vulcan maintenance schedule
TRANSCRIPT
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8/14/2019 Vulcan Maintenance Schedule
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Purchased From
Date:
Dealer/Person:
Contact Name:
Street City/State Zip
Address:Telephone:
e-mail:
Web site:
Cost:
Tax:
Odometer:
Notes:
Sold To:
Date:
Dealer/Person:
Contact Name:
Street City/State Zip
Address:
Telephone:
e-mail:
Web site:
Cost:Tax:
Odometer:
Notes:
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General Information
Owner Name:
Street:
City/State:
Zip
Telephone:email:
Bike Identification
Bike Name:
Manufacturer:
Model Name:
Model #:
Style:
Color:
Color Code:
Year:
Vehicle Number:
Engine Number:Engine Size:
Warranty #:
Extended length (years):
Purchased from:
Name:
Telephone:
email:
Web site:
Cost:
Emergency Numbers
Roadside Service:
Insurance Company:
Insurance Policy:Insurance Phone:
Dealer Phone: 0
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Notes:
Notes:
Notes:
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Periodic Maintenance Chart
1. Periodic Inspection (Engine Related Items)
Frequency Whichever
C comes *Odomet
O first km x 1000 (m
D
E 1 6 12 18 24
Operation (Engine Items) Every (0.6) (4) (7.5) (12) (15)
e Air cleaner element - clean o
year o o o
e Idle speed - inspect o o o
K Fuel leak (fuel hose and pipe) - inspect year o o o
K Fuel hoses damage - inspect year o o o
K Fuel hoses installation condition - inspect year o o o
Coolant level - inspect o o o
Coolant leak - inspect year o o o
Radiator hose damage - inspect year o o o
Radiator hoses installation condition - inspect year o o o
o o o o o
e Air suction system damage - inspect o o
Notes:
Codes
K = Should be serviced by an authorized Kawasaki dealer
+ = Replace, add, adjust, or torque if necessary
* = For higher odometer readings, repeat at the frequency interval established here
e = Emission Related Item
Cal = California model only
Throttle control system (play, smooth return, nodrag) - inspect
eCal
Evaporative emission control system - function(California model only)
# = Service more frequently when operating in severe conditions: dusty, wet, muddy, high sstarting/stopping
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r Reading See
ile x 1000) Page
30 36
(20) (24) Comments The simplest method to track maintenance is:
o 123 Place an X X
o 124
o 126
o --
o --
o --
o 112
o 110
o 110
o 110
o o 120
o 121
in a cell to indicate complete. Entering the X will
overwrite the 'o' currently in the cell.
eed, or frequent
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Periodic Maintenance Chart
2. Periodic Inspection (Chassis Related Items)
Frequency Whichever
C comes *Odomet
O first km x 1000 (m
DE 1 6 12 18 24
Operation (Chassis Items) Every (0.6) (4) (7.5) (12) (15)
Clutch and Drive Train
o o o
Clutch fluid level - inspect 6 months o o o o o
K Clutch fluid leak - inspect year o o o o o
K Clutch hose damage - inspect year o o o o o
K Clutch hose installation condition - inspect year o o o o o
Final gear case oil level - inspect o o
Wheels and tires
Tire air pressure - inspect year o o
Wheels/tires damage - inspect o o
Tire tread wear, abnormal wear - inspect o o
K Wheel bearings damage - inspect year o o
Brake system
Brake fluid leak - inspect year o o o o o
Brake hoses damage - inspect year o o o o o
# Brake pad wear - inspect o o o o
Brake hose installation - inspect year o o o o o
Brake fluid level - inspect 6 months o o o o o
year o o o o o
Brake light switch operation - inspect o o o o o
Suspensions
o o
Front forks/rear shock absorber oil leak - inspect year o o
K Swing arm pivot - lubricate o
Steering System
K Steering play - inspect year o o o
K Steering stem bearings - lubricate 2 years o
Electrical System
Lights and switches operation - inspect year o o
Headlight aiming - inspect year o o
Side stand switch operation - inspect year o o
Engine stop switch operation - inspect year o o
Chassis
Chassis parts - lubricate year o o
Bolts and nuts tightness - inspect o o o
Notes:
Clutch operation (play, engagement,disengagement) - inspect
Brake operation (effectiveness, play, drag) -inspect
Front forks/rear shock absorber operation(damping and smooth stroke) - inspect
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Codes
K = Should be serviced by an authorized Kawasaki dealer+ = Replace, add, adjust, or torque if necessary
* = For higher odometer readings, repeat at the frequency interval established here
e = Emission Related Item
Cal = California model only
# = Service more frequently when operating in severe conditions: dusty, wet, muddy, high spstarting/stopping
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r Reading See
ile x 1000) Page
30 36
(20) (24)
o128
o o 128
o o --
o o --
o o --
o 114
o 141
o 142
o 142
o --
o o 130
o o 130
o o 129
o o 130
o o 130
o o 133
o o 134
o --
o --
--
o --
--
o --
o 151
o --
o --
o 154
o 160
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eed, or frequent
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Periodic Maintenance Chart
3. Periodic Replacement
Frequency Whichever
C comes *Odomet
O first km x 1000 (m
D
E 1 6 12 18 24
Operation (Chassis Items) Every (0.6) (4) (7.5) (12) (15)
#e Air cleaner element
# Engine oil year o o o
Oil filter year o o o
K Fuel hoses 4 years
K Coolant 3 years
K Radiator hoses and O-rings 3 years
K Brake hoses 4 years
K Brake fluid (front and rear) 2 years o
K Rubber parts of master cylinder and caliper 4 yearse Spark plug o o
Final gear case oil o
Notes:
Codes
K = Should be serviced by an authorized Kawasaki dealer+ = Replace, add, adjust, or torque if necessary
* = For higher odometer readings, repeat at the frequency interval established here
e = Emission Related Item
Cal = California model only
# = Service more frequently when operating in severe conditions: dusty, wet, muddy, high sstarting/stopping
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r Reading See
ile x 1000) Page
36 48
(24) (30)
o 122
o o 106
o o 106
o --
o 113
o --
o --
o 133
o --o o 117
o 115
eed, or frequent
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Date Maintenance Performed Dealer NameOdometerReading
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Dealer Address
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