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This is a general guide on factors to consider for the installation of a Save-T 3 automatic cover system or Autosave spa cover. Detailed installation instructions are available. General Information for Installing an Automatic Pool Cover (Save-T ® 3 or Autosave™ Spa Cover) Cover-Pools Incorporated 66 East 3335 South Salt Lake City, UT 84115 800.447.2838 801.484.2724 www.coverpools.com ©2015 Cover-Pools Incorporated 800024 Rel-0024 Cover-Pools Incorporated is a wholly owned subsidiary of Zodiac Pool Systems, Inc. ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license. All other trademarks used herein are the property of their respective owners. ® WARNING FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or loss of life. Improper installation and/or operation will void the warranty.

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Page 1: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

This is a general guide on factors to consider for the installation of a Save-T 3 automatic cover system or Autosave spa cover.

Detailed installation instructions are available.

General Informationfor Installing an Automatic Pool Cover (Save-T® 3 or Autosave™ Spa Cover)

Cover-Pools Incorporated66 East 3335 SouthSalt Lake City, UT 84115

800.447.2838801.484.2724www.coverpools.com

©2015 Cover-Pools Incorporated800024 Rel-0024

Cover-Pools Incorporated is a wholly owned subsidiary of Zodiac Pool Systems, Inc. ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license.

All other trademarks used herein are the property of their respective owners.

®

WARNING 11pt

WARNING 12pt

WARNING 14 pt

WARNING 24pt

WARNING 21pt

WARNING 27pt

WARNING 37

10PT

FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or loss of life. Improper installation and/or operation will void the warranty.

Page 2: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

2

NOTES

Page 3: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

3

Table of ContentsTRACK OPTIONS ...................................................................................................................... 4

EXCAVATION AND PLUMBING .................................................................................................. 6Recessed Mechanism—Underside™ Track or Track Channel ......................................... 6Recessed Mechanism—Universal, SnapTop™, or Flush Track ........................................ 7

ELECTRICAL ............................................................................................................................ 8Keyed Motor Control (Standard Equipment) .................................................................... 8Hydraulic Power System ................................................................................................... 8Auto-Shutoff with Amp Limiter and Accessory Board ..................................................... 9Auto-Shutoff with Amp Limiter/Accessory Board/Wireless ........................................... 9

MECHANISM HOUSING ........................................................................................................... 10Recessed Concrete, Wood, or UPB Box—Underside™ Track ........................................ 10Recessed Concrete, Wood, or UPB Box—Autosave OPTION 1: Conduit comes from back of box....................................................................11Recessed Concrete, Wood, or UPB Box—Autosave OPTION 2: Conduit comes from side of box. .................................................................. 12Recessed Concrete, Wood, or UPB Box—Universal or SnapTop™ Track ....................... 13Recessed Wood Box Construction .................................................................................. 13Deck-Mounted Bench Construction ............................................................................... 13

COPING AND DECK ................................................................................................................ 14Gunite Layout—Underside™ track .................................................................................. 14Coping or Deck Requirements—Underside track .......................................................... 14Coping or Deck Requirements—Underside track (cont.) ............................................... 15Tile Beam—Underside track .......................................................................................... 15

RECESSED BOX COVER .......................................................................................................... 16Brackets .......................................................................................................................... 16Vanishing Lid™ System .................................................................................................... 16Bezel™ lids ....................................................................................................................... 16

SPECIFICATIONS .................................................................................................................... 17

COVER SIZING AND PRICING .................................................................................................. 18Cost Considerations ........................................................................................................ 19

Page 4: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

1

TRACK OPTIONS

Underside™ Track• Mounted under deck coping• Anodized aluminum• Easier installation and

replacement of rope

Vinyl-Liner Pool Track Channel• Track channel allows for

custom cantilever profiles• Foam or wood forms can

be incorporated for deck profiles

• Can be used with Cover-Pools Reusable

Coping Form

Vinyl-Liner Pool CopingUndertrack System• For vinyl-liner pools• 90°, 45°, 6" and 24"

corners available• Tracks locked in place

by shims• Standard or bullnose

coping options

Track Channel• For concrete and

fiberglass pools• Raised-wall applications• Track channel allows for

custom cantilever profiles• Foam or wood forms can

be incorporated for deck profiles

actual size

Based on the pool design, choose the appropriate track style and any options.

