vertical turbine pumps installation double casing (vpc) operation vtp iom(1).pdf · 2019. 8....

USER INSTRUCTIONS

Vertical Turbine Pumps Wet Pit (VTP) Double Casing (VPC)

InstallationOperation

MaintenanceE, S and A series VTPs in wet pit and suction barrel designs ranging in sizes from 50 mm (6 in.) to 1300 mm (52 in.) with a single or multiple stages. (This manual does not cover VTPs fitted with thrust bearing assemblies and VTPs built for cryogenic service). PCN=71569224 02-15(F), Based on VTP-QS-0896 Original Instructions

These instructions must be read prior to installing,

operating, using and maintaining this equipment

VERTICAL TURBINE PUMPS (VTPS) CENTRIFUGAL PUMPS ENGLISH 71569224 – 02-15

Page 2 of 76 flowserve.com

CONTENTS PAGE

PAGE

1 INTRODUCTION AND SAFETY ....................... 4 1.1 General ............................................................ 4 1.2 CE Marking and Approvals .............................. 4 1.3 Disclaimer ........................................................ 4 1.4 Copyright ......................................................... 4 1.5 Duty Conditions ............................................... 4 1.6 Safety .............................................................. 5 1.7 Safety Labels Summary .................................. 8 1.8 Specific Machine Performance ........................ 8 1.9 Noise Level ...................................................... 8 1.10 Specific machine performance ................ 9

2 TRANSPORT AND STORAGE ....................... 10 2.1 Consignment receipt and unpacking ............. 10 2.2 Handling ........................................................ 10 2.3 Lifting ............................................................. 10 2.4 Storage .......................................................... 14 2.5 Recycling and End of Product Life ................ 14

3 DESCRIPTION ................................................ 14 3.1 Configuration ................................................. 14 3.2 Nomenclature ................................................ 16 3.3 Design of Major Parts .................................... 17 3.4 Performance and Operation Limits................ 21

4 INSTALLATION ............................................... 21 4.1 Location ......................................................... 21 4.2 Preparation .................................................... 21 4.3 Foundation ..................................................... 21 4.4 Grouting ......................................................... 23 4.5 Lifting and Assembly ..................................... 24 4.6 Initial Alignment ............................................. 30 4.7 Piping ............................................................. 31 4.8 Electrical Connections ................................... 34 4.9 Final Shaft Alignment Check ......................... 34 4.10 Protection Systems ................................ 34

5 COMMISSIONING, STARTUP, OPERATION AND SHUTDOWN ........................................... 35

5.1 Pre-commissioning Procedure ...................... 35 5.2 Pump Lubricants ........................................... 35 5.3 Impeller Adjustment ....................................... 38 5.4 Direction of Rotation ...................................... 41 5.5 Guarding ........................................................ 41 5.6 Priming and Auxiliary Supplies ...................... 41 5.7 Starting the Pump .......................................... 42 5.8 Operating the Pump ...................................... 45 5.9 Stopping and Shutdown ................................ 46 5.10 Hydraulic, mechanical and electrical duty46

6 MAINTENANCE ............................................... 46 6.1 General .......................................................... 47 6.2 Maintenance Schedule .................................. 47 6.3 Spare Parts .................................................... 49 6.4 Recommended Spares and Consumables .... 49 6.5 Tools Required ............................................... 49 6.6 Fastener Torques ........................................... 50 6.7 Setting Impeller Clearance............................. 51 6.8 Disassembly ................................................... 51 6.9 Examination of Parts ...................................... 51 6.10 Assembly ................................................ 55

7 FAULTS; CAUSES AND REMEDIES ............. 56 8 DRAWINGS AND PARTS LISTS .................... 58

8.1 Cross Section: Product Lubricated VTP ........ 58 8.2 Cross Section: Enclosed Tube VTP ............... 61 8.3 Cross Section: Suction Barrel VTP ................ 64 8.4 General Arrangement Drawing ...................... 67

9 CERTIFICATION .............................................. 67 10 OTHER RELEVANT DOCUMENTATION AND

MANUALS ........................................................ 67 10.1 Supplementary User Instructions ........... 67 10.2 Change Notes ........................................ 67

11 APPENDIX ....................................................... 68 11.1 Bill of Materials Reference Numbers ..... 68



INDEX PAGE

PAGE

Alignment of shafting (see 4.3, 4.6 and 4.9) Assembly (6.10) ....................................................... 55 ATEX marking (1.6.4.2) ............................................. 7 Bill of materials reference numbers (11.1) …….......68 CE marking and approvals (1.2) ................................ 4 Certification (9) ........................................................ 67 Change notes (10.2) ................................................ 67 Clearances, impeller (6.7) ....................................... 51 Commissioning and operation (5) ........................... 35 Compliance, ATEX (1.6.4.1) ...................................... 6 Configurations (3.1) ................................................. 14 Copyright (1.4) ........................................................... 4 Design of major parts (3.3) ...................................... 17 Direction of rotation (5.4) ......................................... 41 Disassembly (6.8) .................................................... 51 Disclaimer (1.3) ......................................................... 4 Dismantling (6.8, Disassembly) ............................... 51 Drawings (8) ............................................................ 58 Duty conditions (1.5) .................................................. 4 Electrical connections (4.8) ..................................... 34 End of product life (2.5) ........................................... 14 Examination of parts (6.9) ....................................... 52 Fastener torques (6.6) ............................................. 50 Faults; causes and remedies (7) ............................. 56 Foundation (4.3) ...................................................... 21 General arrangement drawing (8.4) ........................ 67 General assembly drawings (8) ............................... 58 Grouting (4.4)........................................................... 23 Guarding (5.5).......................................................... 41 Handling (2.2) .......................................................... 10 Hydraulic, mechanical and electrical duty (5.10) ..... 46 Impeller clearance (6.7) ........................................... 51 Inspection (6.2.1 and 6.2.2) ..................................... 48 Installation (4) .......................................................... 21 Lifting (2.3) ............................................................... 10 Location (4.1) ........................................................... 21 Lubrication (5.2) ....................................................... 35 Maintenance (6) ....................................................... 47 Maintenance schedule (6.2) .................................... 47 Name nomenclature (3.2) ........................................ 16 Nameplate (1.7.1) ...................................................... 8 Nozzle loads (4.7.2) ................................................. 32 Operating limits (3.4.1) ............................................ 21 Ordering spare parts (6.3.1) .................................... 49 Parts lists (8) ............................................................ 58 Performance (3.4) .................................................... 21 Piping (4.7) .............................................................. 31 Pre-commissioning (5.1) .......................................... 35 Priming and auxiliary supplies (5.6) ........................ 41 Protection systems (4.10) ........................................ 34 Reassembly (6.10, Assembly) ................................. 55 Receipt and unpacking (2.1) .................................... 10 Recommended spares (6.4) .................................. 499

Recycling (2.5) ......................................................... 14 Replacement parts (6.3 and 6.4) ............................. 49 Running the pump (5.8) ........................................... 45 Safety action (1.6.3) ................................................... 5 Safety labels (1.7.2) ................................................... 8 Safety markings (1.6.1) .............................................. 5 Safety, protection systems (see 1.6 and 4.10) Sealing arrangements (3.3.7) .................................. 19 Sectional drawings (8) .............................................. 58 Setting impeller clearance (6.7) ............................... 51 Sound pressure level (1.9, Noise level) ..................... 8 Spare parts (6.3) ...................................................... 49 Specific machine performance (1.8) .......................... 8 Starting the pump (5.7) ............................................ 42 Stop/start frequency (5.7.8) ..................................... 45 Stopping and shutdown (5.9) ................................... 46 Storage, pump (2.4) ................................................. 14 Storage, spare parts (6.3.3) ..................................... 49 Supplementary manuals or info. sources (10) ......... 67 Supplementary User Instructions (10.1) .................. 67 Thermal expansion (4.6.1) ....................................... 30 Tools required (6.5) .................................................. 49 Torques for fasteners (6.6) ...................................... 50 Trouble-shooting (7) ................................................. 56 Vibration (5.7.7) ........................................................ 44

of 76

1 INTRO Gene1.1

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VERTICA

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mmary of safenstructions coere non-obserds. The specif

This symbowhere non-conal safety or

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AT CARE!

