Unrestricted / © Siemens AG 2013. All Rights Reserved.
Integrated Drive Systems – for measurable customer benefit
Unrestricted / © Siemens AG 2013. All Rights Reserved.
June 20, 2013Page 2 Ralf-Michael Franke / Industry Sector - Drive Technologies Division
Development of drive technology: From individual components to Siemens Integrated Drive Systems
Seamless integration
• Seamless interplay of all components, with distributed intelligence
• Common database, integrated tool chain – throughout the entire lifecycle for products and production
Optimization of single products
Versatile product portfolio: motors, gearboxes, converter and couplings
Integrated Drive System
• Functional integration of drive train
• Complete integration of drive technology into the world of Totally Integrated Automation (TIA)
• Integration of lifecycle phases for products and production
Past Today Future
Unrestricted / © Siemens AG 2013. All Rights Reserved.
June 20, 2013Page 3 Ralf-Michael Franke / Industry Sector - Drive Technologies Division
Three dimensions of integration for measurable customer benefit
Lif
e C
ycle
Ver
tica
lH
ori
zon
tal
Integration of the drive train and controller up to MES IT, along the information flow, engineering based on Totally Integrated Automation (TIA)
Functional, mechanical and energy-efficient integration of the drive train - motor, gear unit, coupling, and converter - along the power flow
Supplementing the drive system with service and software that support the entire life cycle, especially design and operation
Increased productivity
Enhanced reliability
Increased energy efficiency
Customer benefit
Unrestricted / © Siemens AG 2013. All Rights Reserved.
June 20, 2013Page 4 Ralf-Michael Franke / Industry Sector - Drive Technologies Division
Integrated Drives System consisting of:
Integrated Drive Systems increases output up to 15%
ConverterSINAMICSPerfect Harmony
ConverterSINAMICSPerfect Harmony
MotorH-Compact plus 2nd generation
MotorH-Compact plus 2nd generation
CouplingFLENDER RUPEXRWM 710
CouplingFLENDER RUPEXRWM 710
GearboxFLENDERKMPS 396
GearboxFLENDERKMPS 396
Customerbenefits
• One mill for different types of cement
• Optimization of grinding results -> increase of output up to 15%
• Improved energy effciency (+5%)
• Increased availability with reduced run-up time and reliability
• Vibration simulation for complete system, including work machine
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June 20, 2013Page 5 Ralf-Michael Franke / Industry Sector - Drive Technologies Division
Integrated Drive Systems for highest efficiency Integrated Drive System @ Sklostroj
Customer Sklostroj / Czech Republic(OEM of glass machines)
Order New concept for drive technology and automation for glass bottle manufacturing
Solution Replacement of the existing pneumatic solution:
• Motion Control System SIMOTION D445-2
• Converter SINAMICS S120
• SIMOTICS servomotors 1FK7 and 1FK6
Customerbenefits
• Highly compact and flexible machine
• Highest effectiveness, efficiency and reliability of plants
• Approximately 40% savings in energy costs
• 15% increase in machine availability
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June 20, 2013Page 6 Ralf-Michael Franke / Industry Sector - Drive Technologies Division
Lifecycle integration for increased availabilityIntegrated Drive System @ Volkswagen AG
Customer
Order
Solution
Customerbenefits
Volkswagen AG, Wolfsburg, Germany
Retrofit of a 17-year-old press line
Complete solution of drive technology and automation components for identical set up of lines:
• Drive system with SINAMICS S120 and SIMOTION D• Press Line Simulation for process optimization, direct
data link between PLS and press working line control units
• SIPLUS CMS condition monitoring system for preventive maintenance
• Simplification of maintenance and spares inventory by preventive maintenance
• Enhanced productivity for long term reduction of
press lines from 17 to 8 • Up to 40% reduced energy consumption
• Increased availability, at least 96%
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June 20, 2013Page 7 Ralf-Michael Franke / Industry Sector - Drive Technologies Division
With Integrated Drive Systems up to 98% availability guaranteed
Customer Vattenfall Europe Mining AG(Reichwalde Lausitz – Germany)
Order Construction of a 13.5 km long belt conveyor system with a coal output capacity of 6,000 t/h
Solution • Complete engineering, manufacture, delivery and assembly of the drive stations and installation of the conveying system
• Drive systems with SINAMICS S120 converters in six stations
• Construction of a control center with WinCC
• SIMATIC S7-400 controls
Customerbenefits
• 98% availability
• Energy savings of up to 15%
• Maintenance cost savings of up to 15%
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June 20, 2013Page 8 Ralf-Michael Franke / Industry Sector - Drive Technologies Division
Integrated Drive Systems reduces operational and maintenance costs
Customer Xstrata Copper – Antapaccay mine in Peru (OEM: Thyssen Krupp – Germany)
Order Gearless drive system for overland conveyor (cole mine)length: 12,5 km; capacity: 6200 t/h
Solution • Complete engineering, manufacture, delivery and assembly of the drive stations and installation of the conveying system
• Gearless drive system with:2 low-speed synchronous motors (3,8 MW, 63rpm)converter SINAMICS SL150
Customerbenefits
• High availability
• Reduction of operational costs, maintenance costs, noise
• Less down times
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June 20, 2013Page 9 Ralf-Michael Franke / Industry Sector - Drive Technologies Division
We continuously improve our technology to reach complete customer satisfaction
Innovation award from market leader DMG
“Siemens‘s remarkable innovative strength simplifies and standardizes highly complex processes, thus truly optimizing our work.“
G. Bachmann, Member of the Managing Board of Gildemeister AG
Enhanced customer benefitsfor machine manufacturer and machine user
• 80% savings in generating the real machine via virtual models
• 40% enhanced productivity in R&D through automatic CAM configuration
From CNC control to integrated engineering for customer´s prosperity