update on futuregen – a technology response to climate issues
TRANSCRIPT
Presentation toPittsburgh Coal Conference
September 28, 2006
Update on FutureGen – A Technology Response to Climate Issues
Charles H. GoodmanSenior Vice President, Southern Company
Chairman of the Board, FutureGen Industrial Alliance
U.S. Demand for Electricity Continues to Grow
Generation capacity additions in gigawatts by fuel type
Forecast Generation capacity additions in gigawatts by region and fuel through 2030
Source: U.S. Energy Information Administration Annual Energy Outlook 2006
How to meet this demandHow to meet this demand??
Future Generation Plans Must Consider Multiple Resources
• Pulverized coal • Natural gas combined cycle • Integrated gasification combined cycle• Nuclear power• Renewable energy
Bottom Line: Gas prices are volatile and future supplies uncertain. Nuclear power needs public support. Renewable options can supplement but fall far short of meeting total growth in energy demand. We have coal and must develop and demonstrate technologies to utilize it responsibly.
Bottom Line: Gas prices are volatile and future supplies uncertain. Nuclear power needs public support. Renewable options can supplement but fall far short of meeting total growth in energy demand. We have coal and must develop and demonstrate technologies to utilize it responsibly.
GasifierGasifier
Coal, Water and OxygenCoal, Water and Oxygen
Sulfur RemovalSulfur Removal
Solids and CoSolids and Co--ProductsProductsSulfurSulfur
Clean SyngasClean Syngas
Other Chemical ProductsOther Chemical Products
ElectricityElectricityElectricityElectricity
SteamSteam
WaterWater
Cooling WaterCooling WaterAirAir
IGCC: Innovative Technology
Advantages of IGCC• Provides a fuel price hedge for NGCC
• Design cycle can be shorter than PC due to standardization to fit gas turbine
• Allows coal to benefit from gas turbine technology improvements
• Easier to permit than new pulverized coal
• Versatile - feedstock flexibility and multiple products (electricity, chemicals -including hydrogen, transportation fuel, or "synthetic" natural gas)
• Potential to reduce incremental cost of CO2 capture
Advantages of IGCC• Provides a fuel price hedge for NGCC
• Design cycle can be shorter than PC due to standardization to fit gas turbine
• Allows coal to benefit from gas turbine technology improvements
• Easier to permit than new pulverized coal
• Versatile - feedstock flexibility and multiple products (electricity, chemicals -including hydrogen, transportation fuel, or "synthetic" natural gas)
• Potential to reduce incremental cost of CO2 capture
IGCC: Innovative Technology
Existing Stanton CC
New Combined Cycle
Gasifier IslandNew Coal Conveyor Gas Cleanup Subsystems
and Booster Compressor
New CoolingTower
• 285 MW IGCC air-blown transport gasifier• Startup in mid - 2010• Jointly owned by Southern and Orlando Utilities;
co-funded by U.S. DOE
Transport Reactor Integrated Gasification (TRIGTM) at Orlando Utilities’ Stanton Energy Center
Transitioning from NGCC to IGCC Adds Cost and Complexity
CombinedCycle
GASTURBINE
STEAMTURBINECONDENSER
TO STACK
HP, SUPERHEATEDSTEAMCONDENSATE
Heat Recovery Steam GeneratorCO
CATA
LYST
SCR
POWER
Natural gas
POWER
TRIG™ Simplified Flow Diagram
CombinedCycle
GASTURBINE
STEAMTURBINECONDENSER
TO STACK
HP, SUPERHEATEDSTEAMCONDENSATE
Heat Recovery Steam GeneratorCO
CATA
LYST
SCR
POWER
POWER
GasifierIsland
COAL PILE
PROCESSAIR
COMPRESSOR
PARTICULATECOLLECTION
HIGHTEMPERATURE
SYNGASCOOLING
LOWTEMPERATURE
SYNGASCOOLING
SULFURREMOVAL AND
RECOVERY
