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i University of Tsukuba Graduate School of Humanities and Social Sciences Master Thesis Submitted in Partial Fulfillment of the Requirements to be Awarded the Degree of Master of Arts in International Public Policy International Technology Transfers and the Role of Governments: A Study on Japanese Official Development Assistance to the Railway Sector in India by Radhakrishnan DINAKAR (Master‘s Program in International Public Policy) January, 2011

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Page 1: University of Tsukuba Graduate School of Humanities and ...lnweb90.worldbank.org/.../$File/dinakar-thesis-fulltext-20110712.pdf · Kitta for his emphasis on practical knowledge and

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University of Tsukuba

Graduate School of Humanities and Social Sciences

Master Thesis Submitted in Partial Fulfillment of the Requirements to be

Awarded the Degree of

Master of Arts in International Public Policy

International Technology Transfers and the Role of Governments:

A Study on Japanese Official Development Assistance to the Railway Sector

in India

by

Radhakrishnan DINAKAR

(Master‘s Program in International Public Policy)

January, 2011

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Table of Contents

Abstract …………………………………………………………………………………………... i

Acknowledgements ……………………………………………………………………..…………ii

List of Tables & Figures ……………………………………………………………..…………..iii

List of Abbreviations ………………………………………………………………….……. …..iv

CHAPTER I: INTRODUCTION ………………………………………………………….. 1

1.1 Technology Transfer ………………………………………………………..…2

1.2 Acquisition of Foreign Technology – Past & Present ……………............3

1.3 Development Assistance and Technology Transfer ………………..……..4

1.4 Theoretical Framework ………………………………………………….…. 6

1.5 Statement of the Problem, Research Question & Hypothesis ……….. 8

1.6 Methodology ..………………………………………………………….............9

CHAPTER II: THEORITICAL & ANALYTICAL FRAMEWORK …………………12

2.1 Introduction…………………………………………………………….........12

2.2 Dependency Theory, Path Dependence and ODA ……………………...14

2.3 Analytical Framework ………………………………………………...........17

CHAPTER III: LITERATURE REVIEW: TECHNOLOGY TRANSFER AND THE

ROLE OF GOVERNMENTS ……………………………………………………………..19

3.1 Role of Governments in Nurturing Science, Technology & Innovation

………………………………………………….………………………………. ..19

3.1.1 Japan: Role of Government in Technology Transfer…...............

23

3.1.2 India: Role of Government in Technology Transfer ……...

…….27

3.2 Role of Multilateral and Bilateral ODA …………………………….……..30

3.3 Literature Gap ……………………….…………………………….. …….....31

CHAPTER IV: RAILWAYS AND PATH DEPENDENCY

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4.1 Transportation and Development …………………………………………33

