vd series 23 vacuum drying ovens vd.pdf · precision-adjustable inert gas valve with...

21
VD series 23 25.01.2011 Vacuum drying ovens Vacuum drying oven for non-flammable solvents A BINDER VD series chamber is impressive while gently drying with its homogeneous temperature distribution. The patented expansion shelf technology ensures optimal heat transfer. The shelves are easy to position where required and easy to dry in the inner chamber. Advantages: Maximum occupational safety with one-of-a-kind safety concept Fast, condensation-free drying processes Homogeneous specimen drying Areas of application: Electronics / Semiconductor Industry Plastics Industry Pharmaceuticals Industry

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Page 1: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

VD series 23

25.01.2011

Vacuum drying ovens

Vacuum drying oven for non-flammable solvents

A BINDER VD series chamber is impressive while gently drying with its homogeneous temperature distribution. Thepatented expansion shelf technology ensures optimal heat transfer. The shelves are easy to position where required andeasy to dry in the inner chamber.

Advantages: Maximum occupational safety with one-of-a-kind safety conceptFast, condensation-free drying processesHomogeneous specimen drying

Areas of application:

Electronics /Semiconductor Industry

Plastics Industry PharmaceuticalsIndustry

Page 2: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

VD series 115

25.01.2011

Vacuum drying ovens

Vacuum drying oven for non-flammable solvents

A BINDER VD series chamber is impressive while gently drying with its homogeneous temperature distribution. Thepatented expansion shelf technology ensures optimal heat transfer. The shelves are easy to position where required andeasy to dry in the inner chamber.

Advantages: Maximum occupational safety with one-of-a-kind safety conceptFast, condensation-free drying processesHomogeneous specimen drying

Areas of application:

Electronics /Semiconductor Industry

Plastics Industry PharmaceuticalsIndustry

Page 3: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Customer benefits

25.01.2011

Features Customer benefits Characteristics

APT.line™ Gentle drying throughout thechamber interiorAbsolute temperature uniformityDirect transfer of heat to thespecimensReproducible drying results

APT.line™ preheating chamber technology

Thermal conducting plates for homogeneoustemperature distributionCondensation-free inner chamberPatented, flexible positioning of the expansionracks with large contact surfaces

Drying Fast drying thanks to accelerateddrying processLight specimens (e.g. powder) arenot swirled

BINDER Cross-Flow Principle

Even flow throughout the inner chamber frombottom to topFinely adjustable valve without turbulence,individually controlled

Safety concept Maximum occupational safety withrecognized safety conceptProtection for user and laboratory

Tested security

Spring-mounted safety glass panel with shatterprotection (FDA tested)Standard interior flushing with inert gasElectronic components are decoupled from theinner chamber

Cleaning Simple, time-saving cleaningDurable materials

Smooth inner chamber with rounded corners

Fixtures are fully removableInner chamber made of highly corrosion resistantstainless steel V4A (1.4571)

Completesystem

Everything from one sourceOptimal working height50% less noisePressure and temperature profilesare depicted simultaneously

Coordinated, modular system

Contains vacuum drying chamber, vacuum pumps,module and connection kit for various sizesApplication-specific vacuum pumps (standardmembrane pump, speed-controlled membranepump)

Accessories andServices

Convenient documentation andvalidationBINDER INDIVIDUAL forcustomer-specific solutionsWorldwide BINDER Service

Comprehensive product portfolio

Years of proven and recognized validation anddocumentation materialsVarious options: Digital pressure indicator, objecttemperature indicatorVacuum pump and chamber controllable usingFDA-compliant software APT-COM™Worldwide service network

Page 4: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Performance characteristics

25.01.2011

Electronically controlled APT.line™ preheating chamber with 2 expansion racks assuring temperature accuracyand reproducible results Temperature range from 15 °C above ambient temperature to 200 °C MP controller with 2 programs with 10 sections each or switchable to 1 program with 20 sections Integrated weekly program timer with real-time function

