updated form-1 for extension of validity of environmental...

Updated Form-1 for Extension of Validity of Environmental Clearance (F. No. J-11011/84/2008- IA II (I) Dated 23.05.2011

APPENDIX – I

(See paragraph – 6)

FORM 1

(I) Basic Information:

S.No. Item Details

1 Name of the project/s: Proposed Expansion of Cement Plant (0.115

MTPA to 0.825 MTPA clinker & 0.132 MTPA

to 1.050 MTPA cement) of SHIVA CEMENT

LIMITED at- Telighana, Tehsil-Rajgangpur,

District-Sundargarh, Odisha

2 S. No. in the schedule 3(b)

3. Proposed capacity/area/length/tonnage to

be handled/command area/lease

area/number of Wells to be drilled.

Expansion of Clinker production from 0.115

MTPA to 0.825 MTPA & cement production

from 0.132 MTPA to 1.050 MTPA over an area

of 70.85 Acres.

4. New/Expansion/Modernization Expansion

5. Existing Capacity Area etc. Production of 0.115 MTPA Clinker & 0.132

MTPA Cement over an area of 45.16 Acres.

6. Category of Project i.e.' A' or 'B' A

7. Does it attract the general condition? If

yes, please specify.

No

8. Does it attract the specific condition? If

'yes, please specify.

No

9. Location Village : Telighana

Tehsil : Rajgangpur

District : Sundargarh

State : Odisha

Latitude : 22º 13’ 29’’ N

Longitude : 84º 25’ 28” E

Topo sheet No. : 73 B/8 (1:50,000)

Plot/Survey/Khasra No. Enclosed as Annexure-I

Village Telighana near Kutra

Tehsil Rajgangpur


District Sundargarh

State Odisha

10. Nearest railway station/airport along with

Distance in kms.

Nearest Railway station is Sonakhan which is at

18 km from the plant. The nearest airport is at

Bhubaneswar, which is at a distance of 395 km

from the plant.

11. Nearest Town, city, District Headquarters

Along with distance in kms.

Nearest town is Rajgangpur which is about 22

km from the plant & the district headquarters

Rourkela is at a distance of 45 km from the plant

site.

12. Village Panchayats, Zilla Parishad,

Municipal

Corporation, Local body (complete postal

Address with telephone nos. to be given)

Zilla parisad

Shri Sarat Chandra Sah

At- Kurunga, PO- Biringatoli

Dist-Sundargarh, Odisha

Mob. No. 9937621938

Village Panchayat

Smt. Bimala Barla, Sarpanch,

Kandeimunda Gram Panchayat,

At. Kandeimunda, PO- Biringatoli

Dist- Sundargarh, Odisha

Mob. No- 09777311690

13. Name of the applicant Mr. Mahendra Singh

14. Registered Address Shiva Cement Limited

YY-5, Civil Township

Industrial Estate

Rourkela- 769004


15. Address for correspondence:

Name Mr. Mahendra Singh

Designation (Owner/Partner/CEO) Unit Head

Address Shiva Cement Limited

YY-5, Civil Township

Industrial Estate, Rourkela

Pin Code 769004

E-mail [email protected]

Telephone No. 7608008599

Fax No. -


16. Details of Alternative Sites examined, if

any. Location of these sites should be

shown on a topo sheet.

No alternative site has been considered as this is

an expansion project. However, an additional

25.69 acres land has been acquired adjacent to

existing premises for the proposed expansion.

17. Interlinked Projects Khatkurbahal Limestone & Dolomite Mines at

village- Khatkurbahal , Tehsil-Rajgangpur,


18. Whether separate application of

interlinked Project has been submitted?

Yes, EC for Limestone Mine expansion has

been validated vide NGT Order dated 4th

March, 2014, Application No. 287 of 2013 in

the matter of M/s Shiva Cement Ltd.

represented through its MD, Mr. R.P.Gupta

versus Union of India represented through

Secretary, MoEF, OSPCB represented through

its Secretary and Collector & District

Magistrate, Sundargarh, Odisha.

Copy of the National Green Tribunal (NGT)

Order is attached as Annexure-II.

