upustvo za programiranje, postupak stavka po stavka

8/13/2019 Upustvo za programiranje, postupak stavka po stavka

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ed.01 01/2004

SAFETY GUIDE 2

TECHNICAL FILE (Facsimile) 8

INFORMATION FOR THE INSTALLER (Troubleshooting table) 25

EC SERIES ELECTRONIC CONTROL UNITS 26

ES SERIES ACTUATORS FOR SLIDING GATES 33

EA SERIES ACTUATOR FOR SWING GATES 37

ZA SERIES ACTUATORS WITH ARTICULATED ARM FOR SWING GATES 40

ZI SERIES UNDERGROUND ACTUATORS FOR SWING GATES 43

INSTALLATION OF MECHANICALGATE STOPS (Electric lock type ZD04, locking latch type ZD06) 47

EB SERIES ACTUATORS FOR HORIZONTALLY PIVOTED COUNTERWEIGHTED DOORS 49

ZN SERIES ACTUATORS FOR SECTIONALAND HORIZONTALLY PIVOTED COUNTERWEIGHTED OR SPRING DOORS 56

ZBR, ZBS and ZBD SERIES AUTOMATIC BARRIERS 68

MOBILE BARRIER SUPPORT Type ZBRM 76

ZP SERIES GEARMOTORS FOR SHUTTERS 77

CONTROL UNIT FOR SHUTTERS Type ZPC1 80

ARMOUR PLATED METAL CASE FOR SHUTTERS Type ZPB1 83

ZV SERIES GEARMOTORS FOR BLINDS AND SUN AWNINGS 84

CONTROL UNIT FOR BLINDS TYPE ZVC1 86

EL SERIES FLASHING LIGHTS 89

EL SERIES AERIALS 90

ET SERIES RADIO CONTROLS 91

EF SERIES PHOTOCELLS 92

ED SERIES KEY SWITCHES 97

MAGNETIC KEY SWITCH TYPE ZD10 AND MAGNETIC CODED KEY TYPE ZD11 99

MAGNETIC KEY SWITCH TYPE ZD12 AND CODED KEY TYPE ZD13 101

MAGNETIC MASS DETECTOR TYPE ZR01 AND MAGNETIC LOOP TYPE ZRS1 102

ZX SERIES TRIMS 105

1-CHANNEL OR 4-CHANNEL RADIO MODULES WITH OR WITHOUT RECEIVER 107

AMPLIFIED SERIES BLOCK DIAGRAM 108

INSTALLATION DIAGRAMS 109

WIRING DIAGRAMS 132

CONTENTS

Page


2/1422

IMPORTANT APPENDIX FOR INSTALLERS OF ELVOX AUTOMATIC GATE SYSTEMSDirectives in forceLow voltage: 73/23/EC, 93/68/ECElectromagnetic compatibility: 89/336/EC, 92/31/EC, 93/68/ECR&TTE: 99/5/ECMachinery: 98/37/EC, 98/79/ECBuilding materials: 86/106/EC, 93/68/EC

The aim of the new European Standards for automated closures is to define:

1. the minimum level of technical, construction and operating specifications.2. the respective test methods for devices used in the finished product and the control and protection system against possible inju-ries deriving from normal use of the different types of automated closures.

On 1st May 2001, UNI, the Italian standards organisation, withdrew Italian standard UNI 8612, which is replaced by European stan-dards EN 13241-1, UNI EN 12604, UNI EN 12605, UNI EN 12445, UNI EN 12453 and UNI EN 12978, which assimilate the BuildingMaterials Directive.The mandatory assessment of conformity of an automated closure must comply with the prescriptions of these standards, andtechnical documentation must be provided as evidence of the activities carried out (report on tests and checks, technical fi le, instruc-tions, etc.)

IMPORTANT: the following must not be deemed to replace the standards in question; in any event, the standards in force and theirupdates must be referred to and consulted.

RESPONSIBILITYThe law states that the entity responsible for the commissioning of an automated closure is also responsible for its safety.

The installer has full responsibility for:1. execution of the system in accordance with sound engineering practice (Law 46/90, art. 7).2. use of conforming materials.3. handover to the customer of the documents containing:

- operating instructions and warnings for the safe use of the installation,- ordinary maintenance instructions,- Declaration of Conformity,- maintenance and test log book.

LEGAL DUTIESThe European Commission has established that ALL AUTOMATED CLOSURES (powered doors and gates and simi lar ) fal lwith in the field of application of the MACHINERY DIRECTIVE. As such, the addition of an automatic system to a new manualclosure makes the latter a machine, and the entity which undertakes the transformation must meet the prescriptions of the MachineryDirective (MD, 89/392/EEC - assimilated in Italian presidential decree No. 459 of 24/07/96).

The Machinery Directive states that installers of the automatic gate or door system have the same duties as the manufac-turer of a machine, i.e. they must:

SAFETY GUIDE

Compile the technical file (to be kept for 10 years

and made available for inspection by the authorities)

Risk analysisMechanical

design

Electrical

designFinal testing

report

Machines commissioned before the entry into force of the Machinery Directive are exempt from the requirement of conformity, butsignificant modifications which change their configuration (e.g. replacement of the motor, addition of photocells, a radio control, etc.)or adaptations for maintenance bring them into the field of application of the Directive.

Draft the respective

EC DECLARATIONOF CONFORMITY

Affix the

CE MARK to theautomated closure


3/1423

Examples of dynamic risks in d iagrammatic form

Examples of dynamic risks - practical

Impact Crushing Shearing Wedging Dragging Cutting

Projection of compressed, charged ob jects Hooking Crushing b etween non-parallel surfaces

Lifting Dragging / Impact Shearing

SAFETY GUIDE

SAFETY ASPECTSUNI EN 12453 is the framework standard for safety aspects of the automated closure sector. On the basis of the principle that allautomated closures are to all intents and purposes MACHINES, the standard addresses the subject of safety with a risk analysis.Steps must be taken to ensure that hazardous situations are eliminated or neutralised, by using safety devices.

Types of hazard present in an automated closureo Crushing;o Shearing;o Dragging;

o Impact;o Lifting of persons;o Hazards associated with the automated closure;o Hazards caused by faults in safety devices;o Hazards present during manual movement of the door or gate leaf;o Entrapment hazard;o Hazards associated with exceeding the door or gate leaf travel limit.


4/1424

USE OF THE CLOSUREType of con trol Expert users (outside of public area) Expert users (public area) Unlimited use (publi c area)

Group 1 Group 2 Group 3

Man present With control push-button With key switch or similar Not possible(maintained action) (B)

Visible impulse type Force limitation (C) or Force limitation (C) or Force limitation (C) +(e.g. infrared) Presence-sensing (E) Presence-sensing (E) External photocell (D) or

Presence-sensing (E)Invisible impulse type Force limitation (C) or Force limitation (C) + Force limitation (C) +(e.g. radio waves) Presence-sensing (E) External photocell (D) or External photocell (D) or

Presence-sensing (E) Presence-sensing (E)Automatic Force limitation (C) + Force limitation (C) + Force limitation (C) +

External photocell (D) or External photocell (D) External photocell (D) or Presence-sensing (E) Presence-sensing (E) Presence-sensing (E)

The minimum level of protection prescribed by the standard, for the main closure edge, depending on the type of control and thetype of use of the closure, is set out in the table below:

The use of the closure is divided into 3 groups: in Group 1 the closure is not in a public area and a limited number of persons isauthorised to use it; in Group 2 the closure is in a public area and a limited number of persons is authorised to use it; in Group 3the closure is situated in a public area and anyone is free to use it.The letters A,B,C,D,E indicate the type of protection that must be adopted.

Differences between standards EN 12453 and UNI 8612

The main differences and similarities with regard to protection devices against the risk of crushing are set out in the tables below.Each table refers to a particular type of closure, in conformity with the sub-division appearing in UNI 8612.

Sliding gate with weight of less than 300 kg

Type of activation UNI 8612 EN 12453

Man 1 protection device (sensitive Key or switch to preventpresent edge or photocell or control by unauthorised persons

torque limiter)Impulse 1 external photocell + Torque control Photocells +Force limitation

+ Flashing light

or or

1 external photocell + Torque Presence sensingcontrol + Flashing light

Sliding gate with weight exceeding 300 kg


Man 1 protection device + Key or switch to preventpresent Flashing light + control by unauthorised persons

Emergency stopImpulse 1 external photocell + 1 internal Photocells + Force

photocell + Sensitive edge limitationon fixed part + Flashing light

or

Presence sensing

Swing gate with gate leaf width of less than 1.8 m (*)


Man Protection device + Flashing Key or switch to preventpresent light + Emergency stop control by unauthorised persons

Impulse 1 external photocell + Photocells + ForceTorque control + Flashing light limitation

or or

1 external photocell + Presence sensingSensitive edge on fixed part +Flashing light + Offsetting of gate leaves

(*)In the case of swinggates, both standardsrecognise the need to

protect the gate leaf atthe end of opening too,if the latter comes intocontact with a fixedstructure (e.g. wall, pil-lar).

