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Variable Marine Jet Propulsion “For the Next Generation of Tactical Applications.” Jeff Jordan President Intellijet Marine, Inc.

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Page 1: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Marine Jet Propulsion

“For the Next Generationof Tactical Applications.”

Jeff JordanPresident

Intellijet Marine, Inc.

Page 2: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

What If . . .

What if your car had only one gear?

q It would work like a Model “T” . . . . . . or like a boat.

q You couldn’t change gears to operate more efficiently at lower speeds or when you had a greater load.

q You couldn’t use a computer to shift for minimum fuel use.

Page 3: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Tactical Requirements

• High-speed capable• Heavy load capable• Maneuverable at all speeds

– Docking– Landing

• Shallow draft• Fuel efficient – minimum power lost

Page 4: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Power Lost

Marine Jet Propulsion Power Utilization

0 20 40 60 80 100 120

Thrust

Inlet

Pump

Motor

Fuel

Percent Usefully Applied or Lost

Page 5: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Causes of Lost Power

§ Motor runs lightly loaded – as in low gear.

§ Flow through pump is too high/low.

§ Water enters inlet too fast/slow.

§ Water leaves nozzle too fast/slow.

Page 6: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Each Power Loss is Final

• Pump can’t save power lost in motor.

• Pump must make up inlet loss.

• Nozzle velocity divides power to• Propel the vessel.• Propel the jet – more or less lost power.

Page 7: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

High Propulsion Efficiency Requires

ü High Motor Efficiencyü High Pump Efficiencyü High Inlet Efficiencyü High Fluid Power Transfer Efficiencyü All at the same timeü Over the operating speed rangeü Over the operational load range

Page 8: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

The Question is . . .

How much thrust do you getout of the fuel power input?

Page 9: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Now . . .Imagine a boat

that works like your car.

Where computers controlthe motor and transmission,

so the system operates at peak efficiencyover wide ranges of acceleration,

speed, and load.

Page 10: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Load Carrying

Page 11: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

System Design Objectives

§ Operate the motor efficiently§ Maintain pump efficiency§ Maintain inlet efficiency§ Vary nozzle size for best power transfer§ Large nozzle at low speeds§ Smaller nozzle at higher speeds

Page 12: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Marine Jet Propulsion

• Second-generation system.• Adds variable-pitch spherical pump.• Has lower jet velocity at low water craft speed.• Retains variable rectangular nozzle.• Incorporates embedded microcontroller.

Page 13: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Virtual Reality Model

Page 14: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Marine Jet Components

v Variable-pitch propeller pump

v Variable rectangular steering nozzle

v Variable inlet duct

v Common embedded microcontroller

Page 15: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Handle Microcontroller

Motor

NozzlePumpInlet

Page 16: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable-pitch Propeller Pump

• Spherical design provides 90o fitted vane rotation• Efficient variable propulsion• True neutral at zero pitch• Reverse pitch for reverse thrust• Eliminates need for reversing “bucket”

• Quick, smooth shifting forward/neutral/reverse

• Continuously Variable Power Transmission

Page 17: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Conventional Jet Power Transmission

1,000 2,000 3,000 5,0004,000

100

20

03

00

Hor

sepo

wer

RPM

Efficient Motor RPM

CruisingRange

Excess RPM

ActualMotorRPM(PumpPowerDemand)

Page 18: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Continuously Variable Power Transmission1,000 2,000 3,000 5,0004,000

100

200

300

Hor

sepo

wer

RPM

Efficient Motor RPM

CruisingRange

ActualMotor RPM

45-degree Pitch

18-degree Pitch

OperatingPoint

Microcontroller Setting

(MicrocontrollerProgram)

Page 19: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Marine Jet Components

v Variable-pitch propeller pump

v Variable rectangular steering nozzle

v Variable inlet duct

v Common embedded controller

Page 20: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Handle Microcontroller

Motor

NozzlePumpInlet

Page 21: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Rectangular Steering Nozzle

§ Embedded microcontroller maintains efficient pump operation by adjusting nozzle area.

§ Provides steering in both forward and reverse.

§ Allows elimination of reversing bucket.

§ Steering demo in following video clip.

