usb altimeter construction manual (pdf) - · pdf filesimkits simulator parts usb altimeter...
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107003
107140
107052107006
107008107055
107057107504
107002
107056
107058107060
107016
107062
107063
109102
107020
107061
107022
107022
109102
107023
107024
107068
107069
107094
Standard Servo,104001
Modified Servo,104002
107064
107095
107096
107065107066
107063
107062
107021
107098
107600
107600
107601
107601
107025 107025
SIMKITS
USB Altimeter Construction Manual
Manuel de construction de xxx USB*
Instrucciones de montaje del xxx artificial USB*
Manuale di assemblaggio dell xxx artificiale USB*
USB xxx - Montageanleitung*
SIMULATOR PARTS English Français Italiano DeutschEspañol
*Please check for an update for this language which will be available soon on the Simkits website
I9
8
7
65
43
2
0
Altimeter
(7 mm.)
3
5
6
8
4
1
2
1
2
3
5
6
7
4
1 2
8
2
Altimeter
2X
46
5116
9
10
11
12
13
14
15
3
B
A
Altimeter
G
x
K
18
19
20
22
23
24
A
B
21
4
Altimeter
17
25
26
27
28
29
30
31
32
5
Altimeter
33
34
35
36
37
38
39
40
6
Altimeter
41
42
43
44
45
46
47
48
28.1 28.1
28.228.328.4
28.528.6
28.728.7 28.8
28.8 28.9 29.0 29
.1 29.2 29.3
29.4
29.5
29.5
29.6
29.6
29.7
29.8
29.9
30.0
30.0
30.1
30.2
30.2
30.3
30.4
30.5
30.5
30.6
30.730.7
30.8
30.9
31.0
31.1
1050
10451045
1040
1035
1030
1025
1020
1015
1010
1005
1000
995
995 990 98
5 980
975970970
965
960
955 955
950
7
Altimeter
ALTIMETER
28.1 28.128.2 28.2
28.3 28.4 28.5 28.6 28
.7 28.8
28.8 28.9 29.0
29.1
29.1
29.2
29.3
29.4
29.5
29.6
29.6
29.7
29.8
29.8
29.9
30.0
30.0
30.1
30.2
30.3
30.3
30.4
30.5
30.6
30.730.7
30.830.8
30.9
31.031.0
31.11050
10451045
1040
1035
1030
1025
1020
1015
1010
1005
1000
1000
995
990
985 980 97
5 970
965960
955 955
950
I9
8
7
65
43
2
0
Altim
ete
r
ALTIMETER
CALIBRATED
TO 20.000FT
28.128.2 28.2
28.328.3 28.4 28.5 28
.6 28.7 28
.828
.8 28.9 29.0
29.1
29.1
29.2
29.3
29.4
29.5
29.5
29.6
29.6
29.7
29.8
29.8
29.9
30.0
30.0
30.1
30.2
30.2
30.3
30.3
30.4
30.5
30.6
30.730.7
30.830.8
30.9
31.031.0
31.11050
10451045
1040
1035
1030
1025
1025
1020
1015
1015
1010
1005
1000
1000
995
990
985 980 97
5 970
965960960
955 955
950
I9
8
7
65
43
2
0
Altim
ete
r
ALTIMETER
CALIBRATED
TO 20.000FT
28.128.2 28.2
28.3 28.428.4 28.5 28
.628
.6 28.7 28
.828
.8 28.9 29.0
29.1
29.2
29.3
29.3
29.4
29.5
29.5
29.6
29.6
29.7
29.8
29.8
29.9
30.0
30.0
30.1
30.2
30.2
30.3
30.3
30.4
30.5
30.630.6
30.730.7
30.830.8
30.9
31.031.0
31.11050
10451045
1040
1035
1030
1025
1025
1020
1015
1010
1005
1000
1000
995
990
985 980 97
597
5 970
965960960
955 955
950
I9
8
7
65
43
2
0
Altim
ete
r
49
50
51
52
I9
8
7
65
43
2
0
Altim
ete
r
ALTIMETER
CALIBRATED
TO 20.000FT
ALTIMETER
CALIBRATED
TO 20.000FT
52
53
54
55
A8
8
Altimeter
SIMKITSSIMULATOR PARTS
USB Altimeter Construction Manual
Construction kit USB Altimeter
General hints
Warranty
Parts in your kit:
Partno Description
Assembly instructions1.