SAFETY GUIDE

MINIMUM LEVEL OF PROTECTION


5/1425

Swing gate with gate leaf width of more than 1.8 m (*)

Type of activation UNI 8612 EN 12453Man Protection device + Flashing Key or switch to preventpresent light + Emergency stop control by unauthorised persons

Impulse 1 external photocell + Photocells + Force1 internal photocell + limitationTorque control + Flashing light

or or

1 external photocell + 1 internal Presence sensingphotocell + Sensitive edge onfixed part + flashing light

(*)In the case of swinggates, both standardsrecognise the need toprotect the gate leaf

also at the end of ope-ning, if the latter comesinto contact with a fixedstructure (e.g. wall, pil-lar).

Barrier


Man Flashing light + Key or switch to preventpresent Emergency stop control by unauthorised persons

Impulse Torque control + Flashing light Photocells + Force limitation

or or

Sensitive edge + Flashing light Presence sensing

or

Photocell + Flashing light

Closure in an industrial environment not in communication with the publi c highwayType of activation UNI 8612 EN 12453

Impulse Torque control + Flashing light Photocells + Force limitation

or or

Sensitive edge + Flashing light Presence sensing

or

Photocell + Flashing light

A further difference between the two standards relates to the definition of the hazard area: UNI 8612 stipulates that the protectionagainst crushing must be active up to a height of 2 m, while UNI EN 12453 states that the hazard area extends to a height of 2.5m. UNI 8612 permits the use of one or more pairs of photocells as a safety device, located at a height of between 40 and 60 cm.The safety device prescribed by UNI EN 12453 (photoelectric barrier, etc.) must cover the entire hazard area and must not allow thegate leaf to strike a person during its movement.In UNI EN 12453, the photocell is deemed to be a courtesy function rather than a safety function.

UNI 8612 explicitly quotes torque limiters as one of a range of safety devices. UNI EN 12453 implicitly permits this solution as a pos-sible measure for achieving force limitation further to the intervention of the torque limiter. The gate leaf must stop and, if applica-ble, resume motion in the opposite direction.

FORCE LIMITATION

Limitation of the opening and closing forces of the arm is an aspect of UNI EN 12453.To meet the requirement for force limitation, it is necessary to measure the force profile on the closure complete with automaticsystem, using a specific instrument consisting of two parallel circular metal faces 80 mm in diameter separated by a spring with ela-stic constant of 500 N/mm.

There are four significant parameters

1. Dynamic force Fd.Corresponds to the maximum value measured during the time period Td.

2. Dynamic time Td.Time of 0.75 with effect from the initial instant at which the impact reaches 150N.

3. Static force Fs.Force present after Td and up to 5 seconds from the instant of impact; it must not exceed 150N.

4. Final force Fe.Force remaining 5 seconds after the instant of impact; it must not exceed 25N.

SAFETY GUIDE


6/1426

SAFETY GUIDE

The standard states the points at which measuring must be carried out, for each type of closure.To guarantee safety against crushing hazards with the force limitation method, it is necessary to obtain a force value within the esta-blished limits.

The table shows the maximum values of dynamic force (10N corresponds to approximately 1 kg).

Maximum dynamic force (Fd)

System type Between the c losure edges and oppos ite edges Between f lat areas w ith sur face areas o f > 0.1 m2

In open ings o f 50 500 (mm) In open ings of > 500 (mm) w ith sides > 100 mm in length

Closures with

horizontal movement(e.g. sliding) 400N 1400N 1400NCloses pivoting

on an axis perpendicular

to the ground

(e.g. swing gates) 400N 1400N 1400N

Pivoting closures

with vertical movement(e.g. sectional) 400N 400N 1400NPivoting closures on

a horizontal axis (e.g. barriers,horizontally pivoted doors) 400N 400N 1400N

To measure the dynamic forces you are advised to use a sensor inside the automatic gate system or a pressure-sensitive profile,fitted on the edge of the gate leaf.

Presence sensors (E type devices )

THE safety of the closure can be ensured by means other than force limitation of the gate leaf.For gate leaves capable of developing forces above the limits, a system is required for sensing the presence of persons in the vici-nity of the closure. The hazardous movement must also be stopped promptly.The presence sensing devices must completely cover the hazardous area and must have characteristics of fault resistance.

MECHANICAL ASPECTS

UNI EN 12604 Mechanical aspects of automated closures defines the mechanical requirements for closures. The basic require-ment is to ensure safe, problem-free use and operation. Closures must resist the static and dynamic forces typical of their use.Account must also be taken of mechanical fatigue, wear and corrosion.

Construction characteristics of the gate

1. The materials used in the construction of the panel grid must preferably be metal. The use of fragile materials is forbidden. Glassmust be of safety type. Transparent surfaces of gate leaves must be at least class 1 (reference standard pr EN 12600) and musthave no sharp edges if broken (EN 129), or must be unbreakable. Transparent surfaces must be coloured or have adequatesafety markings to make them visible.

2. The surface of the gate leaves must be smooth or have maximum bevelled or rounded protrusion of 3 mm to a height of at least2.5 m from the ground.

3. The gate leaves must be protected against falling in the case of accidental detachment of the track.

4. Gate leaf wheels must be protected against derailment.5. Counterweights must be housed and protected inside strong covers up to a height of 5m. Counterweights must be securely fixed

to their supports. Each rope must be individually fixed to the counterweight. Counterweights must not be fixed to rods or leverswith rivets. If a counterweight should fall, this must not create any danger. Counterweights in cement conglomerate must be rein-forced.


7/1427

MAINTENANCE

To ensure the efficiency and safety of an automated closure it is important to carry out maintenance periodically.A maintenance contract must clearly indicate:1. the contents of ordinary and extraordinary maintenance activity;2. the maintenance intervals;3. which operations are to be carried out during the course of maintenance activity.

Maintenance activities, repairs and replacement of parts must be undertaken by qualified personnel. Parts must be replaced withgenuine replacement parts.

IMPORTANT

To ensure the efficiency of the product it is imperative that competent, professional personnel carry out maintenance within the timelimits established by the installer, the manufacturer and the legislation in force.Installation, maintenance, repair and cleaning operations must be documented. The documentation must be kept by the user so thatit is available for the relevant competent personnel.

DISMANTLING - DISPOSAL

If the decision is taken to decommission the actuators or the entire automatic closure system, it should be removed and recycled inaccordance with the relevant standards.

SAFETY GUIDE

TECHNICAL FILE

The aim of the technical file described below is to help the installer in the application of the new EUROPEAN DIRECTIVES & STAN-DARDS, with particular reference to safety standards EN12453 and EN 12445.

The technical file for the automated gate or door, which the installer must complete and keep (for 10 years), must contain the follo-wing information:

1. The identification data:- of the installer;- of the type of automated closure system;- of the customer;- of the location/site in which the automated closure system is installed;- of the manufacturer/supplier of the closure;- of the manufacturer of the automated closure system.

2. The electrical and mechanical drawing of the automated closure, with a list of its components.

3. An analysis of the risks presented by the automated closure and a description of the solutions adopted.


8/1428

Technical file of powered doors and gates in accordance with European Machinery Directive

98/37/EC (89/392 and subsequent amendments).

Enter the personal data of the installer

Installer

Company nameStreet

Town

Post code County

Tel. Fax

VAT number / Internal revenue code

Chamber of Commerce

Contract No.

Select the denomination and type of powered door

Denomination of powered door[]swing gate

[]horizontal sliding gate

[]horizontally pivoted door

[]barrier

[]roller shutter

[] flexible, vertical roll-up door

[]other (specify) ___________________

Specify the automatic gate system type

Type

Enter the serial number of the powered door.

Serial number

Enter the personal data of the client, the location, the manufacturer of the closure, the manu-facturer of the automatic gate system.

Name of client

Company name

Street

Town

Post code County

Tel. Fax


TECHNICAL FILE (Facsimile)


9/1429

Location of installed product

Installed at

Company name

Street

Town

Post code CountyTel Fax

Installed on floor No.

Entity responsible

Street

Town

Post code County

Tel Fax


Manufacturer/supplier of the closure

Company name

Address

Name of model Year of manufacture

Type of closure

Mobile leaves, total weight Number of leaves

Manufacturer of the automatic gate system

Company name

Address

Name of model Year of manufacture

Type of energy Voltage

Total power Tolerance



10/14210

System diagram


Key

1

2

3

4

5

9

1011

12

13

Quantity

1

1

2

1

1

-

-1

1

1

Type

ES07

EL09

ET03

EF04

EDE4

ZX64

ZE03ZBA1

ZX01

ZX16

Description

Sliding actuatorFlashing light with aerial and receiver433 MHzDual-channel radio remote control 433 MHzFlush-/surface wall-mounted pair of photocellsFlush-/surface wall-mounted key switch

Cable (4 x 0.5 mm2)

Rack in nylonBack-up battery 12V 7Ah

Safety trimMounting plate

System description

GUIDELINE WIRING DIAGRAM:

SLIDING GATE WITH 1 LEAF WITH MOTOR AT SIDE

Residential use up to 300 kg


11/14211

System diagram

Key

1

2

3

4

5

78

9

11

14

15

16

17

Quantity

2

1

2

1

1

11

1

1

1

1

2

2

Type

ZI26

EL09

ET03

EF04

EDE4

EC33ZX29

ZX64

ZBA1

ZD04

ZD06

ZX41

ZDA7

Description

Underground actuatorFlashing light with aerial and receiver433 MHzDual-channel radio remote control 433 MHzFlush-/surface wall-mounted pair of photocellsFlush-/surface wall-mounted key switch

Control unit without push-button panel10 m cable roll for automatic gate system (2 x 2 mm2 + 3 x 0.5 mm2)

Cable (4 x 0.5 mm2)Back-up battery 12V 7Ah

12V DC electric lockLocking latch

Foundation boxSupport with release device


System description

Residential use with two leaves up to 1.8 m (max. 200 kg) each

GUIDELINE WIRING DIAGRAM:

GATE WITH 2 LEAVES WITH 2 UNDERGROUND MOTORS


12/14212

C

A

A

1, 2, 5

3, 4, 6 3, 4, 6

1 - Impact A= meter

2 - Crushing G= meter 3 - Dragging B= meter

4 - Wedging

5 - Skidding

6 - Shearing


Fig. 1A SLIDING GATE WITH 1 LEAF WITH MOTOR AT SIDE

Indicate the hazard areas with respective number.