Reusable Coping Form• For concrete, fiberglass

and vinyl-liner pools• Eliminates the need for

foam or wood forms• Extruded aluminum

Track ChannelInverted Mount• For any deck surface, such

as flagstone, slate or tile, that does not meet basic undertrack mounting conditions (surfaces less than 2" thick or softer materials)

Deck Straps• For porous coping, brick,

flagstone, and materials less than 2" thick

• Mounted every 2' of track• For deck-on-deck pools

Form A

2¾"

4"

Form B

3½"

4"

Deck Material

The Track Channel can be set in a recessed notch below stone or coping level. A light mortar or grout layer can be applied under the stone surface and used to fill in behind channel if necessary.

RECESSED MOUNTING FOR STONE OR COPING

15/8"

11/4"

Form D

4½"

2"

41/4"

2-1/2"

1-1/4"

1

Standard Bullnose

Page 5: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

2

All exposed aluminum extrusions can be painted to match deck color.

SnapTop™ Track• For existing decks• Low profile• Installed on the deck surface• Anodized aluminum• Uses gliders or wheels• Screws are concealed• Standard Universal track

also available• Smaller Slim™ track

available for Step-Saver™ systems

Flush Track - NEW• For new or existing pools• Installed flush with deck• Vinyl-liner, fiberglass or

concrete pools• Anodized aluminum

Universal Deck-Mounted Track• For existing decks• Low profile• Installed on surface of

the deck• Anodized aluminum

Deck-on-Deck PoolsCreate a rectangular frame around the free-form pool for an undertrack installation with track channel.

track channel or deck straps

Extreme CantileverCreate a freeform pool by ex-tending the cantilever up to 24" beyond the channel or track.

track channel or deck straps

2-13/16"

11/16"

Vanishing-Edge Pools

Perimeter Overflow

Create a 45° or 90° vanishing edge

Create a pool for which water height appears even with the deck. A narrow channel collects the overflow water and allows for the glider arms.

600198 ILLUS VAN EDGE 45 DEG COVER OPENING DETAIL - DWG1

Universal track for spas and Step-Saver

45° 90°

Recommended for Indoor use only

2-13/16"

11/16"

1-1/2"

3-1/2" – 4"

Special Construction Applications

Page 6: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

3

A B

no radius cornersat pool wall or coping

C D

excavation from waterline

motor side

lowered pool wall

shaded area=excavation

opposite side

16"36"

18"

excavation from waterline

motor side

Recessed Mechanism—Underside™ Track or Track Channel

1. The tracks (and rectangular pools) must be a true rectangle. The tracks must be perpendicular to the unit mechanism and recessed housing (90°).

2. Over-dig the recessed cover box end of the pool 18" beyond the forms. Do not install plumbing within 14" of the deck in the housing area.

3. The motor can be on either end of the cover box.

4. Do not locate skimmers in the lowered pool wall.

5. All corners must be square (no radius) on the finished tile line or the coping.

6. Place 3" drain in floor or wall of recessed housing.

Pool must be square:AB=CDAD=CB

EXCAVATION AND PLUMBINGConsider any special requirements for excavation and plumbing.

E

F G

Track squared to box or mechanism GE = 6'GF = 8'FE = 10'

2

Page 7: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

4

Recessed Mechanism—Universal, SnapTop™, or Flush Track

The requirements of a recessed mechanism with a deck-mounted track are the same as the undertrack on the previous page. Universal track may be mounted at the pool edge. Flush track must be set back 6" from the pool edge.

C D

A B

Do not locate track on top of a skimmer lid.

