unrestricted / © siemens ag 2013. all rights reserved. integrated drive systems – for measurable...

Unrestricted / © Siemens AG 2013. All Rights Reserved.

Integrated Drive Systems – for measurable customer benefit


June 20, 2013 Ralf-Michael Franke / Industry Sector - Drive Technologies Division

Development of drive technology: From individual components to Siemens Integrated Drive Systems

Seamless integration

• Seamless interplay of all components, with distributed intelligence

• Common database, integrated tool chain – throughout the entire lifecycle for products and production

Optimization of single products

Versatile product portfolio: motors, gearboxes, converter and couplings

Integrated Drive System

• Functional integration of drive train

• Complete integration of drive technology into the world of Totally Integrated Automation (TIA)

• Integration of lifecycle phases for products and production

Past Today Future



Three dimensions of integration for measurable customer benefit

Lif

e C

ycle

Ver

tica

lH

ori

zon

tal

Integration of the drive train and controller up to MES IT, along the information flow, engineering based on Totally Integrated Automation (TIA)

Functional, mechanical and energy-efficient integration of the drive train - motor, gear unit, coupling, and converter - along the power flow

Supplementing the drive system with service and software that support the entire life cycle, especially design and operation

Increased productivity

Enhanced reliability

Increased energy efficiency

Customer benefit



Integrated Drives System consisting of:

Integrated Drive Systems increases output up to 15%

ConverterSINAMICSPerfect Harmony

ConverterSINAMICSPerfect Harmony

MotorH-Compact plus 2nd generation

MotorH-Compact plus 2nd generation

CouplingFLENDER RUPEXRWM 710

CouplingFLENDER RUPEXRWM 710

GearboxFLENDERKMPS 396

GearboxFLENDERKMPS 396

Customerbenefits

• One mill for different types of cement

• Optimization of grinding results -> increase of output up to 15%

• Improved energy effciency (+5%)

• Increased availability with reduced run-up time and reliability

• Vibration simulation for complete system, including work machine



Integrated Drive Systems for highest efficiency Integrated Drive System @ Sklostroj

Customer Sklostroj / Czech Republic(OEM of glass machines)

Order New concept for drive technology and automation for glass bottle manufacturing

Solution Replacement of the existing pneumatic solution:

• Motion Control System SIMOTION D445-2

• Converter SINAMICS S120

• SIMOTICS servomotors 1FK7 and 1FK6

Customerbenefits

• Highly compact and flexible machine

• Highest effectiveness, efficiency and reliability of plants

• Approximately 40% savings in energy costs

• 15% increase in machine availability



Lifecycle integration for increased availabilityIntegrated Drive System @ Volkswagen AG

Customer

Order

Solution

Customerbenefits

Volkswagen AG, Wolfsburg, Germany

Retrofit of a 17-year-old press line

Complete solution of drive technology and automation components for identical set up of lines:

• Drive system with SINAMICS S120 and SIMOTION D• Press Line Simulation for process optimization, direct

data link between PLS and press working line control units

• SIPLUS CMS condition monitoring system for preventive maintenance

• Simplification of maintenance and spares inventory by preventive maintenance

• Enhanced productivity for long term reduction of

press lines from 17 to 8 • Up to 40% reduced energy consumption

• Increased availability, at least 96%



With Integrated Drive Systems up to 98% availability guaranteed

Customer Vattenfall Europe Mining AG(Reichwalde Lausitz – Germany)

Order Construction of a 13.5 km long belt conveyor system with a coal output capacity of 6,000 t/h

Solution • Complete engineering, manufacture, delivery and assembly of the drive stations and installation of the conveying system

• Drive systems with SINAMICS S120 converters in six stations

• Construction of a control center with WinCC

• SIMATIC S7-400 controls

Customerbenefits

• 98% availability

• Energy savings of up to 15%

• Maintenance cost savings of up to 15%



Integrated Drive Systems reduces operational and maintenance costs

Customer Xstrata Copper – Antapaccay mine in Peru (OEM: Thyssen Krupp – Germany)

Order Gearless drive system for overland conveyor (cole mine)length: 12,5 km; capacity: 6200 t/h

Solution • Complete engineering, manufacture, delivery and assembly of the drive stations and installation of the conveying system

• Gearless drive system with:2 low-speed synchronous motors (3,8 MW, 63rpm)converter SINAMICS SL150

Customerbenefits

• High availability

• Reduction of operational costs, maintenance costs, noise

• Less down times



We continuously improve our technology to reach complete customer satisfaction

Innovation award from market leader DMG

“Siemens‘s remarkable innovative strength simplifies and standardizes highly complex processes, thus truly optimizing our work.“

G. Bachmann, Member of the Managing Board of Gildemeister AG

Enhanced customer benefitsfor machine manufacturer and machine user

• 80% savings in generating the real machine via virtual models

• 40% enhanced productivity in R&D through automatic CAM configuration

From CNC control to integrated engineering for customer´s prosperity

unrestricted / © siemens ag 2013. all rights reserved. integrated drive systems – for measurable...

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