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mage or breaked.

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MPS ENGLIS

y explosive aapplies.

ER DO MAINTS CONNECT

ST NOT BE RERATIONAL

PUMP AND ISTLING THE Pfety precautioliquids are ha

ASTOMERS (experienced t

artial decompole: Viton) will extremely da

oided.

COMPONENTts have sharpiate safety gloandling these e 25 kg (55 lbmass and in ations.

EAT TO REMasions when thto the pump sdue to produc

heat to removto the impelle

at ensure anyeen the impeout through tsion or emissd out with thepump sizes a occasions a t.

HOCK he temperatue thermal sho

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TENANCE WTED TO POW

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4 – 02-15

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HAZARWhen the pumust be takeappropriate saccess and bflammable anmust be appl Gland packihazardous l

PIPE LOAD Do not use pmount expanin writing, soacts on the p

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WHEN PUMRunning the recommendedamage to th

ABNORMALOperating at rate with no b

VERTICA

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id accidental not possible,maintenanced indicators torea. Note: bed drive motor

erature is grea(23 ºF) in a retions, action

RDOUS LIQUmp is handling

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PREVENT

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ENSURE n 5, Commissiwn.)

START THTLY OPENEDerwise instructions.) mmended to mand damaginumps may beonly on instar. The pump

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NEVER R

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AL TURBINE

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MPS ENGLIS

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and cavitation

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4 – 02-15

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Equipment GI = Mining II = Non-min

Category 2 or M2 = hig3 = normal le

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c = Construc(in accord

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e a temperatuting on the naum ambient oor higher amb

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takes the ATEX teor material, as we

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re class as stameplate. Theof 40 ºC (104 ºbient temperat

on the pump liquid handle

uid temperatud must not exllows.

um surface ure permitted

T

(185 °F) C (212 °F) C (275 °F) C (392 °F) C (572 °F) C (842 °F) emperature classll as component d

working temperatu

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ºC (T4)

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ce

MPERATUREARD ZONE

tated in the ese are baseºF); refer to tures.

is influenceded. The ure depends oxceed the

Temperature limiliquid handled

Consult FlowserConsult Flowser

115 °C (239 °F180 °C (356 °F275 °C (527 °F400 °C (752 °F

s into consideratiodesign or materialure of the liquid.

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mperature risthe minimum

nt in the temp

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mechanical, hmotor overloamonitor and

s.

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Preventin4mixture

ENSURE THEVENTED ANDe the pump ane system is to

the pump opphere is prevsure that sea

ms and any herly filled.

operation of thion, fit an app

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MPS ENGLIS

se at the sealsm permitted floperatures stat

sponsible tom liquid tem

fication “Tx” ivaries and thet hazarous atmsponsible for eperature does rticular hazard

osphere existattempt to chethe pump unf

a high tempertating and sta

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SH 71569224

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s and bearingow rate is takted.

o ensure thatmperature is n

s used when e pump couldmospheres. ensuring that not exceed t

dous atmosph

ts during the eck the directfilled. Even arature resultinationary comp

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device.

electrical overperature monite vibration mo

make regular cund close clea

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PROPERLY FT RUN DRY uction and disith liquid at al

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4 – 02-15

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Pre1.6.4.5

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Pre1.6.4.6

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Ma1.6.4.7

CORRAVOID POTRISK OF EX The responsinstructions To avoid potmaintenancematerials use

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6

reventing spa

vent a potentcoupling gua

e potential hazrating a spark

unded.

ectrostatic chah a dry cloth; e

pplications theth 94/9/EC. Cntained.

requirement c base plateslic componene plate they m

reventing lea

ump must onlyhas been appsistance.

ment of liquid closing of succause dangero

e is heat input tstationary or ru

quid containiided by drain

y systems.

e is the potentor external flu

f liquid to atmoall a liquid det

aintenance to

RECT MAINTEENTIAL HAZ

XPLOSION

sibility for coms is with the p

tential explosie, the tools, ced must not g

AL TURBINE

arks

tial hazard frord must be no

zard from randk, the base pla

arge: do not ruensure cloth is

e coupling musCorrect couplin

for metallic ps ts are fitted o

must be individ

kage

y be used to roved to have

in the pump action and discous excessiveto the liquid. Tunning.

ng parts due ing or protect

tial hazard of ush, the fluid m

osphere can tection device

o avoid the h

ENANCE IS RZARDS WHIC

mpliance witplant operator

ion hazards dleaning and pgive rise to sp

E PUMPS (VT

om mechanicaon-sparking.

dom induced ate must be

ub non-metallidamp.

st be selectedng alignment

pumps on

on a non-dually earthed

handle liquidse the correct

and associatedharge valves,

e pressures to This can occu

to freezing ting the pump

a loss of a semust be

result in a e.

hazard

REQUIRED TH GIVE A

th maintenancr.

during painting parking or

TPS) CENTRI

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d

d.

s

d

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N1.9Attentito the guidanand whThis is

IFUGAL PUM

sely affect thesk from such tbe conducted

commended ule is adopted

Safety Lab

Nameplateetails of namermity, or sepaUser Instructi

Safety labe

ricated units

Specific Merformance paions. When tto be incorpocluded here. supplied sepad be obtained ctions if requir

Noise Leveon must be gnoise, and loc

nce to personhen noise exps typically 80 t

MPS ENGLIS

e ambient contools or materin a safe are

that a mainted. (See secti

bels Summ

e eplate, see thearate documeions.

els

only:

Machine Pearameters seethe contract rerated into UsWhere perfor

arately to the and retained

red.

el given to the excal legislationnel on noise posure reductto 85 dBA.

SH 71569224

flowse

nditions. Wherials, maintena.

enance plan aon 6, Mainten

mary

e Declaration entation includ

rformancee section 1.5,equirement sper Instructionrmance data purchaser the

d with these U

xposure of pen will define wlimitation is retion is manda

4 – 02-15

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ere there nance

and nance.)

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e , Duty pecifies s these has ese

User

ersonnel when equired, atory.

of 76

The usual apthe noise or emitted sounlimiting noisehowever if noattention is dindication of take the app Pump noise operational facoustic chavalues givencannot be gu Similarly the motor” noise and high efficthe pump. Nshow an incre If a pump uniyour own drivtable should obtained fromnoise specialthe values. It is recommthe prescribeshould be m The values a(3.3 ft) from over a reflec For estimatinadd 17 dBA

Thextracted frodata/catalogmotor noise are not guaradepending uThe combinecould exceedadding motototal noise levalues listedcombined noActual on-sitrecommendeaccordingly.

