure sensor controlled pumps,Input power: 2 x 0.48 kW. Power cable: 5 m. Weight: approx. 26 kg. Comfort control unit with multilingual digital display(EN, DE, FR, IT, PL, NL) showing current operationalstatus, settings and logbook, IP 54 splash proofcontrol unit housing, for wall mounting, operationalvoltage - 230 V DC, with potential free contact (BMS)connections.

Optional:Audible alarm page 91Hair filter page 90

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Aqualift S Tronic / Aqualift S Duo Installation in a concrete slab/floor Products

258

Ø 590

Ø 4

0

3304

54D

400

27 -

202


Ø 4

0

D

27 -

202

Catalogue 3.0 85

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Installation example Aqualift S Professional advantages

�

�

12345

76

1 2 3 4 5 6 7

H [m]

Q [m3/h]

Current type

Alternatingcurrent

Voltage

230 V

Current

2.12 A

Power P1 / P2480 W / 320 W

RPM

2800 min-1

Motor protectionintegrated

Plug

Schuko5 m cable

D max. = 800 mmfrom 661 - 836 mm

258

� 4

0

�400

H

H = 468 - 648 mm

Extension section Art. # 83 071

D

The lifting station Aqualift S � pumps wastewater without sewage through the pressure pipeset � upwards via the backwater loop to the sewage system. In addition, surface water can bedrained via the integrated drain � following a burst pipe or high water penetration and bedisposed of by the pump. The ready-to-install chamber can also be installed in waterproofconcrete with the aid of the sealing gasket set �. The system is controlled by means of thecontrol unit � provided.

Variable upper sectionrotatable, tiltable and height adjustable

Installation in waterproof concrete.Gasket set (Art. # 83 023) to to preventgroundwater infiltration.

Elegant optical appearance even forbasement rooms which are used as livingaccommodation: The up-to-date alternativeto the pump chamber.

Optional safetyCover with drain and Multistop odour, foamand rodent trap optional.

�

�

�

Chamber ready to be installed, recessedinstallation in the concrete slab/floor possiblewith extension section.

Integrated drain function to drain surfacewater. Continual drainage even in the event ofincoming flood water or a pipe burst.



Ø (mm) Article #

86 Catalogue 3.0


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28 541-CØ 40Twin lifting station Aqualift Smade of polymer for free-standing installationWith twin removable, pressure sensor controlledpumps, integrated backwater flap, Inlet Ø 110, ventilation connection Ø 75 (incl. pipe sealing gasket), Comfort control unit with multilingual digitaldisplay (EN, DE, FR, IT, PL, NL) showing currentoperational status, settings and logbook, IP 54splash proof control unit housing, for wall mounting,operational voltage - 230 V DC, with potential freecontact (BMS) connections.Pressure connection: 11/2 inch outer thread or pressure pipe Ø 40 mm for PVC glued connection.Inlet height: 530 mmTotal height: 720 mm, Ø 500 mmVoltage: 230 V ~ 50 HzMax. chamber size: 55 lmax. pumping height: 8 mInput power: 2 x 0.48 kWPower cable: 5 mWeight: ca. 25 kgIdeal for connection downstream from small greaseseparator systems.

500

Ø 110

530

Ø 4

025

857

5 720

Aqualift S for free-standing installation Products


guaranteed

with

tested qualit

y


LGA

EN 12050 - 2


Lift

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3

Catalogue 3.0 87

Installation example Aqualift S Professional advantages

�

�

Current type

Alternatingcurrent

Voltage

230 V

Current

2.12 A

Power P1 / P2480 W /

320 W

RPM

2800 min-1


Plug

Schuko5 m cable

12345

76

1 2 3 4 5 6 7

H [m]

Q [m3/h

Particularly suitable as a lifting stationconnected downstream from greaseseparator systems (nominal size 1, 2 and4 with maximum pumping height of 3 m).The second pump is switched onautomatically where there is increasedwastewater occurrence.

Connection of several inletsAlongside the standard inlet Ø 110,further inlets (Ø 50, Ø 75) can beconnected following scoring using a holesaw (Art. # 50 101).

Long pump service life thanks toalternating operation.

The Aqualift S � lifting station is particularly suitable for connection to grease separator systemsof the nominal sizes NS 1 - NS 4. A greater pumping capacity if more wastewater occurs isguaranteed by a second pump switching on automatically. Monitoring and control of the systemare managed by the Comfort control unit �.