Digital temperature setting with an accuracy of one degree Elapsed time indicator

Precision-adjustable ventilation valve Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted safety glass panel with shatter protection Independent adjustable temperature safety device class 2 (DIN 12880), with visual temperature alarm Measuring port DN 16 in rear panel Analog pressure gauge (displays pressure difference between the inner chamber and ambient pressure) Electro polished inner chamber, suction and ventilation tubes, pressure container, expansion racks, and ballvalve are made of stainless steel Door gasket made of tempered silicone 2 x 24 V DC (max 0.4 A) switching outputs, switched via 2 control contacts in the program editor RS 422 interface for communication software APT-COM™ DataControlSystem 2 patented, flexible aluminum expansion racks Also available as complete system with module and vacuum pump. Features: Reduced noise level

Practical working height Coordinated system

BINDER test confirmation

Page 5: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Specifications

25.01.2011

VD 115

Exterior dimensions

Width (mm) 740

Height (incl. feet) (mm) 900

Height with optional vacuum module (mm) 625

Height with optional vacuum module (mm) 1525

Depth (mm) 670

Plus door handle, connection (mm) 100

Wall clearance, rear (mm) 100

Wall clearance, side (mm) 135

Interior dimensions

Width (mm) 506

Height (mm) 506

Depth (mm) 450

Interior volume (l) 115

Expansion racks (aluminum) (number standard/max.) 2 / 6

Distance between the racks (mm) 6 8

Usable space per rack (width x depth) (mm) 455 x 440

Load per shelf (kg) 2 0

Permitted total load (kg) 6 5

Weight (empty) (kg) 153

Temperature range

Temperature range approx. 15 °C above ambient temperature to (°C) 200

Temperature variation 1)

at 100 °C (± K) 3,5

at 200 °C (± K) 9

Temperature fluctuation (± K) 1) 0,1

Heating up time 1), 2) switch position II

to 100 °C (min.) 9 5

to 200 °C (min.) 150

Vacuum connection with small flange (DN mm) 1 6

Measuring access port with small flange (DN mm) 1 6

Inert gas connection with flow limiter thread (RP) 3 / 8

Permitted end vacuum (mbar) 0,01

Leak rate (max. bar 1/h) 0,01

Page 6: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Specifications

25.01.2011

VD 115     

  Electrical data

   IP protection class acc. to EN 60529 IP 20

   Voltage (± 10%) 50 / 60 Hz 230 

   Nominal power (kW) 1,9

   Energy consumption

   at 100 °C (W) 250

   at 200 °C (W) 785

1) Value with aluminum racks 2) To 98% of the set value

All technical data are specified for units with standard equipment at an ambient temperature of 25 °C and a line voltagefluctuation of ±10%. These average values have been determined according to the BINDER factory standard, respectingthe recommended wall clearances of 10% of the height, width and depth of the inner chamber. Differing ambienttemperatures and production-related device-specific variances can lead to varying technical data.

Therefore, we recommend individual customer-specific calibration or validation for applications on the limit of thepermitted ambient temperature range.

Page 7: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Options

25.01.2011

Measuring port

Vacuum-tight access port into the device for measuring lines (9-pin).

Specimen temperature display

Uses PT 100 sensor and digital temperature display.

Calibration certificate

Measurement in center at predefined test value. Expandable with additional measuringpoints or test values based on your requirements.

Page 8: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Options

25.01.2011

VD 115

Connection kit consists of: clamping ring, aluminum, centering ring, small flange with hose nozzle, (2.5 m) rubberhose and 2 hose clamps.