VERTICA

6

pproach is to to enclose th

nd. You may e level when to noise requidrawn to the fequipment no

propriate actio

level is depefactors, flow raracteristics on are subject tuaranteed.

motor noise ais that typicall

ciency motors ote that a moteased noise a

it only has beever then the “pbe combined w

m the supplier.list if assistanc

ended that wed limit, then ade.

are in sound pthe machine,

cting plane”.

ng sound powto the sound

e noise levelsom typical moue to providevalues at no anteed. The pon the test a

ed noise leved the values s

ors with similaevel. Therefo above is req

oise levels of te noise meased and safety

AL TURBINE

control the exe machine to have alreadythe equipmenrements werefollowing tableoise level so

on in your plan

ndent on a nuate, pipeworkf the buildingto a 3 dBA tol

assumed in thely expected frowhen on load

tor driven by aat some speed

en purchased pump only” nowith the level . Consult Flowce is required

here exposursite noise me

pressure levefor “free field

wer level LWA (pressure valu

s shown in tator manufactu

e the average load for referevalues could and surroundl of the pump shown. It is tor noise levelsre, the dB coruired to obtaimotor and thesurement by ey measures ar

E PUMPS (VT

xposure time reduce

y specified a nt was orderee defined, thee to give an that you can nt.

umber of k design and , and so the lerance and

e “pump and om standard d directly drivinan inverter mads.

for fitting with ise levels in thfor the driver

wserve or a in combining

re approacheseasurements

el LpA at 1 m d conditions

(re 1pW) thenue.

ble 1.9.1 are urer’s expected ence only andvary ing conditionsand the moto

o be noted ths increases thrrection to thein the e pump. experts is re to be taken

TPS) CENTRI

to

d, n

ng ay

he

s

n

d

s. or at

he e

n

1.9.1

MFrS

NE

1

2

2

2

3

3

4

4

4

5

5

6

8

S1.10For peconditirequireperformincludebeen sshouldrequire

IFUGAL PUM

Typical verand Solid s

Motor rame Size. EMA

RPM

180 360180

1200 & s210 360

1801200 & s

250 360180

1200 & s280 360

1801200 & s

320 360180

1200 & s360 360

1801200 & s

400 360180

1200 & s440 360

1801200 & s

449 1801200 & s

5000

360180

1200 & s5800 360

1801200 & s

6800 1801200 & s

8000 1801200 & s

Specific merformance, pions. Wheneement to incomance into Ued here. In casupplied sepad be retained wed.

MPS ENGLIS

rtical motor shafts)

M SouPress

(dBA(WP

enclos00 7000 60slower 55

00 7000 60slower 55

00 7500 70slower 60

00 7500 70slower 60

00 7500 65slower 65

00 7500 65slower 65

00 8000 70slower 65

00 8000 70slower 70

00 85slower 80

00 9000 85slower 80

00 9000 90slower 80

00 90slower 85

00 90slower 85

machine pearameters sever there is a

orporate speciser Instructioases where p

arately to the with these Us

SH 71569224

flowse

noise data (H

und sure A )

P- I sure)

SounPow(dBA(WP-

enclos.0 78.0.0 68.0.0 63.0.0 78.2.0 68.2.0 63.2.0 83.4.0 78.4.0 68.4.0 83.8.0 78.8.0 68.8.0 84.0.0 74.0.0 74.0.0 84.2.0 74.2.0 74.2.0 89.5.0 79.5.0 74.5.0 90.0.0 80.0.0 80.0.0 97.8.0 92.8.0 102..0 97.8.0 92.8.0 103..0 103..0 93.7.0 103..0 98.8.0 104..0 99.7

rformanceee section 1.5a contract ific machine ns, those are

performance dpurchaser, thser Instruction

4 – 02-15

erve.com

Hollow

nd er

A ) - I

sure 0 0 0 2 2 2 4 4 4 8 8 8 0 0 0 2 2 2 5 5 5 0 0 0 8 8 .8 8 8 .7 .7 7 .9 8 .7 7

e 5, Duty

e data has e same ns, if

of 7

2 TRAN Cons2.1

Immediately checked agadocuments fbeen no damor damage mFlowserve aof receipt of accepted. Check any caccessories separately wwalls of the b Each producthis number always quoteas when ord

Hand2.2Boxes, crateusing fork liftsize and con

Liftin2.3

Equipmlifted by mecmust carry oregulations. Before liftingmanufacture

Lifti2.3.1(hea

Lift the unasnot attachedthe flange mshaft into pla

EY

VERTICA

76

SPORT ANsignment r

after receipt ainst the delivfor its completmage in transpmust be repornd received inthe equipmen

crates, boxes or spare part

with the equipmbox or equipm

ct has a uniqucorresponds e this numberering spare p

dling es, pallets or ct vehicles or snstruction.

ng

ment in exceschanical meanout lifting, in ac

g the driver aloer’s instruction

ng of W-typead only-pumpsembled cast) by installingounting holes

ace.

YE BOLTS

CAST HEAD UNASSEMBLED

AL TURBINE

ND STORAeceipt andof the equipm

very and shippteness and thportation. Anrted immediatn writing withnt. Later claim

and wrappingts which may ment or attac

ment.

ue serial numbwith that advr in corresponparts or furthe

cartons may bslings depend

ss of 25Kg (55ns. Fully trainccordance wi

one, refer to tns.

e cast dischap not attachet discharge heg eyebolts as s. Lower the

D

E PUMPS (VT

AGE d unpackinment it must bping hat there has ny shortage antely to in one month

ms cannot be

gs for any be packed hed to side

ber. Check thised and

ndence as weer accessories

be unloaded dent on their

5lbs) should bned personneth local

the

arge head ed) eads (pump shown using head over

PIN

TPS) CENTRI

g be

nd

hat

ell s.

be el

of the ddischasecurethe cothroug 2.3.2

Cast drecomthat heare attof the s

PD

L

“L” 2.3.3

If the phead uin the dmethodwith or

IFUGAL PUM

Do ndischarge he

arge heads uned by slings toompletely assgh this flang

Lifting of typump attac

discharge heamended to be

ead size (refetached as shosling from the

" L "

Cast head100 (4)

Pin Dia.

25 (1) (

L 1220 (48) is approximate l

Lifting of for without

pump is suppluse 2 point or details provided is applicabler without the p

MPS ENGLIS

not use the lifad while liftin

nless the disco prevent ovesembled pume.

ype-W cast dched

ads with pumpe lifted by usi

er to the table own maintainie shaft end as

305

ds with discharg150 (6)

200 (8)

32 (1.25)

32 (1.25)

1370 (54)

1370 (54)

length

fabricated disthe pump ied with a fab3 point methoed in 2.3.3.1 &e to the lifting pump.

SH 71569224

flowse

fting pins at thg unassembl

charge head iserturning. Nevmp with eyeb

discharge he

p attached areng pins suitabshown). Theing minimum s shown in the

PIN

CAST HWITH PATTACH

5 mm (12 in.) M

ge size mm (in.)250 (10)

3(1

32 (1.25)

3(1

1520 (60)

15(6

scharge hea

ricated dischaod of lifting as& 2.3.3.2. Thof discharge

4 – 02-15

erve.com

he base ed cast s ver lift bolts

ead with

e ble with e slings length e detail.

HEADUMPHED

MIN.

) 300 12) 38 1.5) 520 60)

ds with

arge s shown is heads

of 7

Tw2.3.3.1

hewi

Fabric

10

Pin Dia. 32

Weight

of 7

Lifti2.3.5Suction barresupplied sepsump first. Isuction barrethe suction bbarrel for insprevent the smovement. Example: Lif

Lifti2.3.6If the pump iadequately splaces beforand moved tshown. Sampulled out frolocation.

VERTICA

76

ng of suctionel (also referr

parately and hnstall eyeboltel and attach barrel to a verstallation. Prosuction barrel

fting of suctio

ng of fully ass fully assem

strapped and re it can be liftto the installat

me rules are aom the sump

AL TURBINE

n barrel red as ‘Can’) has to be instats on the flangslings and strrtical position.ovide hand sul from swayin

n barrel

ssembled pumbled, it has to

supported at ted from the stion site. See

applicable wheand moved to

SU

CTI

ON

BA

RR

EL (C

AN

)

E PUMPS (VT

is always alled into the ge of the raps to bring . Move the upport to g during

umps o be least two

shipping cratee details en the pump o another

TPS) CENTRI

e

is

IFUGAL PUMMPS ENGLISSH 71569224

flowse

4 – 02-15

erve.com



Pump must be supported at least two places when lifted.Do not use chains to wrap around.

