venting & flaring - rev 0l
TRANSCRIPT
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7/26/2019 Venting & Flaring - Rev 0l
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Flare and vent systems exist in essentially all segments of the oil and gas industry and are
used for two basic types of waste gas disposal: intermittent and continuous. Intermittent
applications may include the disposal of waste volumes from emergency pressure reliefepisodes, operator initiated or instrumented depressurization events (e.g.,
depressurization of process equipment for inspection or maintenance purposes, or
depressurization of piping for tieins!, plant or system upsets, well servicing and testing,pigging events, and routine blowdown of instruments, drip pots and scrubbers.
"ontinuous applications may include disposal of associated gas and#or tan$ vapours at oil
production facilities where gas conservation is uneconomical or until such economics canbe evaluated, casing gas at heavy oil wells, process waste or byproduct streams that either
have little or no value or are uneconomical to recover (e.g., vent gas from glycol
dehydrators, acid gas from gas sweetening units, and sometimes stabilizer overheads!,
and vent gas from gasoperated devices where natural gas is used as the supply medium(e.g., instrument control loops, chemical in%ection pumps, samplers, etc.!. &ypically,
waste gas volumes are flared if they pose an odour, health or safety concern, and
otherwise are vented.
&here are inconsistencies in what individual companies may include in their reported
vented and flared volumes and, depending on the %urisdiction, this information may notbe reported at all. &he vented and flared volumes reported in production accounting
statistics typically comprise, where applicable, casing gas venting, waste associated gas
flows, treater and stabilizer offgas and gas volumes discharged during process upsets andequipment depressurization events. 'torage and loading#unloading losses are assumed to be
generally excluded from reported vented volumes, and, therefore, are assessed separately.
iscellaneous vented and flared volumes not normally included in reported vented and
flared volumes may include instrument vent gas, compressor start gas, purge gas and blan$etgas that is discharged directly to the atmosphere, dehydrator still column offgas, purge gas
and releases from inspection and maintenance activities.
)here vented and flared volumes are reported all measured quantities are usually
captured* however, flow meters are normally only installed on larger continuous vent or
flare systems, if at all. )here there is no measurement data the volumes may still beestimated. &he problems here are the lac$ of detailed estimation guidelines, the lac$ of
any formal trac$ing of the activity data needed to ma$e many of these estimates (e.g.,
frequency and details of equipment or piping blowdown events, frequency of compressor
engine starts, etc!, and differences in which sources individual operators are evenconsidering.
+istorically, there has been a problem throughout the industry with some vented volumesbeing reported as flared. &he actual split has a significant impact on the total "-
equivalent ("2! emissions from these activities since unburned "+/contributes
approximately 0.0 times more radiative forcing on a 122year time horizon than fullycombusted "+/. ften production accounting forms for production facilities, the ma%or
source of venting and flaring, only provide a single cell for reporting of total vented and
flared volumes.
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7/26/2019 Venting & Flaring - Rev 0l
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3t gas processing plants, acid gas volumes are normally reported separately from other
venting or flaring volumes* however, the latter amounts are reported as a single
aggregated value. 4enting and flaring from gas gathering systems is also reported as asingle aggregate value.
'ome operators have tended to use vented and flared entries as balancing terms toachieve reasonable metering differences when completing production accounting reports.
&he problems with conserving or vented and flared volumes may include small volumesinvolved at individual sites, inconsistencies in flow, poor access to gas gathering systems,
concerns about putting any bac$pressure on the casing in order to use the gas, and
operational difficulties associated with using this gas (e.g., freezeup problems in the
winter! in the absence of any costly onsite dehydration facilities.
&he actual quantification of flows in a flare system allows a review of the economics
associated with conserving the flare gas. &he amount of residual flow in intermittent flare
systems is the sum of the purge gas flow rate and lea$age rates into the flare system. &odistinguish between purge gas flows and lea$age, the minimum required purge gas rate
may be calculated using the procedure presented by 'tone et al. (155-!, and subtractedfrom the total residual flare rate. &he difference is then the amount of lea$age or
potentially avoidable gas loss.
6hysical 3coustics "orporation has developed an acoustic lea$ detector, which
incorporates a lea$ quantification algorithm developed by 7ritish 6etroleum, for
detecting and quantifying lea$age through flare and steam valves. &he technology has
proven very useful in both identifying which valves are lea$ing into flare and ventheaders, and facilitating ob%ective repair decisions. 6anametrics Inc. has developed a
clampon ultrasonic flow meter that may be used to measure gas flows through lea$ing
valves* their instrument offers better accuracies but requires more effort to use and hassome limitations regarding the minimum allowable gas pressure in the pipe. ther
methods include velocity measurements and tracer tests.
In each case, the hydrocarbon concentration in the stream should be determined using aportable combustiblegas detector or based on a detailed laboratory analysis of the flare
gas (where available!.
&otal residual gas flows in the flare systems at / older gasprocessing plants in the 8'(i.e., flows outside of blowdown or emergency relief events! amounted to -.90 x 12 9
m9#d#site (2.22-- t "-#y#site! or -/./ percent of total natural gas losses at each site.
'imilar results have been observed at gas processing plants in "anada. In several casesthe flows from individual systems were sufficient to potentially %ustify installing a flare
gas recovery unit. 3nother option is to target the actual source or sources of the residual
gas flow in these systems (e.g., excessive purge gas consumption and lea$ing pressure
relief devices, drains and blowdown valves connected to the flare header!. &ypically,these causes are difficult to isolate, usually require a ma%or plant shutdown to fix and are
li$ely to reoccur.