Page 22: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Maneuverability

Page 23: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Low-speed operation

Tight turn

High-speed operation

Variable Nozzle Functions

Page 24: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Marine Jet Components

v Variable-pitch propeller pump

v Variable rectangular steering nozzle

v Variable inlet duct

v Common embedded controller

Page 25: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Handle Microcontroller

Motor

NozzlePumpInlet

Page 26: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Inlet Duct Functions

• Slide adjusts entrance opening for ideal velocity.

• Flow cross section area increases gradually along flow.

• Flow velocity is reduced, pressure increased by

• Bernoulli’s Principle (p + V2/2g is constant)

• Inlet duct becomes nozzle in reverse thrust mode

Page 27: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Marine Jet Components

v Variable-pitch propeller pump

v Variable rectangular steering nozzle

v Variable inlet duct

v Common embedded controller

Page 28: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Common Microcontroller

• Reads RPM, speed and duct pressures

• Adjusts pump for most efficient motor operation

• Adjusts nozzle to maintain pump efficiency

• Adjusts inlet for efficient recovery of total dynamic

head IAW Bernoulli's Principle

Page 29: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Handle Microcontroller

Motor

NozzlePumpInlet

Page 30: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Orientation

Page 31: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Pump Action

Page 32: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Nozzle Functions

Page 33: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Microcontroller Programs

• Rudimentary flow diagrams on following slides

• Still go beyond this discussion

• Artificial intelligence likely in actual applications

• Standard integrated control systems interface

• Fly-by-wire for watercraft

Page 34: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Read (C)ControlPosition

C>10 deg.

C<-10 deg.Set FullReversePitch

Set Vane AngleProportionateto C

Yes

Yes

No

No

Top

Returnto Top

ReadPumpHead (h)

ReadEnginerpm (N)

h>kN^2+dYes

Yes

No

No

h<kN^2-d

Increment NozzleOpen

Increment NozzleClosed

ReadDuct SlidePosition

CalculateEntranceVelocity (V)

ReadSystemFlow

Read BoatSpeedometer(S)

V>S+dYes

Yes

No

V<S-d

Increment SlideOpen

Increment SlideClosed

ForwardMode

No

AlternateVane Adj.Next Slide

Control Schematic

Page 35: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Enter Table withrpm (n) & speed(S) to Read (Pe)

Pe>hq+d

Yes

No

No

Increment Vane AngleDecrease

No

No

A<OT-d

E>+d

No

No

E<-d

A>OT+d

Enter Table withCont. Pos. (C)Read Target (T)

Read VanePosition (A)

Read EngineLoad (E)

Yes Increment Vane AngleIncrease

Returnto Top

Yes Increment Vane AngleDecrease

Yes Increment Vane AngleIncrease

Yes Increment Vane AngleDecrease

Yes Increment Vane AngleIncrease

Read ductvelocitysquared

ComputeFlow (Q)

Pe<hq-d

ReadOperatorInput (O)

Returnto Top

Returnto Top

Pump VaneRoutines

Page 36: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Summary

The embedded microcontroller program regulates

Ø The pump to maintain motor efficiency.

Ø The nozzle to maintain pump efficiency.

Ø The inlet to maintain recovery efficiency.

So the total system operates at peak efficiency at all speeds and under all loads and accelerations.

Page 37: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Natural Consequences of the Control Scheme

Ø Jet size is reduced with boat speed• 12” at low speeds• 6” at top speed

Ø Inlet reduces velocity 60% to 80% at top speed• Propeller always operates in efficient range• Higher pressure suppresses cavitation noise

Page 38: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Stealth Consequences

• Cavitation suppressed at operating speeds

• Jet velocity is low relative to the wake• No rooster tail• Reduced wake luminescence• Reduced noise

Page 39: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

The Operator Experience

• Familiar single-handle control

• Shift quickly without reducing RPM

• Quick steering response

• Multiple program selection – set it & forget it modes• Maximum performance when detection is unavoidable• Suppress Cavitation Noise when avoiding detection• Maximum fuel economy for cruising

Page 40: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Tactical Requirements

• High-speed capable• Heavy load capable• Maneuverable at all speeds

– Docking– Landing

• Shallow draft• Fuel efficient – minimum power lost

Page 41: Variable Marine Jet Propulsion...Power Lost Marine Jet Propulsion Power Utilization 0 20 40 60 80 100 120 Thrust Inlet Pump Motor Fuel Percent Usefully Applied or Lost Causes of Lost

Variable Marine Jet Propulsion

“Tactical Versatility”

Jeff JordanIntellijet Marine, Inc.

[email protected]