19. If yes, date of submission 16.09.2009

20. If no, reason NA

21. Whether the proposal involves approval /

clearance under: if yes, Details of the same

and their status to be given.

(a) The Forest (Conservation) Act, 1980?

(b) The Wildlife (Protection) Act, 1972

(c) The C.R.Z. Notification, 1991?

NA

22. Whether there is any Government Order/

Policy relevant/ relating to the site?

No

23. Forest land involved (hectares) No Forest Land is involved.

24. Whether there is any litigation pending

against the project and /or land in which

the project is proposed to be set up?

(a) Name of the Court

(b) Case No.

(c) Orders/directions of the Court, if any

and its relevance with the proposed

project.

No


Capacity corresponding to sectoral activity (such as production capacity for manufacturing,

mining lease area and production capacity for mineral production, area for mineral

exploration, length for linear transport infrastructure, generation capacity for power

generation etc.,)

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions,

which will cause physical changes in the locality (topography, land use, changes in water

bodies, etc.)

S.No.

Information/Checklist confirmation

Yes/No

Details thereof (with approximate

quantities /rates, wherever possible)

with source of information data

1.1 Permanent or temporary change in land use,

land cover or topography including increase

in intensity of land use (with respect to local

land use plan)

Yes Land Use

Sl.

No.

Particulars Area(Acres)

1 Industrial

Land

70.85

2 Agricultural

Land

--

3 Forest Land --

4 Gochar --

5 Water Body --

Total 70.85

Land Utilization Pattern

Sl.

No.

Head Existing

(acres)

Total

(Acres)

1 Plant

Facilities

12.82 39.4

2 Colony 6.00 6.00

3 Green

Belt

6.45 25.45

4 Surplus

a.Near

plant

10.49 --

Near

Colony

9.40 --

Total 45.16 70.85

1.2 Clearance of existing land, vegetation and

buildings?

Yes An additional 25.69 Acres land

acquired adjacent to existing premises


shall be used for the proposed

expansion.

1.3 Creation of new land uses?

Yes The additional land acquired for the

expansion purpose is industrial land

allotted by IDCO.

1.4 Pre-construction investigations e.g. bore

houses, soil testing?

Yes

Soil testing & boreholes shall be done

as per requirements.

1.5 Construction works?

Yes Construction work includes

installation of additional units for the

proposed expansion and other plant

facilities related with the expansion

like storage, colony etc.

1.6 Demolition works?

No Not Envisaged.

1.7 Temporary sites used for construction works

or housing of construction workers?

No Not Applicable. Most of the workers

will be from the nearby villages.

Skilled workers and technical experts

required for the construction work

will be accommodated in the existing

colony facilities.

1.8 Above ground buildings, structures or

earthworks including linear structures, cut

and fill or excavations

Yes Shall be confined to the proposed site

only.

1.9 Underground works including mining or

tunneling?

No NA

1.10 Reclamation works?

No NA

1.11 Dredging?

No NA

1.12 Offshore structures? No NA

1.13 Production and manufacturing processes?

Yes The process followed in this project

for the production of cement is Dry

process. The unit operation steps to

be followed are:

1. Crushing of limestone.

2. Preblending of crushed

limestone.

3. Drying-cum-grinding of raw

materials.

4. Homogenization of raw meal

in a blending silo


5. Clinkerisation of raw meal in

a rotary kiln with preheater

and precalcinator.

6. Grinding, blending, storage

and packing.

7. Transportation of material as

input and output.

1.14 Facilities for storage of goods or materials?

Yes An area has been identified for storing

the raw material and finished products

inside the plant premises.

1.15 Facilities for treatment or disposal of solid

waste or liquid effluents?

Yes The project is based on dry process

cement production technology and

there is very little chance of

generation of solid waste. With Bag

Filter and other effective pollution

control measures, dust generated will

be completely reused in the process.

Sewage from the colony & plant shall

be treated in sewage treatment plant,

the sludge generated from the sewage

treatment plant (approx. 150 TPA)

shall be used for green belt.

1.16 Facilities for long term housing of

operational workers?