16" 36"

motor sidenon-motor side18"

shaded area=excavation

TRACK DIAGONALS: AD=BC

TRA

CK

LEN

GTH

: AC

=BD

TRACK SPACE: AB=CD

1' minimum setback

2' beyond pool

Tracks must be square:AB=CDAD=CB

E

GF

Track squared to box or mechanism GE = 6'GF = 8'FE = 10'

Page 8: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

5

Electric Motor w/ Keyswitch (Standard Equipment)¾ hp Motor with Slip Clutch

Hydraulic Power System(Optional)

3" poly or PVC pipe from housing to power unit.NO SHARP BENDS!

ELECTRICALChoose electric or hydraulic power and controlling devices.

All switches must be mounted in full view of the cover operation.

hydraulic motor 050275 or 050276Hydraulic Pump Unit

electric motor

3WARNING! These are minimum recommendations only. All local and federal codes of standard safe practices must be followed. Refer to the prewiring instructions for detailed instructions and additional mounting options.

Dedicated GFCI

Key Switch 120V

(Hot, Neutral, Ground)

(Neutral, Dir 1, Dir 2, Ground)

Pool

Cover HousingNPT watertight connector 14 AWG Min. Wire extended 8" past conduit end.

Conduit with three different colored wires and one ground.

Conduit to 120 VAC 15 AMP dedicated G.F.C.I.

WARNING! These are minimum recommendations only. All local and federal codes of standard safe practices must be followed.

36" of waterproof flex conduit with 1/2"

14 AWG under 50ft12 AWG over 50ft

14 AWG under 50ft12 AWG over 50ft

MOTOR

POOL

COVER HOUSING

HYDRAULIC MOTOR END

HYD PUMP UNIT

CONDUIT FOR HYDRAULIC HOSEWITH SWEEPING BENDS

LARGE SWEEPING BENDS

Conduit to HYD pump J-box with 2 identified wires and 1 ground

Conduit With (3) 12 AWG (min)Identified Wires plus one ground

Conduit with (4) 18 AWG (min)Identified Wires for CoverLinkWired Control

Option 1:Key Switch KOSA

GreenLED

RedLED Option 2:

CoverLink Wired Control

OR

two 1/2" hosesover 80'

3" conduit

Dedicated GFCI

14 AWG under 50ft12 AWG over 50ft

All switches/control pads must be mounted in full view of the cover operation.

Hydraulic motors must be mounted above ground level.

Page 9: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

6

Auto-Shutoff with Optional Accessory Board/AquaLink®

¾ hp Motor or Hydraulic Motor

Auto-Shutoff with Accessory Board/ AquaLink® and Wireless(Optional) -- ¾ hp Motor or Hydraulic Motor

All control pads must be mounted in full view of the cover operation. Install the accessory board in or by the equipment room or equipment pad, away from the cover housing.

050275 or 050276Hydraulic Pump Unit

All switches/control pads must be mounted in full view of the cover operation.

electric 3/4 hp motor

electric 3/4 hp motor

Hydraulic 1-1/2 hp motor

POOL

COVER HOUSING

Conduit with (3) 18 AWG IdentifiedWires for Low Voltage Key Switch

Option 1:Key Switch 5v

Conduit for Main Power with (3) 14 AWG Identified Wires (Hot, Neutral, Ground)

Conduit with (4) 14 AWG Wires For Power and (3) 18 Awg for Sensors

Conduit with (4) 18 AWG Wires

J-box

#8 Bonding Wire Both Ends

Conduit with (4) 18 AWG (min)Identified Wires for CoverLinkWired Control

GreenLED

RedLED Option 2:

CoverLink Wired Control

OR

Install auto-shutoff away from cover housingin or by equipment room or equipment pad

AS

ACC

Dedicated GFCI

14 AWG under 50ft12 AWG over 50ft

Optional Accessory Board or AquaLink

36" of Waterproof Flex Conduit with 1/2" NPT Water Tight Connector, Extend (4) 14 AWG Wires 8" Past Conduit End

MOTOR

Hydraulic motors must be mounted

above ground level.

Option 1: Auto-shutoff mounted outside housing.

