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Variation No. P0052/04A/V11 Q58/1 Version 6

Effective Date: 08/06/2020 of 14

Variation notice with introductory note

Variation notice with introductory note

The Pollution Prevention and Control (Industrial Emissions)

Regulations (Northern Ireland) 2013

Operator Name: Lafarge Ireland Limited.

(Cookstown Works)

Installation address: 29 Sandholes Road

Cookstown

Co. Tyrone

BT80 9AR

Permit number: P0052/04A

Variation number: P0052/04A/V11



Contents

Introductory Note 3

Permit Variation 9

2. Operating conditions and emission controls 11

Schedule 2 12

Form A1 13

Form A2 14



Introductory note

This introductory note does not form part of the Variation Notice The following Notice is issued under Regulation 17 of the Pollution Prevention and Control(Industrial Emissions) Regulations (Northern Ireland) 2013 (“the PPC (IE) Regulations”) to vary the conditions of a Permit issued under those Regulations to operate an installation carrying out one or more of the activities listed in Part 1 to Schedule 1 of those Regulations. The Notice comprises a Schedule containing conditions to be deleted and conditions to be added. The Notice is subject to the express conditions set out in the Schedule. It should be noted that aspects of the operation of the installation not regulated by those conditions are subject to the condition implied by Regulation 12(9) of the PPC(IE) Regulations, that the Operator shall use the best available techniques for preventing, or where that is not practicable, reducing emissions from the installation. Techniques include both the technology used and the way in which the installation is designed, built, maintained, operated and decommissioned. The enforcing authority for Part A installations in Northern Ireland is the Chief Industrial Pollution Inspector. Under Regulation 8(4), any function of the Chief Inspector may be delegated to any other Inspector appointed by the Department of Agriculture, Environment and Rural Affairs and references to the Chief Inspector should be interpreted accordingly.

Brief description of the changes introduced by this notice. The changes brought about by this permit variation are due to modifications made in December 2019 to the Saacke burner in the Aerofall mill to only light fuel oil. The Aerofall mill is where the limestone and shale are then ground to a fine powder. To aid the grinding process the material is dried using waste heat from the clinker cooler. This heat can be supplemented as necessary by an oil-fired burner (Saacke Burner), which uses either gas oil or recovered oil as a fuel. The operator has requested a variation to only burn Light Fuel Oil and not the Recovered Oil as allowed for in the previous variations. This removes the need for waste Incineration continuous and discontinuous monitoring requirements in the Aerofall mill emission point A17. The monitoring requirements for emission point A17 have been removed from Table 2.2.1.2.



Talking to us If you contact us about this variation, please quote the variation number.

Confidentiality If this variation requires the Operator to provide information to the Chief Inspector, we will place the information onto the public registers in accordance with the requirements of the PPC (IE) Regulations. If the Operator considers that any information provided is commercially confidential, it may apply to the Chief Inspector to have such information withheld from the registers as provided in the PPC Regulations. To enable us to determine whether the information is commercially confidential, the Operator should clearly identify the information in question and should specify clear and precise reasons.

Record of Changes The Status Log with this and any subsequent variation includes / will include summary details of the permit, variations up to that point in time and state whether a consolidated version of the Permit has been issued.

Status Log



Detail Date Comment

Application: P0052/04A Received: 30th July 2004

Permit P0052/04A Determined 4th April 2005 Effective Date: 18 April 2005

Application for variation for

continuous use of RLF

Received 12th January 2006

Variation Notice P0052/04A/V1 Determined 31 January 2006 Effective Date: 7th February 2006

Application for variation to

facilitate MBM trial burns

Application received 18th August 2006

Schedule 7 Information notice Notice issued 19th January 2007

Reply to Schedule 7 Notice Reply received dated 30th April 2007

Variation Notice

P0052/04A/V2

Determined (post PPD requirements)

25th September 2007

Effective Date 1st October 2007

Variation Notice

P0052/04A/V3

Determined 7th August 2008 Effective Date: 11th August 2008

Variation Notice

P0052/04A/V4

Determined: 15th December 2009 Effective Date: 18th December 2009

Variation Notice

P0052/04A/V5

Determined: 7th April 2011 Effective Date: 15th April 2011

Application for variation for

increase to SO2 ELV

Received 6th March 2012 Date signed: 29th Feb 2012

Schedule 7 Information notice Notice issued 18th May 2012

Reply to Schedule 7 Notice Replies received dated 27th June and

9th August 2012

Variation Notice

P0052/04A/V6

Determined: 17th December 2012 Effective Date: 1st January 2013

Application for variation to

harmonise WDLF specification

with rest of UK

Received 1st March 2013 Date signed: 22nd Feb 2013

Variation Notice

P0052/04A/V7

Determined: 18th June 2013 Effective Date: 1st July 2013

Application to allow the use of

the MPA Code of Practice for the

use of Waste Materials in

(Cement/Dolomite Lime)