Yes There exists a colony over an area of

6 acres which will be used for the

housing facility of the operational

workers.

1.17 New road, rail or sea traffic during

construction or operation?

Yes The captive source (for Limestone) of

the plant is at Khatkurbahal at a

distance of 12 km from the plant site.

After expansion, a new road has been

envisaged to be developed to

minimize the distance by 2 km

(bypassing Khatkurbahal village).

1.18 New road, rail, air waterborne or other

transport infrastructure including new or

altered routes and stations, ports, airports

etc?

Yes After expansion, a new road has been


minimize the distance to the

Khatkurbahal mines by 2 km


1.19 Closure or diversion of existing transport

routes or infrastructure leading to changes in

traffic movements?

Yes After expansion, a new road has been


minimize the distance to the

Khatkurbahal mines by 2 km


1.20 New or diverted transmission lines or

pipelines?

No NA


1.21 Impoundment, damming, culverting,

realignment or other changes to the

hydrology of watercourses or aquifers?

No Not Envisaged

1.22 Stream crossings?

No NA

1.23 Abstraction or transfers of water from ground

or surface waters?

Yes Existing water requirement is 100

KL/day which is met from the bore

wells in the existing plant premises.

Proposed expansion shall require

additional 600 KL/Day which shall be

drawn by additional tube wells in the

plant premises. NOC from CGWA has

been obtained in this regard.

1.24 Changes in water bodies or the land surface

affecting drainage or run-off?

No NA

1.25 Transport of personnel or materials for

construction, operation or decommissioning?

Yes Transport of material during

construction phase shall be by

road whereas during operation phase it

shall be by rail and/or road.

The personnel available for working

are mostly from the local area and

some of them (Workers from outside

area) shall be accommodated in the

proposed captive colony.

1.26 Long-term dismantling or decommissioning

or restoration works?

No Not Envisaged

1.27 Ongoing activity during decommissioning

which could have an impact on the

environment?

No Not Envisaged

1.28 Influx of people to an area in either

temporarily or permanently?

Yes There will be an influx of people from

outside either temporarily as well as

permanently.

1.29 Introduction of alien species?

No The area envisaged to be kept for

green belt development shall be

planted with local plant species.

1.30 Loss of native species or genetic diversity?

No Not envisaged as the proposed land is

not a forestland.

1.31 Any other actions?

No Not Envisaged

2. Use of Natural resources for construction or operation of the Project (such as


land, water, materials or energy, especially any resources which are non-renewable or in

short supply):

S.No.

Information/checklist

confirmation

Yes/No

Details thereof (with approximate quantities

/rates, wherever possible) with source of

information data

2.1 Land especially undeveloped or

agricultural land (ha)

Yes An additional area of 25.69 Acres Land shall be

developed for the proposed expansion purpose.

2.2 Water (expected source &

competing users) unit: KLD

Yes Existing water requirement is 100 KL/day

which is met from the bore wells in the existing

plant premises. Proposed expansion shall

require additional 600 KL/Day which shall be

drawn by additional tube wells in the plant

premises.

2.3 Minerals (MT) Yes Mineral

(MT/Year)

Existing Additional

Proposed

Total

Limestone 0.1725 1.065 1.2375

Gypsum 0.0066 0.0525 0.0591

Coal 0.02875 0.1775 0.20625

2.4 Construction material – stone,

aggregates, sand / soil (expected

source – MT)

Yes All construction materials like stone, cement,

reinforcement steel and structural material shall

be procured locally.

2.5 Forests and timber (source – MT) No No use of forest product or timber has been

envisaged.

2.6 Energy including electricity and

fuels (source, competing users)

Unit: fuel (MT), energy (MW)

Yes Energy:

1) Existing : 3.5 MVA

2) Additional : 16.5 MVA

Total : 20 MVA

Fuel:

1) Coal: Existing: 87 Tonnes/day

Additional: 538 Tonnes/day (Pet Coke may also

be considered)

2) HSD: Existing: 256 Litres/day

Additional: 546 Litres/day

2.7 Any other natural resources (use

appropriate standard units)

No None

3. Use, storage, transport, handling or production of substances or materials,

S.No.