4.2 Railways in India: Introduction & Development …………………….....33

4.3 Railways in Japan: Introduction & Development ………….…………37

4.4 Path Dependency and Railways …………………………………………39

CHAPTER V: COMPARATIVE ANALYSIS: ODA vs. PRIVATE LICENCING

5.1 Technology Transfer Through ODA

5.1.1 Case 1: The World Bank ODA & Japan‘s Shinkansen Project ……..42

5.1.1.1 Background……………………………………………………………..43

5.1.1.2 Conception of the Shinkansen Project………………………………46

5.1.1.3 ODA: Terms & Conditions………………..…………...……………..47

5.1.1.4 Project Implementation & Technology Transfer…….…..………..50

5.1.1.5 Project Impact………………………………………………..…..........55

5.1.1.6 Summary …………………………………………………..……..........58

5.1.1 Case 2: JBIC/JICA ODA and Delhi Metro Project in India………..59

5.1.1.1 Background……………………………………………......................59

5.1.1.2 Conception of Delhi Metro ………………………………………….59

5.1.1.3 ODA: Terms & Conditions …………………………….. ………….63

5.1.1.4 Project Implementation & Technology Transfer …… ………….64

5.1.1.5 Project Impact …………………………………………… …………..73

5.1.1.6 Summary ………………………………………………… …………...76

5.1.2 Case Comparison: Technology Transfer in ODA for Public Sector

Projects …………………………………………………………................76

5.2 Technology Transfer through Private Licensing

5.2.1 Case 3: Private Licensing in Japan– Hiroshima LRT and Siemens.79

5.2.1.1 Background ………………………………………………………….. 79

5.2.1.2 Licensing Agreement …………………………… ………………….83

5.2.1.3 Project Implementation & Technology Adaptation …………….84

5.2.1.4 Impact ………………………………………………………………….88

5.2.1.5 Summary ………………………………………………………..........89

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5.2.2 Case 4: Private Licensing in India – Integral Coach Factory (India)

and SWS (Switzerland) ………………………………………………… 90

5.2.2.1 Background ………………………………………………………….. 90

5.2.2.2 Technology Licensing Agreement ………………………………… 91

5.2.2.3 Project Implementation & Technology Adaptation ……………..93

5.2.2.4 Impact ………………………………………………………………… 96

5.2.2.5 Summary ……………………………………………………………... 97

5.2.3 Case Comparison: Technology Transfer through Private Licensing.98

5.3 Summary ……………………………………………………………………….99

CHAPTER VI: CONCLUSION …………………………………………………………101

BIBLIOGRAPHY …………………………………………………………………………105

Annex I …………………………………………………………………………………......114

Annex II …………………………………………………………….………………………115

Annex III …………………………………………………………………………………...116

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Abstract

International Technology Transfers and the Role of Governments:

A Study on Japanese Official Development Assistance to the Railway Sector

in India

Radhakrishnan DINAKAR

There exists a strong correlation between the material prosperity & global

competitiveness of any country and its ability to master science &

technology. Countries that lack the ability to acquire it tend to be poor and

underdeveloped while those that are able to adapt, innovate and create new

technologies, are able to produce competitive goods and services. However,

less than 1% of global research and development is currently spent on

technological innovations for poor countries. United Nations and other

donor agencies are therefore increasingly using concepts like ―Knowledge

Aid‖ and ―Technological Learning‖, to address a host of development issues.

This research examines the role of governments and Official Development

Assistance (ODA) in the transfer of technology to developing countries.

Using the framework of dependency theory and path dependency, it

compares four cases of technology transfer in a public utility service -

Railways - in Japan and India. Of the four cases, two involve the use of

ODA: the World Bank loan for the Shinkansen project in Japan (1960-64)

and the Delhi Metro Project in India using JBIC/JICA loans (1998-2008). In

the remaining two cases we compare technology transfer in railways using

private licensing agreements between of Hiroshima LRT & Siemens

(Germany) and India‘s Integral Coach Factory & SWS (Switzerland). The

conclusion is that the effectiveness of ODA in technology transfer depends to

a large extent on how recipient governments encourage indigenous research

& development institutions, as well as competition & collaboration amongst

domestic engineering firms.

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Acknowledgements

I would like to express my sincere gratitude to my advisory committee at the

University of Tsukuba - this research would not have been possible without

their sustained guidance and encouragement.

First of all, my main advisor, Prof. H. Klienschmidt, for his inspiring

breadth of knowledge and the clarity with which he explained everything

from international relations to the rigors of academic writing; To Prof. S.

Kitta for his emphasis on practical knowledge and for sharing his

experiences in managing ODA projects in India, East Asia and other parts of

the world; To Prof. A-J. Louis, for setting high expectations and for his

detailed, critical feedback, and to Prof. L. Pan, whose lectures on modern

Japanese history led me to take a closer look at the role of technology

transfer in the transformation of nations.

It is the JJ/WBGSP scholarship that enabled me to study again, and I am

grateful to all those who considered me worthy of this mid-career program.

It has afforded me the opportunity to introspect, as well as the time &

environment to learn with an amazing cohort, faculty and staff-members,

drawn from all across the world.