13/14213

AB C

1, 2, 5

2 2

A

1, 2, 61, 2, 5


GATE WITH 2 LEAVES WITH 2 FLOOR-MOUNTED MOTORS

Indicate the hazard areas with respective number.

1 - Impact A= meter

2 - Crushing G= meter

3 - Dragging B= meter

4 - Wedging5 - Skidding

6 - Shearing


14/14214

Complete the list of components installed, specifying: model, type, serial number etc.

List of components installed

No. Installed component Identification code Manufacturer

1 Photocell 1

2 Photocell 2

3 Photocell 3

4 Photocell 4

5 Control unit

6 Fixed electronic key

7 Radio controlled key

8 Automatic gate system

9 Acoustic signal emitter

10 Warning light

11 Electromagnetic block

12 Electric lock

13 Key switch

14 Aerial15 Radio receiver

16 Impact edging

17 Emergency push-button

18 Control push-button

19 Gate open warning light

20

21

Sensors Function

1 Sensitive edge 1 [] control

[] safety2 Sensitive edge 2 [] control

[] safety

3 sensitive edge 3 [] control

[] safety

4 Sensitive edge 4 [] control

[] safety

5 Platform sensor 1 [] control

[] safety

6 Platform sensor 2 [] control

[] safety

7 Sensor [] control

[] safety

8 Sensor [] control

[] safety

9 Sensor [] control

[] safety

Note: indicate the functions of the sensors: for control, for safety, etc.

- The declarations of conformity of the components and accessories used in the execution of the

automated closure must be attached to the above.

The technical specifications and directions for installation of these products are documented in therespective installation and use manuals.



15/14215

RISK ANALYSIS

(The risk analysis consists in examining the hazards which may be present in the automated clo-

sure or the closure to be automated, and for each of these, the entity responsible must indicate in

the technical file the solutions which have been adopted to eliminate or reduce these hazards.

The possible risks which may be present in an automated closure and the possible solutions to be

adopted to eliminate or reduce the hazard are set out in the attached schedules).

Mark the risks present in the installed system and mark the respective solutions adopted.

In the column solutions adopted according to risks present, indicate the letters corresponding

to the safety solution applied.

Enter any additional observations in the appropriate space at the bottom of the list.

Mark any standards taken into consideration.



16/14216

Type of risks Assessment criteria and solutions adopted(Mark the risks taken into consideration) (Mark the box corresponding to the solution adopted)

Structural mechanical risks and risks relating to wear

[ ] loss of stability [ ] Solidity of the existing structure checked, suitable materials used and adequa-

te fixings executed.

[ ] falling of parts [ ] Appropriate operations and adjustments carried out to prevent

the gate leaves from falling.

[ ] tripping [ ] Check made to ensure that thresholds higher than 4 mm (e.g. sliding gate track)

are suitably shaped and

marked.

[ ] slipperiness [ ] Check made to ensure that threshold presents no slippery surfaces or surfaces

that may become slippery when wet.

[ ] chain and cable guides [ ] Check for presence and effectiveness of an anti-fall system to prevent raised

moving parts from falling.

[ ] Adequate limit switches installed and checked.

[ ] The necessary maintenance instructions have been supplied.

Mechanical risks due to the movement of the closure

[ ] The moving parts are [ ] Gate leaf travel speed can be adjusted

equipped with suitable protection only by specialised personnel by means of the control unit in accordance with

the standards in force.

and installed in accordance with the

manufacturers instructions.

[ ] The gate is equipped with a [ ] The opening has undergone final testing to ensure that there are no

release device to enable assembly errors.

manual operation

[ ] Adequate

instructions for

release have been supplied.



17/14217

Risks present Solutions adopted according to risksA) impact / crushing B) cutting

C) lifting D) dragging/

wedging

E) shearing F) hooking

Applicable solu tions

1) man present 8) safety barriers

control (protection device)

2) sensitive edges 9) acoustic signal

(protection device)

3) photocells 10) acoustic signalpres. sensing device)

4) safety devices 11) warning signs

5) force limitation 12) segregation (by means of

(protection device) covers or rubber profiles

6) shaping surfaces 13) protective fence

with mesh (20x20 mm)

7) platforms 14) other

Electrical risks

[ ] direct and indirect contact [ ] CE marked components used in accordance with

Low voltage Directive (73/23/EEC)

[ ] dispersion of electrical energy [ ] Electrical connections and connection to the mains

supply made in accordance with the standards in force

and with the instructions of the manufacturer of the motor.

Risks of electromagnetic compatibility

[ ] emission of electrical, magnetic [ ] Use made of homologated radio controls or radio

and electromagnetic fields controls which conform with the R&TTE Directive

(99/5/EC) and at frequencies permitted by the specific

legislation in force.

[ ] Use made of CE marked components in accordance

with EMC Directive (89/336/EEC).



18/14218

Safety and reliability of the actuator and control devices

[ ] safety conditions in the event [ ] Use made of control, operation and safety devices

of breakdown and power failure which are adequate for the intended use and comply with the standards in

force.

[ ] Installation of control device equipped with

back-up batteries and complying with the standards in force.

[ ] Installation carried out in accordance with the prescriptions

set out in the installation manuals

[ ] assembly errors and coherence [ ] Check made to ensure coherence of the control in relation to the

of the controls movement of the closure and to the instructions supplied by the

manufacturer.

[ ] control devices [ ] Installation of emergency stopping and/or opening device

(which must not introduce additional risks).

[ ] Control devices have been installed in a readily accessible and clearly

visible position.

[ ] measure closing forces [ ] Take measurements with the appropriate instrument

on the main edge indicated in UNI EN 12445 at the points established therein.

[ ] protection devices (in no [ ] Use made of a presence sensing device

circumstance can there be contact complying with prEN12978.

between the closure and persons)

[ ] presence sensing devices [ ] Checks carried out on presence sensing, in accordance with UNI EN

12445.

Risks associated with the materials and substances treated, used or burnt by the machine

[ ] fluids [ ] check to ensure that no hazard is generated and

dispersion into the environment of the fluids used.

[ ] high temperatures [ ] check to ensure that the materials used do not reach high temperatures

[ ] fire [ ] check to ensure that the materials used do not cause fire

[ ] explosion [ ] check to ensure that no inflammable gases are present

[ ] noise [ ] check to ensure that no hazardous noises are generated

[ ] vibration [ ] check that no hazardous vibrations are generated

[ ] other



19/14219

List of applicable standards

[] EN 292-1 Basic concepts, general principles for design, basic terminology and methodology.

[] EN 292-2 Basic concepts, general principles for design, technical principles and specifications.

[] EN 294 Safety distances to prevent danger zones being reached by the upper limbs.

[] EN 349 Minimum gaps to avoid crushing of parts of the human body.

[] EN 1051 Risk assessment.

[] EN 60204-1 Safety of machinery - electrical equipment of machines, general rules.

[] EN 50081-1 Electromagnetic compatibility - generic emission standard.

Class of standard: domestic, commercial and light industrial.

[] EN 50082-1 Electromagnetic compatibility - generic immunity standard.

Class of standard: domestic, commercial and light industrial.

[] UNI EN 12453 Industrial, commercial and garage doors and gates.

Safety in use of power operated doors - requirements and classification.


Safety in use of power operated doors - test methods.

[] UNI EN 12604 Industrial, commercial and garage doors and gates.Mechanical aspects - requirements and classification.


Mechanical aspects - test methods.

[] EN 12635 Industrial, commercial and garage doors and gates.

Procedure for safe installation and use.

[] prEN 12650-1 Building hardware - powered pedestrian doors.

Part 1: product requirements and test methods.

[] prEN 12650-2 Building hardware - powered pedestrian doors.

Part 2: safety at powered pedestrian doors.

[] UNI EN 12978 Sensors, Requirements, Classes and Test Methods.

[] EN 13241-1 Norm for the product. Automatic closing systems for industry, commerce, garages and

gates.

Part 1: without performance of resistance against the fire and fume control.

[] CEI EN 60335-1 Safety of household and similar electrical appliances.

Part 1: general requirements.

[] IEC60335-2-97 Safety of household and similar electrical appliances - Part 2-97: particular requirement for

driver for rolling shutters awnings, blinds and similar equipment.

[] CEI 64-8 User electrical installations with rated voltage not exceeding 1000V AC

and 1500V DC.

[] UNI EN 954-1 Safety-related parts of control systems - part 1: general principles for design.

[] IEC 60335-2-103 Particular requirements for drives for doors, gates and windows.

