vmeca vacuum product
DESCRIPTION
For more information please visit us at www.uniontech-vacuum.com Union Tech Engineering Co.,Ltd. Vacuum Pump Sales & Service Tel. +662 907 3530 Fax. +662 907 3531 e-mail: [email protected]TRANSCRIPT
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Specifications subject to change without notice.
VACUUM CARTRIDGE
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VMECA Vacuum Cartridge
VACUUMCOMPRESSEDAIR
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Vacuum is created with an air-jet system when Compressed air (3~6bar / 43.5~87 psi)passes at high speed through the pump nozzles
VMECA VACUUM CARTRIDGE IS ..
High vacuum flow rate (3X higher) and an extremely quick response time (about 1.5 X greater)compared to typical and conventional air-ejectors.
Maintains vacuum despite fluctuations and drops in air pressure (operating using compressedair at a pressure of 3~6 bar / 43.5~87 psi)
Located at or near the point of use thus reducing system volume, increasing speed andreducing cycle time.
Air at a pressure of 3~6 bar / 43.5~87 psi
APPLICATIONS
VMECA Vacuum Cartridge
KR PAT No.629994PCT No. PCT/KR 2006/005638
The vacuum pump system is created by installing one or moreVMECA Vacuum Cartridge into appropriate sized holes made incustomer supplied material. The customer determines the de-sign, size and style of the system.
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VMECA Vacuum Cartridge
VMECA Vacuum Cartridge pump
3www.uniontech-vacuum.com Specifications subject to change without notice.
VMECA Vacuum Cartridge
VMECA Micro Cartridge
VC102 : An extremely compact, patented design, multi-stage vacuum ejectorSmall size and high vacuum level (-85 kPa) at very low (1.7 bar) inlet air pressure.
VC202 : Small size, Suitable for application that require high operational reliability despite fluctuating or lowcompressed-air pressure.
VMECA Mini Cartridge
VC203 : Extremely large vacuum flow. Suitable for applications that require high operational reliabilitydespite fluctuating or low compressed-air pressure.
VMECA Midi Cartridge
VCL303 : Large vacuum flow. Suitable for applications that require quick response time.VC303 : Extremely large vacuum flow. Suitable for applications that require high operational reliability despite
fluctuating or low compressed-air pressure.
VCL302 : Small size. Suitable for non-sealed system.VC302 : Small size. Suitable for applications that require high operational reliability despite fluctuating or low
compressed-air pressure.
2 Stage Nozzle Cartridge
2 Stage Nozzle Cartridge
3 Stage Nozzle Cartridge
3 Stage Nozzle Cartridge
2 Stage Nozzle Cartridge
Specifications subject to change without notice.4
VACUUM TURTLE PUMP
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Based on VMECA Vacuum CartridgeTURTLE-PUMP
Main advantages
Applications
Patented design.
High operational reliability despite fluctuating or low compressed-air pressure.
Integrated high dirt holding capacity pleated filter.
Automatic vacuum filter cleaning system.
Compact size and light weight.
VMECA Twofold SilencerPT assures low noise levels and adjustable exhaust direction.
Optional Air-Saving(AS) kit available to minimize energy consumption.
Optional factory installed Air control / Vacuum release valves and Vacuum switch available.
Easily mountable and interchangeable vacuum cartridge.
High vacuum level (-93 kPa / -27.46 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.
Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.
Series VTC
Series VTCL
> yrtsudni elibomotuA ni gnipmats sserP <> yrtsudni gnigakcaP <
: - 93 kPa (- 27.46 inHg)
: 1,364 Nl/min (48.17 scfm)
: 3 ~ 6 bar (43.5~87 psi, max 101.5 psi)
max 7 bar
: 194 ~ 608 Nl/min (6.85 ~ 21.47 scfm)
: Dry compressed air: - 20°C to +80°C : 50 ~ 65 dBA
Series VTC
Max. vacuum levelMax. flow rate
Supply air pressure
Air consumptionSupply air typeWorking temp.Noise level
: - 75 kPa (- 22.15 inHg)
: 1448 Nl/min (51.13 scfm)
: 4 ~ 6 bar (58~87 psi),
max 7 bar (101.5 psi)
: 140 ~ 416 Nl/min (4.9 ~ 14.7 scfm)
: Dry compressed air: - 20°C to + 80°C (- 4°F to + 176°F)
: 60 ~ 65 dBA
Series VTCL
Max. vacuum levelMax. flow rateSupply air pressure
Air consumptionSupply air typeWorking temp.Noise level
www.uniontech-vacuum.com 5Specifications subject to change without notice.