POOL

COVER HOUSING

36" of Waterproof Flex Conduit with 1/2" NPT Watertight Connector for 14 Awg Wire Extended 8" Past Conduit End

Conduit for Main Power with (3) 14 AWGIdentified Wires (Hot, Neutral, Ground)

Auto-shutoff#8 Bonding Wire (Both Sides)

GreenLED

RedLED

CoverLink Wireless Control Pad

Install acc board away from cover housingin or by equipment room or equipment pad

Dedicated GFCI

AS

ACC

14 AWG under 50ft12 AWG over 50ft

Conduit with (4) 18 AWG WiresOptional Accessory Board or AquaLink

Receiver

Antenna

CLE

AR L

INE

OF

REC

EPTI

ON

050275 or 050276Hydraulic Pump Unit

Hydraulic motors must be mounted

above ground level.

Page 10: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

7

Recessed Concrete, Wood, or UPB Box—Underside™ Track

Box Side View—Underside Track

B T [

W

DO

M

conduit 6" maxfrom top of box

conduit should not protrude more than 4" into box

POOLconduit must be on themotor end

3" drain - floor or wallcan be on either end wall cut away for clarity

bond wire

pool beam wall

drain centerline 4" max from end wall

bond wire

Optional coping or condrete build up.

lid

minimum 2" clearance for tracks

MECHANISM HOUSINGChoose a recessed mechanism (concrete or wood box) or deck-mounted mechanism. Systems include a lid assembly, bench frame assembly or fiberglass ends.

Underside Track Box Dimensions for Save-T® 3

MOTORM

OPPOSITEO

BEAMB

THROATT

DEPTHD

WIDTHW

Pools under 55 ft. long x 24 ft. wide

32" 10" 8-12" 2" min tofinished beam

12-1/2" min

12-1/2" min

UPB BOX Pools up to 55 ft. long

32" 10" 8-12" 2" min tofinished beam

13" 13"

Pools over55 ft. long x 24 ft. wide

32" 10" 8-12" 2" min tofinished beam

14½" 14½"

Pools over 65 ft. long or 25 ft. wide and vanishing-edge pools — Call Cover-Pools 1-800-447-2838

4

Consult a certified electrician and the pre-wiring diagrams for conduit and bonding requirements.

Page 11: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

8

Recessed Concrete, Wood, or UPB Box—Autosave OPTION 1: Conduit comes from back of box.

Underside Track Box Dimensions For Autosave™Up to 13' or 200 square feet

MotorM

OppositeO

BeamB

ThroatT

DepthD

WidthW

Motor Behind 9" min 9" min 10" min 1" to Finished Beam 9"min 12-1/2" min

w/ Auto-Shutoff 14-1/2" min 9" min 10" min 1" to Finished Beam 9"min 12-1/2" minMotor Below 12-1/2" min 9" min 10" min 1" to Finished Beam 9"min 12-1/2" min w/ Auto-Shutoff 12-1/2" min 9" min 10" min 1" to Finished Beam 9"min 14-1/2" min

Note: To avoid interference, run the conduit from the center of the box using flex conduit with 1/2" water tight connector.

POOL

recessed box wall cut away for clarity

M

3" drain - floor or wallcan be on either end

D

B T

W

pool beam wall

Odrain centerline 4" max from end wall

bond wire to bonding grid (route so that cover will not rub or catch or interfere with mechanism)

Conduit comes from center of the housing

MTR

12"

8-1/2"

Conduit

12"

8-1/2"

Conduit

MTR

MTR

12"

8-1/2"

Conduit

12"

8-1/2"

Conduit

MTR

Motor Behind Motor Below

Side View

Consult a certified electrician and the pre-wiring diagrams for conduit and bonding requirements.

Page 12: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

9

Recessed Concrete, Wood, or UPB Box—Autosave OPTION 2: Conduit comes from side of box.

conduit should not protrude more than 4" into box

conduit must be as close torear wall as possible formechanism clearance.