2 and 3.
3 and 4.
5 and 6.
7.
8.
9.
10.A
B
11.
Before you begin: carefully read themanual and try (without using glue) tomount the components, in order tofamiliarise yourself with the procedureof construction.
Your kit contains all the necessarycomponents for assembling an USBAltimeter. Read this manual carefullybefore starting construction. Thisproduct can be constructed withouttechnical expertise. Care andaccuracy are of utmost importance.You will need some simple tools, suchas a small star-shaped screwdriver, ahobby knife, some pliers, a 1/6” (4mm) drill, a small file, insulatingadhesive tape and glue suitable forplastic model kits.
Be very careful when using the hobbyknife! Take good care of the amount ofglue you apply and to which areas youapply it. Glue for plastics is essentiallya solvent. Excessive use can damagethe exterior of the instrument. Check ifall components are included. Duringpacking, the contents of theconstruction kit have been inspectedseveral times.
Construction kits come without awarranty!
104001 Standard Servo104002 Modified Servo107002 Inbus key107003 Front ring107006 Lower casing107008 Rotary encoder assembly107016 Plate107020 Upper cap rotary Encoder107021 Cap for rotary encoder107022 Hollow gear wheel107023 Gear wheel with shaft
short107024 Gear wheel with shaft long107025 Fastening CAP107052 Upper casing107055 Metal knob107056 Lower faceplate107057 Bearing107058 Pressure scale printed107060 Outer shaft
107061 Propeller shaft107062 Central Shaft107062 Gear wheel shaft107063 Inner shaft107063 Shaft107064 Indicator 10.000 ft109102 Double gear wheel107140 Optical107065 Indicator 100 ft107066 Indicator 1000 ft107068 PCB small107069 PCb support107094 USB Controller PCBs107096 Inbus bolt M3107098 Screw to mount PCB107504 Front plate107600 Bolt M3 70 mm107600 Nut M3 self locking
In case you need a replacement part,you can order them from our websiteentering the part number in yourshopping cart. Parts are only availableas replacement parts!
Carefully tap shaft 107063 into cap107021 until it blocks.
Place component107063/107021 as you haveassembled onto the rotary encodershaft (part no. 107008). There is asmall indentation in the rotary encodershaft. The opening of component107021 contains a small ridge, whichfits exactly into this indentation. Makesure ridge and indentation fitcompletely.
Mount component 107020 tocomponent 107008 using just a littleglue, making sure no glue comes intocontact with the rotary encoder, withthe rotary encoder shaft or withcomponent W107063/107021.
There are 2 servos supplied.One modified servo (unpacked, partno. 104002) and one normal servo(packed in a box, part no. 104001).Take the normal servo out of the boxand mark it so that you can distinguishbetween the two products at any latermoment. Now take the normal servoand turn the mounted white plasticwheel carefully and slowly clockwiseuntil it stops. Remove the white plasticwheel(s) (without moving the shaft ofthe servo!) and save the small blackscrew(s). You will need it later.
Enlarge the left lower hole of thefront ring by using a 6.5 mm. drill(0.26").
Place optical 107140 into front ring107003 by pressing it down andcement it by sparingly applying gluefor model aircraft kits to the back ofthe front ring, in the edge whereoptical and front ring connect. Notethat the optical has a recessed edge.This allows the optical to be insertedin the front ring in such a way that theoptical comes a little forward to thefront of the front ring.
Connect the rotary encoderassembly connector onto the PrintedCircuit Board as shown in thepicture.The wires of the rotaryencoder assembly can be coloredWhite, Black, Red or Yellow, Red,Black (depending on the productionseries).The connector should be positionedonto the PCB in such a way that theYello or White wire from the rotaryencoder connects close to the squarePCB and the round PCB.