Two (2) cranes are required

Examples shown here are for illustration only. See section 2.3 1~2.3.6 for specific lifting instructions based on design variations. The pumps vary in weight, length and physical appearances from the types shown here.

Therefore, before lifting is attempted, exercise caution to prevent any injuries or loss of life.

Pump must be supported at

least two places when lifted. Do not use chains to wrap around.

of 7

Stora2.4

location awaconnection cforeign mateat frequent inbearings and

Insp2.4.1a) Inspect t

on the vanecessa

b) Inspect aconnecticovers adeposits

c) If necessas notedshipped"securely

d) ExerciseContainecoated wcoating, elements

Sho2.4.2

Follow the ststorage spacexcess moiscorrosive fum Driver storagmanufacture

Lon2.4.3If a situation than 6 monthstorage instr

Recy2.5At the end ofparts, the relrecycled or dacceptable mproduct contenvironmentof in accordaincludes the or other utilit

Matoxic fluids a

VERTICA

76

age

Store the pay from vibraticovers in placerial out of pumntervals to pred the seal fac

pection beforthe preservativarious parts. ry. all covers oveons. If found

and inspect intof foreign ma

sary, clean and above to res" condition. R.

e caution with ers are not leawith a residualwhich will wass.

rt term storateps given in sce so that the sture, extrememes, or other

ge instructionsr’s User Instru

g term or extarises for a lo

hs) please coructions and w

ycling and f the service llevant materiadisposed of usmethod and lotains substanct, these shoulance with currliquids and o

ties.

ke sure that hare disposed o

AL TURBINE

pump in a cleion. Leave pi

ce to keep dirtmp casing. Tevent brinellines, if fitted, fr

re storage ve coating/paTouch up the

r pump openidamaged, re

teriors of the oaterials or watnd preserve thtore the parts

Replace covers

pumps exposak proof. Partl amount of prsh away if exp

age (up to 6 msection 2.4.1. unit will not b

e weather conharmful cond

s: Check driveuctions

tended storaong-term stor

ontact Flowserwarranty relat

End of Prolife of the prodals and parts sing an enviroocal regulatioces which ared be removedrent regulatio

or gases in the

hazardous suof safely and

E PUMPS (VT

ean, dry iping t and other

Turn the pumpng of the om sticking.

ainted surfacesareas, If

ngs and pipinmove the opening for anter. he interior parts to the "as s and fasten

sed to weathets may be rotective posed to

months) Select a

be subjected tnditions, ditions.

er

age rage, ( more rve for speciated informatio

oduct Lifeduct or its should be onmentally ns. If the e harmful to thd and disposens. This also e "seal system

bstances or that the corre

TPS) CENTRI

p

s

ng

ny

ts

er.

to

al on.

he ed

m"

ect

personspecifiregulat 3 DShouldFlowseserial nis stamdischasepararequesboth thnumbe

C3.1VTPs, (b) sucbuilt wapplicawells, sapplicaand lenshaft d

IFUGAL PUM

nal protective cations must tions at all tim

DESCRIPTId questions aerve pump divnumber to be

mped on a mearge head assate nameplatesting informathe driver seriaer for Flowser

Configuratare engineer

ction barrel (cwith customer ations such astorm water sations. The pngth, whethe

designs and ty

MPS ENGLIS

equipment isbe in accord

mes.

ON rise concernivision will req

e of assistanceetal nameplatsembly. The de attached to tion on the drial number andrve represent

tion red pumps ascan) type pumspecific featus water pumpservice, induspumps vary inr it is an openype of discha

SH 71569224

flowse

s used. The sance with the

ng the pump,quire the compe. The serial e affixed to thdriver will havit. If you are iver, please pd the pump sative.

s:(a) Wet pit tymps. Most puures and for ping stations, strial and cryon size, impellen shaft or encarge head use

4 – 02-15

erve.com

afety e current

, plete number

he ve a

provide erial

ype and mps are

deep ogenic er types closed ed.

of 7

Sum3.1.1

VERTICA

76

mp and deep

AL TURBINE

well VTP

DRIVER

DISCHARHEAD ASSEMB

COLUMN ASSEMBLY

BOWL ASSEMBLY

E PUMPS (VT

RGE BLY

TPS) CENTRI

3.1.2

3.1.3The VTare typassemEM, ENThe imdesigndetails(6 in) tterms oinches

assemconnecturbine

IFUGAL PUM

Suction ba

BOWL ASSEMBLY

COLUMNASSEMBLY

Most commTP configuratpical for variet

mbly types sucN, EP, EQ, S

mpeller modelnated separats) and the pumto 1300 mm (5of nominal bo

s.

Some unitmbly. In such c

cted directly toe pumps can

MPS ENGLIS

arrel (Can) VT

mon VTP motions shown inty of VTP moch as EB, EG

SK, SL, SN, Ss in each of ttely (see sectimp sizes coul52 in.). The sowl diameter

ts will not reqcases, the bowo the discharghave single o

SH 71569224

flowse

TP

SUCTIONBARREL (CAN)

DISCHARGE HEAD ASSEMBLY

DRIVER

odels n sec 3.1.1 andels with the

G, EH, EJ, EKSP, SR, ST, &

hese pumps ion 3.2 for mold vary from 1size expresseand is always

uire a columnwl assembly ige head. Veror multiple sta

4 – 02-15

erve.com

nd 3.1.2 bowl

K, EL, & AV.

are ore 150mm ed is in s in

n is rtical ages.

of 7

Nome3.2The pump sithe nameplaattached to t

Bow3.2.1

Nominal Bow Impeller TypA=Axial, E=E Bowl Model B,J,K,H,L,M, Impeller ModL, M, H, Y…

No. of Stage

The typical nto the VTP cactual pumpnameplate. nameplate a

Disc3.2.2Consists of aExamples: 8 10 HF 20

Nom

Discharg Nominal disc W = Cast head-HF = FabricatedTF & LF = FabrUF = FabricatedHFL = FabricateHFH = Fabricat Please see sand identifica

VERTICA

76

enclature ze/ serial num

ate typically asthe discharge

wl assembly n

wl Diameter-in

pe (A or E or SEnclosed, S=

Types ,N,P,Q,R,T,V

del Designatio..

es

nomenclature configuration d

size and serThe driver wi

attached it.

charge head alphanumeric8W16, 10HF2

minal driver ba

ge head type

charge diame

- for horizontal abd head for abovericated heads witd head for belowed head for aboved head for abov

section 3.2.2.ation.

AL TURBINE

mber will be es below: The

e head assem

nomenclatur

12 E

nches

S) Semi-open

….

on

above is the description. Iial number froll have a sepa

nomenclatuc code as follo20, 6TF16,……

ase diameter

(see details b

eter in inches

bove the ground e the ground discth base flange

w ground dischargve ground dischave the ground dis

1 for discharg

E PUMPS (VT

engraved on nameplate isbly.

re

E J H-3

general guiddentify the om the pump arate

re ows. ….

in inches

below)

discharge charge

ge arge - Low H.P scharge -High H

ge head types

TPS) CENTRI

s

e

.P.

s

3.2.2.1Typica a) W

b) HF(Ty

c) TF

IFUGAL PUM

Types of 1al discharge h

type cast dis

F type fabricaypically with s

F type fabricat

MPS ENGLIS

f discharge hhead types. D

scharge head

ated dischargesquare base p

ted discharge

SH 71569224

flowse

heads etails (a) thru

e head plate)

e head

4 – 02-15

erve.com

u (g).

of 7

d) LF type f(TypicallAlso ava

e) UF type

f) HFL type

VERTICA

76

fabricated disy with a circu

ailable with su

fabricated dis

e fabricated d

AL TURBINE

scharge headular base plateuction barrel m

scharge head

discharge hea

E PUMPS (VT

e- ANSI type.mounting)

d

ad

TPS) CENTRI

g) HF

3.2.2.1and coconfigupleaseor orde

D3.3

numbe 3.3.1A variemotorsmanuacatego a) Hothrougconnecof the d b) Soand protype drconnec 3.3.2(See aThe disassemin mos

IFUGAL PUM

FH type fabric

The disch1 (a) thru (g) aoupling arranguration of the e refer to the der specific sec

Design of

Please reer equivalents

Drivers ety of drivers ms are most comal, all types of ories.

ollow shaft drivh a tube in thected to the dridriver.

olid shaft driveojects below triver requires cting to the pu

Discharge also section 3.scharge head

mbly as well asst cases.