VACUUM TURTLE PUMP
High operational reliability despite fluctuating or low compressed airpressure (Vacuum level +2%)
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Typical installation (Old System)
VMECA Improved SystemVTC3031.. Quick evacuation timeby minimizing vacuum area withall-in-one system
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RTypical installation (Old system) VMECA Improved system(New solution with Turtle Pump)
Vac
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low
& L
evel
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Vac
uu
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low
& L
evel
s
emiT gninnuRemiT gninnuR (Month)(Month)
Typical installation (Old System)VMECA Improved System
Drop vacuum flow and levels due to easily be blocked the filter surface by dust according as the running time.
Required periodic filter cleaning.
About 3 times faster !!
Vacuum function at running time(Vacuum flow and levels)
Vacuum function at running time(Vacuum flow and levels)
Comparison of Vacuum Efficiency
Comparison of Evacuation time at different Vacuum levels
Comparison of Vacuum level at different feed pressure
RVMECA Turtle pump with built-in filter automatic cleaning system eliminates drop vacuum flow and vacuum levels
Constant vacuum flow & vacuum level
Specifications subject to change without notice.8
VACUUM PUMP
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Based on VMECA Vacuum CartridgeV-PUMP
Series VSMax. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
: - 92 kPa (- 27.1 inHg)
: 341 Nl/min (12.04 scfm)
: 3 ~ 6 bar (43.5 ~ 87 psi),
max 7 bar (101.5 psi)
: 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 50 ~ 60 dBA
+ + + + +
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4
2
1
5
8
1 2 3 4 5 6 + 8
7
3
: - 75kPa (- 22.1 inHg)
: 362 Nl/min (12.8 scfm)
: 4 ~ 6 bar (58 ~ 87 psi),
max 7 bar (101.5 psi)
: 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 50 ~ 60 dBA
Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
Series VLS
① Air control valve
② Vacuum pump
③ Digital switch
④ Vacuum pipe line
⑤ Vacuum release control valve
⑥ Release flow ADJ. valve
⑦ Vacuum filter
⑧ Vacuum manifold
High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.
Series VS
Series VLS
Located at or near the point of use thus reducing system volume, increase and reducing cycle time.
High operational reliability despite fluctuating.
Quick response time.
Easy to distribute Vacuum. (Multiple connection alternatives up to 8 ports.)
Optional Air-Saving (AS) kit available to minimize energy consumption.
Optional factory installed air control/vacuum release valve and vacuum switch available.
Easily mountable and interchangeable vacuum cartridge.
VMECA Twofold Silencer assures low noise levels and adjustable exhaust direction.
Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.
Typical installation (Old system)
VMECA Improved system (New solution with Turtle Pump)
Main advantages
Applications
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VACUUM PUMP
www.uniontech-vacuum.com Specifications subject to change without notice.
Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
: - 92 kPa (- 27.1 inHg)
: 341 Nl/min (12.04 scfm)
: 3 ~ 6 bar (43.5 ~ 87 psi),
max 7 bar (101.5 psi)
: 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 50 ~ 60 dBA
Series MD
Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
: - 75 kPa (- 22.1 inHg)
: 362 Nl/min (12.8 scfm)
: 4 ~ 6 bar (58 ~ 87 psi),
max 7 bar (101.5 psi)
: 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 50 ~ 60 dBA
Series MDL
Based on VMECA Vacuum CartridgeMD-PUMP
< Robot Arm >
< Vacuum JIG >
High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.
Located at or near the point of use thus reducing system volume, increase and reducing cycle time.
Compact in size and light weight.
Maintain vacuum despite fluctuations and drops in air pressure
VMECA Twofold Silencer assures low noise levels (about 30% lower than conventional silencer)
Adjustable exhaust direction
Optional Air-saving kit (AS-KIT) available to minimize energy consumption.
Optional factory installed air control/vacuum release valves and digital vacuum switch available.
Easily mountable and interchangeable vacuum cartridge (save the maintenance time)
Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.
Series MD
Series MDL
Main advantages
Applications
Specifications subject to change without notice.
VACUUM PUMP
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Based on VMECA Vacuum CartridgePM-PUMP (Premium)
Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
Series PM
Series PML
: - 92 kPa (-27.1 inHg)
: 341~1364 Nl/min (12.04~48.17 scfm)
: 3 ~ 6 bar (43.5 ~ 87 psi),
max 7 bar (101.5 psi)
: 97~608 Nl/min (3.4~21.4 scfm)
: Dry compressed air
: - 20°C to + 80°C (-4°F to + 176°F)
: 60 ~ 65 dBA
: - 75 kPa (-22.1 inHg)
: 362~1448 Nl/min (12.8~51.5 scfm)
: 4 ~ 6 bar (58~87 psi),
max 7 bar (101.5 psi)
: 70 ~ 416 Nl/min (2.5~14.7 scfm)
: Dry compressed air
: - 20°C to + 80°C (-4°F to + 176°F)
: 60 ~ 65 dBA
High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.
Maintain vacuum despite fluctuations and drops in air pressure.
Various connection ports are available.
Fast evacuation time.
Optional Air-saving kit (AS-KIT) available to minimize energy consumption.
