valves - flow-rite · pdf filevalves valves 8 flow-rite controls 960 74th st., byron center,...

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Valves

Flow-Rite Controls 960 74th St., Byron Center, MI 49315 www.flow-rite.com6

V1 Two-Position Shut Off Valve

V2 Two-Position Automatic Valve

V3 Three-Position Automatic Valve

•Remotedraincontrolforanyboat’slivewell,baitwellorcooler•ProvidesOPEN/CLOSEDmodes

•Ideallyusedinbassboats,flatsboats,andotherlowprofileboatsforautomaticdraincontrolandlivewellmanagement

•Acceptsmountingofonestandardaeratorpumpforbothfillingandrecirculation

•ProvidesEMPTY/AUTOmodes

•Ideallyusedinbassboats,flatsboats,andotherlowprofileboatsforAutomaticdraincontrolandlivewellmanagement


•Includesclosedrecirculationmodewhichallowsadditionofoptionalpump-outsystem

•ProvidesRECIRC/EMPTY/AUTOmodes

V4 Three-Position Select Valve•Ideallyusedinwalleyeboatsorotherhighprofileboatsfordraincontrolandlivewellmanagement


•Includesclosedrecirculationmodewhichallowsadditionofoptionalpump-outsystem

•ProvidesFILL/EMPTY/RECIRCmodes

V5 Two-Position Pump Out Valve•UsedinadditiontoV3,V4,oranyrecirculationpump(asshownhere)toprovideoptionalpump-out.(SeealsoPOAPump-OutAeratorforalternativemethod)

•ProvidesRECIRC/PUMP-OUTmodes

Below is a brief overview of the five Flow-Rite valves. Note that some components, such as overflows, have been omitted for clarity.

Valves Overview

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OPEN

RECIRC

CLOSED

EMPTY

AUTO

FILL

In the OPEN position, the valve is wide open and water will flow freely in either direction.

In the EMPTY position of systems 2 & 3, water is allowed to exit the livewell drain, but is not allowed to enter. For system 4, EMPTY allows water to pass in either direction.

In the RECIRC position, the pump receives water from the livewell only. Outside water is blocked.

PUMP OUT

In the PUMP OUT position, livewell water is pumped out of the boat.

In the CLOSED position, the valve is shut off on both sides and water is not allowed to pass in either direction.

In the FILL position, the pump receives outside water only.

When on plane, the AUTO position allows water to enter the valve and pump from both outside and from the livewell. When on plane, the outside port is closed to prevent water loss and livewell water continues to enter the valve and pump for recircula-tion.

V1OPEN

CLOSED

EMPTY

FILLRECIRC

V2 V3 V4 V5

AUTO

PUMP OUT

Valve Positions

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The V1 valve provides remote drain control and eliminates the need for drain plugs and standpipes. A short 60˚ cable throw provides more support, strength, and smoothness than long 90˚ throws used with conventional valves. Features dual seals for positive shut-off in the “CLOSED” position and a straight unrestricted flow path in the “OPEN” position. This valve is non-directional.

RK1-BW RK1-BG

TheV1valveoperateswiththeRK1actuatorwhichisavailableinblackandwhiteorblackandgold.

CLOSEDBoth ports are sealed with spring loaded button flappers.

OPENBoth ports are wide open for flow in both directions.

4 3/4"

2 5/

8"

2 1/4

"Operating PositionsV1 Two-Position Shut-Off Valve

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Cable Approach

Qwik-Lok and Barbed versions

Insert the cable “Z” bend from the valve cap side and position the clamp directly behind the enlarged section of cable jacket as shown.

Attaching the Cable to the Valve

Installing the Cable to the ActuatorInsert cable wire through hole in brass arm as shown. Then, position cable assembly into brass bracket U-slot and secure finger tight with knurled nut. Carefully push assembly into 1-3/4” mounting hole and secure with two P/N MD-093 screws. (#6-32, truss head, black oxide, stainless steel.)

V1QL

V1

N/A

N/A

CableDirection Qwik-Lok Barbed

Part Numbers

The Qwik-Lok version features O-ring seals for use with Qwik-Lok quick connect sockets (MA-014). Qwik-Lok enables the valve or complete valve pump assembly to be removed for service with two fingers. No tools are required.