[] IEC 60335-2-95 Household and similar appliances - Safety - Part 2-95: Particular requirements for drives for

vertically moving garage doors for residential use.

[] ___________________________________________________________________________________

[] ___________________________________________________________________________________

[] ___________________________________________________________________________________

[] ___________________________________________________________________________________

[] ___________________________________________________________________________________



20/14220

Declaration of Conformity:

Complete and sign the EC declaration of conformity

EC declaration of conformity

The undersigned_____________________________

Company name______________________________

Address____________________________________________________________________

Declares that the product installed,

model_____________________________________________________________________

type________________________________________________________________________

serial No.____________________________________________________________________

contract____________________________________________________________________

place of installation___________________________________________________________

complies with the following European Directives:

[] Machinery Directive 89/392/EEC and subsequent amendments

[] EMC Directive 89/336/EEC and subsequent amendments

[] Low Voltage Directive 73/23/EEC and subsequent amendments;

and also declares that the following harmonised standards (parts/clauses) have been applied:

[] __________________________________________________________________________

[] __________________________________________________________________________

[] __________________________________________________________________________

[]__________________________________________________________________________

Place____________________________________ Date_________________________

Signature of authorised

representative________________________________________________

(Warnings - This Declaration of Conformity is valid:1. in relation to the installation in question and how it was carried out by the Declarant;

2. any modifications to the installation are covered by the Declaration in question if and only if authorised and coun-

tersigned by the Declarant;

3. modifications, repairs and maintenance work must be carried out by qualified and authorised personnel. Parts

must be replaced using genuine or equivalent replacement parts.

4. the installation is maintained as stipulated by law and, in any event, undergoes at least one check per year.



21/14221

CE Marking

The CE marking on the automated closure must show, legibly and indelibly, the following information.

1. the data of the entity responsible for its commissioning, the installer and/or maintainer, so that they can

be contacted.

2. the type of closure (sliding, swing, etc.) and the model and serial number of the automatic gate system.3. the year of installation (i.e. its commissioning)

4. the specifications of the closure, such as the weight of the gate leaves and the dimensions.

5. CE marking.

Complete the information on the data plate of the automatic gate system:

Entity responsible for commissioning:

Address of installer:

Tel:

Model of automatic gate system:

Serial number:

Year of installation:

Dimensions (LxH):

Weight of moving parts:


R

UTOM Z ON

DITTA INSTALLATRICE:

ATTENZIONECANCELLOAUTOMATICONumero di serie:Modello automazione:Anno dinstallazione:Dimensioni LxH):Peso anta Kg):

219

119


22/14222

Final testing reportComplete the final testing report: enter the data and the required signature

Phase No.Description of phase N/R OK OPT1 Visual inspection2 Inspection of slide wheels3 Inspection of guide rollers

4 Inspection of hinges5 Inspection of rack6 Inspection of shearing protection7 Inspection of crushing protection8 Inspection of dragging protection9 Check of stability of gate leaves10 Check of operation of photocells11 Check of operation of sensitive edging strips12 Check of operation of torque limiter 13 Check of flashing light14 Check of pre-flashing15 Check of operation of controls

16 Check of radio receiver 17 Check of programming of radio controls18 Check of aerial connection19 Check of position of warning signs20 Check of continuity of equipotential protection circuit21 Insulation resistance test22 Voltage test23 Customer requirements checked against the order sheet24 Paintwork touched up25 Power supply conduits made in accordance with sound engineering practice26 Check for anomalous noises and elimination thereof27 Regular movement28 Installer data plate is affixed to installation293031323334353637383940414243444546474849N/R = not required; OK = done; OPT = opt ional

Date of testing Signature of installer Signature of customer



23/14223

Final testing report

USER [] Final testing report [] Maintenance manual

or his representative [] EC declaration of conformity [] Maintenance log book

Documents supplied [] Instruction and warnings manual

Date of final testing Signature of installer Signature of user

CUSTOMER [] Final testing report [] Maintenance manual

or his representative [] EC declaration of conformity [] Maintenance log book

Documents supplied [] Instruction and warnings manual

Date of testing Signature of instal ler Signature of customer


List of manuals

Complete the list of manuals and file the first page of each manual.

No. Title of manual Edition/date

1

2

3

4

5

6

7

8

9

10


24/14224

Maintenance log bookComplete the maintenance log book

No. DATE WORK CARRIED OUT O S E Signature(installation, start-up, adjustments, check of safety devices, parts replaced, etc.) Installer Customer

1

2

3

4

5

6

7

8

9

10

11

12

O = ordinary; S = scheduled; E = extraordinary.



25/14225

LOW VOLTAGE, A HIGH-TECHNOLOGY SOLUTION.

Total safety: the use of low voltage motors, operating at 12 V D.C, eliminates any risk of electrical discharges or accidental electri-fication of the structure.

Anti Black out funct ion: this innovation is achieved by using low voltage motors (12 Volt) with back-up battery. An electronic devi-ce ensures complete recharging of the battery and immediate operation in the event of mains power failure (230 Volt).

Intelligent braking: a special electronic device controls the braking and deceleration of the door or gate before it stops, to ensure

perfect operation also during the closing phase.

Electronic clutch: if any obstacle enters the range of movement of the automatic gate system, an electronic device blocks the gateoperator at the first sign of anomalous friction, and stops or reverses its movement.

PACKAGE CONTENTS

No special precautions are required for the transport of the actuators.The package consists of a cardboard box and the material must be stored in a dry place, sheltered from bad weather.On receipt, make certain that the product has a data plate affixed to it showing the technical specifications. If there is no data plate -, notify the manufacturer and/or dealer immediately.Units without a data plate must on no account be used. The manufacturer accepts no responsibility for the use of a unit without dataplate. Products without a data plate are deemed to be anonymous and potentially dangerous.

Troubleshooting table for common faults (for ES-EA-ZA-ZI and EB automatic gate systems)

Possible problem Cause Corrective action

Automatic gate system does not work No mains power Check switchSupply fuses blown Replace blown fuses with

others with the same rating.Controls ineffective Check radio controls and

switches.Battery faulty Check battery state with

flashing light.Photocells or Check operationsafety device activates . or alignment of photocells or

safety device.Radio control does not work The codes between radio control and receiver Carry out the

are incorrect radio code acquisition procedure.Battery discharged Replace battery.Receiver faulty Check terminal (+, -)

for voltage of 8.6 V approx.Flashing light does not work Bulb blown Replace bulb

or remains on permanently.( 5 W E14 14 V)

Card damaged Replace electronic card.

Automatic gate system does not open but The motor connection cables are inverted Invert the terminal blockcloses of the electronic control panel or thepolarity of the motor supplycables.

Automatic gate system does not close Photocells or Check operation andsafety device activate. alignment of photocells

or safety device.Automatic gate system starts movement Electronic clutch is set to Reduce level ofbut then inverts direction an excessively high level of sensitivity sensitivity of the clutch.

Encoder faulty. Replace cardEncoder (R311).

Gate moves jerkily Rack installed Observe the distance of(for sliding gates) incorrectly 2 mm between pinion and

rack.

INFORMATION FOR THE INSTALLER


26/14226

Type Dual-motor Single-motor Push-buttonwithout receiver control card control card panel

EC31 YES NO YESEC32 NO YES YESEC33 YES NO NOEC34 NO YES NO

EC CONTROL UNIT SERIES

OVERALL DIMENSIONS

Mod. EC

mm

mm

mm

mm

mm

Fig. 2B/EC

Fig. 2A/EC

MECHANICAL INSTALLATION

For optimum installation it is advisable to install the control unit plastic cabinet in a secure place where it is protected from the weath-er. It is also advisable to install control units with keypad in places where they are not accessible to children.The plastic cabinet can be surface wall-mounted or flush-mounted. In flush-mounted installations, the frame of the cabinet must restagainst the surface of the wall to ensure correct opening of the control unit door (see Fig. 2A/EC).Use the bracket supplied as standard for surface wall-mounting of the control unit.

To fix the box to the bracket open it, extract the plastic board support (Fig. 2B/EC), fit the box to the bracket and secure it with thescrew supplied with the bracket.

INTRODUCTION

Automatic gate system electronic control panel with plastic cabinet for surface wall-moun-ting, flush-mounting or wall-mounting with appropriate bracket, supplied as standard.Available in versions complete with push-button panel, without push-button panel, withoutradio receiver/with push-button panel and without radio receiver/push-button panel.All of the control boxes can be fitted with an optional back-up battery type ZBA1 (optional).

CONTROL UNIT RECESS

INSTALLATION HOLE

250

237

120185

Fig. 1/EC

ELECTRONIC CONTROL UNIT:

ZC Series


27/14227

B - the screws to unscrew to access

the 230V connection terminal block.

Fig. 4/EC

ELECTRICAL INSTALLATIONThe control box is powered at 230V A.C., and the input is protected with a 4A fuse.All loads and controls are powered at 12V D.C. by means of a safety transformerwith double insulation (EN61558) and are protected with a 3.15A fuse (F2).- The installation, electrical connections and adjustments must be carried out in

accordance with sound engineering practice. Make certain that the data on thedata plate conform with the mains electrical supply data and make certain thatthe section of the connection cables is suitable for the loads applied.