Comfort control unitUser friendly navigation in multi-line displayWith self-diagnosis system SDS andmemory function for the next serviceDisplays current operational statusSimple setting of the parameters relevantfor the functionOperating hours counterOptional forwarding of alarm and generalfault signals via a GSM interfaceMultilingual display (EN, DE, FR, IT, PL, NL)

230 Volt

Lifting station Miniliftmade of polymer for underground installationWith removable, float switch controlled pump andbackwater flap. Certified for wastewater.Pressure connection: 11/2 inch outer thread or pressure pipe Ø 40 mm for PVC glued connectionPumping height: 6 mVoltage: 230 V ~ 50 HzInput power: 0.34 kWPower cable: 5 mMax. particle size: 10 mmPump on level: 180 mmPump off level: 80 mmWith activated charcoal filter

Minilift for free-standing installation Products


Ø (mm) Article #

88 Catalogue 3.0


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28 570Ø 40

28 560Ø 40

Lifting station Miniliftmade of polymer for underground installationWith removable, float switch controlled pump,backwater flap, grating and cover plate class L 15.Certified for wastewater.Pressure connection: 11/2 inch outer thread, Pressure pipe Ø 40 mm for PVC glued connectionor pressure pipe set.Pumping height: 6 mVoltage: 230 V ~ 50 HzInput power: 0.34 kWPower cable: 5 mMax. particle size: 10 mmPump on level: 180 mmPump off level: 80 mm

EN 12050 - 2guara

nteed with

tested qualit

y


LGA

EN 12050 - 2guara

nteed with

tested qualit

y


LGA


Minilift Installation in a concrete slab/floor Products


438x332396x290

190

75 172

300

� 4

0

Connectionelectrical cable

Catalogue 3.0 89

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Installation example Minilift Professional advantages

� �

Current type

Alternatingcurrent

Voltage

230 V

Current

2.27 A

RPM

2800 min-1


Plug

Schuko5 m cable

Chamber ready to be installed, recessedinstallation in the concrete slab/floorpossible with extension section (Art. # 32 500).

Integrated drain function to drain surfacewater. Continual drainage even in the eventof incoming flood water or a pipe burst.

Tool-free pump removalThe “one-hand snap closure” featuremeans that no tools are required to removethe pump for cleaning and maintenance.

�

1

2

3

4

5

1 2 3 4 5 6 Q [m3/h]

H [m]

Installation example Minilift Professional advantages

�

�

Current type

Alternatingcurrent

Voltage

230 V

Current

2.27 A

RPM

2800 min-1


Plug

Schuko5 m cable


Connection of further inletsAlongside the standard inlet in the cover,inlets can be attached at the side throughthe pre-scored areas.

VentilationNo further ventilation pipes are requiredthanks to the integrated activated carbonfilter.

1

2

3

4

5

1 2 3 4 5 6 Q [m3/h]

H [m]

Space-savingThe compact dimensions of the Miniliftlifting station allow problem-freeinstallation under a standard sink.

The lifting station Minilift � is made up of a chamber for installation in the concrete slab/floor,a 300 W wastewater pump �, a closed cover plate and a slotted cover. The chamber can beconcreted in directly during building shell work or inserted into a recess later and then connected.Any installation depths can be realised using the extension section �.

The Minilift lifting station � fits easily underneath any washbasin; it can also be connected to awashing machine, shower or other inlets. The station is equipped with a 300 W wastewater pump� with a float control. The pressure pipe can be a PVC pipe Ø 40 mm. It is also possible usinga screw connection 11/2 inch to connect the pressure pipe to the lifting station.


83 075-Extension section with centre flangewith elastomer sealing sheet made of NK/SBR Ø 800 mm, incl. screwsfor article numbers: 28 500, 28 550-C, 28 530-C


Ø (mm) Article #

83 023-Gasket setfor installation in waterproof concrete

Consisting of:Counter flange made of polymer, incl. screws, elastomer waterproof membranein NK/SBR Ø 800 mm

for article numbers: 28 500, 28 550-C, 28 530-C

83 050

83 052

-

-

83 053-

Cover plate, surface water tightClass A 15made of polymer, incl. gasket Art. # 173-145

blackVentilation always required when in use !

recessed for on-site tiling, grey,for tile thicknesses of 18 mmVentilation always required when in use !