POOL

3" drain can be on either end

recessed box wall cut away for clarity

pool beam wall

drain centerline 4" max from end wall

MT

OD

B

W

bond wire to bonding grid (route so that cover will not rub or catch or interfere with mechanism)

Underside Track Box Dimensions For Autosave™Up to 13' or 200 square feet

MotorM

OppositeO

BeamB

ThroatT

DepthD

WidthW

Motor Behind 9" min 9" min 10" min 1" to Finished Beam 9"min 12-1/2" min

w/ Auto-Shutoff 14-1/2" min 9" min 10" min 1" to Finished Beam 9"min 12-1/2" minMotor Below 12-1/2" min 9" min 10" min 1" to Finished Beam 9"min 12-1/2" min w/ Auto-Shutoff 12-1/2" min 9" min 10" min 1" to Finished Beam 9"min 14-1/2" min

MTR

12"

8-1/2"

12"

8-1/2"

Conduit

ConduitMTR

MTR

12"

8-1/2"

12"

8-1/2"

Conduit

ConduitMTR

Motor Behind Motor Below

Side View

Consult a certified electrician and the pre-wiring diagrams for conduit and bonding requirements.

Page 13: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

10

Deck-Mounted Bench Construction

Deck-Mounted Fiberglass Ends

Three-piece adjustable steel brackets provide a maximum height of 20" by 24" wide. Surface material is not included.

Fiberglass ends are an economical and practical solution to cover the deck-mounted mechanism. Available in white.

roller tube

Recessed Wood Box Construction

Requirements:The material used to construct the box should be:2" x 12" pressure-treated lumber or redwood

Upper trim:2" x 4" pressure-treated lumber or redwood

sideview

sideview

topview

topview

side view

14½"

12½"

14½"

36" 12"24"

12" to

braces

12½"

Also available withstainless-steel base.

16¼"to

17½"

20"

Everlast™ Bench Kit Bench FrameModular bench kit uses adjustable-height brackets and polymer panels to create a low-maintenance bench system.

Available in 4 colors

Recessed Concrete, Wood, or UPB Box—Universal or SnapTop™ Track

B

W

DO

M

POOL

conduit 6" maxfrom top of box

conduit should not protrude more than 4" into box

conduit must be on themotor end

3" drain - floor or wallcan be on either end wall cut away for clarity

bond wire

pool beam wall

drain centerline 4" max from end wall

bond wire

Deck Mount Track Box Dimensions for Save-T® 3

MOTORM

OPPOSITEO

BEAMB

THROATT

DEPTHD

WIDTHW

Pools under 55 ft. long x 24 ft. wide 32" 10" 8-12" 2" min to finished beam 12½" min 12½" min

UPB BOX Pools up to 55 ft. long 32" 10" 8-12" 2" min to finished beam 13" 13"

Pools over 55 ft. long x 24 ft. wide 32" 10" 8-12" 2" min to finished beam 14½" 14½"

Pools over 65 ft. long or 25 ft. wide and vanishing-edge pools — Call Cover-Pools 1-800-447-2838

Consult a certified electrician and the pre-wiring diagrams for conduit and bonding requirements.

Page 14: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

11

Coping or Deck Requirements—Underside track

• All corners of the coping must be square• Minimum 2" cantilever from tile

on side walls• Minimum 3" cantilever from tile

on end wall opposite the mechanism

Gunite Layout—Underside™ track

At the recessed box end, the pool wall (bond beam) must be shot 2½" (2" finished with tile) lower than the side walls.

The top inside pool corners (above the waterline) must be square, not radius.

Any interior wall, such as for spas, also must be gunited 2½" (2" finished with tile) lower than the side walls.

form

2½" lower

side wall

coverbox

bondbeam

top of side wall

2½" lower than side wall

COPING AND DECKConsider the requirements for coping and deck installation.

side wall

interior wall

form

form

brace

2" offsetin steel

16 d nails

no radius corners

2" cantilever sidewalls

lowered pool wall

motor

3" cantilever

5

Page 15: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

12

Tile Beam—Underside track

1/4" round edge if exposed

1/4" round edge

POOL

DECK

2" min.

2" min.

The lowered pool wall is finished with a tile surface.

For the lowered wall edge, use a rounded tile on the front and back edges to minimize scraping on the cover.

NOTE: The track must be mounted on the flat bottom of the coping. The coping measurement is NOT the track space. Coping must not extend more than ½" past the edge of the track.