MPS ENGLIS

cated dischar

harge heads sare for illustragements vary pump that hadrawings supctionals from

Major Part

efer to appends

may be used, mmon. For thdrivers can b

vers: where the center of theiver by a clutc

ers: where thethe driver-moan adjustable

ump.

Head Assem.2.2.1) d supports thes supplying a

SH 71569224

flowse

rge head

shown in sectation only. Thy. For the actas been purchplied with theFlowserve.

ts

dix for Europu

however, elehe purposes obe grouped int

he head shafte rotor and is ch assembly a

e rotor shaft isunting base.

e coupling for

mbly

e driver and bodischarge con

4 – 02-15

erve.com

tion he shaft ual hased,

e pump

ump part

ctric of this to two

t extends

at the top

s solid This

owl nnection

of 7

A shaft sealidischarge heliquid chamb The shaft seseal assembor a tube-pac

Colu3.3.3The column aconnects theand carries thHouses and bearings. Ty a) flanged c

b) threadedmm (4~14 in

The column s a) Open lin

pumped

b) Enclosedtube arofluid to lu

The shafts astud design o

VERTICA

76

ng arrangemeead to seal thber.

eal will usuallybly or stuffing cking box wit

umn assembassembly con

e bowl assembhe pumped flusupports the

ypical column

column assem

d column asse.) sizes only.

supports shaf

eshaft construto lubricate th

d lineshaft cound the linesubricate the li

are threaded oor clamp ring

AL TURBINE

ent is locatede shaft at its e

y be either a mbox with an oh an enclosed

bly nsists of columbly to the discuid to the discshaft and mayassemblies a

mbly

embly: from 10

ft assembly, th

uction utilizinghe lineshaft beOr

onstruction hahaft and utilizneshaft beari

or key coupleddesign.

E PUMPS (VT

d in the exit from the

mechanical open lineshaftd lineshaft.

mn pipe, whichcharge head charge head. y contain

are:

00 mm~355

hat is either

g the fluid beinearings.

as an enclosinzes oil or othengs.

d with thrust

TPS) CENTRI

t

h

ng

ng er

See seexact csize anspecifi 3.3.4The bomountemotor. vanes requirepart de 3.3.5VTPs cforeignstraineapplicaare fasattacheare proattach

a)

b)

c)

IFUGAL PUM

ectional drawcolumn assemnd configuratic order requir

Bowl asseowl assembly ed on the pum Impellers areand are gene

ements. See etails.

Suction strcan also be fin particles froers and the mation. Exampstened [422] ded using clipsovided with init to the main

Slip-on stra

Clip-on str

Cone (threa

SUCTION

CAP SCRSTRAIN

MPS ENGLIS

ings suppliedmbly details aion vary deperements and

mblies consists of im

mp shaft coupe cast wheels

erally coated tsection 8.0 fo

rainers itted with stram entering th

mesh size depples are showdirectly to thes [421]. Conenternal or exten assembly.

ainer

rainer

aded) straine

BELL (55)

CLIP (421)

REW (422)ER (316)

SH 71569224

flowse

d with the pumas per the ordending upon tapplication cr

mpellers rigidlypled to an elecs with multipleo meet the hy

or cross sectio

ainers [316] tohe pump. Theends on the

wn below. Strae suction bell [e shaped straernal threads

r

4 – 02-15

erve.com

mp for der. The he riteria.

y ctric e diffuser ydraulic onal and

o prevent type of

ainers [55] or

ainers to

of 7

d) Bolt on s

Impe3.3.6

VTP’s are suimpeller typecapacity typeVTP applicatto match eacfinish to achiare dynamicshaft by a ta

Stuf3.3.7Some VTPs cases, stuffinworking presstuffing box

Hig3.3.7.2This type of packing with

VERTICA

76

strainer

ellers upplied with ees. Impellers e designed fotions. Impellech order and tieve hydraulically balancedpered lock co

ffing box are fitted with

ng boxes are ssures up to 2User Instructi

gh pressure packing box i two lantern r

AL TURBINE

enclosed, or sare low, med

or maximum cers are cast ato provide reqc characteristd and held in pollet or split rin

h stuffing boxnormally ade

20.7 bar (300 ions for speci

stuffing boxis fitted on to rings and allow

E PUMPS (VT

emi open dium and highcoverage of aand machinedquired surfaceics. Impellersposition on thng and key.

xes. In such equate for

psi). Refer tofications.

x an open linesws grease lub

TPS) CENTRI

h ll

d e s e

o

3.3.7.1This tylineshaused o3.2.2.1

shaft for pressbrication.

(17) PAC

(355

(13) PAC

IFUGAL PUM

Low pres1ype of packingaft for pressuonly on W-typ1 to see for W

sures up to 2

CKING GLAND

(354) STUD

5) HEX NUT

CKING SET

MPS ENGLIS

ssure stuffingg box is fittedres less than

pe discharge hW type dischar

20 bar (300 ps

SH 71569224

flowse

g box on to an ope6.5 bar (100

heads (see Srge head deta

si) uses six rin

PRESSURREDUCINGBUSHING

STUFFING

O-RI

HEX

STU

SLIN

4 – 02-15

erve.com

en psi) and ection ail).

ngs of

REG(117)

G BOX (83)

NG (347)

X NUT (327A)

UD (326A)

NGER (346)

of 7

Ex3.3.7.4In cases whepressure stu

3.3.8 MecVTP’s can althe time of c

VERTICA

76

xtra high presere the pressffing box is us

chanical shaflso be fitted wontract.

AL TURBINE

ssure stuffinures are expesed.

ft seal with a mechan

E PUMPS (VT

ng box ected to cross

nical seal. Th

TPS) CENTRI

s 20 bar (300

he requiremen

IFUGAL PUM

psi) up to 65

nt to fit the me

MPS ENGLIS

5 bar (1000 ps

echanical sea

SH 71569224

flowse

si), extra high

al to be provid

4 – 02-15

erve.com

-

ded at

of 7

Acc3.3.8Accessories customer.

Perfo3.4This product specifications The followinghelp with the temperature, data. If requiapplication ca

Ope3.4.1

Pumped liquidlimits* Maximum ambtemperature* Maximum pum

*Subject to wSpecial desigpumps operalimits. Contaavailable for 4 INSTA

Equipmmust complyregulations. potentially ex

Loca4.1When equipmmonths, a coaccordance wlocated to allomaintenancelifting and shosupply of liquarrangement

Insp4.1.1Six months pFlowserve Pemployed to and the facilinoticed, the Fmay require equipment insome compo

VERTICA

76

essories may be fitted

ormance anhas been seles of the purcha

g data is includinstallation. It materials and red, a definitivean be obtained

erating limits

d temperature

bient

mp speed

written agreemgns and mateating above aact Flowserveyour specific

ALLATION

ment operatedy with the rele

See section xplosive atmo

tion ment has beenomplete inspecwith section 2.ow room for a

e and inspectioould be as clo

uid to be pumpt drawing for th

pection prior prior to the schump Division conduct an inty. If any deteFlowserve Pua partial or co

ncluding restoonents.