Now connect the servos to thePCB. The normal servo should beconnected to S2 and the modifiedservo to connector S1. The yellowwire of the servo connectors shouldbe closest to the PIHER sensors.
The board 107094 contains 4 so-called position sensors with the textPIHER printed on it.These sensors are used in pairs. Oneon one side of the board and onedirectly opposite on the other side ofthe board.The inner ring of this PIHER sensorhas a little notch (see arrow), whichindicates the position of the internalmechanics.It is of utmost importance that thePIHER-pairs are properly aligned.Use the shaft of component 107024and slide it into the center of thePIHER sensors.Now turn slightly PIHER sensoron both sides so that the little notchpoints to the of the board andalign the center so that the shaft ofcomponents 107024 and 107023 canslide through the PIHER sensorseasily. The positioning of the
each
outside
English
9
SIMKITSSIMULATOR PARTS
components 107024 and 107023 isfurther explained in the next pictures.
Mount plate 107016 onto theelectronics board 107094, using thepositioning notches as shown in thepicture. Do not use screws yet.
Insert gear wheels 107024 (longershaft) and 107023 (shorter shaft) intothe position on the plate 107016 asshown in the picture.Be careful! The flattened sides of theshafts should move easily into theproperly aligned Pihers!! This is ofutmost importance!Make sure the PIHER positioners areproperly aligned as indicated in thepicture 11. Once the shafts of gearwheels 107024 and 107023 are inposition, you can carefully checkwhether they can twist freely.
Using superglue, cement caps107025 onto the gearwheel shafts.TAKE NOTE: Under no circumstancesshould the PIHER positioners comeinto contact with glue! It is advised toput a very tiny drop at the top of theshafts of the gear wheels 107024 and107023 and then press the caps107025 onto the shafts.
Mount plate 107016 onto the PCBusing screw 107098.
Unfasten two diagonally placedlong screws from each of the servocasings as indicated in the picture.Keep the little screws from the servoshafts in a safe place.
Cut the ears from theas indicated in the drawing.
Place the servos intolower casing 107006 as indicated inthe drawings. Use the screws youpreviously unscrewed from the servosto mount them into position. Takenote: do not wind the screws tootightly! It's easy to damage the thread.The normal servo is position A and themodified servo on position B.
Position the plate with circuitboard onto the lower casing, andguide out the rotary encoder assemblyand the light between the casing andthe circuit board. Mind the properpositioning of the plate. Use the
positioning notch to find the rightposition.
The lower casing has mountingribs which facilitate the small squarePCB. When mounted properly, theUSB connector and switch is visiblefrom the bottom side of the lowercasing. The USB connector top shouldbe at the same level as the lower casebottom when perfectly aligned. Whiledoing this, make sure the superfluouswiring of lamp and servo do not touchany moving parts. If necessary usesome adhesive tape to sticksuperfluous wires to the bottom of thecasing.
Place gearwheel 107022 ontoinner shaft 107063 and use superglueto cement the gearwheel. Onlysuperglue can be used, since the gearwheel is made from nylon. Apply theglue to component 107063.
Check if component107058 can turn freely on the topmostsection of outer shaft 107060.
If this is not the case, use a rolled-up piece of fine sandpaper to widenthe opening in component 107058, incase component 107058 does notturn freely on component 107060. It isabsolutely necessary that part 107058turns freely on part 107060 withoutany friction!! Remove all dust prior tocontinue assembly.
Place gearwheel 107022 ontocomponent 107063 and cement itusing superglue (the gear wheel ismade from nylon so glue for modelkits does not work properly here).Apply the glue to component 107063.
Place bearing 107057 into theplate and press it down. Usesuperglue to mount it.
Insert component 107022/107022(inner shaft and gearwheel) intobearing 107057, making sure theinner shaft aligns with the modifiedservo.
Insert shaft 107062 into plate107016 as shown in the picture. Pressit tight until it stops.