- Equip the mains supply with a suitable overvoltage protection device, a

switch/disconnector and/or differential for the product and in conformity with thestandards in force.The low-voltage electrical circuit and the connected metallic structures MUSTNOT BE EARTHED as it is a SELV power supply (see the IEC 60364-4-41 stan-dard, part 411.1.4.1).

Wiring:

We recommend the use of Elvox type ZX23 or ZX67 cables for the wiring of themotor and the encoder:A. Two red and black leads for the motor (APM1"-"CHM1", "APM2-"CHM2" ter-

minals).B. One brown lead for positive encoder power lead (+ENC terminal).C. One blue lead for negative encoder power lead (-ENC terminal).D. One white lead for encoder signal (ENC1" - "ENC2 terminals).

For Elvox cable type ZX23 or ZX67 use three cables with (Fig. 5/ZC): 2 wires of

minimum section 2.5 mm2 (A) for the motor connections and 3 wires with minimum

section 0.5 mm2 (B-C-D) for connection of the encoder.

For cable lengths exceeding 15 metres, use the conductors A (red-black) with sec-tion of 2x4 mm2, and B,C and D (brown, blue and white) with section of 3x1 mm2.Unscrew the screws B shown in Fig. 3/EC and connect the 230 V line conductorsto the terminals shown in Fig. 3A/EC.

A A B C D

Fig. 3/EC

EC SERIES CONTROL UNITS

B

ZC SERIES ELECTRONIC CARD

This generation of electronic control panels has been designed in accordance withhigh-quality standards including the use of a wiring system with removable termi-nal blocks. It permits the easy and safe separation of the high-voltage parts.

Thanks to microprocessor-controlled management, the following characteristicshave been achieved:- total safety- electronic clutch- anti-impact braking- anti-blackout- intelligent flashing- self-programming settings- self-programming radio remote-control codes.

Design specifications and general operation data

All ELVOX automatic gate systems are supplied at low voltage (12V D.C.). The movement of the gate is controlled with an ENCO-DER installed in each drive unit. The entire system complies with the prescriptions of the Directives on electromagnetic compatibi-lity and CE marking. The operation of the automatic gate system is programmable by means of microswitches.Specifically, it is possible to change the opening and closing times of each gate leaf and their synchronisation.To ensure the maximum level of safety, the electronic anti-crushing clutch is controlled by the microprocessor with 4 sensitivity thres-holds and is capable of blocking movement even in the case of dragging not detected by the safety systems (photocells, edgingstrip, etc.).The deceleration and braking time can be adjusted by means of two microswitches.The radio receiver and remote controls are of two-channel type. The radio receiver is already fitted with a relay for controlling a sec-ond automatic gate system, which may be connected subsequently. A battery charger on the card keeps the battery ready for useat all times.

Operation of the flashing l ight

The operation of the flashing light is controlled by the microprocessor, with the following criteria:- pre-flashing of 1.5 s in opening phase (gate moving),

- normal flashing when the gate is in movement.- pre-flashing for 3 s in closing phase (gate moving),- always ON, when the gate is open and automatic closure is active,- always OFF, when the gate is closed or is open and automatic closure is not active.

When the gate is open, flashing warns that a safety device has been activated (photocells, edging strip, etc.) and that there are the-refore objects or persons in a dangerous situation because they are situated within the range of motion of the automatic gate system.

Fig. 3A/EC

All of the EC series and ES series sliding gate actuators can be fitted with an optional back-up battery type ZBA1.

Unused

Fuse 4A

Mains

Transformer

Unused

Encoderconnection

3 x 0.5 mm2

Motorconnection

2 x 2.5 mm2


28/14228


Fig. 6/EC

- Terminal No. 1 APM1, Terminal No.2 CHM1: Terminals for 1st. motor supply (when opening it opens first).

- Terminal No.3 APM2, Terminal No.4 CHM2: Terminals for 2nd. motor supply (when closing it closes first).

- Terminal 5 SERR, Terminal No.9 COM2: Terminal for activation of the 12V D.C. electric door lock.

- Terminal No. 6 2CAN, Terminal No.7 2CAN: Terminals with N.O. 10 A. 250V contact, it closes when the second or

the fourth radio control canal sends the signal.

- Terminal No. 8 SPAP, Terminal No. 9 COM2. Terminals for the 14 V D.C. bulb (max 2W), which remains ON all the

time that the gate is open.

- Terminal No.10 LAMP, Terminal No.9 COM2: Terminals for the 14V D.C. max 5 W flashing light or courtesy light

supply.

- Terminal No.11 +ENC, Terminal No.12 -ENC Terminals for motor 1 encoder power connection.

- Terminal No. 13 ENC1 Terminals for motor 1 encoder signal.

- Terminal No.14 +ENC, Terminal No.15 -ENC : Terminals for motor 2 encoder power connection

- Terminal No. 16 ENC2: Terminals for motor 2 encoder signal.

DESCRIPTION OF TERMINALS RELATING TO THE ELECTRONIC CONTROL CARD

POWER

BATTERY

MAINSPOWER.

VIATHETRANSFORMER

POWERFORACCESSORIES,

EG.PHOTOCELLS

-+ -+ENC

M1ENCM2

SIG.1

SIG.2

F1- 16A Motor fuseF2- 3.15A Accessory fuse

N.C.STOP

N.C.PHOTOCELL

PHOTOCELLFORGATEON

OPENINGPHASE

PARTIAL

STOP

N.O.OPEN/CLOSE

N.O.OPENVEHICLE

N.O.OPENPEDESTRIAN

CLOSE

MOTOR1

MOTOR2

ELECTRICLOCK

SECOND

CHANNEL

No.CONTACT

COMMON2

GATEOPENLEDMAX

2W1

2V

FLASHING

OR

COURTESY

LIGHTMAX5W1

2V

ENCODERM1

ENCODERM2

RECEIVERCOAXIAL

COMMON1

COMMON1

F1

F2

Led ON

Reset jumper

Push-button for saving the

radio code

1-way DIP switch for saving

the radio code and working

times.


29/142


30/142


31/142


32/14232


STORING THE OPERATING TIMES

Opening and Closing Limit Stop + Automatic Closing Time.

EC series

Before carrying out the storage operations for opening andclosing limit stop leave the gate slightly open with a staggerbetween the two doors. This phase adjustement must bemade by manually disengaging the motors and moving thedoor to the position shown in Fig. 15/EC (for disengaging themotors refer to the instructions for the actuator in question).Once the doors have been positioned re-engage the motors.

1. Put JMP1 into the MEMO position. The light will come on (see Fig. 7A/ZC).2. Press the Open/Close button or remote control button and check that the gates begin to close (if not, activate the reset facility by con-

necting the contacts of the RESET jumper with a screwdriver and reverse the polarity of the motor power cables).3. Once closed, after two seconds the Total Opening manoeuvre will begin. Wait until the conclusion of this manoeuvre.4. From when the motors stop in Total Opening the automatic closing time begins. Once the desired time has passed, press the

Open/Close button or remote control button again and wait for the gate to close completely (the automatic closing functiondepends on the position of DIP switch 7, ON = enabled).

5. Replace JMP1 in the normal OFF position. The light should switch off. The storage operation is complete.6. During the storage phase the gate (if heavy) must be accompanied manually for the whole stroke. During the storage

phase do not cross the photocells range.

7. The gate is programmed to stop automatically a few centimetres before the fully open position, to prevent the gate leaf from strik-ing the stop.

ZBR - ZBS - ZBD Series1. Block the motor while the bar is slightly open.2. Set the JMP1 in "MEMO" position. The flashing light lights up.3. Give the order Open/Close by means of selector or radio control.

The barrier closes, at the end of the closing time the total opening manoeuvring will start after two seconds.If the barrier opens instead of closing, block the storing and invert the motor connection cables.

4. The automatic closing time storage starts when the barrier stops during the complete opening. Once the desired time has pas-sed, close the barrier control by means of the "Open/Close" order or the radiocontrol.

5. Reset the JMP1 putting it in OFF position; the flashing light should go off, the storage is in this way finished.

It is recommended that a plastic pad of around 2 - 3 cm thick is applied to the closing limit stop to prevent the gate from collidingwith the stop during closing.

ES seriesBefore carrying out the storage operations for opening and clos-ing limit stop leave the gate slightly open.This is done by manually disengaging the motor. Once positioned,reengage the motor.

Staggered doors with delay between M1 and M2.

M 2Door1 Door2

Limit stop

Fig. 15/EC

M 1

PEDESTRIAN OPENINGTo open one gate leaf only, in the case of automatic gate systems with two leaves, or for 30% of total opening for automatic gatesystems with one leaf (e.g. sliding, with one motor), connect the N.O. contact of the second channel (terminal No. 7) with the N.O.input APED (terminal No. 20) and the 2nd channel common (terminal No. 6) with the accessories common (terminal No. 17).

Fig. 16/EC


33/14233

ACTUATOR FOR SLIDING GATES

ZS SERIES

ES SERIES ACTUATOR

Overview

Sliding actuators type ES07, ES08 and ES11 are suitable for gate leaves with a maximum weight of 300 kg. Sliding actuators typeES09, ES10 and ES12 are suitable for gate leaves with a maximum weight of 1000 kg.The actuator consists of a low voltage 12 V D.C. motor and a reduction unit housed in a sealed aluminium casting.

All the actuators in the ES series are predisposed to house a back-up battery type ZBA1 (optional).