AL TURBINE

d when specif

nd Operatiected to meet ase order. Se

ed as additionis typical and seal type may

e statement fod from Flowser

5 ºC (40 ºF) to +

Up to +40 ºC (10

refer to the nam

ment from Floerials may be and below thee for upgrade c application.

d in hazardouevant explosio1.6.4, Produc

ospheres.

n in storage foction should be.4.3. The pumccess, ventila

on with ample ose as practicaped. Refer to the pump set.

to installatioheduled instalrepresentativ

nspection of therioration of emp Division r

omplete dismaration and rep

E PUMPS (VT

fied by the

ion Limitsthe

ee section 1.5.

nal information factors such ay influence thisor your particulrve.

+80 ºC (176 ºF)

04 ºF)

meplate

owserve. available forse specified options

us locations on protection cts used in

or greater thane conducted inp should be tion, headroom for

able to the the general

on llation date, ae is to be he equipment equipment is representativeantling of the placement of

TPS) CENTRI

to as s ar

n 6 n

r

e

P4.2The puventilatheadropractic Refer tdimens 4.2.1The foactual a) Ma

pob) Ch

upc) Chd) Ch

wile) Ch

an

three pshouldnecess

Onagclu

Onag

male sshaft cavoide

connecimpropto the p

F4.3

pump dependvibratio

IFUGAL PUM

Preparatioump should betion, maintena

oom for lifting acable to the su

to the general sions and deta

General insollowing check

installation.

ake sure that ower supply syheck the sump. heck the liquidheck the install safely handheck all pumpny shipping an

Alwaplaces when ld be attemptedsary for a suc

n hollow shaftgainst the shautch n solid shaft dgainst the cou

Appshaft threads connection. Eed.

Alwacting driver toper motor direpump.

Foundatio

Theunits to their ds on the sizeon limitations

MPS ENGLIS

on e located to alance and inspand should bepply of liquid t

arrangement ails.

stallation chks should be

motor namepystem match p depth and p

d level in the allation equipmdle the pump wp connectionsnd handling re

ays support slifting or instad without adeqcessful install

t drivers, checaft size, which

drivers, checkupling bore siz

ly thread lubronly at the tim

Excess lubrica

ays check moo pump. Reseection can cau

n/Anchor B

re are many mfoundations. e of the pump. Non-compl

SH 71569224

flowse

low room for aection with am

e as close as to be pumped

drawing for th

heck-list made before

plate ratings acorrectly.

pump length m

sump. ment to be suweight and si

s (bolts, nuts eelated problem

shafting in at lalling. No instquate equipmlation.

ck the clutch h must go thro

k the motor shze

ricant sparingme of making ant should be

otor rotation beerve rotation duse extensive

Bolts

methods of in The correct m

p unit, its locaiance with the

4 – 02-15

erve.com

access, mple

.

he pump

starting

and the

match-

ure that it ze. etc) for ms.

least tallation

ment

size ough the

haft size

ly to up

e

efore due to damage

nstalling method

ation and e

of 7

provision of clead to failuroutside the t The foundatirigid support expected stre Concrete fouinstalled in slholes in the mbelow. Sleevmoldable ma When a sucttype "TF" disprovide permmotor.

base, they mto grouting. Always shim the leveling ndone otherwthe structuraseparation of

recommendaindustry stan Detail of a t

Leve4.3.1

disc

MOUNTING PLA

NON-BONDIMOLDABLE MAT

FOUNDAT

VERTICA

76

correct foundre of the pumperms of the w

on must consto the discha

esses that ma

undations sholeeves that allmounting plateve should be faterial after sle

ion barrel is sscharge head,manent, rigid s

If leveling nmust be backe

near foundatnuts. Now tigise there is a l natural frequf the base from

All foundaations should ndards.

typical founda

eling of pumcharge head

ATE

NG TERIAL

TION

AL TURBINE

ation and insp and, as sucwarranty.

sist of materiarge head and

ay be encount

uld have anchlow alignmente as illustratedfilled with noneeve is set in

supplied as in the suction v

support for the

nuts are usedd off as far as

tion bolts and hten the foundrisk of signific

uency that coum the grout.

ation / anchor be verified by

tion bolt, grou

mps mountedflange

AN

E PUMPS (VT

tallation may ch, would be

l that will affor will absorb tered in servic

hor bolts t and have d in the detail

n-bonding place.

the case of thvessel must e pump and

d to level the s possible prio

then back off dation bolts.

cantly loweringuld result in

bolt y prevailing

uted.

on the

ANCHOR BOLT

GROUT

NUT

TPS) CENTRI

rd

ce.

he

or

fIf g

Ex

The pualignedassemprecisithe moflange 0.16 mthe gro Checkis still ltorquerecord

friendlyrequire 4.3.2

The soalignedby usinlevel. Lmountineeds using sleast 7Recheafter thinstallapit andthe solCheck respecin./ft) ashould

DISHEAD

372

373

IFUGAL PUM

xample of a tym

ump assembld with the anc

mbly is leveledion machinistotor mountingmounting su

mm/m (0.002 iout to set for a

k to make surelevel to within

e the nuts [373ed for future

Directly my for service. es re-leveling

Leveling osoleplate

oleplate [23] isd with the ancng a master leLevels shoulding surfaces. to be leveled

shims and gro72~80 hours beck the soleplahe grout is setation. Lower thd align the discleplate bolts[3to make sure

ct to the solepand final torqud be recorded

SCHARGED FLANGE

CONCRETE

2

MPS ENGLIS

ypical discharmounting flan

y [101] is lowchor bolts [37d by using a mt's level. Leveg flange. The rface needs tin./ft) using shat least 72~80

e that the motn 0.16 mm/m 3]. The levelinreference.

mounted pump Re-installatio and re-grout

of pumps mo

s first loweredchor bolts. Theevel or a preci be taken on tThe soleplateto within 0.16

out. Allow the before the pumate mounting t and then prohe pump assecharge head f372]. e that the pumplate to within ue the nuts [37

for future refe

E

SH 71569224

flowse

rge head withnge

wered into the 72]. The pumpmaster level oels should be tdischarge heto be leveled hims and grou0 hours.

tor mounting (0.002 in./ft) ng data is to b

ps are not useon of these pting.

unted on a g

d into the pit ane soleplate is ision machinisthe equipmen

e mounting su6 mm/m (0.00grout to set fo

mp is installedsurface leveln

oceed with theembly [101] inflange bolt ho

mp is still level 0.16 mm/m (073]. The levelierence.

4 – 02-15

erve.com

h the

pit and

p or a taken on ad to within ut. Allow

flange and final be

er pumps

grouted

nd leveled st's nt urface 02 in./ft) or at d. ness e pump nto the oles to

with 0.002 ing data

101

of 7

Examp

Leve4.3.3 The suction and aligned flange is leveprecision mathe equipmeflange moun0.16 mm/m (the grout to spump is instasurface leveproceed withassembly [10discharge he[372]. Check to marespect to th(0.002 in./ft) leveling data Example of a

VERTICA

76

ple of pump m

eling of pum

barrel [315] iswith the ancheled by using achinist's leveent mounting s

ting surface n(0.002 in./ft) uset for at leasalled. Recheclness after the

h the pump in01] into the baead flange bo

ake sure that te barrel flangand final torq

a is to be reco

a pump install

AL TURBINE

mounted on a

mps with the s

s first loweredhor bolts. The

a master level. Levels shosurfaces. Theneeds to be leusing shims ast 72~80 hourck the barrel me grout is set stallation. Lowarrel and alig

olt holes to the

the pump is sge to within 0.que the nuts [orded for futur

ed with a suc

E PUMPS (VT

soleplate

suction barre

d into the pit suction barreel or a uld be taken o

e suction barreeveled to withand grout. Allors before the mounting and then

wer the pumpn the e flange bolts

still level with 16 mm/m 373]. The re reference.

tion barrel.

