user manual of xj550 workover rig

Parts ManualXJ550 Workover Rig (for India)

SJ Petroleum Machinery Co .

…………………………………………………….....XJ550 Workover Rig Parts Manual

Table of contents S/N Drawing NO. Description Page 1. Z01020000131AA Power system 1-3 2. Z01030300006AA Lubrication system I of transfer case 4-5 3. Z01030300007AA Lubrication system II of transfer case 6-7 4. Z01140000004AA Transfer case assembly 8-10 5. Z02030000015AA Steering mechanism 11-12 6. Z02030900001AA Steering assist power cylinder 13-15 7. Z02040000003AA Rear suspension assembly 16-17 8. Z02040000004AA Air suspension assembly (right) of 5th axle 18-19 9. Z02040000005AA Front suspension assembly 20-21 10. Z02040000006AA Air suspension assembly 22-23 11. Z03010000035AA Main drum 24-27 12. Z03020000030AA Brake system of main drum 28-31 13. Z03060000009AA Drawworks power input and output shield 32-34 14. Z03070000008AA Right angle gear box 35-38 15. Z03110000007AA Water circulation system 39-41 16. Z04000000282AA Mast assembly 42-43 17. Z04120000015AA Crown block assembly 44-45 18. Z04160000020AA Racking board 46-47 19. Z04190000010AA Tong balance device 48-49 20. Z04200000003AA Cathead at driller's side 50-51 21. Z04200000004AA Cathead cylinder off driller's side 52-53 22. Z04210000005AA Guyline assembly 54-55 23. Z05010000148AA Telescoping substructure 56-58 24. Z06030000007AA Chain drive case, rotary table 59-61 25. Z06070000058AA Driving diagram(with 34m mast and WCB224) 62-63 26. Z06110000003AA Driving device of rotary table 64-68 27. Z07000000003AA Raising cylinder 69-71 28. Z07000000126AA Hydraulic diagram 72-74 29. Z07130000011AA Telescoping cylinder 75-76 30. Z07140000004AA Jack cylinder 77-78 31. Z07150000002AA Cathead cylinder I 79-80 32. Z07150000003AA Cathead cylinder II 81-82 33. Z07170000004AA Hydraulic oil tank 83-85 34. Z08200000001AA Air cylinder, crown saver 86-87 35. Z08210000002AA Front axle drive control air cylinder 88-89 36. Z08240000001AA Valve saver 90-91 37. Z08270000003AA Schematic diagram of chassis air system 92-93 38. Z08280000081AA Carrier air system diagram 94-96 39. Z09010000056AA Electric diagram 97-99

I-1

…………………………………………………….....XJ550 Workover Rig Parts Manual 40. Z09030000055AA Carrier lights diagram 100-10141. Z09190000004AA Wire connection diagram, upper section of mast 102-10342. Z09200000003AA Wire connection diagram, lower section of mast 104-10543. Z15010000080AA 3'' single standpipe assembly 106-10744. Z16120100011AA Traveling block assembly 108-10945. Z16120200001AA Hook assembly 110-11246. Z16140000009AA ZP205 rotary table assembly 113-11547. Z16160100009AA ATD-324-H push disc clutch 116-117