OVERALL DIMENSIONS

ES Series

Fig. 1/ES308

270

188 37

The actuator is supplied separately or together with other components in the relative kit.

Type without Actuator for Actuator for Dual-motor Single-motor Transformerradio receiver gate with max. gate with max. control unit control unit power VA

weight 600Kg. weight 1000Kg.

ES07 YES NO NO YES 150

ES08 YES NO YES NO 220ES09 NO YES NO YES 150

ES10 NO YES YES NO 220

ES11 YES NO NO NO -

ES12 NO YES NO NO -

TECHNICAL CHARACTERISTICS DESCRIBED ON THE SPECIFICATION PLATE

ES07-ES08-ES11 ES07-ES08-ES11

Power Source 230 V AC 230 V AC

Motor supply 12V DC 12V DC

Max. Motor Power 40 watts 40 watts

Operating Temperature -25C + 40C -25C + 40C

Max. Motor Speed 1300 rpm 1300 rpm

Gate Speed 10 m/min 7.5 m/min

Gearing Speed 42 rpm 31,5 rpm

Max. gate mass 300 kg 1000 kg


34/14234

ZS SERIES ACTUATOR


Before proceeding with installation check that:1. The wheels of the gate are fixed in such a way as to provide gate stability, and are

in good working order.2. The track is free, straight and clean along its entire length with compulsory limit

stops fitted at the points of opening and closing.3. The upper guide is aligned with the track, the runners are intact and lubricated with

a play of around 1 mm on each side to facilitate the sliding of the gate.

4. The gaps between the moving and fixed parts of the gate conform to national stan-dards. If not, they should be fitted with a suitable protection system in compliancewith the safety standards.

Site preparation:

Once having identified the site for the installation of the gearmotor (which may beeither to the left or the right of the gate, as long as it is protected), proceed as follows:Make a strong and level concrete slab whose surface area exceeds that of the baseof the gearmotor. The slab should be raised a few centimetres above ground level inorder to protect the device from rainwater stagnation or runoff. Remember always totake the height of the rack-mounting into consideration before proceeding.A slightly protruding cable should also be provided (see fig. 2/ES and fig. 3A/ES).

It is possible to preset the automatic gate system using the mounting plate Type

ZX16.Such mounting plate must be mounted by immersing the proper hooks in the con-crete. The mounting plate must be mounted following exactly the dimensions indicat-ed in Fig. 3B/ES.

Fig. 2/ES

A = gateB = fastenerC = concrete baseD = actuatorE = cable conduit

Fig. 3A/ES

A = trackB = gateC = rackD = reference axisE = fixed partF = cable passageG = ground-anchoring holes

Fig. 3B/ES

A = Support Type ZX16B = rack Type ZE03C = Sliding gateD = Wheel

E = Ground level

A

BC

D

E

62

40

* 98mm for rack Type ZE07

*

330

8055

50

205

80

50

55

119

86

Mounting plate ZX16

Fig. 3C/ES

Sizing table for wheel diameter (mm) for sliding gates* Galvanised wheel with ball bearingExternal Internal diam. Internal diam. No. of bearings Weight kgdiam. V-track U-track60 48 48 1 10075 65 61 1 15090 75 72 1 170100 84 82 1 200120 104 102 1 200

140 123 122 1 250160 142 140 1 300200 182 180 1 30090 69 72 2 300100 79 82 2 300120 99 102 2 400140 119 120 2 400160 139 140 2 400200 179 180 2 400160 139 140 2 600200 179 180 2 600

* Galvanised wheel with ball bearing and hub with g rease nippleExternal Internal diam. Internal diam. No. of bearings Weight kgdiam. V-track U-track

90 73 72 1 200120 99 100 1 400160 139 140 1 500200 179 180 1 600250 230 235 1 800250 222 231 2 1500300 280 285 1 800300 272 281 2 1500

ExampleIn order to slide correctly, a sliding gate weighing 300 kg must have two wheels whichcan carry 200 kg each:Galvanised wheel with ball bearing (x2)External Internal diam. Internal diam. No. of bearings Weight kgdiam. V-track U-track120 104 102 1 200Galvanised wheel with ball bearing and hub with g rease nipple (x2)External Internal diam. Internal diam. No. of bearings Weight kgdiam. V-track U-track90 73 72 1 200Always choose the largest diameter, because the larger the diameter the better thegate will slide.


35/14235

ZS SERIES ACTUATOR

Anchor ing the gearmotor:

1. Remove the lock cap (Fig. 4A/ES) and insert the key (Fig. 4B/ES)2. Remove the plastic cover pressing lightly on both sides (Fig. 4C/ES)3 - Fit the motor respecting the measurements indicated in Fig. 3B. Using the mounting plate type ZX16 lean the motor so that the

screws pass through the two casting fixing holes and fix the nut preceded by a washer (Fig. 3A, 3B/ES). For the anchoring to theground use M8x120 mm expansion plugs and fasten the screws preceded by a washer.

Fig. 4A/ES Fig. 4B/ES Fig. 4C/ES

4 - Lean the rack on the pinion so that its end, once it has been fixed, coincides with the end of the door (Fig. 8/ES).Mark the holes position.

5 - Make the gate run all its length repeating the procedure in order to find the fixing or welding points.6 - To use the rack in nylon type ZE03 (Fig. 9A), bore the door with a 5.25mm drill, and fix the rack with 6,3mm self-tapping screws

(supplied with the rack). To use the galvanised rack type ZE07 (Fig. 9B), weld the couplings and fix the rack with the M8 screws

(supplied with the rack) preceded by a washer.

Fig. 6/ESShim bracketsFig. 5/ES

2 mm obtained at the end of the adjustment procedure

Fig. 7/ES

Fig. 8/ES Fig. 9B/ESFig. 9A/ES

Rack Type ZE03

Rack Type ZE077 - Once the rack has been fixed, loo-sen the screws fixing the actuatorand remove the spacers.

8 - Reposition the motor so that thepinion is exactly superposed bythe rack. The result must be thesame as that shown in Fig. 5/ES.

Mounting the rack:

1 - Close the gate completely.2 - A play of 2mm must be ensured between the pinion and the rack for the whole length of the gate (Fig. 5/ES). To do so position

the spacers (provided) as shown in Fig. 6/ES.This operation is very important for the motor operation and its dwell time. The gate load must not lie on the pinion, because itcould damage the automatic system.

3 - Release the motor by pulling the mechanical release lever to the right (Fig. 7/ES).


36/14236

Fig. 10/ES

Fig. 10A/ES

TAP

BRACKET

GATE LIMIT STOP

FRONTAL VIEW

Installation of mechanical limit stops.

At the open and close positions of the sliding gate, mechanical limit stops must be fit-ted which are able to stop the movement of the gate during both opening (Fig. 10/ES)and closing (Fig. 10A/ES). Always follow the recommendations of the various relevantstandards.

Note: For the high voltage (230V A.C.)connection, unscrew the 4 screws (seeFig. 11A/ZS) and connect the cables toterminal 230V A.C. as shown in Fig.11B/ZS.

ELECTRICAL INSTALLATION

The control central unit is powered by a safety transformer. To connect the 230V A.C.supply cable to the automatic gate system unscrew the 4 screws and remove thecover (Fig. 11A/ES). The recommended cross-section of the connecting cables for

the motor is 1.5mm2.

The low-voltage electrical circuit and the connected metallic structures MUST NOTBE EARTHED as it is a SELV power supply (see the CEI 64-8 standard, part411.1.4.1).- The installation, electrical connections and adjustments must be carried out in

accordance with sound engineering practice. Make certain that the data on the dataplate conform with the mains electrical supply data and make certain that the sec-tion of the connection cables is suitable for the loads applied.

- Equip the mains supply with a suitable overvoltage protection device, a switch/dis-connector and/or differential for the product and in conformity with the standards in

force.

CONTROL UNIT PROGRAMMING

Refer to the section on the EC control unit for electronic card programming, page 27.

Fig. 11A/ES

Fig. 11B/ES

MANUAL RELEASE

In the event of mains power failure, the back-up battery ensures the operation of theautomatic gate system for a limited period. If the battery is discharged or not instal-led, manually release the motor by opening the cover with the appropriate key (seeFig. 4A/ES, 4B/ES, 4C/ES) and turn the lever of the release by 180 anticlockwise(Fig. 7/ES). Close the cover again.The electronic card will recharge the back-up battery as soon as the power supply is

restored.

MAINTENANCE

Have the general operation of the automatic gate system and the safety deviceschecked once a year by qualified personnel.

Before carrying out any cleaning or maintenance operations on the automatic gatesystem, switch off the power by means of the appropriate magnetic/thermal switchupstream of the transformer and disconnect the back-up battery.

If the power supply is needed to carry out operational checks, disable all control devi-ces (radio controls, keypads, etc.) except for the device used by the maintenancetechnician.

Routine maintenanceEach of the following operations must be carried out when required, in any case,

they are compulsory every year.

Gate:

Lubricate with oil the gate sliding wheel and the skids of the upper guide. Check therack mounting and clean thoroughly. Clean the sliding rail.

Automatic gate system:

Check the security devices operation (photocells, switch trim etc.)Check the state of the battery with a battery tester, even if the charge LED signals,in case of mains failure, the state of the battery (see control unit instructions); in caseof replacement use an original battery and recycle the old battery in l ine with the stan-dards in force (by specialised personnel).N.B. In any case replace the battery every 2 years.