TPS) CENTRI

el

el

on el

hin ow

p

4.3.4

The soand alisuctionanchorsoleplausing aLevelssurfaceneeds in./ft) uAllow tthe pusurfaceproceeassemdischa[372].

Checresp(0.0

leveli

Exam

G4.4WhereAfter athe coushouldengineFlowse

IFUGAL PUM

Leveling omounted o

oleplate [23] isigned with then barrel [315] r bolts. Torquate. The sucta master leves should be taes. The suctioto be leveled

using shimsthe grout to smp is installee levelness aed with the pu

mbly [101] intoarge head flan

ck to make supect to the ba002 in./ft) anding data is to

mple of pump w

Grouting e applicable, gadding pipe wupling alignm

d then be groueering practiceerve service c

MPS ENGLIS

of pumps withon a soleplats first lowerede anchor bolts into the pit aue nuts to section barrel fla

el or a precisioaken on the eqon barrel fland to within 0.1s and grout uet for at least

ed. Recheck thafter the groutump installatioo the barrel annge bolt holes

ure that the puarrel flange tod final torque be recorded

with a suction

soleplate

grout in the fowork connectioment, the mouuted in accorde. If in any dcenter for adv

SH 71569224

flowse

h suction bate d onto the fous. Then, lowend aligned wicure suction bnge is leveledon machinist'squipment moge mounting 6 mm/m (0.0

under the solt 72~80 hourshe barrel mout is set and thon. Lower thend align the s to the flange

ump is still lev within 0.16 mthe nuts [373for future refe

barrel mount

oundation boltons and re-chnting plate/sodance with gooubt, please vice.

4 – 02-15

erve.com

arrel

undation er ith the barrel to d by s level. unting surface

002 leplate. s before unting en

e pump

e bolts

vel with mm/m 3]. The erence.

ted on a

ts. hecking oleplate ood contact

of 7

Grouting prounit and founrunning equiCare should contact with plate, suction

tightened aft

VERTICA

76

ovides solid condation that ppment and dabe taken to egrout between can and fou

Foundatioter the grout h

AL TURBINE

ontact betweeprevents lateraampens resoensure maximen the pump bundation (no v

n bolts shouldhas been cure

E PUMPS (VT

en the pump al movement nant vibration

mum surface base, sole voids).

d only be fullyed.

TPS) CENTRI

of ns.

y

L4.5MotorsIt is thethe modetailepiping separapump sseparaand aliFlowse 4.5.1

4.5.1.1See lift 4.5.1.2

The forequire a) Tw

lowb) Twc) Tw

attd) Pip

comm

e) Gewrwrclo

f) Thste

inside individand sk 4.5.1.3

a) Cleoth

b) Fluwa

c) Resu

d) Cleeq

IFUGAL PUM

Lifting ands may be supe responsibiliotor is assemed in section 4

and the pumately or as fulsize and weigately, it is the ign the pump erve’s installa

Installationunassemb

Lifting 1fting methods

Equipme2installatio

llowing list coed for installat

wo (2) mobile wering the pumwo (2) steel clawo (2) sets of taching to the pe clamp for l

olumn pipe. Am (3/4 in.) diaeneral purposrenches, sockrenches, wire oth. hread sealing eel and light m

Parts andshipping conual packages

kids for attach

Uncrating3pump

ean the parts her foreign maush the pumpater. Clean alemove any rusrfaces with finean all thread

quipment.

MPS ENGLIS

d Assemblyplied separatty of the instabled to the pu4.5. Dischargp assembly aly assembledght. If the partcustomer’s re with driver to

ation instructio

n of pumps tbled

in section 2.3

ent and toolson of unasse

vers the prinction.

cranes capabmp and/or moamps of suitachain tongs &pump and mifting bowl ass

Approximately ameter rope mse hand tools, ket set, screwdbrush, scrape

compound demachinery oil.

d accessories tainers or atta

s. Inspect all hed parts befo

g and cleanin

of any dirt, paatter.

p inside and oull machined sust spots foundne emery clothded connectio

SH 71569224

flowse

y tely from the paller to ensureump and alignge head columare supplied ed depending uts are shippeesponsibility to the satisfactons.

that are ship

3.

s required forembled pump

cipal tools/item

ble of hoisting otor. ble size.

& cable sling footor lifting eyesembly and th4.5 m (15 ft) o

may be requirepipe wrenche

drivers, Allen er and fine em

esigned for sta

may be placeached to skidcontainers, c

ore discarding

ing of unasse

acking materia

utside with cleurfaces. d on the machh. ns and any ac

4 – 02-15

erve.com

pumps. e that ned as mn either upon the d to install tion of

ped

r ps

ms

and

for es. he of 19

ed. es, end

mery

ainless

ed s in

crates g.

embled

al and

ean

hined

ccessory

of 7

should be lefstraightness.

Ins4.5.1.4as

a) Sump anof all loo

b) Check ac) Do not lif

pump shd) When ins

mm (6 infastenedshipping vertical pthe bowl

e) If a strainassembl

f) Position foundatio

g) If a baseper m (0in place.

h) Check fothat numin a horizor pull th

i) Carefullyassemblsection 2

j) Lower thSet clambowls onassemblthe shaft

k) Proceedspecific c

Ins4.5.1.5

Choose one installation pconfiguration

In4.5.1.5.1lu

Puhousing instaprevent damhousing befo

VERTICA

76

Lineshaft wft in the crate

stalling the bsembly nd piping sho

ose debris befll bolts for tighft or handle th

haft. stalling bowl a

n.) or 203 mm d to the woode

until the bowposition. This s or bending tner is to be usy using fastenlifting equipmon opening. e plate is used.002 in. per ft

or axial clearamber for futurezontal positionhe pump shafty lift the suctioy with suitable2.4 for lifting ahe bowl assemmp or holding dn a flat surfacey and reduce t. to install the

column pipe d

stallation of d

of the followiprocedure than that has bee

nstallation of ubrication

ump head mayalled. For easage, we recom

ore putting the

AL TURBINE

when shippedto avoid dama

bowl and colu

uld be thoroufore starting inhtness. he bowl assem

assemblies in (8 in.), leave

en skid that is wl assembly is

will help prevthe shaft. sed, attach it tners as neces

ment so it will c

d, level the pla) and then gro

nce or endpla reference (wn you should bt indicating axon barrel and te straps or claand safety rulmbly into the wdevice that is e. This is to spossibility of

column assemdrawings).

discharge he

ng discharget is appropriaen purchased

discharge he

y be shipped wse of assemblmmend remov

e head on the

E PUMPS (VT

d separately age or loss of

umn

ughly cleanednstallation.

mbly by the

sizes of 152 bowl securelyattached for raised to a

vent breaking

to the bowl ssary.. center over the

ate to 0.16 mmout and ancho

ay and record hile bowls arebe able to pusial clearance)the bowl amps (See les). well or sump. attached to

stabilize bowl cross threadin

mbly (refer to

ead

e head type ate to the pumd

ead with produ

with the sealiny and to ving the pump.