O

Measuring port for vacuum-tight access port of measuring lines into the device (9-pin) O

Factory calibration certificate, measurement in center of chamber at 100 °C or at specified testing temperature O

Extension to factory calibration certificate. Each additional measurement at additional measuring point or testingtemperature

O

Factory calibration certificate for digital pressure gauge. Measurement at 100 mbar or at specified test pressure(range 20-900 mbar)

O

Extension to factory calibration certificate for digital pressure gauge. Each additional measurement with additionaltest pressure (range 20-900 mbar)

O

Temperature measurement of the specimen with flexible PT 100 sensor and digital specimen temperature display O

Factory calibration for digital specimen temperature display. Measurement at 100 °C or at specified testingtemperature

O

VP 1.1 chemical membrane pump (nominal air flow 2.0 m³/hour, final pressure 7 mbar), with separator andemission condenser (230 V 1N ~ 50 / 60 Hz)

O

VP 2.1 chemical membrane pump (nominal air flow 3.4 m³/hour, final pressure 7 mbar), with separator andemission condenser (230 V 1N ~ 50 / 60 Hz)

O

VP 3.1 speed-controlled chemical membrane pump (nominal air flow 4.6 m³/hour, final pressure 1.5 mbar), withseparator and emission condenser (230 V 1N ~ 50 / 60 Hz)

O

Expansion racks, aluminum O

Expansion racks, stainless steel O

Exchange and calibration to stainless steel expansion racks, standard equipment aluminum expansion racks arereplaced

O

Door gasket, FKM (Viton) O

Digital pressure display, measuring range from 1 mbar to atm. pressure, display accuracy 1 mbar O

Vacuum module for installation of vacuum pumps, with switchable power socket (ON/OFF) (230 V / 16 A) O

Vacuum module with chemical membrane pump VP 1.1 (nominal air flow 2.0 m³/hour, final pressure 7 mbar),with separator and emission condenser, including all necessary vacuum connection parts 230 V 1N ~ 50 / 60 Hz

O

Vacuum module with chemical membrane pump VP 2.1 (nominal air flow 3.4 m³/hour, final pressure 7 mbar),with separator and emission condenser, including all necessary vacuum connection parts 230 V 1N ~ 50 / 60 Hz

O

Vacuum module with speed-controlled chemical membrane pump VP 3.1 (nominal air flow 4.6 m³/hour, finalpressure 1.5 mbar), with separator and emission condenser, including all necessary vacuum connection parts, aswell as digital vacuum controller (measuring precision ≤1 mbar) 230 V 1N ~ 50 / 60 Hz

O

Page 9: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

VD series 53

25.01.2011

Vacuum drying ovens

Vacuum drying oven for non-flammable solvents

A BINDER VD series chamber is impressive while gently drying with its homogeneous temperature distribution. Thepatented expansion shelf technology ensures optimal heat transfer. The shelves are easy to position where required andeasy to dry in the inner chamber.

Advantages: Maximum occupational safety with one-of-a-kind safety conceptFast, condensation-free drying processesHomogeneous specimen drying

Areas of application:

Electronics /Semiconductor Industry

Plastics Industry PharmaceuticalsIndustry

Page 10: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Customer benefits

25.01.2011

Features Customer benefits Characteristics

APT.line™ Gentle drying throughout thechamber interiorAbsolute temperature uniformityDirect transfer of heat to thespecimensReproducible drying results

APT.line™ preheating chamber technology

Thermal conducting plates for homogeneoustemperature distributionCondensation-free inner chamberPatented, flexible positioning of the expansionracks with large contact surfaces

Drying Fast drying thanks to accelerateddrying processLight specimens (e.g. powder) arenot swirled

BINDER Cross-Flow Principle

Even flow throughout the inner chamber frombottom to topFinely adjustable valve without turbulence,individually controlled

Safety concept Maximum occupational safety withrecognized safety conceptProtection for user and laboratory

Tested security

Spring-mounted safety glass panel with shatterprotection (FDA tested)Standard interior flushing with inert gasElectronic components are decoupled from theinner chamber

Cleaning Simple, time-saving cleaningDurable materials

Smooth inner chamber with rounded corners

Fixtures are fully removableInner chamber made of highly corrosion resistantstainless steel V4A (1.4571)

Completesystem

Everything from one sourceOptimal working height50% less noisePressure and temperature profilesare depicted simultaneously