I-2

1. Z01020000131AA) Power system (Drawing NO.:

XJ550 Workover Rig Parts Manual

1

Parts list of power system


2

Parts list of power system


3

2. Z01030300006AA) Lubrication system I of transfer case (Drawing NO.:


4

Parts list of lubrication system


5

3. Z01030300007AA) Lubrication system II of transfer case (Drawing NO.:


6

Parts list of lubrication system


7

4. Z01140000004AA) Transfer case assembly (Drawing NO.:


8

Parts list of transfer case assembly


9

Parts list of transfer case assembly


10

5. Z02030000015AA) Steering mechanism (Drawing NO.:


11

Parts list of steering mechanism


12

6. Z02030900001AA) Steering assist power cylinder (Drawing NO.:


13

Parts list of steering assist power cylinder


14

Parts list of steering assist power cylinder


15

7. Z02040000003AA) Rear suspension assembly (Drawing NO.:


16

Parts list of rear suspension assembly


17

8. Z02040000004AA) Air suspension assembly (right) of 5th axle (Drawing NO.:


18

Parts list of air suspension assembly (right) of 5th axle


19

9. Z02040000005AA) Front suspension assembly (Drawing NO.:


20

Parts list of front suspension assembly


21

10. Z02040000006AA) Air suspension assembly (left) of 5th axle (Drawing NO.:


22

Parts list of air suspension assembly (left) of 5th axle


23


11. Z03010000035AA) Main drum (Drawing NO.:

24


Parts list of main drum

25



26



27

12. Z03020000030AA) Brake system of main drum (Drawing NO.:


28

Parts list of brake system of main drum


29



30



31

13. Z03060000009AA) Drawworks power input and output shield (Drawing NO.:


32

Parts list of drawworks power input and output shield


33

Parts list of drawworks power input and output shield


34

14. Z03070000008AA) Right angle gear box (Drawing NO.:


35

Parts list of right angle gear box


36



37



38

15. Z03110000007AA) Water circulation system (Drawing NO.:


39

Parts list of water circulation system


40

Parts list of water circulation system


41

16. Z04000000282AA) Mast assembly (Drawing NO.:


42

Parts list of mast assembly


43

17. Crown block assembly (Drawing NO.: Z04120000015AA)


44

Parts list of crown block


45

18. Z04160000020AA) Racking board (Drawing NO.:


46

Parts list of racking board


47

19. Z04190000010AA) Tong balance device (Drawing NO.:


48

Parts list of tong balance device


49

20. Z04200000003AA) Cathead at driller's side (Drawing NO.:


50

Parts list of cathead at driller's side


51

21. Z04200000004AA) Cathead cylinder off driller's side (Drawing NO.:


52

Parts list of cathead cylinder off driller's side


53

22. Guyline assembly (Drawing NO.: Z04210000005AA)


54

Parts list of guyline assembly


55

23. Z05010000148AA) Telescoping substructure (Drawing NO.:


56

Parts list of telescoping substructure


57

Parts list of telescoping substructure


58

24. Z06030000007AA) Chain drive case, rotary table (Drawing NO.:


59

Parts list of chain drive case, rotary table


60

Parts list of chain drive case, rotary table


61


25. Z06070000058AA) Driving diagram(with 34m mast and WCB224) (Drawing NO.:

62


Parts list of driving diagram

63

26. Z06110000003AA) Driving device of rotary table (Drawing NO.:


64

Parts list of driving device, rotary table


65



66



67



68

27. Z07000000003AA) Raising cylinder (Drawing NO.:


69

Parts list of raising cylinder


70

Parts list of raising cylinder


71

28. Z07000000126AA) Hydraulic diagram (Drawing NO.:


72

Parts list of hydraulic diagram


73

Parts list of hydraulic diagram


74

29. Z07130000011AA) Telescoping cylinder (Drawing NO.:


75

Parts list of telescoping cylinder


76

30. Z07140000004AA) Jack cylinder (Drawing NO.:


77

Parts list of jack cylinder


78

31. Z07150000002AA) Cathead cylinder I (Drawing NO.:


79

Parts list of cathead cylinder I


80

32. Z07150000003AA) Cathead cylinder II (Drawing NO.:


81

Parts list of cathead cylinder II


82

33. Z07170000004AA) Hydraulic oil tank (Drawing NO.:


83

Parts list of hydraulic oil tank


84

Parts list of hydraulic oil tank


85

34. Z08200000001AA) Air cylinder, crown saver (Drawing NO.:


86

Parts list of air cylinder, crown saver


87

35. Z08210000002AA)Front axle drive control air cylinder (Drawing NO.:


88

Parts list of front axle drive control air cylinder


89

36. 08240000001AA)Valve saver (Drawing NO.: Z


90

Parts list of valve saver


91


37. Z08270000003AA) Schematic diagram of chassis air system (Drawing NO.:

92


Parts list of chassis air system

93

38. Z08280000081AA) Carrier air system diagram (Drawing NO.:


94

Parts list of carrier air system


95

Parts list of carrier air system


96

39. Z09010000056AA) Electric diagram (Drawing NO.:


97

Parts list of electric diagram


98

Parts list of electric diagram


99

40. Z09030000055AA) Carrier lights diagram (Drawing NO.:


100

Parts list of carrier lights diagram


101

41. Z09190000004AA) Wire connection diagram, upper section of mast (Drawing NO.:


102

Parts list of wire connection diagram, upper section of mast


103

42. Z09200000003AA) Wire connection diagram, lower section of mast(Drawing NO.:


104

Parts list of wire connection diagram, lower section of mast


105

43. Z15010000080AA) 3'' single standpipe assembly (Drawing NO.:


106

Parts list of 3'' single standpipe assembly


107

44. Z16120100011AA) Traveling block assembly (Drawing NO.:


108

Parts list of traveling block assembly


109

45. Z16120200001AA) Hook assembly (Drawing NO.:


110

Parts list of hook


111

Parts list of hook


112

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46. Z16140000009AA) ZP205 rotary table assembly (Drawing NO.:


113

Parts list of ZP205 rotary table assembly


114

Parts list of ZP205 rotary table assembly


115

47. 16160100009AA)ATD-324-H push disc clutch (Drawing NO.: Z


116

Parts list of ATD-324-H push disc clutch


117

JINGZHOU CITY, HUBEI PROVINCE, CHINA

FAX:86-716-8427888 TEL:86-716-8429107/8429169

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user manual of xj550 workover rig

Documents

parts manualxj550 workover

transfer case drawing

z04000000282aa mast

z08200000001aa air cylinder

single standpipe assembly

z16120200001aa hook

z07140000004aa jack

device of rotary table