warping & weaving of narrow fabrics

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WARPING AND WEAVING OF NARROW FABRICS

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Machines used for warping and weaving of Narrow fabrics

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Page 1: Warping & Weaving of Narrow Fabrics

WARPING AND WEAVING OF NARROW FABRICS

Page 2: Warping & Weaving of Narrow Fabrics

Jakob Muller AG MW400

Page 3: Warping & Weaving of Narrow Fabrics

• Max. Flange diameter - 400 [mm] • Max. Beam length - 715 [mm] • Max. Warping speed - 400 [m/min.]

Page 4: Warping & Weaving of Narrow Fabrics

Jakob Muller MW700 / MW1000

Page 5: Warping & Weaving of Narrow Fabrics

Models MW700 MW1000

Maximum flange diameter [mm] 600 1000

Maximum beam length [mm] 700 1000

Maximum warping speed [m/min]

non-elastic 800 800

elastic 450 450

Positive driven pre-stretcher and roll-off creel for elastic yarns

Thread tension compensation rollers for non-elastic yarns

Electronically controlled warping machine for elastic and non-elastic yarns

Page 6: Warping & Weaving of Narrow Fabrics

Warping Creels

Page 7: Warping & Weaving of Narrow Fabrics

Over end take-off of non-elastic or low stretch yarns at high speed.

GES / V One-sided warping creel of standard design

GDS / V Double-sided warping creel of standard design

GDS / V Continu Double-sided creel of standard design with double cone posts

GDS / VI Continu Double-sided creel with double cone posts and centre loading

GDS / VA Continu Double-sided creel with double cone posts and outside loading

GDS / VM Magazine creel with rollout creel wagons

GDS / VW Turnstile creel with outside loading

Important features

Dustproof thread monitoring

Central thread tension adjustment per creel side

Page 8: Warping & Weaving of Narrow Fabrics

Roll-off creel for MW700 and MW1000

Page 9: Warping & Weaving of Narrow Fabrics

For the warping of high-stretch elastic yarns [Latex, synthetic elastomers, single- or double-covered rubber].Inside spool diameter Standard 47/73 mm, special versions on request

Outside spool diameter 180 mm or 250 mm

Spool length 155 mm or 228 mm

Creel design 2 module sizes, double- or one-sided modules

Space requirement dependent on number of spools, spool length and module type

Important features

Cone creel for roll-off of spools with elastic yarns

Loading from outside, thread path in creel centreEach creel side is synchronised with the warping speed between thepre-tension and the warping machine by means of one servomotor foreach creel sideElectrical thread breakage monitoring at creel exit point

Page 10: Warping & Weaving of Narrow Fabrics

Warping Machine - SMA400

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Warping machine for elastic and non-elastic yarns

Max. warping speed for non-elastic yarns 500 m/min. [rope warping]600 m/min. [direct warping]

Max. warping speed for elastic yarns 250 m/min. [direct warping]

Max. bobbin width 450 mm [option: 600 mm]

Max. flange diameter 400 mm [no option possible]

Page 12: Warping & Weaving of Narrow Fabrics

Warping Machine - SMA21" + SMA800

Page 13: Warping & Weaving of Narrow Fabrics

Warping machine for elastic and non-elastic yarns

SMA 21" SMA800

Max. warping speed for non-elastic yarns 800 m/min. 800 m/min.

Max. warping speed for elastic yarns 450m/min 450m/min

Max. beam width 535 mm [option: 700mm]

800 mm [option: 1000mm]

Max. flange diameter 535 mm 800 mm

Page 14: Warping & Weaving of Narrow Fabrics

Weaving Machine - NF

Page 15: Warping & Weaving of Narrow Fabrics

For light to moderately heavy elastic and non-elastic narrow fabrics in all yarn qualities

Models 53 80

Number of spaces 2 – 10 2 – 14

Max. reed width [mm] 210 310

Shedding motion max. 20 harness frames

Repeat cams 1:8

pattern chain 1:8, 16 – 48, 16 – 96

Page 16: Warping & Weaving of Narrow Fabrics

Weaving Machine – NC2

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NC-G / NC2-GG for moderately heavy tapes and belts.

NC2-S / NC2-SS for velvet and pile fabrics.

NC2JM for belts with Jacquard design.

Models NC-G / NC2-GG /NC2-S / NC2-SS NC2JM

Number of spaces 2 2

Max. reed width [mm] 130 124

Shedding motion

NC-G and NC2-GG up to 16 harness frames with cams or pattern chain

NC2-S and NC2-SS up to 12 harness frames with cams

NC2JM up to 192 figure threads and 12 harness frames with cams or pattern chain

Page 18: Warping & Weaving of Narrow Fabrics

CTM8 + CKM8 – Belt weaving looms

Page 19: Warping & Weaving of Narrow Fabrics

CTM8 for belts and heavy tapes with the same edges on both sides [bobbins].CKM8 for belts and heavy tapes with edge formation by means of latch-needles.

Models CTM8 CKM8

1/220 2/160

Number of spaces 1 2

Max. reed width [mm] 220 160

Max. fabric width [mm] 200 145

Shedding motion max. 14 harness frames

Repeat cams 1:5, 1:6, 1:8, 1:10, 1:12

Page 20: Warping & Weaving of Narrow Fabrics

NH2M 53 / NC2MFor MultiSphere rope weaves.

Page 21: Warping & Weaving of Narrow Fabrics

NH2M 53 / NC2MFor Multi-Sphere rope weaves

Machine type NH2M 53 8/27 NC2M 2/D 2/84

Number of spaces 8 2

rope diameter from 1 mm up to 20 mm

weaving systems

I, II [various edge designs, depending on application]

I, III [various edge designs, depending on application]

shed drive Electronical shaft motion Pattern chain or cam disc

number of sheds 8 / 16 4 / 8 / 12 / 16

number of weft threads per cm

8 – 35 3 – 45

Max. energy recuperation 1 kW 2.2 kW

Page 22: Warping & Weaving of Narrow Fabrics

APPLICATIONS•Automobile Industries for the purpose of seat and safety belts •Luggage Industries •School Bags, Sports bags and travel bags •Military purposes for Bedding, Trucks and Cartridge Belts •Straps, Belts and Dog Leashes •Soft Furnishing Fabrics. •Safety jackets •Waist belt •Helmet •Footwear •Saddler •Garden chairs