Coordinated, modular system

Contains vacuum drying chamber, vacuum pumps,module and connection kit for various sizesApplication-specific vacuum pumps (standardmembrane pump, speed-controlled membranepump)

Accessories andServices

Convenient documentation andvalidationBINDER INDIVIDUAL forcustomer-specific solutionsWorldwide BINDER Service

Comprehensive product portfolio

Years of proven and recognized validation anddocumentation materialsVarious options: Digital pressure indicator, objecttemperature indicatorVacuum pump and chamber controllable usingFDA-compliant software APT-COM™Worldwide service network

Page 11: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Performance characteristics

25.01.2011

Electronically controlled APT.line™ preheating chamber with 2 expansion racks assuring temperature accuracyand reproducible results Temperature range from 15 °C above ambient temperature to 200 °C MP controller with 2 programs with 10 sections each or switchable to 1 program with 20 sections Integrated weekly program timer with real-time function

Digital temperature setting with an accuracy of one degree Elapsed time indicator

Precision-adjustable ventilation valve Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted safety glass panel with shatter protection Independent adjustable temperature safety device class 2 (DIN 12880), with visual temperature alarm Measuring port DN 16 in rear panel Analog pressure gauge (displays pressure difference between the inner chamber and ambient pressure) Electro polished inner chamber, suction and ventilation tubes, pressure container, expansion racks, and ballvalve are made of stainless steel Door gasket made of tempered silicone 2 x 24 V DC (max 0.4 A) switching outputs, switched via 2 control contacts in the program editor RS 422 interface for communication software APT-COM™ DataControlSystem 2 patented, flexible aluminum expansion racks Also available as complete system with module and vacuum pump. Features: Reduced noise level

Practical working height Coordinated system

BINDER test confirmation

Page 12: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Specifications

25.01.2011

VD 53

Exterior dimensions

Width (mm) 635

Height (incl. feet) (mm) 775

Height with optional vacuum module (mm) 625

Height with optional vacuum module (mm) 1400

Depth (mm) 550

Plus door handle, connection (mm) 100

Wall clearance, rear (mm) 100

Wall clearance, side (mm) 135

Interior dimensions

Width (mm) 400

Height (mm) 400

Depth (mm) 330

Interior volume (l) 5 3

Expansion racks (aluminum) (number standard/max.) 2 / 5

Distance between the racks (mm) 6 2

Usable space per rack (width x depth) (mm) 349 x 320

Load per shelf (kg) 2 0

Permitted total load (kg) 4 5

Weight (empty) (kg) 9 5

Temperature range

Temperature range approx. 15 °C above ambient temperature to (°C) 200

Temperature variation 1)

100 °C (± K) 2

200 °C (± K) 4,5

Temperature fluctuation (± K) 1) 0,1

Warm-up time 1), 2)

to 100 °C (min.) 8 0

to 200 °C (min.) 130

Vacuum connection with small flange (DN mm) 1 6

Measuring access port with small flange (DN mm) 1 6

Inert gas connection with flow limiter thread (RP) 3 / 8

Permitted end vacuum (mbar) 0,01

Leak rate (max. bar 1/h) 0,01

Page 13: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Specifications

25.01.2011

VD 53     

  Electrical data

   IP protection class acc. to EN 60529 IP 20

   Voltage (± 10%) 50 / 60 Hz 230 

   Nominal power (kW) 1,2

   Energy consumption

   at 100 °C (W) 150

   at 200 °C (W) 445

1) Value with aluminum racks 2) To 98% of the set value

All technical data are specified for units with standard equipment at an ambient temperature of 25 °C and a line voltagefluctuation of ±10%. These average values have been determined according to the BINDER factory standard, respectingthe recommended wall clearances of 10% of the height, width and depth of the inner chamber. Differing ambienttemperatures and production-related device-specific variances can lead to varying technical data.

Therefore, we recommend individual customer-specific calibration or validation for applications on the limit of thepermitted ambient temperature range.