Place one gearwheel
109102 over the metal gearwheelshaft with the smaller gearwheel sideup.
Place central shaft 107062over inner shaft 107063. Whilelowering shaft 107062, you need tobend shaft 107063 a little to the sidein order to pass the gear wheel107024 with the gear wheel from shaft107062.
Lower PCB 107068onto the main PCB 107094 with thesmall connector facing towards thecenter of the instrument through thesquare hole of plate 107016 andpress it in the direction of the center ofthe instrument.
Secure PCB 107068 by pressingthe PCB support 107069 behind thesmall PCB 107068 into the hole ofplate 107016.
Now place the 2nd gearwheel (part no.109102) over the metalgearwheel shaft with the smallergearwheel part up.
. Place the outer shaft107060/107022 over central shaft107062, making sure the gearwheelsconnect properly and smoothly. Whilelowering shaft 107060/107022 youneed to bend shaft 107062 a little tothe side in order to pass the gearwheel 107024 with the gear wheelfrom shaft 107060+107022.
Place the upper casing107052 onto the lower casing, use thelittle notch for proper positioning, whileguiding the rotary encoder and lightbulb up through the upper casing.
Mount the light bulb on the inside.The light bulb needs to protrude 0.1”(2.5 mm) from the edge.
Place lower faceplate107056 onto the upper casing. Thencarefully press the gear wheel with thelong shaft 107061 into the opening inthe standard servo axis wherenormally the screw is mounted. Thisneeds to be done with great care!
Position the combinedinches and millibar pressure scale107058 exactly as indicated in the
12.
13.
14.
15.
16.
17.
18. and 19.
20.
21.
22.
23 and 24.
25.
26.
27.
28.
29.
30 and 31.
32 and 33.
34, 35 and 36.
37.
38 and 39.
40 and 41
42 and 43.
44.
45 and 46.
47 and 48.
normalservo
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SIMKITSSIMULATOR PARTS
illustration. Make sure the servo axishas not moved since you turned it.Use the altimeter's faceplate as anaid, and permanently place thefaceplate onto the upper casing aswell. Mind the proper positioning byusing the positioning notch.
Now place the 10.000 ft indicator107064 exactly as shown in theillustration and press it gently down.Do not use glue!
Then place the 1.000 ft indicator107066 as shown in the illustrationand press it down gently. Do not useglue!
Finally place the 100 ft indicator107065 as shown in the illustrationand press it down gently until inposition. Do not use glue!Your assembly should look likeillustration 52.
Mount the rotary encoderassembly 107008 into the earlierprepared front ring 107003.
Position front ring A1 onto theupper casing, and mount front ring,upper casing and lower casingtogether using the two 70 mm. M3screws 107600 and self locking M3nuts 107601.Do not screw them too tight as thiscauses the front ring to bend. Justwhen everything is closed together,stop screwing!
Finally mount knob(107055) onto the shaft using theinbus bolt 107096 and inbus key107002.
49.
50.
51.
52.
53.
54 and 55.
English/Español
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EspañolSIMKITSSIMULATOR PARTS
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Español/FrançaisSIMKITSSIMULATOR PARTS
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SIMKITSSIMULATOR PARTS
Français/Deutsch
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SIMKITSSIMULATOR PARTS
Deutsch/Italiano
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15
DECLARATION OF CONFORMITY
TRC Development b.v.Kolk 4
4241 TJ ARKEL - The Netherlands
We, the manufacturer:
Declares that the product:
Is in compliance with the essential requirementsand other relevant provisions of the followingdirectives:
The product is compatible with the norms /standards:
Manufacturer/Authorised representative
Curt Roth Sr. - CEO
Simkits USB Altimeter
Electromagnetic Compatibility Directive(89/336/EC)Low-Voltage Directive (73/23/EC)
EN 50091-2 (1995)EN 61000-3-2EN 61000-3-3EN 62040-1-1 (2003)
Important noteSimKits products are sold for personal use only. They may not be usedor resold to third parties as a commercial activity, neither as parts, asbeing constructed for or be used as part of a commercial flightsimulator or a flight simulator for training purposes. A license can beobtained at an additional fee per product to allow the use of a Simkitsproduct for commercial or training purposes. W
ou may return the product unused within 5 daysafter purchase/receipt of the product, for a full refund of the purchaseprice of the product. Shipping costs are never refunded.