The V1 valve is unidirectional and, although the ports are marked “TRANSOM” and “LIVEWELL”, they can be installed in either position.

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The V2 is our reversible check valve that allows a single pump to not only perform the basic livewell functions necessary to keep your catch alive, but does it in a passive or automatic manner. By mounting the pump to the valve body, the operator only has to decide whether he wants his livewell functioning or empty. When the first fish is caught, place the valve in the “AUTO” position and turn on the pump. When the boat is off plane the pump will recirculate and aerate the livewell water and simultaneously blend in a portion of fresh lake water. Used livewell water is expelled out the overflow as fresh water enters to prevent any ammonia build up.

When the boat is put on plane, the valve’s check flapper will prevent water loss out the drain, and allow the pump to continue its recirculation duties. Any water lost out the overflow while running on plane is automatically made up when the boat is brought off plane at the next fishing location. All this is accomplished without any operator assistance.

To empty, simply turn off the pump and move the valve to the “EMPTY” position for gravity draining. EMPTY

Check flapper in front of livewell port allows water to exit through transom drain.

AUTOCheck flapper in front of transom port allows fresh water to enter when off plane, but not exit. Will automatically close when boat is on plane or pump is turned off. Livewell port remains open for recirculation of livewell water.

RK2-BG

4 3/4"

2 5/

8"

3"

TheV2valveoperateswiththeRK2actuatorwhichisavailableinblackandgold.

Operating PositionsV2 Two-Position Automatic

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Only specify PEF for higher profile walleye and bay boats where the livewell overflow is 8”-12” above lake level. If it’s more than 12” use the V4 valve. PEF is not generally required for low profile bass boats.

While off plane, in the AUTO position, water enters the valve from both the livewell drain and the transom thru-hull. As the water level in the livewell increases so does the pressure on the transom check feature of the valve, reducing the ratio of fresh to recirculated water. When this pressure is too great, PEF insures that enough fresh water is added to force the upper used water out.



P.E.F. (Pressure Equalization Flapper)

FrontApproach RearApproach

The valve body is threaded for mounting the inlet of a centrifugal pump. Use a hacksaw to remove all but about 1-1/4” to 1-1/2” of threads on the pump inlet, apply Teflon tape and mount directly to valve. A 700 to 800 GPH pump is recommended for best performance.

V2FQLV2RQLV2FPQLV2RPQLV2FV2RV2FPV2RP

FrontRearFrontRearFrontRearFrontRear

CableDirection PEF Qwik-Lok Barbed

Part Numbers

Mounting a Pump to the Valve

Installing the Cable Actuator

Cable Approach

Insert cable wire through hole in brass arm as shown. Then, position cable assembly into brass bracket U-slot and secure finger tight with knurled nut. Carefully push assembly into 1-3/4” mounting hole and secure with two P/N MD-093 screws. (#6-32, truss head, black oxide, stainless steel.)

The V2 valve has two cable approach options. The cable can approach the valve from either the front/livewell or the rear/transom side of the boat.

Qwik-Lok Socket

O-ring

Molded Bump

Hose Clamp

The Qwik-Lok version features O-ring seals for use with Qwik-Lok quick connect sockets (MA-014). Qwik-Lok enables the valve or complete valve pump assembly to be removed for service with two fingers. No tools are required.

Qwik-Lok

Barbed

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Operating Positions

EMPTYCheck flapper in front of livewell port allows water to exit through transom drain.

AUTOCheck flapper in front of transom port allows fresh water to enter when off plane, but not exit. Will automatically close when boat is on plane or pump is turned off. Livewell port remains open for recirculation of livewell water.

RECIRCTransom port is sealed to prevent water from entering or exiting. Livewell port is open for recirculation of livewell water on and off plane.