Page 14: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Options

25.01.2011

Measuring port

Vacuum-tight access port into the device for measuring lines (9-pin).

Specimen temperature display

Uses PT 100 sensor and digital temperature display.

Calibration certificate

Measurement in center at predefined test value. Expandable with additional measuringpoints or test values based on your requirements.

Page 15: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Options

25.01.2011

VD 53

Connection kit consists of: clamping ring, aluminum centering ring, small flange with hose nozzle, 2.5 m rubberhose, and 2 hose clamps

O

Measuring port for vacuum-tight access port of measuring lines into the device (9-pin) O

Factory calibration certificate, measurement in center of chamber at 100 °C or at specified testing temperature O

Extension to factory calibration certificate. Each additional measurement at additional measuring point or testingtemperature

O

Factory calibration certificate for digital pressure gauge. Measurement at 100 mbar or at specified test pressure(range 20-900 mbar)

O

Extension to factory calibration certificate for digital pressure gauge. Each additional measurement with additionaltest pressure (range 20-900 mbar)

O

Temperature measurement of the specimen with flexible PT 100 sensor and digital specimen temperature display O

Factory calibration certificate for digital specimen temperature display. Measurement at 100 °C or at specifiedtesting temperature

O

VP 1.1 chemical membrane pump (nominal air flow 2.0 m³/hour, final pressure 7 mbar), with separator andemission condenser (230 V 1N ~ 50 / 60 Hz)

O

VP 2.1 chemical membrane pump (nominal air flow 3.4 m³/hour, final pressure 7 mbar), with separator andemission condenser (230 V 1N ~ 50 / 60 Hz)

O

VP 3.1 speed-controlled chemical membrane pump (nominal air flow 4.6 m³/hour, final pressure 1.5 mbar), withseparator and emission condenser (230 V 1N ~ 50 / 60 Hz)

O

Expansion racks, aluminum O

Expansion racks, stainless steel O

Exchange and calibration to stainless steel expansion racks, standard equipment aluminum expansion racks arereplaced

O

Door gasket, FKM (Viton) O

Digital pressure display, measuring range from 1 mbar to atm. pressure, display accuracy 1 mbar O

Vacuum module for installation of vacuum pumps, with switchable power socket (ON/OFF) (230 V / 16 A) O

Vacuum module with chemical membrane pump VP 1.1 (nominal air flow 2.0 m³/hour, final pressure 7 mbar),with separator and emission condenser, including all necessary vacuum connection parts 230 V 1N ~ 50 / 60 Hz

O

Vacuum module with chemical membrane pump VP 2.1 (nominal air flow 3.4 m³/hour, final pressure 7 mbar),with separator and emission condenser, including all necessary vacuum connection parts 230 V 1N ~ 50 / 60 Hz

O

Vacuum module with speed-controlled chemical membrane pump VP 3.1 (nominal air flow 4.6 m³/hour, finalpressure 1.5 mbar), with separator and emission condenser, including all necessary vacuum connection parts, aswell as digital vacuum controller (measuring precision ≤1 mbar) 230 V 1N ~ 50 / 60 Hz

O

Page 16: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Customer benefits

25.01.2011

Features Customer benefits Characteristics

APT.line™ Gentle drying throughout thechamber interiorAbsolute temperature uniformityDirect transfer of heat to thespecimensReproducible drying results

APT.line™ preheating chamber technology

Thermal conducting plates for homogeneoustemperature distributionCondensation-free inner chamberPatented, flexible positioning of the expansionracks with large contact surfaces

Drying Fast drying thanks to accelerateddrying processLight specimens (e.g. powder) arenot swirled

BINDER Cross-Flow Principle

Even flow throughout the inner chamber frombottom to topFinely adjustable valve without turbulence,individually controlled

Safety concept Maximum occupational safety withrecognized safety conceptProtection for user and laboratory

Tested security

Spring-mounted safety glass panel with shatterprotection (FDA tested)Standard interior flushing with inert gasElectronic components are decoupled from theinner chamber