Yes/No

Details thereof (with

approximate quantities /rates,

wherever possible) with source of

information data


which could be harmful to human health or the environment or raise concerns about

Actual or perceived risks to human health.

4. Production of solid wastes during construction or operation or Decommissioning

(MT/month)

S. No.


Yes/No



wherever possible) with source

of information data

4.1 Spoil, overburden or mine wastes

No During Construction Phase

Topsoil shall be generated during

excavation of foundations and

roads. It shall be stockpiled and

reused for development of green

belt.

During Operation Phase:

The project is based on dry

process technology of cement

production and there is very little

chance of generation of solid

waste. With Bag Filter and other

effective pollution control

measures, dust generated will be

completely reused in the process.

Sewage from the colony & plant

shall be treated in sewage

treatment plant, the sludge

3.1 Use of substances or materials, which are

hazardous (as per MSIHC rules) to human

health or the environment (flora, fauna, and

water supplies)

Yes HSD: (Litres/Day)

Existing Addition

al

Total

256 546 802

3.2 Changes in occurrence of disease or affect

disease vectors (e.g. insect or water borne

diseases)

No No such disease is identified among

the plant employees / local people

so far.

3.3 Affect the welfare of people e.g. by changing

living conditions?

Yes Marginally with socio-economic

strengthening and educational

awareness.

3.4 Vulnerable groups of people who could be

affected by the project e.g. hospital patients,

children, the elderly etc.,

No Not Envisaged

3.5 Any other causes

No Not Applicable


generated from the sewage

treatment (approx. 150 TPA)


4.2 Municipal waste (domestic and or commercial

wastes)

Yes During Construction Phase

Non-Recyclable:

• Kitchen waste

Recyclable:

• Metal scrap and empty metal

drums of non-hazardous

materials

• Paper and wood scrap

• Empty plastic containers of

nonhazardous materials etc.

During Operation Phase

Non-Recyclable:

• Kitchen waste

Recyclable:

• Metal scrap and empty metal

drums of non-hazardous

materials

• Paper and wood scrap

• Empty plastic containers of

nonhazardous materials etc.

4.3 Hazardous wastes (as per Hazardous Waste

Management Rules)

Yes During Construction Phase

Non-Recyclable:

• Waste paints

• Waste chemicals and

miscellaneous wastes

Recyclable:

• Waste oils and oil sludge

• Waste material from welding

and coating

• Containers of hazardous

materials (oil drums, paint

drums, chemical drums etc.)

During Operation Phase

Recyclable

• Waste oils and oil sludge

• Waste material from welding

• Containers of hazardous

materials (oil drums, paint drums,

chemical drums etc.)

4.4 Other industrial process wastes

Yes Process dust collected by Air

Pollution Control devices will be

completely reused in the process.


4.5 Surplus product

Yes 0.30 MTPA surplus clinker will

be sold into market.

4.6 Sewage sludge or other sludge from effluent

treatment

Yes Sewage from the colony & plant

will be treated in sewage

treatment plant; the sludge


treatment 10 (approx.150TPA)


4.7 Construction or demolition wastes Yes Refer 4.1 & 4.3

4.8 Redundant machinery or equipment No Not Envisaged

4.9 Contaminated soils or other materials

No Hazardous wastes will be stored

on impervious floor so as not to

contaminate the soil.

4.10 Agricultural wastes

No --

4.11 Other solid wastes

No --

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

S.No.


Yes/No




of information data

5.1 Emissions from combustion of fossil fuels from

stationary or mobile sources

Yes Particulate Matter, NO2 & SO2

will be emitted from the Rotary

Kiln used for Clinkerization.

Particulate Matter and gaseous

emissions will be maintained

within the norms and stack of

adequate height will be installed

as per CPCB guidelines.

Vehicular emissions and emission

from DG sets will also be

attributable to a less extent and the

emissions shall be within the

prescribed norms of CPCB.


5.2 Emissions from production processes

Yes Shall be mainly generated during

the cement grinding and packing.