les produits SimKits sont vendus pour un usage personnel uniquement.Ils ne doivent pas être utilisés ou revendus dans le cadre d’une activitécommerciale, ni en tant que pièces détachées, ni comme partie d’unsimulateur de vol commercial ou destiné à l’entraînement. Une licencepeut être obtenue moyennant le paiement d’une taxe additionnelle parproduit pour autoriser leur utilisation dans un cadre commercial ou pourl’entraînement au vol. En cas de désaccord avec cette clause, vousdisposez d’un délai de cinq jours pour retourner les produits en vue deremboursement. Les frais de port ne sont pas remboursés.
Die Produkte von SimKits wurden ausschließlich für den persönlichenGebrauch hergestellt. Sie dürfen nicht im Rahmen kommerziellerAktivitäten, auch nicht in Teilen, etwa als Teil eines kommerziellenFlugsimulators oder eines Flugsimulators für Trainingszwecke,verwendet oder an Dritte weiterverkauft werden. Für eine zusätzlicheGebühr (pro Produkt) kann eine Lizenz erworben werden, die dieVerwendung eines SimKits-Produkts für kommerzielle oder fürTrainingszwecke erlaubt. Wenn Sie mit dieser Einschränkung nichteinverstanden sind, können Sie das unbenutzte Produkt innerhalb von5 Tagen nach dem Kauf bzw. dem Erhalt des Produkts zurückgebenund erhalten den vollen Kaufpreis zurück-erstattet. Versandkostenwerden in keinem Fall zurückerstattet.
I prodotti SimKits vengono venduti esclusivamente per uso personale.Non possono essere utilizzati da o rivenduti a terzi per attivitàcommerciali, oppure essere usati come parti di un simulatore di volocommerciale o destinato alla formazione. Pagando una cifra aggiuntivaper prodotto è possibile ottenere una licenza che consente l'utilizzo diun prodotto Simkits per scopi commerciali o di formazione. Se non siaccetta questa limitazione, è possibile restituire il prodotto integro entro5 giorni dall'acquisto o dal ricevimento per avere il rimborso totale delprezzo di acquisto. I costi di spedizione non vengono rimborsati.
Los productos SimKits están pensados para uso solamente particular.No serán utilizados por terceras partes ni se revenderán como parte deuna actividad comercial, ni en piezas ni como un todo, tampoco seusarán como parte de ningún simulador de vuelo comercial o de unsimulador de vuelo para formación. Se puede obtener una licencia, conel correspondiente coste adicional por producto, para poder utilizar losproductos Simkits con fines comerciales o de formación. Si no está deacuerdo con esta limitación, puede devolver el producto sin usardentro de los 5 días siguientes a su compra o recepción y se lereembolsará totalmente el precio de compra. Los gastos de envío nose reintegran en ningún caso.
hen you do not agreewith this limitation, y
Remarque impotante
Wichtiger Hinweis
Nota importante
Nota importante
If you have any questions concerning thisproduct, please address them by email to:
. Support is onlyavailable in the English language.
Pour toute question concernant ce produit,veuillez contacter par email
Support en anglaisuniquement.
Wenn Sie Fragen zu diesem Produkt haben,wenden Sie sich bitte per E-Mail an:
. Support steht nur inenglischer Sprache zur Verfügung
Se si hanno domande relative a questoprodotto, è possibile sottoporle tramite posta
elettronica all'indirizzo:. Il supporto è
disponibile soltanto in lingua inglese
Si desea más información acerca de esteproducto, envíe un correo electrónico a:
. La asistencia sóloestá disponible en inglés.
www.simkits.com
SIMKITSSIMULATOR PARTS
16