Cleaning Simple, time-saving cleaningDurable materials

Smooth inner chamber with rounded corners

Fixtures are fully removableInner chamber made of highly corrosion resistantstainless steel V4A (1.4571)

Completesystem

Everything from one sourceOptimal working height50% less noisePressure and temperature profilesare depicted simultaneously

Coordinated, modular system

Contains vacuum drying chamber, vacuum pumps,module and connection kit for various sizesApplication-specific vacuum pumps (standardmembrane pump, speed-controlled membranepump)

Accessories andServices

Convenient documentation andvalidationBINDER INDIVIDUAL forcustomer-specific solutionsWorldwide BINDER Service

Comprehensive product portfolio

Years of proven and recognized validation anddocumentation materialsVarious options: Digital pressure indicator, objecttemperature indicatorVacuum pump and chamber controllable usingFDA-compliant software APT-COM™Worldwide service network

Page 17: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Performance characteristics

25.01.2011

Electronically controlled APT.line™ preheating chamber with 2 expansion racks assuring temperature accuracyand reproducible results Temperature range from 15 °C above ambient temperature to 200 °C MP controller with 2 programs with 10 sections each or switchable to 1 program with 20 sections Integrated weekly program timer with real-time function

Digital temperature setting with an accuracy of one degree Elapsed time indicator

Precision-adjustable ventilation valve (for VD 23, the standard inert gas connection is also used as theventilation valve) Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted safety glass panel with shatter protection Independent adjustable temperature safety device class 2 (DIN 12880), with visual temperature alarm Measuring port DN 16 in rear panel Analog pressure gauge (displays pressure difference between the inner chamber and ambient pressure) Electro polished inner chamber, suction and ventilation tubes, pressure container, expansion racks, and ballvalve are made of stainless steel Door gasket made of tempered silicone 2 x 24 V DC (max 0.4 A) switching outputs, switched via 2 control contacts in the program editor RS 422 interface for communication software APT-COM™ DataControlSystem 2 patented, flexible aluminum expansion racks Also available as complete system with module and vacuum pump. Features: Reduced noise level

Practical working height Coordinated system

BINDER test confirmation

Page 18: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Specifications

25.01.2011

VD 23

Exterior dimensions

Width (mm) 515

Height (incl. feet) (mm) 655

Height with optional vacuum module (mm) 625

Height with optional vacuum module (mm) 1280

Depth (mm) 500

Plus door handle, connection (mm) 100

Wall clearance, rear (mm) 100

Wall clearance, side (mm) 135

Interior dimensions

Width (mm) 285

Height (mm) 285

Depth (mm) 285

Interior volume (l) 2 3

Expansion racks (aluminum) (number standard/max.) 2 / 4

Distance between the racks (mm) 5 3

Usable space per rack (width x depth) (mm) 234 x 280

Load per shelf (kg) 2 0

Permitted total load (kg) 3 5

Weight (empty) (kg) 6 3

Temperature range

Temperature range approx. 15 °C above ambient temperature to (°C) 200

Temperature variation 1)

100 °C (± K) 1,5

200 °C (± K) 3

Temperature fluctuation (± K) 1) 0,1

Heating up time 1), 2) switch position II

to 100 °C (min.) 5 0

to 200 °C (min.) 100

Vacuum connection with small flange (DN mm) 1 6

Measuring access port with small flange (DN mm) 1 6

Inert gas connection with flow limiter thread (RP) 3 / 8

Permitted end vacuum (mbar) 0,01

Leak rate (max. bar 1/h) 0,01

Page 19: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Specifications

25.01.2011

VD 23     

  Electrical data

   IP protection class acc. to EN 60529 IP 20

   Voltage (± 10%) 50 / 60 Hz 230 

   Nominal power (kW) 0,8

   Energy consumption

   at 100 °C (W) 105

   at 200 °C (W) 280

1) Value with aluminum racks 2) To 98% of the set value

All technical data are specified for units with standard equipment at an ambient temperature of 25 °C and a line voltagefluctuation of ±10%. These average values have been determined according to the BINDER factory standard, respectingthe recommended wall clearances of 10% of the height, width and depth of the inner chamber. Differing ambienttemperatures and production-related device-specific variances can lead to varying technical data.