Extraordinary maintenanceExtraordinary maintenance cannot be forseen. Anyhow, if particular repair worksshould be carried out on mechanical parts it is advised to remove the actuator toallow repair works by authorized personnel.

Fuse 4A

Unused Unused

TRANSFORMER

MAINS

ZS SERIES ACTUATOR


37/14237

ZS SERIES ACTUATOR

OVERALL DIMENSIONS

Mod. EA25

ACTUATOR FOR HINGED SWING GATES

Type EA25 - EA50

Overview

Externally-mounted irreversible electromechanical actuator, for hinged gates up to 2.5m (EA25) and up to 3.5m (EA50) in length.The gearmotor is housed in a die-cast aluminium case, filled with special self-levelling grease, which is perfectly sealed and requiresno specific maintenance.

Mechanical release can be initiated using a special key. The slip screw is protected throughout its entire movement.The actuator is supplied separately or together with other components in the relative kit.

mm 785

18 mmmm

mm

mm

mm

mm

mm

mm

mm

Mod. EA50

TECHNICAL SPECIFICATIONS SHOWN ON DATA PLATE

Mod. EA25 Mod. EA50

Motor supply 12V DC 12V DCMax. Motor Power 30 watts 30 wattsMax. Working travel 29 cm 41cmMax. Gate Length 2.5 m 3.5 mOperating Temperature -25C + 40C -25C + 40C

Max. Motor Speed 1100 rpm 1100 rpmOpening Time for 90 10 secs. 10 secs.


38/14238

EA SERIES ACTUATOR


The actuators should be hinged on one side to the gate, and on the other side to a flange, which in turn should be solidly attachedto the gates supporting pillar. Choose the position of the actuator and define the gates opening angle, checking the efficiency of itsoperation. For this purpose consult the values outlined in table 1 before proceeding with installation.

Observations:

1. The data specified in the table are valid if the actuator is in the position of maximum extension when the gate is closed. This con-dition is necessary to achieve maximum operational efficiency.

2. The data for the B values in the table, when referred to the corresponding A values, are to be considered maximum values (rec-ommended values). The gate will operate with smaller B values but the same is not guaranteed for larger B values.

Fig. 2/EA

C

11

11

11

35 6

9

25 25

70

44

74

38

Fig. 5/EA Fig. 6/EA Fig. 7/EA

Installing mechanical gate stops.

For installation of mechanical gate stops see page 47.

Fig. 3B/EAFig. 3A/EA

3. The gate will not open to the desired angle for A values less than the minimumoutlined in the table.

4. If choosing between a number of values, the following are suggested:90 opening - choose a value for A near the minimum indicated in the table;120 opening - choose a value for A near the maximum indicated in the table.

Fig. 4/EA

120 opening

ZA 50

B (mm)

70

80

120

A (mm)

100

120

140

ZA 25

B (mm)

70

80

100

90 opening

ZA 50

B (mm)

200

200

200

200

200

A (mm)

70

80

100

120

140

ZA 25

B (mm)

200

180

160

150

130

Table. 1

C (mm) 1020 1300

Anchor ing the ac tuator:

1 - Fasten the motor support bracket (kit ZX04) onto the internal surface of the gates supporting pillar. If the pillar is metallic, it mustbe solidly welded into place (see Figs. 3B/EA).The auxiliary bracket can also be welded to the metallic pillar. This permits theflange to be screwed on in three different positions (Fig. 5/EA), allowing the possibility, for example, to fasten the bracket awayfrom the edge of the pillar where screw anchors would not otherwise hold. In this case, the previously established A values indi-cated in table 1 remain unchanged.

2- Arc weld the second bracket to the gate, considering value C (Fig. 2/EA).

3- Screw the actuator onto the support flange (Fig. 6/EA and Fig. 7/EA).


39/14239

EA SERIES ACTUATOR


1. To connect the power supply to the motor unscrew the 4 screws and remove the cover(See A in Fig. 8/EA).

Fig. 8/EA

Fig. 11/EA

Manual release

In case of mains failure, the back-up battery ensures the automatic gate system operation for a limited period of time. When there is nobattery or the same is flat, release the motor manually, open the cover by using the personalized key and turn the release lever 180 clock-

wise (fig .10/EA). Once the supply voltage has been re-established, the electronic circuit board will provide to recharge the back-up bat-tery.

Mot. 1 1 2 11 12 13

Mot. 2 3 4 14 15 16

OPEN

CLOSE

BROWN

BLUE

ENC1/ENC2

WHITE

ENCODER+ -

3. If the ELVOX cable is not used for the power supply of the motor, use a cable with section of 2.5 mm2 for the motor and withsection of 0.5 mm2 for the encoder (for distances of up to 15 m). For cables of more than 15 m in length, use the 2x4 mm 2 sec-

tion for connecting the motor, and the 3x1 mm2 section for the encoder.

4. Select short routes for the connections.

MAINTENANCE

Before carrying out the maintenance or cleaning disconnect the appliance from the mains unplugging the power cord or switchingoff the installation, and disconnect the back-up battery. In case the installation must be powered during the check up of the opera-tion, it is advised to control and disable any control device (radio controls, keypads etc.), with the exception of the device used bythe maintenance personnel.

Routine maintenance

Each of the following operations must be carried out when required, in any case, they are compulsory every year.

Gate:Lubricate the hinges on which the gate swings mechanically.Check the gate hinges, they must be perfectly levelled.

Motor supply:

1-3 red,2-4 black

Encoder supply:

11-14 brown,12-15 blue

Encoder signal:

13-16 white

2. Connect the wires according to the indications shown on the motor terminal block (see Fig. 9/EA) and on the electronic card (seeFig. 6/EC, page 28).

Fig. 10/EA

Motor:

Oil (with an oiler) the wormscrew of the actuator loca-ted at the bottom (fig .11/EA).Do not oil the external rod, as this would attract dustand cause abrasion of the surface.

Extraordinary maintenance

Extraordinary maintenance cannot be forseen. Anyhow,if particular repair works should be carried out onmechanical parts it is advised to remove the actuator to

allow repair works by authorized personnel.

Fig. 9/EA


40/14240

ZA SERIES ACTUATOR

ARTICULATED ARM ACTUATOR FOR AUTOMATIC HINGED GATE SYSTEM

Type ZA30

OVERVIEW

General features

Electromechanical irreversible actuator for external installa-

tion with manual release, for max. 3 m. 300Kg. long hingedgates for residential use, suitable for motorizing gatesanchored to big pillars.The actuator is housed in a thick ABS cover with very redu-ced dimensions.The mechanical release is accessible by using proper per-sonalized key.This actuator version has been designed to ease the instal-lation using strong materials.

EXTERNAL DIMENSIONS

Mod. ZA30

Fig. 1/ZA30

190mm

350 mm

Dimensions:A = Min imum 110 mm

B = From 0 to 370 mmC = From 440 to 460 mm

CA

B

400

350

160

TECHNICAL FEATURES

ZA30 Series

Motor supply voltage 12V D.C.Absorbed current (idling operation 0.5 AMotor speed 1300 rpmOperating temperature - 20 C + 60 CMotor power 45 WProtection range IP43Working cycle IntensiveMax gate weight (gate 1,8 m. long) 400 KgMax length for gate (max weight 300 Kg) 3 m.Opening max angle 140Weight 11 Kg.


41/14241


1. Fix the articulated arm support brac-ket to the gate internal side as shownin Fig. 2/ZA30.

2. Fix the motor base-plate to the wall inhorizontal position, at 150 mm heightfrom the floor and with 27 mm clea-rance between the bottom of thebase-plate and the top of the articu-lated arm bracket (Fig. 2A/ZA30)"

27mm

Fig. 2A/ZA30

150 mm

ZA SERIES ACTUATOR

3 - Fix the motor to the plate with twoM6x120 screws determining the ope-ning direction.Terminal block must always be fittedoutwards to the pillar.

4 - Insert the straight arm into the driveshaft and fix it with the M6x45 screw.

5 - Join the straight arm with the curvedone and fix them with the screwM8x20.

6 - Connect the curved arm to the sup-port bracket fitted on the gate byusing the screw M12x50 and the nut(see Fig. 3A/ZA30).

Fig. 4/ZA30

Right-hand installation Left-hand installation

For the right-hand installation, the motormust be positioned according to Fig.4/ZA30.

Installing mechanical end stops

For the installation of mechanical endstops, see page 47

Fig. 3B/ZA30

Fig. 3A/ZA30

Screw

Nut

Fig. 2/ZA30

Hinge

Pillar

440460 mm

Gate

Bracket


42/14242

ZA SERIES ACTUATOR


1. To connect the power supply,remove the lock release and thenthe cover to access the terminalboard (see fig.6/ZA30).

2. Connect the wires according to thespecifications on the motor terminal

block (see fig.5/ZA30) and the elec-tronic card (see fig.6/EC page 28).

3. If you do not use Elvox cable for the

motor supply, we advise a 2,5 mm2

and 0,5mm for the encoder. cablesection for distances up to 15 m. Forcables of more than 15 m in length

use the 2x4 mm2 section for con-

necting the motor and the 3x1 mm2

section for the encoder.