COALMILLING &DRYING
HIGHPRESSURE
COALFEEDING
SOURWATER
TREATMENT
AMMONIARECOVERY
SYNGASRECYCLE
SYNGAS
SYNGAS
SYNGAS
VENT GASANHYDROUS
AMMONIA
SULFURSYNGAS
G-ASH HP BFW
HP STEAM
MERCURYREMOVAL
TRANSPORTGASIFIER
AIR
F-ASH
EXTRACTION AIR
GasifierIsland
CombinedCycle
COAL PILE
PROCESSAIR
COMPRESSOR
PARTICULATECOLLECTION
HIGHTEMPERATURE
SYNGASCOOLING
CO2 and SULFURREMOVAL AND
RECOVERY
COALMILLING &DRYING
HIGHPRESSURE
COALFEEDING
SOURWATER
TREATMENT
AMMONIARECOVERY
GASRECYCLE
GASTURBINE
STEAMTURBINE
LOWTEMPERATURE
GASCOOLING
CONDENSER
SYNGAS
Hydrogen/ Nitrogen
EXTRACTION AIR
VENT GASANHYDROUS
AMMONIA
SULFURGAS
G-ASH
G-ASH
HP BFW
HP STEAM
TO STACK
HP, SUPERHEATEDSTEAMCONDENSATE
MERCURYREMOVAL
TRANSPORTGASIFIER
AIR
Heat Recovery Steam GeneratorCO
CATA
LYST
SCR
POWER
POWER
F-ASH
WATER GASSHIFT
REACTION
CO2
TRIGTM with Carbon Separation Technology Added
Coal Gasification to Produce SNG(North Dakota)
Petcoke Gasification to Produce H2(Kansas)
Sour
ce:
Dako
ta G
asifi
catio
n
Sour
ce:
Chev
ron-
Texa
co
Examples of Syngas CO2 Capture Systems
How Will CO2 Sequestration Impact Plant Operations?
Commercialization PathwayEmerging
Commercial IGCC IGCC w/Carbon
Capture & Storage
Challenges: …………..
1.Verify Capex / OpEx2.Prove electricity costs3.Validate design decisions4.Verify operability
Carbon CaptureChallenges:
1. Incremental Capex and OpEx costs
2. Additional design andoperational complexity
Sequestration Challenges:
1. Uncertainty in sequestration science
2. Permitting and compliance for long-term.
Existing Stanton CC
New Combined Cycle
Gasifier IslandNew Coal
ConveyorGas Cleanup Subsystems and Booster Compressor
New CoolingTower
Orlando FutureGen
• Commercial-scale, 275-MWe Plant • Minimum of 1 million tons/year CO2 captured and
sequestered• Production of electricity from hydrogen• “Living laboratory” to test and validate cutting-edge
technologies• Public-private partnership• Stakeholder involvement• International participation
FutureGen ProjectKey Features
FutureGen Project Benefits
• Supports a technology-based climate change strategy– Mitigates the financial risks of climate change
• Validates the cost and performance of an integrated near-zero emission coal-fueled power plant– Advances IGCC technology– Advances carbon capture, sequestration, and hydrogen-production
technologies– Sets groundwork for CO2 sequestration siting and licensing
• Creates the technical basis to retain coal U.S. energy mix with a long-term goal of zero emissions
• Enables the public and private sector to share the cost and riskof advanced technology demonstration– Platform for emerging technology demonstration
The FutureGen Alliance
• An international, non-profit consortium of some of the largest coal and utility companies in the world
• Partnering with US Department of Energy to design, construct and operate the facility
Project Schedule
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Alliance Established
Facility Construction
Plant Startup & Testing
Full Scale Plan Operations
Siting, Environmental Review & Permitting
Project Structuring and Conceptual Design
Design
Proposed Sites
Preferred Site
NOI
ROD
EIS
DOE NEPA Process
Alliance Siting Process
Qualifying CriteriaEliminated Sites
Scoring and Best Value Criteria
Eliminated Sites
Candidate Site List
Site Characterization & EIV
Alternate Sites
Sites For Evaluation
Acceptable Site List
Final Selection Criteria
Overview of the Site Selection Process
FutureGen Site Selection Underway
12 Sites in 7 States
C. Davidson 2006
Candidate Sites
Project Schedule