Therefore, we recommend individual customer-specific calibration or validation for applications on the limit of thepermitted ambient temperature range.

Page 20: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Options

25.01.2011

Measuring port

Vacuum-tight access port into the device for measuring lines (9-pin).

Specimen temperature display

Uses PT 100 sensor and digital temperature display.

Calibration certificate

Measurement in center at predefined test value. Expandable with additional measuringpoints or test values based on your requirements.

Page 21: VD series 23 Vacuum drying ovens VD.pdf · Precision-adjustable inert gas valve with Cross-Flow-Technology All electrical components are decoupled from the inner chamber Spring-mounted

BINDER GmbH PO Box 102 D-78502 Tuttlingen Address: Im Mittleren Ösch 5 D-78532 Tuttlingen, GermanyContact: Phone: +49 (0) 7462/2005-0 | Fax: +49 (0) 7462/2005-100 | [email protected] | www.binder-world.com

Options

25.01.2011

VD 23

Connection kit consists of: clamping ring, aluminum, centering ring, small flange with hose nozzle, (2.5 m) rubberhose and 2 hose clamps.

O

Measuring port. For vacuum-tight access port of measuring lines into the device (9-pin) O

Factory calibration certificate, measurement in center of chamber at 100 °C or at specified testing temperature O

Extension to factory calibration certificate. Each additional measurement at additional measuring point or testingtemperature

O

Factory calibration certificate for digital pressure gauge. Measurement at 100 mbar or at specified test pressure(range 20-900 mbar)

O

Extension to factory calibration certificate for digital pressure gauge. Each additional measurement with additionaltest pressure (range 20-900 mbar)

O

Temperature measurement of the specimen with flexible PT 100 O

Factory calibration certificate for digital specimen temperature display. O

VP 1.1 chemical membrane pump (nominal air flow 2.0 m³/hour, final pressure 7 mbar), with separator andemission condenser (230 V 1N ~ 50 / 60 Hz)

O

VP 2.1 chemical membrane pump (nominal air flow 3.4 m³/hour, final pressure 7 mbar), with separator andemission condenser (230 V 1N ~ 50 / 60 Hz)

O

VP 3.1 speed-controlled chemical membrane pump (nominal air flow 4.6 m³/hour, final pressure 1.5 mbar), withseparator and emission condenser (230 V 1N ~ 50 / 60 Hz)

O

Expansion racks, aluminum O

Expansion racks, stainless steel O

Exchange and calibration to stainless steel expansion racks, standard equipment aluminum expansion racks arereplaced

O

Door gasket, FKM (Viton) O

Digital pressure display, measuring range from 1 mbar to atm. pressure, display accuracy 1 mbar O

Vacuum module for installation of vacuum pumps, with switchable power socket (ON/OFF) (230 V / 16 A) O

Vacuum module with chemical membrane pump VP 1.1 (nominal air flow 2.0 m³/hour, final pressure 7 mbar),with separator and emission condenser, including all necessary vacuum connection parts 230 V 1N ~ 50 / 60 Hz

O

Vacuum module with chemical membrane pump VP 2.1 (nominal air flow 3.4 m³/hour, final pressure 7 mbar),with separator and emission condenser, including all necessary vacuum connection parts 230 V 1N ~ 50 / 60 Hz

O

Vacuum module with speed-controlled chemical membrane pump VP 3.1 (nominal air flow 4.6 m³/hour, finalpressure 1.5 mbar), with separator and emission condenser, including all necessary vacuum connection parts, aswell as digital vacuum controller (measuring precision ≤1 mbar) 230 V 1N ~ 50 / 60 Hz

O