4. For connections choose short paths

Manual release

In the event of mains power failure, theback-up battery ensures the operation ofthe automatic gate system for a limitedperiod. If the battery is discharged or notinstalled, manually release the actuatorby opening the cover with the appropria-te key and unscrewing the releasewheel (see Fig. 6/ZA30 and 7/ZA30).Once the supply voltage has been re-established, the electronic card willrecharge the buffer.

Motor supplyred - black

Fig. 6/ZA30 Fig. 7/ZA30

Manual release

MAINTENANCE

Before carrying out the maintenance or cleaning disconnect the appliance from the mains unplugging the power cord or switchingoff the installation, and disconnect the back-up battery. In case the installation must be powered during the check up of the opera-tion, it is advised to control and disable any control device (radio controls, keypads etc.), with the exception of the device used bythe maintenance personnel.

Routine maintenance


Gate:

Lubricate the hinges on which the gate swings mechanically.Check the gate hinges, they must be perfectly levelled.

Extraordinary maintenance

Extraordinary maintenance cannot be forseen. Anyhow, if particular repair works should be carried out on mechanical parts it isadvised to remove the actuator to allow repair works by authorized personnel.

Fig. 5/ZA30


43/14243

ZI SERIES ACTUATOR

UNDERGROUND ACTUATOR FOR HINGED SWING GATES

Type ZI26 - ZI27Overview

The ZI underground actuators are suitable for all types of hinged gates with gate lengths up to 1.6m (without electric lock) and over1.6m with electric lock.It consists of a low voltage (12V DC) motor with a gearing unit housed in an aluminium case, of sturdy construction and reduceddimensions, enabling maximum ease of installation.Underground actuators blend harmoniously with the aesthetics of all types of gate as they do not affect overall appearance.

OVERALL

DIMENSIONS

Fig. 1/ZI

380

140

90

Mod. ZI26 Mod. ZX41

Mod. ZI27

555

73

174

86

Mod. ZX41

138

55

555

73

174

86

138

55

The actuators are supplied separately or together with other components in the relative kit. The actuator must be mounted in the-foundation box Type ZX41, provided separately from the motor it will not fit into earlier models of the foundation box.

ZI series underground electromechanical actuators are designed for low traffic applications without excessive load and are suitablefor all types of gate with leaves. Despite the high-technology of the automatic gate system, at the time of commissioning of thesystem, certain application standards must be taken into account:1. Maximum length per leaf must not exceed 1.8 m for ZI26 and 4 m for ZI27.

2. Maximum weight per leaf must not exceed 200 kg for ZI26 and 400 kg for ZI27.3. The foundation box must be absolutely level on all 4 sides.4. The gearmotor shaft must be absolutely in line with the pivot of the gate.5. The pivot of the gate must be level, in other words, if the gate is blocked or has no automated system, it must not open or close

independently at any point on its travel.In the event of non-compliance with the points set out above, ELVOX accepts no responsibility for malfunction or breakage, andthe warranty shall be deemed invalid.

TECHNICAL SPECIFICATIONS SHOWN ON DATA PLATE

Mod. ZI26 Mod. ZI27

Motor supply 12V DC 12V DCPower consumption 0.5 0.5Max. Motor Power 30 watts 40 watts

Operating Temperature -20C + 60C -20C + 60CMax. Motor Speed 1000 rpm 1200 rpmProtections standards IP 67 IP 67Maximum weight per door (length max. 1,8m) 200 Kg. 400 Kg.Maximum length for each door (weight max. 200Kg.) 1,8 m. 4 m.Max width angle 360 360Weight 7 Kg. 10.7 Kg.


44/14244

ZI SERIES ACTUATOR


Install underground actuators ZI26 and ZI27 in line with the pivot of the gate.

Installation on the hinge axis.

Also see Fig. 2/ZI, where:A = gateB = key release type ZDA7 (ZI26) or ZDB7 (ZI27)C = cable inputD = drainageE = gravelF = foundation box Type ZX41

Preparatory phase:

1. Remove the gate.2. Locate the bracket type ZDA7 or ZDB7 on the lower edge of the gate and weld

it to the gate itself.3. Repeat steps 1 and 2 in the case of a double gate.

MIN. 73 mm

Fig. 2/ZI

E- Gravel for rainwater flow

D- Drainage pipe to connect tothe rain water effluent

F

C- Pipe for cable insertionParts for the ZI26 and ZI27 actuators installation

Before fitting key release Type ZDA7 or ZDB7 on

the bronze bushing, liberally grease both thebronze bushing (Nr. 1, Fig. 3/ZI) and the centralring (Nr. 2, Fig. 3/ZI).These components must be greased externally atleast once every 3 months.Before inserting the motor at the release (n5 Fig.3/ZI) thoroughly grease the drive pin.

Fig. 3/ZI

FOUNDATION BOX FOR UNDERGROUND GEARMOTORS ZI: ZX41

Position

1

2

3

4

5

Description

Bushing

Central ringBox

CoverUnlocking device Type ZDA7, ZDB7

Dimensions:

A 555 mm.

B 174 mm.C 134 mm.

D 86 mm.

E 73 mm.

F 55 mm.


45/14245

ZI SERIES ACTUATOR

Installation of central ringnut with b racket retainer.

Depending on the installation of foundation box type ZX41 there are 4 bracket retainer options in the case of manual release (seefigure ).

ZX41 ZX41

ZX41 ZX41

Gate Gate

Gate Gate

Site preparation:

1. Dig a recess near the gate pillar of sufficient volume tohouse the foundation case.

2. Make a solid concrete base in the recess3. Put the foundation case in the recess so that it is (or can be)

on the same axis as the upper hinge of the gate.4. Insert a conduit for the power cable and a drainage pipe

(details C and D of Fig. 2/ZI).

5. Cover the entire open space around the box with concreteup to ground level.

6. Wait until the casting is dry and the concrete has set.7. Repeat steps 1 to 7 in the case of a double gate.8. Insert the actuator and carry out operations of Fig. 4/ZI.

Positioning the gate:

Place the gate in a vertical position making sure that the pin of thegearmotor is properly positioned in the dowel welded to the sup-port bracket and that the pin is directly in line with the upper hingeof the gate.

Drain pipe D in Fig. 2/ZI must be perfectly clean inside to

ensure the rapid discharge of rain water. Cover the entire

pipe length with gravel to facilitate water drainage and pre-vent earth from entering and clogg ing the drain pipe.

ZI26

Shunt boxCable2x2 +

3x0.5 mm2

ZI27

Cable2x2 +

3x0.5 mm2

Installing mechanical end stops

For the installation of mechanical end stops, see page 47.

Electrical installation

1. After inserting the motor at the release, make the connections by following the operations shown in Fig. 5/ZI and the diagram on

page 28.Fig. 5/ZI

Fig. 4/ZI


46/14246

ZI26 - ZI27 SERIES ACTUATOR

MAINTENANCE

In case the installation must be powered during the check up of the operation, it is advised to control and disable any control devi-ce (radio controls, keypads etc.), with the exception of the device used by the maintenance personnel.

ROUTINE MAINTENANCE


GATE

Lubricate the hinges on which the gate swings mechanically.Check that the motor reducer shaft is perfectly aligned with the gate hinge.

MOTOR - FOUNDATION BOX

Lubricate (with an oiler) the gate pivots.

Check that the foundation box is level on all 4 sides with the top pivot of the gate.Check that the drainage pipe is clean to allow drainage of rainwater.

EXTRAORDINARY MAINTENANCE

Extraordinary maintenance cannot be forseen. Anyhow, if particular repair works should be carried out on mechanical parts it isadvised to remove the actuator to allow repair works by authorized personnel.

CONNECTIONS:

Power supply: Red - black

Encoder: Brown-Blue-White

2. Connect the wires as shown in the table: Motor supply:

1-3 red,

2-4 black

Encoder supply:11-14 brown,

12-15 blue

Encoder signal:13-16 white

3. If the ELVOX cable is not used for the power supply of the motor, use a cable with section of 2.5 mm2 for the motor and 0.5 mm2

for the encoder (distances of up to 15m).

For cables of more than 15 m in length, a 2x4 mm2 section cable for connecting the motor, and a 3x1 mm2 section cable for theencoder.

4. Select short routes for the connections.

Manual release

In the event of mains power failure, the back-up battery ensures the operation of the automatic gate system for a limited period. Ifthe battery is discharged or not installed, manually release the actuator using the personalised key.

1. Open the plastic door.

2. Insert the key and turn it by 1/4 of a turn.

3. Move the lever (Fig. 6/ZI).4. The gate leaf is released and opens with slight pressure.

5. Return the key to the initial position (by turning it by 1/4 of a turn).6. Remove the key and close the door.

7. Repeat operations 1 to 5 for the second gate leaf, if present.

Fig. 6/ZI

LOCK

RELEASE

WELDS TO GATE

WELDS TO GATE

WELDS TO GATE

TO UNDERGROUND ACTUATOR


47/14247

MECHANICAL GATE STOPS

Installation o f mechanical gate stops

At the gate leaf open and closed positions, it is advisable to install mechanical gate stops capable of stopping the movement of thegate at the end of both the opening and closing phases.In any event, follow the advice set out in the relevant standards and Directives.For gate leaves of over 1.6 m, you are advised to use the elbow locking latch type ZD06, and electric lock type ZD04.For