Optional factory installed air control / vacuum release valves and digital vacuum switch available.
Strong with aluminum body.
Easily mountable and interchangeable vacuum cartridge. (save the maintenance time)
Modular design.
Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.
Series PM
Series PML
Main advantages
Applications
99www.uniontech-vacuum.com
Max. vacuum level
Supply air pressure
Supply air typeWorking temp.Noise level
VACUUM PUMP
Specifications subject to change without notice.
Based on VTEC multi-stage nozzlesKeyboard-Pumps
: VKX - 92 kPa (- 27.16 inHg)
VKM - 85 kPa (- 25.1 inHg)
: VKX 23 Nl/m (0.81scfm)
VKM 26 Nl/m (0.91scfm)
: VKX 62 Nl/m (2.19 scfm)
VKM 74 Nl/m (2.61 scfm)
: VKX 109 Nl/m (3.85 scfm)
VKM 135 Nl/m (4.76 scfm)
: 3 ~ 6 bar, Max. 7 bar
(43.5 ~ 87 psi, Max 101.5 psi)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 50 ~ 65 dBA
Mini-Keyboard(10mm)Max. flow rate
Midi-Keyboard(17mm)Max. flow rate
Mega-Keyboard(17mm)Max. flow rate
Based on VTEC multi-stage nozzleVMECA-Pumps
One-line pump
Mini multiple pump
Midi multiple pump
Mini pump: VTX5 ~ 10 ( A, B, C ) / VTM5 ~ 10 ( A, B, C )
: VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)
: VTX : 185 Nl/min (6.53 scfm) / VTM : 220 Nl/min (7.77 scfm)
Model
Max. vacuum level
Max. flow rate
Model
Max. vacuum levelMax. flow rate
: VTOX5 x N (up to 16 stack) / VTOM 5 x N (up to 16 stack)VTOX10 x N (up to 12 stack) / VTOM 10 x N (up to 12 stack)
: VTOX : - 92 kPa (- 27.17 inHg) / VTOM : - 85 kPa (- 25.1 inHg)
: VTOX : 32 Nl/min x N (1.13 scfm) / VTOM : 35 Nl/min x N (1.23 scfm )
All vacuum ports operate independent of each other. (Do not affect each other port)Enables vacuum control and vacuum release while utilizing only two input valves.Can be used vacuum port for purging work filter cleaning function.
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: VTX5 x N (up to 16 stack) / VTM5 x N (up to 16 stack)VTX10 x N(up to 12 stack) / VTM10 x N(up to 12 stack)
: VTX : 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)
: VTX : 32 Nl/min x N (1.13 scfm) / VTM : 35 Nl/min x N (1.23 scfm)
Model
Max. vacuum levelMax. flow rate
Independent operation of each vacuum line.Can be operated with a single compressed air control valve.Vacuum line does not affect the performance of the other line.
: VTX5 ~ 10 (up to 2~6 stack) / VTM5 ~ 10 (up to 2~6 stack)
: VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)
: VTX : 185 Nl/min x N (6.53 scfm) / VTM : 220 Nl/min x N (7.77 scfm)
Model
Max. vacuum level
Max. flow rate
Modular manifold based system.Can be integrated vacuum filters directly on the pumps.Single control valve is used to for operation of this modular system.
Building blocks for the VMECA Modular pump system.Excellent vacuum characteristics in terms of both flow and vacuum levels with minimalair usage.Specified with a vacuum switch or a quick release module attached directly onto the pump.
Specifications subject to change without notice. www.uniontech-vacuum.com10
VACUUM PUMPS
Based on VTEC multi-stage nozzleVMECA-Pumps
Conveying Pumps (Air Movers)
M / X - Duplex pump
L / VL / M / X / H - Classic pump
MM / MX / H - Midiflex pump
- 92 kPa
: VTX20 ~ 60 KD / VTM20 ~ 60KD
: VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)
: VTX : 332 Nl/min (11.72 scfm) / VTM : 390 Nl/min (13.77 scfm)
Model
Max. vacuum levelMax. flow rate
Includes two mini pump to provide excellent flow characteristics in a compact andfiexible package.
Multiple connection ports.
Be offered with a pressure switch mounted piggy back to one of the pumps
Represents the most significant base of multi-stage venturi pumps offered.
Offer high volume flow rates and excellent vacuum levels with minimal air usage.
: VTMM100 ~ 200F / VTMX100 ~ 300 / VTH300
: - 92 kPa (- 27.17 inHg) / - 97 kPa (- 28.64 inHg) / - 100.8 kPa (- 29.76 inHg)
: 2200 Nl/m (77.69 scfm) / 1355 Nl/m (47.85 scfm) / 1042 Nl/m (36 .8 scfm)
Model
Max. vacuum levelMax. flow rate
Very high vacuum flow rates in a compact package.
Dual vacuum ports, a pressure gauge and a vacuum gauge.