83 061-Upper sectionmade of polymer, max. extension 180 mm, height adjustablefor article numbers: 28 500, 28 550-C, 28 530-C

414

450 400 2

222

2

�

��

43 700-Hair filtermade of polymerfor article numbers: 83 045 and 83 0461

4

�109

83 055-

Cover plate, surface water tightClass A 15With drain Ø 75, incl. gasket



� 384 42

108

47 200-Odour trap 50 mm seal water heightFor cover plate Art. # 83 055.Ventilation always required when in use !


50

�100

83 045-

83 046-

Cover plate, surface water tightClass A 15With drain Ø 75, includes Multistop odour, foam, rodent and insect stopincl. gasket




For models made on or after Jan 2011

1

2

2

1

� 384 42

107

� 384 42

107

Waterproof concrete installation testedby MFPA Leipzig UB 5.1/11-452-1

90 Catalogue 3.0

Lifting stations

Aqualift S Accessories


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83 071-Extension section with flangemade of polymer, max. extension 180 mmFor gasket set Art. # 83 023for article numbers: 28 500, 28 550-C, 28 530-C

When multiple extension sections are used makesure that access to valve is still possible !

�41440

230

180

�59010


Ø (mm) Article #

50 101-Hole saw Ø 50, 75, 110(Saw blade holder Ø = 145 mm)

50 100-Hole saw Ø 50, 75, 110, 125 and 160(Saw blade holder Ø = 190 mm)

28 040Ø 40Pressure pipe setincl. 5 m pressure pipe hose Ø 40


80 072-Potential-free contactsuitable for all control units with SDS function: Aqualift S Tronic


suitable for all control units with SDS function: Aqualift S Tronic

20 221-

20 220-Alarm

with electrode probe

with optical probe

for article numbers: 28 500

850 114850 116850 117850 118850 119

Ø 50Ø 75Ø 110Ø 125Ø 160

Pipe sealing gasket(EPDM)Use KESSEL hole saw when drilling.

for article numbers: 28 500, 28 550-C, 28 530-C, 28 560, 28 541-C

22

�

170

196

65

182

30 003 W

30 003 S

-

-

Cover plate Class A 15 grey

black


30 001W

30 001S

-

-

Cover with grating Class A 15grey

black


83 070-Extension section made of polymer, max. extension 180 mm, incl. gasketfor article numbers: 28 500, 28 550-C, 28 530-C

When multiple extension sections are used makesure that access to valve is still possible !

480

414

150

200

�

�

32 500-Extension section made of polymerHeight = 220 mm for deep installation


Catalogue 3.0 91

Aqualift S / Minilift Accessories


Lifting stations

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3

�

�

92 Catalogue 3.0

KESSEL-Product informationPumping stations Aqualift F and Aqualift S

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Installing lifting stations within the home often wastesvaluable living/storage space as well as potentiallycausing nuisance operational noise.New solutions are now available giving the home/building owner decisive advantages.

CONVENIENCEExpensive living or useful space is not lost. No system noises in thebuilding. No odour pollution and soiling in the building (Fig. 1).

SAFETYHigh pumping volume and additional reserve volume ifthe system should fail e.g. in the event of a power cut.20-year guarantee for PE material.

CONTROL UNITSPlug-and-play control units with self-diagnosis system SDS andmonthly self-test. Comfort version with multi-line display for operatingstate and maintenance instructions (Fig. 2).

INSTALLATIONStraightforward installation thanks to low weight of the individualchamber parts with safe fastening technology (Fig. 3) and variable uppersection for adaptation to the ground level (Fig. 4).

SYSTEM ADVANTAGES / INSTALLATION

1

Use as living space

Backwater level

Poly

et

hylene Warranty Po

lyet

hylene Warranty

20 Years

Lifting station outside the building in the KESSEL system chamber


Lifting stationsfor undergroundinstallation

Catalogue 3.0 93

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Pumping stat ion Aqualift Ffor wastewater with or without sewage

Pumping stat ion Aqualift Sfor wastewater without sewage /rain water

Li f t ing stat ion Aqualift Ffor wastewater with or without sewage

Komfort chamber system Ø 1000

2 43

LIFTING / PUMPING STATIONS

SELECTION CRITERIA

Pumping stationAqualift S Ø 1000

Pumping stationAqualift S Ø 600

Pumping stationAqualift F Ø 1000

Pumping stationAqualift F Ø 800/1000

Pumping stationAqualift F Ø 600

Lifting stationAqualift F Ø 1000

989695Products see page 100 102 104

Wastewater

Power (P2)