TPS) CENTRI

f

y

e

m or

e sh ).

ng

mp

uct

ng

For puone-piesealing

For pu(headssolid sskippin a) Att

cob) Lif

intliftinoflaof be

c) If bbepudis

See seshaft dleveling 4.5.1.5

housinprevenhousin

For puone-piesealingsuppliecoupledrivers

a) Attco

b) Atten

c) Liftub2.3insFasuan

d) Usfouce

IFUGAL PUM

umps suppliedece headshag housing) pro

umps suppliedshaft couples haft drivers, png step (a).

tach the headoupling and tigft discharge heto place (See ting methods aot to bend the nge and bearhead. (Note

earing retainerbaseplate is netween the puump. The shascharge head

ection 4.4.4 fodrivers and seg details

Installat5.2enclosin

Pump heang installed. Fnt damage, weng before putti

umps suppliedece headshag housing) proed with a two-es above the ss, proceed to

tach the headoupling and tigtach the top e

nclosing tube aft the dischargbe then lower 3 for recommestructions). Basten the top cpplied to botto

n alignment rinse shims or wundation to lev

entered in the

MPS ENGLIS

d with hollow ft (headshaft oceed to step

d with a two-pabove the se

proceed to ste

dshaft to the lighten (left hanead over shafsection 2.3 foand safety insshaft. Fasten

ring retainer, ithat W headsr at the top conot included usmp and found

aft must be ce.

or coupling insection 4.2.1~4

tion of discharng tube

ad may be shFor ease of ase recommending the head o

d with hollow ft (headshaft oceed to step-piece headssealing housistep (b) direc

dshaft to the lighten (left hanenclosing tubeand tighten (lege head over sr carefully intoended lifting me sure, not tocolumn flangeom of head. (Wng at the top c

wedges betweevel the pump.discharge hea

SH 71569224

flowse

shaft drivers couples belo

p (a).

piece headshaealing housingep (b) directly

neshaft with and threads). ft and lower cor recommendstructions). Ben the top columf supplied to b

s do not have olumn flange).se shims or wdation to levelntered in the

stallation on so4.2.4 for pump

rge head with

ipped with thessembly and tod removing theon the pump.

shaft drivers couples belo

p (a). For pumhaft (headshang) or solid s

ctly skipping s

neshaft with and threads). e to the columeft hand threashaft and enc

o place ( See smethods and s bend the sha

e and alignmeW heads do n

column flangeen the pump a. The shaft mad.

4 – 02-15

erve.com

and a ow

aft g) or y

a

arefully ded e sure mn bottom a

wedges the

olid p

h the

e sealing o e

and a ow mps aft haft

step (a).

a

mn ads). closing section safety aft. ent ring if not have e). and

must be

of 7

See section 4shaft drivers leveling deta

Insta4.5.2fully

Lif4.5.2.1

See lifting m

Eq4.5.2.2ins

a) Mobile centire we

b) Cable slilifting eye

c) Ordinarywrenchewrenchecloth.

d) Thread sconnecti

Thvibration is frstraightenedand great ca Always supplifting or insta

inside shippiindividual pa Inspect all coparts before Lifting heavyappropriate t

Un4.5.2.3as

a) Clean th

other forb) Flush the

water. c) Clean all

spots fouemery cl

d) Clean allequipme

VERTICA

76

4.4.4 for coupand section 4ils.

allation of puy assembled

fting ethods in sec

quipment andstallation of arane capable eight of the puings for attaches.

y hand tools: Pes, socket set,es, wire brush,

sealing compoon and light m

e single mostrom a bent sh to stringent t

are must be ex

port shafting inalling.

Parts and ng containers

ackages.

ontainers, cradiscarding.

y objects is datools and proc

ncrating and sembled pum

e parts of all deign matter. e pump inside

l machined suund on the maoth. l threaded con

ent.

AL TURBINE

pling installatio4.2.1~4.2.4 fo

umps that ar

ction 2.3.

d tools requia fully assemof hoisting an

ump and motohing to the pum

Pipe wrenches screwdrivers, scraper and

ound designedmachinery oil.

t common cauhaft. Shaftingtolerances prixercised in its

n at least thre

accessories s, or attached

ates and skids

angerous. Uscedures is mu

cleaning of mp

dirt, packing m

e and outside

urfaces. Remachined surfac

nnections and

E PUMPS (VT

on on solid or pump

re shipped

ired for mbled pumpnd lowering thor. mp and motor

s, end s, Allen fine emery

d for type of

use of pump g is ior to shippings handling.

ee places whe

may be placed to skids in

s for attached

se of ust.

a fully

material and

with clean

move any rust ces with fine

d any accesso

TPS) CENTRI

he

r

g

en

ed

d

ory

4.5.2.4If a basm (0.00 See se Positiofounda

thorouinstalla Set upcenterethe bowLower the claon a flaand red a) Wh

pufasbo

b) Lifus

c) Pothethe

d) If ainc(le

e) If athi

If the pprocedsection a) Ins

mofou

b) If ssoso

c) Lereq

d) Chan

e) Ins

IFUGAL PUM

Installing4se plate is use02 in. per ft),

ections 4.2.1~

on lifting equipation opening.

Sumghly cleaned ation.

p installation ued directly ovwl assembly the bowl ass

amps or holdinat surface. Tduce possibili

hen installing ump assemblystened to the owl assembly ft the pump tosed, attach it toosition pump oe discharge ofen lower onto a stuffing box cluded, attacheft hand threada mechanical s point per the

pump includesdure as listed n 2.3)

stall the suctioounting flangeundation. soleplate is us

oleplate and moleplate. evel the solepquired. heck to ensurnd other foreigstall the pump

MPS ENGLIS

g the fully ased, level the pgrout and anc

~4.2.4 for pum

pment so it wil.

mp and pipingof all loose d

unit so that thver the well orand suction b

sembly into thng device tha

This is to stabiity of cross th

152 mm (6 iny, leave the puwooden skid is raised to a

o a vertical poso the bowl asover sump or f the pump withe base. Leand a hollow

h the head shads). seal is include attached ins

s a suction babelow. (See

on barrel firste and bolts di

sed, mount amount the suc

plate & the suc

re suction bargn material. p.

SH 71569224

flowse

ssembled pumplate to 0.16 mchor in place.

mp leveling det

ll center over

g should be debris before

e lifting cabler sump. Carebarrel with a ce well or sum

at is attached lize bowl assereading the sh

n.) or 203 mmump securely (as shipped) vertical positisition. If a strasembly. suction barreith external pievel the entire

shaft driver aaft to the pum

ed, install thestructions.

arrel (can), folifting instruct

t and grout theirectly to the

and grout the ction barrel on

ction barrel fla

rrel is free of d

4 – 02-15

erve.com

mp mm per

tails.

the

starting

e will be efully lift clamp.

mp. Set to bowls

embly haft.

(8 in.)

until the on ainer is

l. Align ping

e pump. are

mp shaft

e seal at

ollow the tions in

e

nto the

ange as

debris

of 7

Insta4.5.3driv

If tshaft driver, arrangementis applicablethe coupling

adjusting nut All burrs, nicmating partsinstallation. rust may res

Ins4.5.3.1co

a) The key be a snusliding fit[42].

b) The key pump shhalf coup

c) Side cleacheckedWA/PA c(0.003 ina sliding clearancIt may beproper fit

d) Insert thecoupling The key

e) Lubricatewith lightflange up

f) Lubricatethread it with maleshaft and

g) Uncrate shaft.

capable of cabefore procecould cause h) Clean an

VERTICA

76

allation of coers.

he pump purcone of the folt between the

e. Choose thearrangement

Clean thret. Check for b

cks and rust ms of flanged coFailure to rem

sult in misalign

stallation of aoupling WA/P

[46A] for the dug or tight fit int in the keysea

with pin [46] shaft keyseat anpling [44] keysarance of keys with a feeler coupling shoun.) for a snug f

fit. These areces. Closer fite necessary tot. e key [46] with[44] putting thshould not exe pump couplt oil and slide p. Slide it pase adjusting nuonto pump she register dowd top of nut arand lift driver

The driverarrying the en

eeding to stepdamage to th

nd check drive

AL TURBINE

ouplings on s

chased is havllowing couplie driver and the procedure at required.

eads on pumburrs and nick

must be removoupling and pmove all burrsnment causin

adjustable flPA. driver shaft ke

n the shaft keyat of the drive

should be a slnd a snug or tseat. s in keyseats gauge. Clear

uld not exceedfit or 0.127mme maximum as are preferreo file-dress ke

h pin into pumhe pin in the hxten

vertical turbine pumps installation double casing (vpc) operation vtp iom(1).pdf · 2019. 8....

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