However it shall be well within

the limits prescribed by CPCB

5.3 Emissions from materials handling including

storage or transport

Yes Emission from storage in Clinker

& Cement silos will be controlled

by installing Bag Filters.

Emission from transportation

activities will be controlled by

installing covered conveyors for

dispatch of finished products and

transportation through covered

trucks.

5.4 Emissions from construction activities

including plant and equipment

Yes Fugitive dust shall be generated

during the construction activities

which shall be kept within the

prescribed norm of CPCB by

installing adequate Dust

Suppression Systems.

5.5 Dust or odours from handling of materials

including construction materials, sewage and

waste

Yes Refer 5.4

No odour emission is envisaged.

5.6 Emissions from incineration of waste

No NA

5.7 Emissions from burning of waste in open air

(e.g. slash materials, construction debris)

No Construction debris and others

shall be collected, segregated and

disposed off as per standard

practices.

5.8 Emissions from any other sources

No Not anticipated

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S. No.


Yes/No Details thereof (with



of information data with source

of information data


6.1 From operation of equipment e.g.

engines, ventilation plant, crushers

Yes Cumulative noise shall be within

75 dB(A) at the boundary of the

plant.

6.2 From industrial or similar processes

Yes Cumulative noise shall be

within75 dB(A) at the boundary

of the plant

6.3 From construction or demolition Yes Maximum cumulative noise shall

be varied from 85 to100 dB(A) at

the construction site. However, at

the boundary of the plant, the

cumulative noise shall be within

75 dB(A).

6.4 From blasting or piling

No NA

6.5 From construction or operational traffic

Yes Within 75dB(A)

6.6 From lighting or cooling systems

No NA

6.7 From any other sources No NA


7. Risks of contamination of land or water from releases of pollutants into the

ground or into sewers, surface waters, groundwater, coastal waters or the sea:

S. No.


Yes/No




of information data

7.1 From handling, storage, use or spillage of

hazardous materials

No No waste water discharge is

envisaged. Zero Discharge

Concept will be adopted.

7.2 From discharge of sewage or other

effluents to water or the land (expected

mode and place of

discharge)

No Sewage from the colony & plant

shall be treated in sewage

treatment plant. The sludge


treatment (approx.150TPA) shall

be used for green belt.

7.3 By deposition of pollutants emitted to air

into the land or into water

Yes Air emissions shall be well within

the standard stipulated by CPCB.

7.4 From any other sources

No Not Envisaged

7.5 Is there a risk of long term buildup of

pollutants in the environment from these

sources?

No There is no risk of long term

buildup of pollutants.

8. Risk of accidents during construction or operation of the Project, which could

affect human health or the environment

S.No.


Yes/No




of information data

8.1 From explosions, spillages, fires etc from

storage, handling, use or production of

hazardous substances

Yes Storage of HSD during

construction and operation phase.

However, all necessary

preventive measures will be taken

to avoid the Risks of accidents

during the plant operation.

8.2 From any other causes Yes Due to mishandling of

machinery/equipment and falling


from height during construction

and operation phase.

8.3 Could the project be affected by natural

disasters causing environmental damage

(e.g. floods, earthquakes, landslides,

Cloudburst etc)?

No No such event has occurred in

past in the region.

9. Factors which should be considered (such as consequential development) which

could lead to environmental effects or the potential for cumulative impacts with other

existing or planned activities in the locality

S. No.


Yes/No




of information data

9.1 Lead to development of supporting. utilities,

ancillary development or development

stimulated by the project which could have

impact on the environment e.g.:

• Supporting infrastructure (roads, power

supply, waste or waste water treatment,

etc.)

• housing development

• extractive industries

• supply industries

• other

Yes

Yes

Yes

No

Yes

Shall be carried out to fulfill the

requirement of project and

facilities shall be extended to

public to the possible extent.

Proposed expansion shall provide

direct and indirect employment

and business opportunities to

locals. This in turn shall increase

per capita income hence causes

housing development

The capacity of the captive mine

shall be enhanced accordingly to

meet the raw material requirement

of the proposed expanded plant.

Not Applicable

Proposed project shall provide




locals, which shall lead to overall

development of the area.