ATEX*

Pump

Pressure pipeconnection Ø

Installation depth

Pumping height

with sewage

1.1 / 2.2 kW

-

SPF 1400 - 3000

110 mm

1630 - 5130 mm

7 / 16 m

with sewage

0.6 kW

-

SPZ 1000

40 mm

800 - 2250 mm

9 m

with sewage

0.75 kW

-

AP 501

63 / 90 mm

1480 - 3130 mm

11 m

without sewage

0.3 / 0.7 kW

-

KTP 500 / GTF 1000

40 mm

800 - 2250 mm

7 / 9 m

without sewage

0.3 / 0.7 kW

-

KTP 500 / GTF 1000

40 mm

1630 - 5130 mm

7 / 9 m

with sewage

1.3 / 1.9 kW

P

TPF

63 / 90 mm

1630 - 5130 mm

15 / 30 m

* The product is suitable for installation in potentially explosive atmospheres

Komfort chamber system Ø 600 / 800 / 1000 Komfort chamber system Ø 600 / 1000

867 611 D867 621 D

866 611 D866 621 D866 631 D866 641 D866 651 D

866 711 D866 721 D866 731 D866 741 D866 751 D866 761 D866 771 D

868 661 D868 671 D

868 611 D868 621 D868 631 D868 641 D868 651 D

868 711 D868 721 D868 731 D868 741 D868 751 D868 761 D868 771 D

867 611 B867 621 B

866 611 B866 621 B866 631 B866 641 B866 651 B

866 711 B866 721 B866 731 B866 741 B866 751 B866 761 B866 771 B

868 661 B868 671 B

868 611 B868 621 B868 631 B868 641 B868 651 B

868 711 B868 721 B868 731 B868 741 B868 751 B868 761 B868 771 B

D1: 230 VD2: 230 V

D1: 400 VD2: 400 VD3: 400 VD4: 400 VD5: 400 V

D1: 400 VD2: 400 VD3: 400 VD4: 400 VD5: 400 VD6: 400 VD7: 400 V

D1: 230 VD2: 230 V

D1: 400 VD2: 400 VD3: 400 VD4: 400 VD5: 400 V

D1: 400 VD2: 400 VD3: 400 VD4: 400 VD5: 400 VD6: 400 VD7: 400 V

Lifting station Aqualift Fin Komfort inspection chamber system Ø 1000 in PE-HDSingle station/twin stationfor wastewater with or without sewagewith closure valveFor underground installation(dry installation)

Single station

Twin station

Cover plate class A/B (Version B)Cover plate class D (Version D)

Lifting station with PE storage chamber, Chamber volume Mono approx. 50 liters/

Duo approx. 120 litersPumping volume Mono approx. 20 liters/

Duo approx. 50 literswith clean-out opening.Connection coupling for inlet Ø 110 (Inlet height Mono 180 mm / Duo 310 mm) andfor ventilation Ø 75, Mono 525 mm /Duo 625 mmConnection coupling for manual diaphragmpump Ø 32.Pressure sensor controlled wastewater pumpwith non-chokable impeller to pump wastewaterwith or without sewage (open channel passage40 mm). Pump is rated submersible (IP 68),power cable length 10 m. Horizontal pressure outlet with integratedbackwater flap, connection coupling Ø 110Mono 565 mm / Duo 615 mm hose section andclosure valve.Comfort control unit with mains power ON / OFFswitch and multilingual digital display (EN, DE,FR, IT, PL, NL) showing current operational status,settings and logbook; control unit is splash proof(IP 65), wall mounted, voltage 230 / 400 V at50 Hz. With potential-free contact.Ready mounted in theInspection chamber system Ø 1000 in PE-HD,incl. access steps, water-tight, with continuousheight and level adjustment, cover class A/B, Din cast iron according to EN 124, inlet Ø 110,cable conduit connection Ø 110,Installation depth from 1.5 to 5 m (see table),Pressure pipe Ø 110 ready mounted with closure valve.