Like the V2, the V3 is a reversible check valve that allows a single pump to not only perform the basic livewell functions necessary to keep your catch alive, but does it in a passive or automatic manner. It also has a third closed “RECIRC” position. By mounting the pump to the valve body, the operator only has to decide whether he wants his livewell functioning or empty. When the first fish is caught, place the valve in the “AUTO” position and turn on the pump. When the boat is off plane the pump will recirculate and aerate the livewell water and simultaneously blend in a portion of fresh lake water. Used livewell water is expelled out the overflow as fresh water enters to prevent any ammonia build up.

When the boat is put on plane, the valve’s check flapper will prevent water loss out the drain, and allow the pump to continue its recirculation duties. Any water lost out the overflow while running on plane is automatically made up when the boat is brought off plane at the next fishing location. All this is accomplished without any operator assistance.

For those times when outside water is not wanted or available, such as, adding ice, livewell additives, going through locks, traveling to out of water weigh-ins, dockside refueling or using our optional Pump-out / Venturi Aerator, place the valve in the “RECIRC” position.

To empty, simply turn off the pump and move the valve to the “EMPTY” position for gravity draining.

RK3-BG

RK3-BW

4 3/4"

2 5/

8"

3"

V3 Three-Position Automatic

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Qwik-Lok Socket

O-ring

Molded Bump

Hose Clamp

FrontApproach(orangearm)

RearApproach(greenarm)

Only specify PEF for higher profile walleye and bay boats where the livewell overflow is 8”-12” above lake level. If it’s more than 12” use the V4 valve. PEF is not generally required for low profile bass boats.

While off plane, in the AUTO position, water enters the valve from both the livewell drain and the transom thru-hull. As the water level in the livewell increases so does the pressure on the transom check feature of the valve, reducing the ratio of fresh to recirculated water. When this pressure is too great, PEF insures that enough fresh water is added to force the upper used water out.

The Qwik-Lok version features O-ring seals for use with Qwik-Lok quick connect sockets (MA-014). Qwik-Lok enables the valve or complete valve pump assembly to be removed for service with two fingers, no tools.


Qwik-Lok

Barbed


V3FQLV3RQLV3FPQLV3RPQLV3FV3RV3FPV3RP


CableDirection PEF Qwik-Lok Barbed

Part Numbers

Qwik-Lok and Barbed versions Mounting a Pump to the Valve


Cable Approach


P.E.F. (Pressure Equalization Flapper)



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The V4 valve allows a standard aerator pump to be mounted directly to the valve body for both filling and recirculation duties, thus eliminating the need for 2 separate pumps and additional plumbing. When in the “FILL” position, the valve will close the livewell drain side of the valve so the pump has free access to fresh outside water. Once the livewell is full, the valve is placed in the “RECIRC” position to close the drain and allow full recirculation of the livewell water. Occasionally returning to the “FILL” position will keep the livewell topped off and freshened. The “EMPTY” position allows gravity draining with the pump off.

Any additional fill or recirculation pump is optional and only becomes a true back-up to the main system pump. Once the system is put into the “AUTO” position and the pump turned on, all livewell functions are handled so the angler can concentrate on fishing.

EMPTYCheck flapper in front of livewell port allows water to exit through transom drain.

RECIRCTransom port is sealed to prevent water from entering or exiting. Livewell port is open for recirculation of livewell water on and off plane.

FILLSpring loaded button flapper blocks livewell port while transom port is open for pump to fill with fresh water.

RK4-BG

RK4-BW

4 3/4"

2 5/

8"

3"

Operating PositionsV4 Three-Position Select

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FrontApproach(redarm)

RearApproach(blackarm)





Part Numbers

V4FQL

V4RQL

V4F

V4R

Front

Rear

Front

Rear

CableDirection Qwik-Lok Barbed

Qwik-Lok and Barbed versions Installing the Cable Actuator

Cable ApproachAttaching the Cable to the Valve

Mounting a Pump to the Valve

Qwik-Lok Socket

O-ring

Molded Bump

Hose Clamp


Qwik-Lok

Barbed

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RK5-BG

RK5-BW

The V5 valve, when placed into the recirculation hose from the pump to the aerator head, will allow the operator to select either “RECIRC” —which allows water to continue on it’s path to the aerator head for recirculation, or “PUMP-OUT” —which diverts the water taken from the livewell for recirculation and discharges it through the pump-out thru-hull fitting. Primarily used to fill tournament bags with freshly aerated water or for emptying the livewell when the boat is docked without having to trailer the boat or run on-plane with the drain open.