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Alliance Established
Facility Construction
Plant Startup & Testing
Full Scale Plan Operations
Siting, Environmental Review & Permitting
Project Structuring and Conceptual Design
Design
FutureGen ProjectAddress the Technology Challenges
• Establish the technical, economic, and environmental viability of near-zero emission coal plants by 2015; thus, creating the option for multiple commercial deployments by 2020
• Adopting aggressive goals:– Sequester >90% CO2 with potential for ~100%– Extensive control of other emissions
• >99% sulfur removal• <0.05 lb/mmbtu NOx• <0.005 lb/mmbtu PM• >90% Hg removal
– Integrate new equipment, yet achieve commercial availability– With potential for a Nth plant commercial cost no more than 10%
greater than that of a conventional power plant
• Requires diffusion type burner due to H2 flame speed• Operations will require fuel flexibility
H2, syngas, NG• 15 ppm NOx is achievable with H2 / diluent
Will need SCR
• Combustor technology improvements needed:– Fuel flexibility– Catalytic & premix based combustion
H2 / N2 Flame
Hydrogen Combustion Is Challenging
Gen
H2 / Diluent 24%
Air - 100%
Gas Turbine
Natural Gas 2%NG Exhaust 102%
H2 Exhaust 124%
Hydrogen Fuel Affects Gas Turbine Operations
• Gas turbines are 'mass flow' machines– More mass throughput = more power – Current design geometries based on NG
• Fuel input is part of total mass flow through hot section
– Changing from NG to H2affects flows and output
– H2 / Diluent has higher mass flow– Unbalanced mass flow in
turbine section can impact compressor stability
• Turbine impacts of H2 firing:– Higher H20 in exhaust reduces life– Requires reduced firing temperatures (lost efficiency)
Other Required Process Operations
• Water Gas Shift Reactors– convert CO in syngas to
CO2 and H2
Syngas in
Absorption at processpressure
CO2-lean solvent
Pure CO2
Steam
Clean gas out
CO2-rich solvent
Regeneration T/P depends on solvent properties
Compression
~830°F
~550°F
~555°F
~600°F
~550°F
~550°F
Syngas in
water quench or steam addition
CO + H2O ⇔ CO2 + H2COS + H2O ⇔ CO2 + H2S
• Carbon Separation Equipment– remove CO2 and H2S
from H2
FutureGen ProjectIntegrated Operations at Utility Scale
“Commercial Scale
Integrated Facility”
“Sequestration”
“Sub-scale ResearchFacility”
Source: FutureGen Industrial Alliance
Air
Advanced Electricity
Generation
Advanced Gas Clean-Up
SyngasSyngas CO2 H2
Advanced CO2 separation
O2 SyngasSyngas H2CO2Coal
Air
Slag
AirSeparation
UnitGasification Gas Clean-Up**
CO2Separation**
ElectricityGeneration**
CO2Sequestration &
Monitoring
Advanced Oxygen
Separation
**Candidate for Multiple Technology Upgrades over FutureGen’s Lifetime.
Other Technologies
Electricity,H2, or
other Products
Advanced Coal
Conversion
H2
Project Schedule
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Alliance Established
Facility Construction
Plant Startup & Testing
Full Scale Plan Operations
Siting, Environmental Review & Permitting
Project Structuring and Conceptual Design
Design
FutureGenSummary
• FutureGen is real and moving forward fast• FutureGen creates significant value
– Supports a technology-based climate change strategy, which mitigates the financial risk of climate change while protecting the environment
– Validates the cost and performance of an integrated near-zero emission coal-fueled power plant
– Creates the technical basis to retain coal in global energy mix with a long-term goal of zero emissions
• FutureGen is an opportunity to share the cost and risk of near-zero emission technology development