Manufacture

Received 19th May 2014 Date signed: 1st May 2014

Variation Notice

P0052/04A/V8

Determined: 11th December 2014 Effective Date: 15th December 2014

Variation Notice

P0052/04A/V9

Received :10th May 2016

Schedule 7 Information notice Notice issued 17th May 2016 Closed : 5th December 2016

Variation Notice

P0052/04A/V9

Effective Date: 10th April 2017 Determined: 3rd April 2017

Variation Notice

P0052/04A/V10

Recieved:31/03/2017

Variation to review against the

Cement and Lime sector BREF,

implement BAT conclusions, and

approval of two derogations.

Determined:26/09/2017 Effective Date: 03/10/2017

Application to amend fuel used in

Cooler Aerofall Mill (A17) – from

Waste oil to Gas oil

Received 20/02/2020 Effective Date: 08/06/2020

Variation Notice

P0052/04A/V11

Determined 02/06/2020



End of introductory note.



VARIATION NOTICE Pollution Prevention and Control (Industrial Emissions) Regulations (Northern

Ireland) 2013

Permit Number P0052/04A

Variation Notice Number

P0052/04A/V11

The Chief Inspector in exercise of his powers under Regulation 18 of the Pollution Prevention and Control (Industrial Emissions) Regulations (Northern Ireland) 2013, hereby varies the Permit Number P0052/04AV10, as held by,

Lafarge Ireland Limited ("the Operator"),

whose Registered Office is:

Bardon Hall Copt Oak Road

Markfield Leicestershire

LE67 9PJ

Company registration number 9559778

to operate a cement manufacturing Installation at:

Lafarge Ireland Limited, (Cookstown Works) 29 Sandholes Road

Cookstown BT80 9AP

subject to the conditions contained in the Schedule to this Notice. This Notice shall have effect from the 08/06/2020 Signed

Chief Inspector Date

02/06/2020



SCHEDULE TO NOTICE

All CONDITIONS TO BE DELETED

Condition 2.2.1.2

Schedule 2 Form A1 Form A2

ALL NEW CONDITIONS

ADDED

Condition 2.2.1.2

Schedule 2 Form A1 Form A2



2.2.1.2 The limits for emissions into air for the parameter(s) and emission point(s) set out in Tables

2.2.1.2 shall not be exceeded. ……..

Table 2.2.1.2: Emission Limits to Air

Release

Point

Parameter Value Reference

period

Monitoring

requirement

Monitoring

Standard or

Method

A1, A4, A5,

A6, A7A,

A7 A12,

A13

A14,A15

and A17

Particulate

20mg/m3

Spot Extractive

twice per year BS EN 132841

A8

Ammonia 50 mg/m3

Daily and

spot

CEMS to

BS EN 15267-

3 with the

procedural

requirements

of

BS EN 14181

All values to

be

standardised at

10% oxygen

1

Particulate

30mg/m3

Until permit

review

BS EN 132841

Oxides of Nitrogen

(expressed as NO2)

500 mg/m3

ISO 1084911 or

BS ISO 147921

Sulphur Dioxide4

800mg/m3

Until permit

review

BS EN 1479111

Carbon Monoxide 600 mg/m3 BS ISO 150581

HCl 10 mg/m3 BS EN 19111

TOC 35 mg/m3 BS EN 126191

Hydrogen fluoride2 1 mg/m3

Spot

Extractive

twice per year

All values to

be

standardised at

10% oxygen

BS ISO 15713.11

Total Cd and Tl and

their compounds2

0.05

mg/m3 BS EN 14385.11

Total Hg and

compounds2

0.05

mg/m3 BS EN 13211.11

Total metals

Sb, As, Pb, Cr,

Co, Cu, Mn, Ni &

V and their

compounds2

0.5 mg/m3 BS EN 14385.11

Dioxins & Furans3

(i-TEQ

PCDD/PCDF)