Mega pump: VTML200 ~ 1200: (- 27.17 inHg)
: 14460 Nl/min (510.6 scfm)
Model
Max. vacuum level
Max. flow rate
Largest compressed air-driven vacuum pump. (compact and light weight)
Applicable to larger air volume to be evacuated or to compensate for the leakage flow
Complete with vacuum gauge, pressure gauge and mechanical ON/OFF valves.
: VTM 25L ~ 100L / VTL25 ~ 200 / VTM25 ~ 200 / VTX25~ 75 / VTH50~150
: - 91 kPa (- 26.87 inHg) / - 80 kPa (- 23.62 inHg) / - 92 kPa (- 27.17 inHg)- 97 kPa (- 28.64 inHg) / - 100.8 kPa (- 29.76 inHg)
: 1370 Nl/m (48.43 scfm) / 2061 Nl/m (72.78 scfm) / 1580 Nl/m ( 55.8 scfm)521 Nl/m (18.4 scfm) / 521 Nl/m (18.4 scfm)
Model
Max. vacuum levelMax. flow rate
: VTRA / VTRF
Max. vacuum level
Max. flow rate
Supply air pressure
Supply air type
: -84.4 kPa (-24.92 inHg) /
: 3396 Nl/m (119.9 scfm) /
: 4~6bar, max 7bar(58~87 psi, max 101.5psi)
: Dry compressed air
-33.8 kPa (-9.98 inHg)
4670 Nl/m (164.9 scfm)
Model
Unloading vibrator feeders
Reloading hoppers with plastic Regrind
Transferring of engine valves in grinding operation
Chip removal in drilling operation
Transfer power detergent and caustic chemicals
Convey peanut husks
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New solution withVMECA VACUUM SPEEDER
VACUUM SPEEDER
Max. vacuum level
Max. flow rate
Supply air pressure
Supply air type
Working temp.
Noise level
VCS 202 18M20 / 38M20 / 12M20
Vacuum Compressed-air
① Vacuum pump
② Vacuum filter
③ Level compensator
④ Suction cup
①
②
③
④①+②+③+④
Based on VMECA Vacuum CartridgeVACUUM SPEEDER
: - 90 kPa (- 26.5 inHg)
: 41.3 Nl/min (1.45 scfm)
: 3 ~ 6 bar (43.5 ~ 8 7psi),
max 7 bar (101.5 psi)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 55 ~ 65 dBA
VACUUM
Air inlet port - G1/8
VMECA Vacuum Cartridge
Silencer
Vacuum release port - M5
Vacuum Filter
Vacuum connection portG1/8 , G38 , G1/2
COMPRESSED AIR
VMECA multi-stage vacuum cartridge with silencer built into level compensator.
VMECA vacuum speeder mounted close to work (Fast response).
High operational reliability despite fluctuating or low compressed-air pressure.
Low air consumption (Save energy).
Compact size.
Easily mountable and interchangeable vacuum cartridge.
Typical installation(Old system)
Main advantages
11www.uniontech-vacuum.com Specifications subject to change without notice.
Faster release (blow-off) and efficient cleaningof suction cup filters can be achieved by addingcontrolled compressed air to extra vacuum ports.
Use a VSM (Vacuum Speeder) as a slave unit with vacuum suppliedby another VSM in sealed applications or in applications where quick response time is not required.
Automatic faster release (blow-off) by inflow device ofoutside air is available without any release control valveor line. (Patent pending)
To prevent the Vacuum Speeder from rotating whenmounted in the top position use a guide pin insertedinto the M5 port on the top of the VSM and extendedinto the t-frame slot.
Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
: - 90 kPa (- 26.6 inHg)
: 85 Nl/min (3.0 scfm)
: 3 ~ 6 bar (43.5 ~ 87 psi),
max 7 bar (101.5 psi)
: 17 ~ 35 Nl/min (0.6 ~ 1.2 scfm)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 50 ~ 60 dBA
Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
: - 90 kPa (- 26.6 inHg)
: 40 Nl/min (1.4 scfm)
: 3 ~ 6 bar (43.5 ~ 87 psi),
max 7 bar (101.5 psi)
: 17~35 Nl/min (0.6 ~ 1.2 scfm)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 50 ~ 60 dBA
Based on VMECA Vacuum CartridgeVSM / VSMR (Vacuum Speeder)
Series VSM 203 / VSMR 203
Series VSM 202 / VSMR 202
VACUUM SPEEDER
VACUUM
VACUUM RELEASEON / OFF
VACUUM ON / OFF
SLAVE UNIT
VACUUM RELEASE
GUIDE PIN
VACUUM VACUUM RELEASE
INFLOWDEVICE
Efficient individul and independent point-of-use vacuum.
Extremely quick response.
Multiple connection ports available.
Quick release system without release control valve.
Maintains vacuum despite fluctuations and drops in air pressure.
