vertical form fill seal machinery comparison matrix · vertical form fill seal machinery comparison...
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Rovema North America, Inc,, www.Rovema-NA.com, [email protected], 4366 Shackleford Road, Suite A, Norcross, GA 30093, (404) 640 • 5310
© 2016 Rovema North America, Inc. All Rights Reserved
Vertical Form Fill Seal Machinery Comparison Matrix
Suggestions for use1. Print these sheets on 11X17” paper
2. Use the comparison matrix to identify attributes that are important qualifications or selection criteria for your application
3. Consider a full range of machines. This is not intended to just compare Rovema machines. In fact we don’t even offer machines in the “basic” category, but have in-cluded that because it’s an adequate solution for some applications
4. Find the best machine for your requirements!
Vertical Form / Fill / Seal Machine Capability Matrix
Attribute Basic Intermediate Advanced
Film - runs full range
Film carriage
Linear sealGusseting devices
Sealing controlsPackage types
Forming sets Jaw profiles Interfaces
Speed (max & normal)Intermittent or Continuous Motion Controls
Drive
PLCExternal interface
Changeover timeMulti-shift reliabilityNemaUL (or CE)GuardingFit & finishR&L hand version availableInterface with plant data collection systemsMaximum noise levelEnergy & pneumatic efficient design
< 60 PPM | < 60 PPMIntermittentLow tech, minimal or no diagnostics available through operator controlsMix of mechanical
MaybeYes, with scales, bag transfer, cartoner slave, coupon inserter, UPC scanner, date coderSlowestTwo shift adequate reliability12MaybeEnclosed with limited accessAverageProbably notNo
<100 PPM | 75 PPMIntermittentHMI with partial diagnostics & data collection capabilityFull electronic motion control through servo driven axes capable of automatic fault recover through zero positioningRockwell / Allen Bradley or proprietary platformYes, with scales, bag transfer, cartoner slave, coupon inserter, UPC scanner, date coderMinimal tools or toolless <10 minutesThree shift high reliability12 (optional 4)YesTotally enclosed with easy access for serviceHighYesProbably not
150-200 PPM | 80-150 PPMContinuousAllen Bradley or PC based HMI with full machine diagnostics and data collection capabilitiesFull electronic motion control through servo driven axes capable of automatic fault recover through zero positioningYes (or PC)Yes, with scales, bag transfer, cartoner slave, coupon inserter, UPC scanner, date coderMinimal tools or toolless <10 minutesThree shift high reliability12 (optional 4)YesTotally enclosed with easy access for serviceHighYesYes90dbYes
Specs & Features to Research
HDPE, OPP, metalized, Nylonfrom 1.5 - 5.0milthinnest film it can run
forming set manufacturersease of changeovertolerances in the shoulder / tubedust collection design considerations / awarenessgusseting fingersgusseting plows
heat seal / impulse / ultrasonic optionsjaw weight operational datause of heat pipes or other heat transfer devicesease of replacement thermocouplesease of replacement heater elementswiring protection / wash downhow are they manufacturedtypes of knives, action, drivehow are jaws hardenedhow are jaws coatedhow easy are they to move
discharge beltdata reportingMAPavailable solutionssupplier responsibilitytype of power unwind
pinch film drive feeddancer arm assembly designnumber of film rollers & length of film path to forming setaccept up to 26" web & 400 lb rollfilm car optionsfilm splicing table designprinter capabilitiesregistration capabilitiesfilm tracking solutions (photo eye or ultrasonic)position of film trackingadjustable roller or carriage movement for tracking
type of drive and controlband seal single? dual long & shorthot air, wheel, other
product detectionvariable pressure sealing
servo, mechanical, air or otherdesign of plowsrepeatability of actionchangeovertypes of adjustments
how many configurations can be run on the machine
© 2016 Rovema North America, Inc. All Rights Reserved
Range of Rovema VFFS Machinery Solutions
Machine Option 1 Machine Option 2 Machine Option 3Manufacturer & Model
Speed (Max & normal)
Intermittent or Continuous motion
Controls
Drive
PLC
External interface
Changeover time
Multishift reliability
Nema
UL (or CE)
Guarding
Fit & finish
R&L hand version available
Interface with plant data collection systems
Maximum noise level
Energy & pneumatic efficient design
Points to Compare
Your
Crit
ical
Fac
tors
© 2016 Rovema North America, Inc. All Rights Reserved
Your Notes - Comparing Machine Options for Your Application Requirements