0.1 ng/m3 BS EN 1948.11

[Notes

All release limits for release point A8 (main stack) apply except during start-up and shut-down where start-up is defined as – the period

from when raw meal is introduced into the kiln to the time the feed rate has reached an average of 60 tonnes per hour over one hour or 10

hours have elapsed from commencing the feed of raw meal, whichever occurs first (to allow sufficient heat transfer within the Lepol system

after start-up the limit value for NOX however does not apply until a further 48 hours has elapsed after this period). During this interim

period, prior to bringing the SNCR plant on stream, it is understood that the company will make every effort to reduce NOX emissions as

much as possible and in any event the NOX concentration shall not exceed 1800mg/Nm3 1 Advance notification of testing required using method described or as otherwise agreed in writing. 2 Average value over minimum 30 minutes, maximum 8 hour reference period 3 Average value over minimum 6 hours, maximum 8 hour reference period. 4 Operator has applied for limited life derogation under Art 15(4) for SO2 and PM, New EVL’s apply until permit review.



Schedule 2

Reporting of monitoring data

Parameters for which reports shall be made, in accordance with condition 4.2 of this Permit, are listed below

Table S2: Reporting of monitoring data

Parameter Emission point Reporting period

Period ends

Particulate matter A1, A4, A5, A6, A7, A7A, A8, A12, A13,

A14 & A17

Annual 31st December of each year.

NOx, SO2, CO and NH3 A8

TOC, HCL, HF, Hg, Cd+Ti and total metals ( Sb, As, Pb, Cr, Co,

Cu, Mn, Ni, V and their compounds)

if using waste as fuel

A8

Dioxins/furan (I-TEQ) Dioxin-like PCBs (WHO-TEQ

Humans/Mammals) Dioxin-like PCBs (WHO-TEQ

Fish) Dioxin-like PCBs (WHO-TEQ

Birds) Dioxins/furans (WHO-TEQ

Humans/Mammals) Dioxins/furans (WHO-TEQ Fish),

Dioxins/furans (WHO-TEQ Birds).

if using waste as fuel

A8

BOD, Suspended solids, pH, Temperature, Visible Oil and

Grease

W1

Visible Oil and Grease, total petroleum hydrocarbons, pH and

metals

Boreholes BH3D &

BH5D



A1

RELEASES INTO AIR

Release Summary for A1 to A17

Operator: Lafarge Ireland Ltd Permit Number: P0052/04A/V11

Location: Cookstown, County Tyrone

Parameter: Particulate Matter

Source of

Release

Date of

Sample

Sampling Period Feed Rate

(tonnes/hr)

Recycle oil

burner on

(Y/N)

Sodium

Carbonate

addition rate

(%)

Particulate

(mg/m3) From To

A1

A4

A5

A6

A7

A7A

A12

A13

A14

A17

Signed on behalf of the Operator…………………………………….

Dated …………………………..

Note:

The test conditions must reflect the normal production loading on the plant. A full monitoring report must accompany the release summary.

Variation No: P0052/04A/V11 Q58/1 version 6

Effective date:08/02/2020 of 14

A2

RELEASES INTO AIR

Operator: Lafarge Ireland Ltd Permit Number: P052/04A/V11

Spot Monitoring Results (mg/m3 unless otherwise stated)

Release Point: A8 (Delete as necessary)

Pollutant Date Test Carried Out Measured

Concentration

Mean CEM Concentration

over the spot sampling

period

Particulate

Sulphur Dioxide

Oxides of Nitrogen

TOC

Hydrogen chloride

Carbon monoxide

Ammonia

Hydrogen fluoride

Total Cd + Tl

Total Hg

Total of Sb, As, Pb,, Cr,

Co, Cu, Mn, Ni and V

Dioxins and Furans

ng/m3

(i-TEQ)

Dioxin-like PCBs (WHO-TEQ Humans / Mammals)

Dioxin-like PCBs (WHO-TEQ Fish)

Dioxin-like PCBs (WHO-TEQ Birds)

Dioxins / furans (WHO-TEQ Humans / Mammals)

Dioxins / furans (WHO-TEQ Fish)

Dioxins / furans (WHO-TEQ Birds)

Poly-cyclic aromatic hydrocarbons (PAHs) Total

Anthanthrene

Benzo{a}anthracene

Benzo[b]fluoranthene

Benzo[k]fluoranthene

Benzo[b]naph(2,1-

d}thiophene

Benzo[c]phenanthrene



Benzo[ghi]perylene

Benzo[a]pyrene

Cholanthrene

Chrysene

Cyclopenta(c,d)pyrene

Dibenzo[ah]anthracene

Dibenzo[a,i]pyrene

Fluoranthene

Indo[1,2,3-cd]pyrene

Naphthalene

copies of relative analyses report(s) to be provided

Signed …………………………………………………………….

Date………………………..



END OF VARIATION NOTICE

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