Track Space

2" cantilever box minimum12 ½" wide x 12 ½" deep Pool wall

2" min.

bull nose

Bull nose

2" minimumfrom tile

decking

Decking

DECKING

POOL WALL

2" min

2" minfrom tile

TRACK SPACE

Coping or Deck Requirements—Underside track (cont.)

Opening 2" finished with tile or other material

Opening for the track must be 2½" at box (2" finished with tile), sloping to 3" inside pool

1/4" round edge

Page 16: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

13

Vanishing Lid Adjustable 12"Stainless-Steel Bracket• For any tray less

than 18"• Extensions 14½" & 17½"

available

Note: The deck thickness must be increased for extended trays if the leading edge is going to fit under the tray. Contact Cover-Pools for more information.

The maximum width of any tray is 24".The maximum length of tray is 24".

Walk-On Vanishing LidThis design offers an adjustable tray support system for any type of deck material. Stainless-steel or aluminum trays and stainless-steel brackets provide the support base for a strong walk-on lid that can blend with the surrounding deck.

Vanishing Lid Adjustable 18"Stainless-Steel Bracket• Maximum bracket

spacing is two feet• For trays 18-24" wide• Extensions 20½" & 23½"

available

Standard Aluminum Lid Tilted Bracket for Universal, Snaptop™, and Flush Track• Stepped or tilted anodized

aluminum lid available with 4" or 6" hinge

Flush Mount Lid for vinyl liner pools with UPB Box

NOTE:Walk-on Vanishing Lid systems require a concrete housing, or, if using a wood housing, a concrete wall must be poured behind the box for anchoring brackets.

Brackets

Vanishing Lid™ System

Bezel™ lids

Flat Bezel Lid Tilted Bezel Lid Stepped Bezel Lid

RECESSED BOX COVERChoose lid and brackets to cover recessed box.

Standard Aluminum Lid Flat Bracket for Underside™ Track• Standard anodized

aluminum lid available with 4" or 6" hinge

18" max. 24" max.tray or stone tray or stone

3/8" 1½

600104 ILLUS VANISHING LID CORNER BRACKET - DWG1.ai 600104 ILLUS VANISHING LID CORNER BRACKET - DWG1.ai

6" Min

6

Available in 16" or 18" widthAvailable in 16" width with 16" or 18" ends

Page 17: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

14

SPECIFICATIONSReview system details for Save-T® covers.7

Quad-core™ Fabric• Material: PVC vinyl, laminated over a reinforced

polyester mesh for strength and tear resistance• Rigorously Tested: The exclusive formula is the

product of 50 years of testing and experience• Designed for the Pool Environment: UV, mildew,

and pool-chemical resistant with superior dimensional stability

• Weight: 18 oz. per square yard• Thickness: 28 mil laminated vinyl• Strength: Exceeds the ASTM F1346-91 minimum

standard of 485 lbs. per 4' radius• Construction: Fabric is attached to webbing and

low-stretch rope (70,000+ cyclic loading fatigue life) with double-sewn Dabond® bonded polyester thread for durability

• 11 standard colors: dusky blue, royal blue, light blue, aqua, forest green, beige, tan, brown, gray, slate gray, and black

• Additional special-order colors available• 7- year limited prorated standard warranty• Sewn webbing in 9 optional colors• Optional Ultimate™ heat sealed webbing in 6 colors• Optional Ultimate™ rope (100,000+ cyclic loading

fatigue life) or Stainless steel cable

Track Styles• 7-year limited warranty on all aluminum extrusions• All aluminum extrusions are 100% anodized• Underside™, SnapTop™, Universal, Slim™, or Flush

track• Safety-Lock track channel• Top-mounted track channel for concrete and

fiberglass pools• Inverted track channel for concrete or

deck-on-deck applications• Track channel system for vinyl pools• Coping channel for vinyl pools• V-Pak™ kit for vinyl pools (includes system, fabric,

channel, box, and lid)• Reusable coping forms (3 Profiles)• 45-degree vanishing-edge pools• 90-degree vanishing-edge pools• NEW Corr-Resist™ non-metallic Track Channel