VMECA Twofold SilencerPT assure low noise levels. (about 30% lower than conventional silencer)
Main advantages
Specifications subject to change without notice. www.uniontech-vacuum.com12
Vacuum Release& Blow-Off
Vacuum Release
Filter Cleaning
Mesh Filter
Air Control ValveOFF
Vacuum Release & Blow-Off
Air (Off)
Series VSM 203 / VSMR 203
Based on VMECA Vacuum CartridgeVQ SERIES (Vacuum Speeder)
VACUUM SPEEDER
13www.uniontech-vacuum.com Specifications subject to change without notice.
Max. vacuum levelMax. flow rateSupply air pressure
Air consumptionSupply air typeWorking temperatureNoise level
: -90kPa (-675 mmHg)
: 85.8 Nl/min (3.01 scfm)
: 4~6 bar, max 7 bar
: 32 Nl/min (1.12 scfm)
: Dry compressed air
: -20°C~ 80°C (-4°F ~ 176°F)
: 55~65 dBA
Main advantagesIntegrated with innovative Multi-Stage
VMECA Vacuum Cartridge
Auto Blow-Off
Compact Size and Light Weight
Adjustable Blow-Off Air-Flow
Fast Response Time
Easy Installation and Low Maintenance Cost
Automatic Filter Cleaning
Low noise level
Low Air Consumption (Energy Saving)
Integrated Vacuum Filter
Operation in Limited Space
Quick Release Vacuum Pump+ Smart Suction Cup Quick Release Vacuum Pump+ Suction Pad
Quick Release Vacuum Pump + Smart Suction Cup
V - GRIP
Based on VMECA Vacuum CartridgeV - GRIP
Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Supply air type
Working temp.
Noise level
Series VG: - 74 kPa (- 21.85 inHg)
: 1448 Nl/min (51.1 scfm)
: 4 ~ 6 bar (58 ~ 87 psi),
max 7bar (101.5 psi)
: 416 Nl/min (14.6 scfm)
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 55 ~ 65 dBA
• VMECA Patented Vacuum Cartridge System
- High operational reliability despite fluctuating or low compressed air pressure.
- Multiple Vacuum cartridge available up to 4cartridges to high vacuum flow & levels.
- Easily mountable and interchangeable vacuumcartridge.
- Compact size & light weight.
• Vacuum Port
- G1/8
- Available vacuum release valves.
• Air Inlet Port
- G1/4
• Mounting Slot
- Easy mounting
• Main Body
- High operational reliability despite fluctuating
• Internal Free Flow Silencer
- Assure low noise level.
- Free air flow design to minimizevacuum lose due to back pressure.
- No dust collection.
• Flexible Sealing Form
- Excllent grips both even & uneven surface products.
- Long life time.
- Easy replacement.
Choked
• Check Valve Module
- Closes idle suction ports for no vacuum loss
- Handles porous & non-porous materials
- Adjustable check valve holes accordingto handling products
Applications
Specifications subject to change without notice. www.uniontech-vacuum.com14
FLOATING SUCTION CUP
FLOATING SUCTION CUP
4 ~6(58 ~ 87)
AI : 21Peek : 11.5NF 20 06
ModelWeight
g
Operatingpressurebar (psi)
Air consumptionNl/min(scfm)
4bar 5bar 6bar
75(2.64)138
(4.87)
53(1.87)
120(4.2)
105(3.7)
160(5.6)
82(2.89)166
(5.86)
68(2.4)
128(4.5)
123(4.3)
190(6.7)
90(3.18)198
(6.99)
82(2.9)
135(4.7)
126(4.4)
223(7.8)
1.96(0.2)1.96(0.2)
2.84(0.29)
4.8(0.49)
5.78(0.59)
9.7(0.99)
2.15(0.22)2.15
(0.22)
3.82(0.39)
5.78(0.59)
7.74(0.79)
12.2(1.25)
2.15(0.22)2.15
(0.22)
4.8(0.49)
6.66(0.68)
8.72(0.89)
14.6(1.49)
Holding force, N (kg)at different pressure
4bar 5bar 6bar
• PCB board • Solar cell • Metal • Film • CD & DVD• Thin products • Paper-board • Mirrors • Wood • Plastic
Non-contact handling item
Intergrated multi-stage nozzle
Low air consumption
Large vacuum flow and powerful suction force
Safe gripping with mark free
No moving parts
Excellent gripping with metal sheet withholes, convex or concave work pieces
4 ~6(58 ~ 87)
AI : 21Peek : 11.5NF 20 12
4 ~6(58 ~ 87)
AI : 55Peek : 30NF 40 06
4 ~6(58 ~ 87)
AI : 55Peek : 30NF 40 12
4 ~6(58 ~ 87)
AI : 130Peek : 70NF 60 06
4 ~6(58 ~ 87)
AI : 130Peek : 70NF 60 12
Based on VTEC multi-stage nozzles
Main advantages
Suitable for handling
Technical data
15www.uniontech-vacuum.com Specifications subject to change without notice.