My greatest debt is to my family – especially my wife, Maya, who set aside

her own career to be with me here, to manage the household and to put up

with my erratic schedules. I dedicate this research to her, and to our

children, Diya and Divyang.

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List of Tables & Figures

Table 3.1 Role of NIE Governments in Facilitating Technology Transfer 22

Table 3.2 Japan: Role of Government in Promoting Domestic Science &

Technology (1880-1950)

25

Table 5.1 Aid from USA During the Post-war Period (1945-1953 in

US$ million)

44

Table 5.2 Description of Loan No. P-246 – ‗New Tokaido Railway Line‘ 47

Table 5.3 Railway Technology & its Source for the Shinkansen Project 51

Table 5.4 Summary of Innovative Technology Introduced in the Shinkansen

Project

52

Table 5.5 Description of JBIC Loan for Delhi Mass Rapid Transport System 61

Table 5.6 JBIC/JICA Funding Plan– Delhi Metro Phase-I and Phase-II 62

Table 5.7 Railway Technology & its Sources for the Delhi Metro Project 65

Table 5.8 Summary of New Technology Introduced in the Delhi Metro

Project

66

Table 5.9 Overview of Delhi Metro Project - Phase I & II 67

Table 5.10 Leading LRT Tram Manufacturers 79

Table 5.11 Summary of car-designs used by HERC (1985-present) 82

Table 5.12 Comparison of Siemens Combinos and JTram‘s GreenMover Max 83

Table 5.13 Components of the IR-SWS Technology Transfer Agreement 88

Figure 1 Original Alignment of WB-funded Shinkansen Line 49

Figure 2 Shinkansen ―0‖ Series, launched in 1964 51

Figure 3 Shinkansen Poster at World Bank, Tokyo Office 57

Figure 4 Delhi Metro – A Train Set in Operation 60

Figure 5 Layout of Delhi Metro Routes in Phase-I and Phase-II 62

Figure 6 Evolution of Rail Streetcars in Hiroshima (1925-1991) 81

Figure 7 A Siemens Combino at Hiroshima 84

Figure 8 GreenMover Max by J-Tram 86

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List of Abbreviations

AC Alternating Current

DAC Development Assistance Committee (of OECD)

DC Direct Current

FDI Foreign Direct Investment

GBP Great Britain Pounds

HERC Hiroshima Electric Railway Company Limited

h.p Horse Power

IR Indian Railways

JBIC Japan Bank for International Cooperation

JICA Japan International Cooperation Agency

JNR Japan National Railways

JR Japan Railways

kV Kilo Volt (1000 Volts)

KFW Kreditanstalt für Wiederaufbau (Germany)

LDC Less Developed Country

ODA Official Development Assistance

OECD Organization for Economic Cooperation and Development

LF-LRT Low-Floor Light Rail Transit

LRT Light Rail Transit

MLIT Ministry for Land Infrastructure and Transport (Japan)

MNC Multi-National Company

NIE Newly Industrialized Economies

RB Railway Board (India)

RDSO Railway Design & Standards Organization (India)

RTRI Railway Technical Research Institute (Japan)

SCAP Supreme Commander of Allied Powers (also known as GHQ)

TA Technical Assistance

TC Technical Cooperation

TRIPS Trade-Related aspects of Intellectual Property Rights

UNFCCC United Nations Framework Convention on Climate Change

UNCTAD United Nations Conference on Trade and Development

URL Uniform Resource Locator

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WTO World Trade Organization

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CHAPTER I

Introduction

Give a man a fish and you feed him for a day.

Teach a man to fish and you feed him for a lifetime.

– Chinese Proverb

-

The difference between a gift and a skill is expressed by this adage rather

succinctly. It also points to the long-term, transformational impact of

acquiring practical knowledge, or, in other words, technology.