Mechanism• Exclusive Corr-Resist end hubs with stainless steel,

designed for salt water systems• Marine-grade anodized aluminum frame and bracket• Limited lifetime warranty• Exclusive positive-shift system• Exclusive Corr-Resist rope reel with stainless steel side

plates designed for quiet operation• Standard electric system comes with either the slip

clutch or auto-shutoff

Mechanism Housing• Standard 12" aluminum lid with either 4" or 6" hinge• Bezel™ lids, 16" and 18" wide• Vanishing Lid™ trays, 12"–24" wide with stainless-steel

trays and stainless-steel adjustable brackets• Fiberglass deck-mounted mechanism end housings• Ultimate™ Polymer recessed box • Everlast™ modular bench kit (available in 4 colors)• Bench frame assembly

Power and Controls• 3-year limited warranty on all electrical• 3/4 hp waterproof electric motor

Optional Ultimate™ High-Torque Motor• 1 ½ hp/2000 PSI hydraulic system• Safety lockout key control • CoverLink™ touchpad control (wired or wireless)• Low-voltage auto-shutoff with key switch• Water-feature shutoff• Jandy iAquaLink™ Interface

Safety• Exceeds ASTM F1346-91 requirements• Full UL listing• Bonding included with all automatic systems• Automatic water-removal cover pump included

• NOTE:Some cover manufacturers treat cover pumps and bonding as options for their systems. A solid safety cover without a pump is NOT approved to ASTM F1346-91 safety standards. The installation of an automatic cover system without bonding is not a UL-listed product.

Other Options• Painting—all extrusions can be painted to match most

deck surfaces or fabric colors

Page 18: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

15

Track Space Track Space

Pool Length

Mechanism 1'

2'

Pool Length

Track Space

Mechanism

1'

Pricing based on motor mechanism being installed one foot from pool edge, motor position on left or right.

TRACK SPACE x POOL LENGTH=COVER SQUARE-FOOT PRICING

Track widths over 25' or lengths over 65' require factory approval (maximum track space is 36').

Undertrack Deck-Mounted Track

COVER SIZING AND PRICINGDetermine pricing according to the cover specifications.8

Page 19: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

All diagrams are for general information. Consult installation instructions for details.

16

Cost Considerations

Excavation/Plumbing q Housing excavation q 3" drain for housing drain— drain to air or drain to pit

q 3" conduit for hydraulic-unit housing

Electrical q 1/2" Conduit for mechanism power q Electric run to key switch q 15-amp GFCI dedicated circuit for mechanism at panel (20 AMP for hydraulic)

q Electric runs over 50' require heavy-gauge wire q Electrical run for accessory board q 1/2" Conduit (for low voltage wires) required with Auto-shutoff/CoverLink wired controls

Concrete q Concrete, gunite or shotcrete box, minimum 6" thick, 3500 PSI, (no rebound)

q Additional deck around housing/mechanism q Tile on lower beam, beam cover or other

Cover/Mechanism q Unit price based on track space x pool length including steps, plus options

q Track space 25' 6" or more may require a larger main mechanism tube and larger leading edge for fabric

TrackUnderside™ track or Universal track standard

q Track channel for concrete or fiberglass pools (2 or 3 sided)

q Flush track q SnapTop™ track q Vinyl-liner pool coping 90°, 45°, 6" radius or 24" radius

q Track channel for vinyl-liner pools q Vanishing edge 45° or 90° q Painted track extrusions

HousingAluminum lid, bench frame or fiberglass ends standard

q Painted lid extrusions q Aluminum Lids: Standard, Bezel™ lids, or Flush Mount q Walk-on Vanishing Lid™ trays q Bench for deck-mounted mechanism

Power/Controls110 V motor and hard-wired 3-wire key standard

q Auto-shutoff control with amp limit q Wireless CoverLink™ digital touchpad control q Wired CoverLink digital touchpad control q Water-feature shutoff/accessory board q Hydraulic pump with hydraulic hoses q Jandy iAquaLink™ interface & control