Handles groundwater depths up to 500 mm(greater groundwater resistance on request)

Continuous duty pumps (S1) on requestAccessories see page 112

Lifting stationsfor underground installation according to EN 752

Lifting station Aqualift F Ø 1000 Products


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Article #Class D

Article #Class BVoltage

PumpSPF

14001400

15001500150015001500

3000300030003000300030003000

14001400

15001500150015001500

3000300030003000300030003000

1

2

180

Mono

310

Duo

525 Mono

625 Duo

565 Mono615 Duo

Vent

ilatio

n /

cabl

e pi

ping

�11

0

Vent

ilatio

nIn

let

Pres

sure

pip

e �

110

Inst

alla

tion

dept

hs D

1

2

D 1D 2D 3D 4D 5D 6D 7

Installation depths (D):1630 - 2130 mm2130 - 2630 mm2630 - 3130 mm3130 - 3630 mm3630 - 4130 mm4130 - 4630 mm4630 - 5130 mm

D

EN 12050 - 1

94 Catalogue 3.0

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Installation example lifting station Aqualift F Ø 1000 Professional advantages

Comfort control unit with mains power ON / OFFswitch and multilingual digitaldisplay (EN, DE, FR, IT, PL, NL) showingcurrent operational status, settings andlogbook

SPF 30002.7 kW3.2 kW400 V 50 Hz5.4 A

3x16A surge-proof10 m Length,7 x 1.5 mm2

35°C31 kgIP 68


SPF 15001.1 kW1.4 kW400 V 50 Hz2.7 A

3x16A surge-proof10 m Length,7 x 1.5 mm2

35°C30 kgIP 68


SPF 14001.1 kW1.6 kW230 V 50 Hz7.3 A

16 A surge-proof10 m Length,7 x 1.5 mm2

35°C30 kgIP 68


TypePower (P2)Input Power (P1)VoltageFrequencyAmperageFusesCable connectionsMedia temperatureWeight (Pump)Protection

Operating mode

1234567

10 20 30

SPF 1500

Q [m3/h]

H [m]

SPF 1400

Qmin for Ø 90 mm*

Qmin for Ø 110 mm*

2468

10121416

10 20 30 40

SPF 3000

H [m]

Q [m3/h]

Qmin for Ø 90 mm*

Qmin for Ø 110 mm*


Variable upper sectioninclinable and and height adjustablefrom 100 to 600 mm

Simple to assemble with light-weightinspection chamber components and easyconnection technique.

Quick to mount with a high level ofpre-fabrication (bottom part of inspectionchamber with pressure pipe) and easyconnection using fixed couplings for inletand pressure pipe and bores with lipgaskets for ventilation and cable piping.

Long-term reliability with an absolutewater-tight inspection chamber systemwhich is resistant to sedimentary depositsand aggressive media as well as rootinfiltration.

Clean and straightforward maintenanceand repair work thanks to the closedpump tank.

Fully automated operation with anelectrical control unit with manual, offand automatic mode, optical and audiblewarning and alarm notification, detailedoperation and warning display, integratedpump rotation check, anti-blockingfunction, variable pump on and pumpoff settings.

Ideal for use with short pressure pipes(single system approx. 10 m, doublesystem approx. 20 m).

The wastewater does not remain in thetank for long, thus avoiding decompositionand outgassing.

Domestic wastewater from toilets and drainage fixtures flows with natural gradient to the Komfortchamber � and is pumped by the integrated Aqualift F � lifting station via the backwater loopto a higher-level sewage channel. The pressure pipe � should always be laid frost-free. TheComfort control unit takes over the fully automatic pump control from within the building.

�

�

�400 Volt 230 Volt

Lifting stationsfor underground installation according to EN 752

Catalogue 3.0 95

Pumping stationsfor underground installation according to EN 752

Pumping station Aqualift F Ø 600 Products

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EN 12050 (max 2 WC connections)

827 710 B827 720 B827 730 B

827 711 B827 721 B827 731 B

826 711 B826 721 B826 731 B

827 710 D827 720 D827 730 D

827 711 D827 721 D827 731 D

826 711 D826 721 D826 731 D

D1:D2:D3:

D1:D2:D3:

D1:D2:D3:

Pumping station Aqualift F with macerating / cutting pumpsin inspection chamber system Ø 600 in PE-LLDSingle station/twin stationfor wastewater with or without sewageFor underground installation

SPZ 1000 float switch controlled, removeablepump, plug in ready (230 V / 50Hz)

SPZ 1000 pressure sensor controlled, removablepump, IP 54 SDS control unit (230 V / 50Hz)

SPZ 1000 pressure sensor controlled, removabletwin pumps, IP 54 SDS control unit (230 V / 50Hz)


Resistant to aggressive media, upper section made of polymer, vertically adjustable, cover class A/B, D in cast iron according to EN 124. Groundwater resistant. Inlet Ø 160, connection forpipe gasket for Ø 110 according to EN 1401 andEN 12666-1 - each for ventilation or conduit pipe.Note: Consider frost free depth of pressure pipe.Pressure pipe Ø 40 mm outside diameter for PVC glue connection, with integrated non-return flap. Current: 230 V ~ 50 Hz. Power cable length: 10 m.