SMART SUCTION CUP
SMART SUCTION CUP
Based on VTEC multi-stage nozzles
17Specifications subject to change without notice. www.uniontech-vacuum.com16
Features
Application
Wide angle (Max. angle ±21°)
Always returns back to center position
No need for tools and screws to assemble or disassemble
Integrated low friction Level Compensator (Type ..’L20’)Spiral Spring (Triangle Shaped) is compressed with no extra wasted space. (Type ..’L20’)Easily interchanges with other cup styles
Ball Joint only
‘F .. T - BJ.. .. F’
Ball Joint with long stroke
‘F .. T - BJ.. L18.. T’
Ball Joint with short stroke
‘F .. T - BJ.. L20 - .. F ’
Short stroke only
‘F .. T .. L20 - .. F ’
Automobile Assembly Line
Automobile Assembly LineGlass Transfer Line
Various Jig Tools in Press Line
VALOCK (Vacuum Auto Lock System)
Series VG25 / VG40 / VG50Max. vacuum level
Max. flow rate
Supply air pressure
Air consumption
Brake force
Acceptable angel
Lock torque
Supply air type
Working temp.
Noise level
Old systemThe typical installation which is using with Ball Joint is easy toshakes handling item and tilts to heavy direction on the transfer.So it is necessary of a lot of suction devices to keep holdhandling item and various vacuum jigs for different positioningby product’s shape.
New solution with VALOCKThe VMECA VALOCK is automatically positioningand powerfully fixes a shaking part to transfer workpiece safely. So it can safely transfers work pieceby one suction cup with VMECA VALOCK.
: - 86 kPa (-25.4 inHg)
: 85 Nl/min (3 scfm)
: 5 ~ 7 bar, max 7 bar(72.5 ~ 101.5 psi, max 101.5 psi)
: 34 ~ 40 Nl/min (1.2~1.41 scfm)
: max. 43 kgf
: ± 15° X 360°
: max. 35 kg.cm
: Dry compressed air
: - 20°C to + 80°C (- 4°F to + 176°F)
: 50 ~ 60 dBA
VALOCK SYSTEM
Based on VMECA Vacuum Cartridge
Save time
Save cost
Save space
Increase productivity
“New solution to increase
your productivity by flexible
auto-positioning”
Integrated Auto-locking system.
Not shaken or change positioning of handling item on the transfer.
Automatic flexible positioning with handling items. (No need vacuum JIG or clamp - lower capital cost)
Integrated VMECA Vacuum Cartridge pump with compact design. (Quick response time)
Automatic release. (No need vacuum release control valve)
Main advantages
17www.uniontech-vacuum.com Specifications subject to change without notice.
Features
No need toolSaving costLess downtimeLong life time (life-span)Quick attachableBall joint integratedWide Angle
(Max. Angle : +/- 21°)
No screwEasy replace rubber partCompact sizeEasy maintenanceAlways return back to center position Built in Slide BearingHigh durability
VMECA Safety stopper
VSA System (Smart Arm System)Based on VMECA Vacuum Cartridge
SMART ARM SYSTEM
Specifications subject to change without notice. www.uniontech-vacuum.com18
VSA System (Vmeca Smart Arm System) has a VMECA safety stopper which is for prevent the Pad Adapter from falling off by frequency shock, as like the press line.
VMECA Safety stopper
Suction Cup Adapter (for Oval-shape pads)
With the suction cup adapter (for Oval - shape pads), the detail angle adjustment of the suction cup is possible to be.
Easy adjustable angle
Saving cost
Less downtime
High durability
Features
Quick attachable
Light weight
Various adapters
Strong positioning
19www.uniontech-vacuum.com Specifications subject to change without notice.
SUCTION CUPS
VB series (Bellows) VBF series (Bellows Flat) VB-M series VBL series (Bellows Long)
VU series (Universal) VF series (Flat) VFC series (Flat Curved) VD series (Deep)
VS series (Sponge) KPS series (Plastic Bag Opening) VOU series (Oval Universal) VOC series (Oval Curved)
FeaturesSlightly curved surfacesCan be fitted directly to onto a piece of pipeNo fittings required
UsesCardboard, packaging machines,thin film sheets, sheet veneer, plastic sheets
FeaturesSlightly curved surfacesExcellent for compensating fordifference in level and curvatureGood for sheet separation
UsesPlywood, paper board boxes, thin film, electronic parts
FeaturesIdeal for curved or irregular surfacesCan be used for around comers ofproductsCan be used for gripping edges of products
UsesAutomotive press relief feed, plasticsheets, sheet veneer shaped sheet metal panels, packaging industry and plywood.