Technology, however, is rarely given as a gift. In an industrialized world it

is the bedrock of competitive advantage. So it is hardly surprising that there

exists a strong correlation between the material prosperity and global

competitiveness of any country with its ability to master science &

technology (GCR1 2010-2011). Countries that lack the ability to acquire it

tend to be poor and underdeveloped while those that are able to adapt,

innovate and create new technologies, not only produce competitive goods

and services but also to effectively govern an increasingly networked

populace. However, less than 1% of global research and development is

currently spent on technological innovations for poor countries (Donald

1999:1).

At the United Nations and other donor agencies working towards a more

equitable world, terms like ―Knowledge Aid‖ and ―Technological Learning‖

are now being used with increasing frequency, to address a host of livelihood

issues, as well as trans-border problems like AIDS and Global Warming.

1 The Global Competitiveness Report published by the World Economic Forum (WEF) also

links education, research & development capacity and infrastructure, among others, to a

country‘s GDP. Details at URL - http://gcr.weforum.org/gcr2010/

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This research examines effectiveness of Official Development Assistance

(ODA2) as a tool for skill or technology transfer.

1.1 Technology Transfer

The OECD defines technology as the state of knowledge concerning ways of

converting resources into outputs 3 . It is, however, a broad concept,

encompassing legal terms such as patents, trademark and licenses; some

conceives it as techniques, advertising, management, manufacturing while

some others conceive it as products, tools, equipment or machinery. In fact,

it is the integration of the understanding of equipments, information and

knowledge about equipment, marketing, management and organizational

understanding. Countries with obsolete technology, poor management of

technology, and obsolescent production processes struggle to survive in

highly competitive globalized world.

While science, in a broad sense, is the search for knowledge, and that search

is based on observed facts and truths, technology is the application of new

knowledge learned through science to some practical problem. Technological

change is the rate at which new knowledge is diffused and put into use in

the economy (Audretsch 2002: 156). Technology is about how to make things

and services that are useful and enjoyable, that is, it is about production

(Mokyr, 1990: 7). Indigenization is the processing of making technologies

appropriate for the situations where they are applied: for the local people

keeping in view their specific needs, requirements, economic, political

2 The Organization for Economic Cooperation and Development – Development Assistance Committee

(OECD-DAC) defines ODA as -“Flows of official financing administered with the promotion of the

economic development and welfare of developing countries as the main objective, and which are

concessional in character with a grant element of at least 25 %”

3 OECD Glossary of Statistical Terms URL (30 May 2010) -

http://stats.oecd.org/glossary/detail.asp?ID=2692

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system, social, cultural background, and also their regional and working

environment.

Since the advent of the Industrial Revolution in Europe, technology has

given many of the ‗early starters‘, not only the economic dominance that

came from mechanized mass production of goods but also the military

prowess to impose a political framework that continues to be the bedrock of

the ‗world order‘ today.

1.2 Acquisition of Foreign Technology – Past & Present

Ever since technology was recognized as an important factor of productivity

and economic competitiveness, people have strived to acquire it. Since it is

essentially a combination of knowledge and skill embodied in machinery,

one of the earliest methods of acquiring it has been through reverse

engineering. The other methods included outright purchase through

commercial transactions, licensing agreements, hiring of consultants,

purchase of blueprints and materials.

Foreign Direct Investment (FDI) is another important channel of technology

transfer. Foreign firms often bring new ways of doing business to host

countries. These might include not only new technology but also new

management and marketing techniques and production and inventory

control methods (Goto 1993: 281). Other channels include academic and

trade journals, exhibitions, and trade shows. Multinational corporations

often establish research laboratories worldwide in order to adapt products to

local conditions and to monitor the R&D activities of local firms and

research institutions.