The V5 valve can be used with any recirculation pump or with any Flow-Rite system with a designated “RECIRC” mode as with valves V3 and V4. The Qwik-Lok version provides the maximum installation flexibility and ease with “360˚ Plus” inlet connection. A Qwik-Lok hose section can enter from any direction and swivel with the appropriate Qwik-Lok socket; 360˚ with the 90˚ socket or straight in with the straight socket. You only need to specify front or rear cable approach. The barb versions will require front or rear cable approach, plus choosing between a straight or elbow inlet fitting. If choosing an elbow, you will need to choose the direction of the elbow.

PUMP OUTWater from the recirculation pump enters the valve body and is diverted to the valve transom port and through the pump-out discharge fitting while the valve livewell port is sealed.

RECIRCWater from the recirculation pump enters the valve body and is diverted to the livewell aerator while the transom port is sealed.

ToAerator

ToPum

p-ou

t

From

Pum

p

4 3/4"

2 5/

8"

3"

Operating PositionsV5 Two-Position Pump-Out

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LW

* LW = Livewell TR = Transom

LWTRTR

V5FSQLV5RSQLV5FSV5RSV5FELV5RELV5FETV5RET


Cable

Dir.

Straigh

t Con

.

Elbow C

on.

Elbow D

ir.

Qwik-Lo

k

Barbed

360º PLUS360º PLUS

Part Numbers






FrontApproach RearApproach

Cable Approach

360º Plus Feature


The V5 valve with Qwik-Lok includes a straight Qwik-Lok male adapter at the valve body inlet that allows a Qwik-Lok hose section from the pump to be connected from any direction and have freedom to swivel and relax.

Qwik-Lok Socket

O-ring

Molded Bump

Hose Clamp


Qwik-Lok

Barbed

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RK2-BG Actuator, system 2, black & gold





RK3-BW Actuator, system 3, black & white



•OPEN•CLOSED•ForusewithV1seriesvalves

•EMPTY•AUTO•ForusewithV2seriesvalves

•RECIRC•EMPTY•AUTO•ForusewithV3seriesvalves

•FILL•EMPTY•RECIRC•ForusewithV4seriesvalves

•RECIRC•PUMPOUT•ForusewithV5seriesvalves

•RECIRC•PUMPOUT•ForusewithV5seriesvalves

•OPEN•CLOSED•ForusewithV1seriesvalves

•RECIRC•EMPTY•AUTO•ForusewithV3seriesvalves

•FILL•EMPTY•RECIRC•ForusewithV4seriesvalves

Actuators

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Brass Nut with Knurled Cover

Cable Retaining ClipBrass Bracket

Brass Arm

Cable

Light Gathering Indicator

Rubberized Over-Molding

Z-Bend WireNote how the z-bend enters the brass arm from the side marked “IN”

The RK Series Rotary Knob actuators have a quick disconnect feature that allows easy changing without having to remove the cable. It also has an ergonomically designed “T” handle with a comfortable rubberized over-molding and a light gathering indicator. The knurled cover for the brass locking nut requires only finger tightness.

•Theactuatorrequiresa1-3/4”mountingholeanduses2oftheMD-093screws.(#6-32,trusshead,blackoxide,stainlesssteel.)

Control Cable

Part #Cable LengthMA-CBL-066 footMA-CBL-077 footMA-CBL-088 footMA-CBL-099 footMA-CBL-1010 footMA-CBL-1111 foot

Part #Cable LengthMA-CBL-1212 footMA-CBL-1313 footMA-CBL-1414 footMA-CBL-1515 footMA-CBL-1616 footMA-CBL-1717 foot

Z-Bend WireNote that the cable must enter the hole from under the valve control arm as shown

Cable Positioning NubThe enlarged portion of the cable jacket nestles into the bosses and immediately forward of the cable clamp 2

1/2"

1 3/4"

1 3/4

"

2 3/8"

Control Cable

valves - flow-rite · pdf filevalves valves 8 flow-rite controls 960 74th st., byron center,...

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