FeaturesSpecifically designed to cope withboth flat and curved surfacesCan handle multiple applicationswith one padIdeal for automotive environment
UsesAutomobile windshields, roofs and doorpanels, sheet metal, TV picture tubes
FeaturesExcellent for parallel and horizontalplane lifting applicationsHigh lifting capacityFeet provide additional adhesion to reduce shearLarge pad sizes available(300mm)
UsesFragile objeects, eggs, breadglass and general food stuffs
FeaturesCan cope with small degreeof concave curvatureHight lifting capacityVery small pad size available(1.5mm)
UsesSmall compontens, semiconductorchips, packaging materials, printing industry
Features
Ideal for round and uneven surfacesSoft sponge pad provides excellent sealVery large sizes available (400mm)Even more effective when used withball joint
UsesMarble, paving slabs, bricksrough wood, masonry
Features
Designed for bag opening applicationsMuliple materials available
UsesPlastic bag opening, thin film materials,paper bag handling
Features
Best suitable for handling long objectswith flat and curved surfaces.Good lifting forces can be achived withsmall size.Conductives silicon is excellent for handling PCB board or Electroniccomponents.
UsesSemiconductor chips (PCB board)Electronic components.Small glass cases (e.g.ampoule), Pipe
FeaturesGood for use on curve surface and forseparating thin sheets of materialsVery good at compensating for a degree of difference in level and curvature of the work pieceProtect dust coming into the pump when useing PE filter inside of the cup.The feet inside the pad provide a good register as well as enhancing the adhesion to the surface.
UsesVeneer Sheets, Plastic Sheets, PaperBoxes Handing, Cardboard Boxes, Metal Sheets, Plastic
Features
Ideal for long objects with either flat or curved surfacesThick and durable lipSuuitable for both horizontal and parallelapplications
UsesLong objects with either flat or curved surface, pipe, shaped sheet metal panels, automotive bumpers
FeaturesGreater degree of heightcompensatuion than regular bellowsProvides a buffering effect
UsesFragile objects, eggs, bread,glass and general food stuffs
Based on VMECA Vacuum CartridgeNEEDLE GRIPPER
Specifications subject to change without notice. www.uniontech-vacuum.com20
SUCTION CUPS
VBOFseries (Oval, Bellows & Flat)
Features
Uses
s
Uses
Features
UsesConcaved surface, Plastic packSheet metal, Plywood, Carton box
VBU series (Bellows & Universal)
Particularly good for use on curved surface and separating thin sheets of materials in stacks.
The bellows cup is very good at compensating for a degree of differrence in level and curvatureof the work piece, more angular and level compensation can be achieved by using other cup.
Enhancing the adhesion to the surface
Suitable for handling long and narrow objects with flat and curved surfacesEnhancing the adhesion with durable material Stable lifting force can be achieved with this cup for perpendicular and parallel application
The feet inside the cup provide an anti-slide.
Automotive panels and door, Sheet metal, Press line
Feature
VBX Series (Bellows & Cross groove) FCF / VDF Series
Vaneer sheets, Sheet metal, Plywood, Carton box, Glass
Particularly good for use on curved surface and for separating thin sheets of materials in stacks. The bellows cup is very good at compensating for a degree of differrence in level and curvature of the work piece, more angular and level compensation can be achieved by using other cup
Enhancing the adhesion to the surface
Excellent sealing, even on curved surfacesFeatures FCF Series
Features VDF Series
Handling of sheet - metal parts with small radius curvatureHighly wear - resistant and resistant to draw oils.Highest transmission of holding forces and adaptation
Best adaptation to strongly flat and curved surfacesGood adjustment to different work -piece outlines
Highly wear - resistant and resistant to draw oils.
Application
Handling of flexible, non-rigid components
Handling of materials which are difficult to
grip with vacuum such as; Textiles, fleece,
felt, carpets, metal foam, insulating mats,
foam materials
Features
Double-acting pneumatic cylinder
Variable needle stroke
Easy Maintenance and needle change
Easy operation
Safe handling of the work piece
Easy Interchangeable NeedlesThe needles can be replaced with new one without disassemble the needle gripper.
boltWrench
Needle
21www.uniontech-vacuum.com Specifications subject to change without notice.
APPLICATIONS
Pick & place / VMECA Midi keyboard pump
Automobile panel JIG / VMECA Classic pump & suction cup
Palletizing robot / VMECA Classic pump & VB CUP
Automobile windshield handling / VMECA VD CUP Packaging industry / VMECA Turtle pump & Suction cup
WATER FREE
WF 01 - AWF 34 - AWF 12 - AWF 38 - AModelMax. Flow rate (Nl/min / scfm)
Pressure drop (bar / psi)
Operating pressure (bar / psi)
Water drain effect (%)
Drainage method
Port size
Drain outlet
Weight (Kg)
Size (mm)
0.2 bar / 2.9 psi
3 ~ 9.8 bar / 43.5 ~ 142 psi
99Automatic
Outer Diameter 6 hose one touch fitting
58.258.1
Moisture
Compressor Compressed Air
Pipe / Air Hose ( 15m)
VMECA WATER FREE Dried Air
Spray printing Equipment
Assemble the Water-Free vertically for optimum performance.