For installations without explosion proof requirements

Handles groundwater depths up to 2000 mm


1

2

3

Article #Class D

Article #Class B

Installationdepths

1

2

3

Ø860

700

/ 120

0 / 1

700

400

Inst

alla

tion

dept

hs D

D 1D 2D 3

Installation depths (D):800 - 1250 mm

1300 - 1750 mm1800 - 2250 mm

96 Catalogue 3.0

Installation example pumping station Aqualift F Ø 600 Professional advantages

Inexpensive complete system

123456789

2 4 6 8 10 Q [m3/h]

H [m]

For draining wastewater with orwithout sewage

For backwater protection connectedto a separator

Simple to assemble with light-weightinspection chamber components and easyconnection technique.

Quick to mount with a high level ofpre-fabrication and easy connection usingfixed couplings for inlet and pressure pipeand bores with lip gaskets for ventilationand cable piping.

Variable upper section inclinable andheight adjustable from 100 to 600 mm.


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SPZ 1000

Alternating current

230 V

4.9 A

1080 W / 620 W

2800 min-1

integrated

S3 - 30 %

Current type

Voltage

Current

Power P1/P2

RPM

Motor protection

Operating mode

SPZ 1000Type

The pumping station Aqualift F Ø 600 � can be used for the draining of wastewater with orwithout sewage below the backwater level, as backwater protection for separator systems andfor draining basement apartments or driveways. The wastewater flows with natural gradient tothe collecting chamber � and is pumped by the integrated pumps SPZ 1000 � via the backwaterloop to a higher-level sewage channel. The pressure pipe � should always be laid frost-free. Acontrol unit takes over the fully automatic pump control from within the building. Float switchesor a pressure sensor � are available as level sensors.

�

�

�

�


Catalogue 3.0 97


Pumping station Aqualift F Ø 800 / 1000 Products


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1000-HA1-541B1000-HA2-541B1000-HA3-541B

1000-HA1-521B1000-HA2-521B1000-HA3-521B

1000-HA1-541D1000-HA2-541D1000-HA3-541D

1000-HA1-521D1000-HA2-521D1000-HA3-521D

D1: D2: D3:

D1: D2:D3:

230 V230 V230 V

400 V400 V400 V

800-HA1-501B800-HA2-501B800-HA3-501B

800-HA1-531B 800-HA2-531B800-HA3-531B

800-HA1-511B800-HA2-511B800-HA3-511B

800-HA1-501D800-HA2-501D800-HA3-501D

800-HA1-531D800-HA2-531D800-HA3-531D

800-HA1-511D800-HA2-511D800-HA3-511D

D1:D2:D3:

D1: D2: D3:

D1: D2:D3:

230 V230 V230 V

230 V230 V230 V

400 V400 V400 V

Pumping station Aqualift F (AP 501)in Komfort inspection chamber systemØ 800 / 1000 in PE-HDSingle station/twin stationfor wastewater with or without sewageFor underground installation

AP 501 with removable, float switchcontrolled pump, plug in ready(230 V power connection)

AP 501 Tronic with removable, floatswitch controlled pump, 3 floats (OFF,ON, ALARM) with control unit (IP 54),operating voltage 230 or 400 V DC at50 Hz, with potential-free contact

AP 501 Duo with twin removable,float switch controlled pump, 4 floats(OFF, ON 1, ON 2, ALARM), with controlunit (IP 54, operating voltage 230 or400 V DC at 50 Hz, with potential-freecontact


Inspection chamber system KESSELØ 800 / 1000 in PE-HD water-tight, resistantto aggressive media, upper section madeof polymer, continuous height and leveladjustment, cover class A/B, D in cast ironaccording to EN 124. Groundwater resistant.Inlet Ø 160, connection for pipe seal forØ 110 according to EN 1401 for ventilationpipes and cable piping respectively, pumpingvolume approx. 150 lPressure pipe ready mounted withbackwater f

wastewater lifting stations - kessel · 2014. 9. 25. · sewage lifting stations must be used. the...

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