9.2 Lead to after-use of the site, which could have

an impact on the environment

No It is a long term project.

9.3 Set a precedent for later developments Yes Proposed expansion shall provide



locals, which shall lead to overall

development of the area.

9.4 Have cumulative effects due to proximity to

other existing or planned projects with similar

effects

Yes There exist a few no. of industries

& mines in the surroundings,

which will have very less

cumulative impacts.

(III) Environmental Sensitivity

S. No.

Areas

Name/

Identity

Aerial distance

(within 15 km.)

Proposed project

location boundary

1 Areas protected under international

conventions, national or local legislation for

their ecological, landscape, cultural or other

related value

None Not Responsible

2 Areas which are important or sensitive for

ecological reasons - Wetlands, watercourses or

other water bodies, coastal zone, biospheres,

mountains, forests

Reserve Forest

Udarama R.F

Bhalodungri R.F

Khatang R.F

Andiabira R.F

Tikilipara R.F

Rajabasa R.F

Mahabir R.F

Mundalasa R.F

Luhuraberni R.F

Hatidharsa R.F

Dahijira R.F

Amirchua R.F

Panchra R.F

Lampi R.F

Bangala Paharh R.F

8.0 km, WNW

10.3 km, W

7.0 km, E

11.0 km, W

11.5 km, WSW

4.2 km, S

9.5 km, SW

7.0 km, SE

5.5 km, ESE

12.3 km, SE

3.0 km, ENE

8.6 km, WNW

9.5 km, NW

8.0 km, N

9.5 km NNW


Brahmani R.F

Bandhawar R.F

Mahalmunda R.F

Bhurusulia R.F

Water Bodies

Sapai Nadi

Lohranga Nadi

Daku Nala

Nakti jor

Sankha river

Jharia Nala

Tambu Nala

Sihal Jor

Konju Nala

Fakarapara Nadi

Mountains

Mahabir Pahar

Saj Pahar

Bhalotongri Hill

Jhanda Pahar

14.0 km N

14.0 km, S

5.3 km, S

12.5 km, NNW

10.2 Km,WSW

10.0 km, S

5.0 km, W

3.5 km, SE

13.0 km, NE

8.0 km, NE

11.0 km, N

13.0 km, WSW

14.0 km, W

12.5 km, ESE

13.0 km, ESE

(306MRL)

11.0 km, ESE

(351MRL)

6.3 km, NW

(280MRL)

15.0 km, NE

(300MRL)

3 Areas used by protected, important or

sensitive species of flora or fauna for

breeding, nesting, foraging, resting, over

wintering, migration

None NA

4 Inland, coastal, marine or underground

waters

None NA

5 State, National boundaries

Interstate Boundary 13.5 Km

6 Routes or facilities used by the public for

access

to recreation or other tourist, pilgrim

areas

S.E.Rly Line

SH-10

8.5 Km S

2.0 Km SE

7 Defence installations

None NA

8 Densely populated or built-up area Kutra Village

Sahajbahal

Dahurpara

3.0 km, E

13.5 km, W

6.0 km S


Bargaon

Dahijira

Bringatoli

14.0 km, WSW

4.5 km, NE

2.5 km, W

9 Areas occupied by sensitive man-made

land uses (hospitals, schools, places of

worship, community facilities)

Kutra, Primary

School, M E

School, High

School, Dispensary

Sahajbahal Primary

School, M E

School, High

School

Dahurpara Primary

School, M E

School, High

School, Dispensary

Bargaon Primary

School, M E

School, High

School, Hospital

3.0 Km E

13.5 Km W

6.0 Km S

14.0 Km WSW

10 Areas containing important, high quality

or scarce resources

(ground water resources, surface

resources, forestry, agriculture, fisheries,

tourism, minerals)

No NA

11 Areas already subjected to pollution or

environmental damage. (those where

existing legal environmental standards

are exceeded)

No NA

12 Areas susceptible to natural hazard which

could cause the project to present

environmental problems

(earthquakes, subsidence, landslides,

erosion, flooding

or extreme or adverse climatic conditions)

No NA

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