Pipe / Air hose should be over 15 meters.
Installation should be made closest to the vacuum pump possible.
If F. R. L. unit is used, Water-Free should be installed right before theF. R. L. Unit
Excellent remmoval water up to 99%.
No filter element replacement.
Less pressure loss.
No effect in performance by time, flow rate,moisture proportion.
Simple design and No moving parts.
No electric power required.
Air-dryer substitute.
Extended pneumatic products lifetime.
Failure reduction of pneumatic products.
Reduction of maintenance time and cost andpneumatic products.
Improvement in quaility.
ø
1,300 / 45.9
G3/8
90 x 362
3,000 / 106
G3/4
106 x 433
5,000 / 176.6
G1
106 x 433
2,000 / 70.6
G1/2
90 x 364
Main advantages
�
WATER FREE installation
Application• Eletrical and electronics industries• Semiconductor line• Phamaceutical produce line• Food processing line• Cosmetic factory• Car assembling line• Powder transfering• Wooden machine• Precision machine tool• Febrics manufacture• NC machine• Various air tools Various air cylinder
• Chemical facilities• Paint facility• Packaging machine• Electric power plant• Printing power plant• Ship manufacture• Air motors Air bearing
Specifications subject to change without notice. www.uniontech-vacuum.com22
WATER FREE
23www.uniontech-vacuum.com Specifications subject to change without notice.
ACCESSORIES
Prevents contaminants and dust from entering the pump (5 micron, 20 micron efficiency)Replaceable elements, simple assembly and disassemblyStandard and long bowl sizes availableStandard mounting bracket can be attached to either side of units5 different sizes
Features
Transfers electrical and/or pneumatic signals when desired vacuum/pressure is achievedDigital, LED, Analog, pneumatic and mechanical types availableMany models panel mountableSome models designed to be direct mounted on pumps
Features
VMECA Motion Technology
Compensates for differences in height of object to be liftedReduced demand for exact height adjustmentOffers a degree of shock absorptionMany configurations of size spring and stroke
Features2/2 Way solenoid valve G1/8 , G1/4 ,G3/8 (for air control) indirectlyoperated with spring return.This valve compact and can control high flow rate of air.Double solenoid valve G1/4 .(VMS 14D)
Features
Compensates for bending stresses placed on suction cupsMost frequently used with flat cupsIntegral vacuum port through the center of the joint
FeaturesPressure gauge measures 0~10 bar (0 ~145 PSI)± 2.5% FSDVacuum gauge measures 0 to -30 inHg (0 to -100kpa)± l.6% FSDBoth panel mountable
Features
Vacuum Filters Vacuum / Pressure Switches
Level Compensators (Springs) Control Valves
Ball Joints Gauges
“
““ “
Based on VMECA Vacuum CartridgeVACUUM CONVEYOR
VMECA Vacuum Conveyor is a highly efficient and durable unit. It is able to transport a huge sum of dry raw material from point “A” to point “B”. The Vacuum Conveyor is able to transport food materials, pharmaceuticals, chemical productsand much more!
The Vacuum Conveyor will allow your business to grow and run efficiently fitted just right to your application.
Some examples of products we have tested successfully
Grape-sugarSandCheese powderHerb teaSprayed rubberChromite sandLiver saltsWheat flourCosmetic powderBone glueFumaric acidSoya mealChicken liverKieselguhrAluminiumGraphite
FelsparPlastic granulesBeansFloating puttyPowdered resinCalcium phosphateGingerSaltChalkGypsumSpicesChocolate powderLactoseTalcum powderFertilizerGum
Apricot stonesCorn flourRiceCelitPowderOxideEnamel raw materialPeasDebrisanMetal FlakesMustard seedsApple sauceExpancelPenicillinSawdustFrozen
Bath saltsFish foodPowdered bloodBuckwheat flakesGelatineRock-saltCementGun powerMicaIron oxideStarchCocoa beansMagnesium oxideWheat grainsMilk powderWheat
Acetylsalicylic acidDextrinNutmegAromic saltFerrous carbonatePolyethylene powderBlueberriesFluxing materialPVC powderCane-sugarSugarCoffeeDetergentsNickel powderBaking-powderPotato Flour
บร�ษัท ยูเนี่ยน เทค เอ็นจ�เนียร��ง จำกัดUnion Tech Engineering Co.,Ltd.
84 Leabklongsong Rd., Bangchan, Klongsamwa, Bangkok 10510 ThailandTel. 0-2907-3530 Fax : 0-2907-3531 E-mail : [email protected] www.uniontech-vacuum.com
ตัวแทนจำหน�าย / Distributor
L Up to = 30 m
C Up to = 9 ton/h