Page 20: WARNING...WARNING 14 pt WARNING 24pt WARNING 21pt WARNING 27pt WARNING 37 10PT FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualified

SAVE-T® 3 “B

IG R

ED”

SLIP C

LUTC

stainless-steel and aluminum

construction

· long-w

earing industrial-grade friction m

aterial (not plastic)·

waterproof and tem

perature-proof operation

· no replacem

ent parts needed·

lifetime w

arranty

AquaLink

® interface Board

·

cover status controls pool features

· view

if cover is open/closed·

reduce the filter pump tim

adjust AquaP

ure output·

turn off water features, lights,

and booster pump

cleaners when the

pool is covered. ·

connect to an iPhone

with the iA

uquaLink™

EXC

LUSIVE!

HYB

RID

EN

D H

UB

with

CO

RR

-RE

SIST™ com

ponents·

stainless steel and C

orr-Resist™

components

· designed for m

ineral sanitizing system

s ·

minim

izes salt corrosion·

can be retrofitted to previous m

odels

EXC

LUSIVE!

MA

RIN

E-GR

AD

E A

NO

DIZE

D R

OLLE

R D

RU

strong 17 gauge thick alum

inum tube

· 6" &

8" diameters available

· anodized alum

inum

protects against corrosion and oxidation

PO

SITIVE SHIF

T SYSTEM

· all stainless-steel shaft and shifting-dog com

ponents·

no shear pins or bolts·

3/8" solid stainless-steel drive dow

el

NE

W G

LIDE

R STO

prevents glider from

running past the track·

ensures cover stops in correct position

· attaches to track

RO

LLER

TUB

E BR

AK

stainless-steel brake adjuster

· easy to adjust

· keeps cover taught

3/4 hp WATER

PR

OO

F MO

TOR

· 3/4 hp, 41 rpm

, 1600 in-lbs of torque

· capacitor-start, capacitor-run

· O

-ring sealed and potted w

ire-entry points·

stainless-steel gears with

sealed permanent grease

· U

L Listed·

Optional U

ltimate™

High-

Torque Motor 3/4 hp, 27 rpm

, 1375 in-lbs of torque

CO

VER

LINK

™ C

ON

TRO

10-number w

ireless or w

ired touch pad·

wireless system

s use secure FM

-radio technology w

ith signal lock

· fits in a single gang box

· uses A

A batteries

WEB

BIN

G STO

P B

LOC

simple installation to set

cover travel length·

clamp design allow

s easy adjustm

ent

KE

Y SW

ITCH

· 3-wire key sw

itch for sim

ple wiring

· m

ounts in standard sw

itch box·

NE

W brushed stainless

steel faceplate (high-voltage only)

QU

AD

-CO

RE™

18oz FA

BR

IC CO

LOR

dusky blue·

royal blue·

light blue·

aqua·

forest green·

beige·

tan·

brown

· gray

· slate gray

· black

· O

ptional colored webbing

or Heat S

ealed Webbing

EXC

LUSIVE!

HYB

RID

RO

PE R

EE

L w

ith CO

RR

-RE

SIST™

components

· Exclusive EZ-Lock rope reel

system for sim

ple cover alignment

· choose betw

een ratcheting or locked rope reels

· easy adjustm

ent on out-of-square pools

· sim

ple adjustment of cover alignm

ent·

simple change-over to locked

or unlocked reels·

can be retrofitted to previous models

AU

TO-SH

UTO

FF W

ITH A

MP

LIMITE

compact potted w

aterproof design·

adjustable amp lim

iter overload safety circuit

· LED

indicator and diagnostic lights·

optional water-feature control

board (can control 12- and 24-volt m

otorized valves or pum

p motors up to 30

amps)

LOW

-STRETC

H R

OP

70,000 cycle loading fatigue life·

attached with double-sew

n, D

abond® bonded polyester

thread.

ULTIM

ATE™ R

OPE

· 100,000 cycle loading fatigue life

STAIN

LESS STEEL CA

BLE

· superior durability in a pool environm

ent·

does not stretch or shrink, reducing realignm

ent service calls