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The enforcement of the WTO-TRIPS4 agreement is now increasing the price

poor countries pay to gain access to new, patented technologies. In the pre-

WTO era, quite often, merely imports provided a basis for technology

absorption. On the basis of imports of locomotives in the late 1820s and

1830s, it was possible for the USA to copy and improve them and thus ‗a

locomotive-building industry sprang up in the US almost at once‘ (Wilkins

1974: 174). Despite an embargo, substantial number of British machines

reached US to be copied and, more importantly, modified to suit US

requirements. Since the 1980s, however, USA has been pushing for stricter

a global IPR control which has made it difficult for developing countries to

access new technologies. As Benjamin Coriat (2002: 18) notes:

‗If the world‘s economies have truly become more knowledge-intensive,

cutting off access to knowledge (through an extension of patents, which

are nothing but pure institutional barriers) is surely not the most

suitable way to help developing countries to grow so that they are able

to stand on their own two feet and make their own contribution to the

overall growth and Welfare that we should be envisaging‘.

Among firms as well as nations, hiring of foreign engineers has been a

popular method of acquiring foreign technology – the experimental German

Otto engine was the basis for the French and American auto designs.

During the Meiji-period5, Japan, as a developing country, made a conscious

and deliberate effort to develop an industrial design and lab-analytic

capabilities for adapting modern technology, by hiring over 3000 Western

engineers and technicians6.

4 World Trade Organization‘s Trade Related Intellectual Property Rights Agreement.

Details at URL - http://www.wto.org/english/tratop_e/trips_e/trips_e.htm

5 Also known as Meiji-jidai (明治時代), it extended from 1868 until 1912

6 The specific term for them in Japan was – ―Oyatoi-Gaikokujin(お雇い外国人) or ‗hired

foreigners‘.

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The present-day developing countries, however, are facing a technology

problem which is qualitatively different from that faced by the nineteenth

century developing countries: Engineering and technology research has

become immensely complex and knowledge-based, requiring high level

scientific and technical manpower for its growth and operations. It is

capital-, scale- and skill-intensive because it is intended to meet

simultaneously a wide variety of functional, aesthetic, comfort and status

needs and wants (Bhatt 1975: 655).

1.3 Development Assistance and Technology Transfer

According to Dickson (2010), the biggest single factor limiting developing

countries‘ potential for achieving sustainable economic growth is their

ability to access and apply the fruits of modern science and technology.

Given the proprietary nature of technical know-how and institutional

factors that impede the free flow of technology across borders, governments

try to play a proactive role in encouraging Foreign Direct Investment (FDI),

outsourcing and technology licensing by providing fiscal and other

incentives to organizations that create new technologies.

In developed countries, the government is also an influential stakeholder in

the process of technology creation & transfer. So an alternative way of

bridging the technology-gap is through inter-governmental development

assistance. UNCTAD, for instance, has been advocating the use of

‗knowledge-aid‘ and aid concerned with science, technology and innovation

(STI) to strengthen productive capacities in the LDCs7 via ‗technological

7 Least Developed Country (LDC) is the name given to a country which, according to the

United Nations, exhibits the lowest indicators of socioeconomic development, with the

lowest Human Development Index ratings of all countries in the world. Details at UN

website - http://www.un.org/special-rep/ohrlls/ldc/ldc%20criteria.htm

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learning‘ and the accumulation of technological capabilities (Bell 2007: 4).

The United Nations has also been supporting efforts towards ―creating

conditions in developing countries conducive to foreign investment and

building capabilities to absorb and utilize imported

technologies‖(UNFCCC8).

Such international development assistance, of course, comes in many shapes

and forms, but in general terms, it flows from industrially and

technologically advanced countries to less developed ones in the form of

capital, goods or services. It is either administered directly by the

governments in the form of ODA or by non-governmental agencies, with the

broad goal of making poor countries wealthy (Rothschild 2007: 1).

Japan has been providing ODA under the OECD-DAC umbrella since 1960.

Even though the stated objective of ODA is the ―promotion of economic

development and welfare of developing countries‖, in practice, it has been

used as a tool for promoting stronger economic linkages with recipient

countries. Brooks (1985) identifies four distinct yet overlapping phases in

the evolution of Japanese foreign assistance: (1) war reparations, from

roughly the mid-1950s until 1965 (2) excessively tied aid used primarily as a

means to promote exports, particularly in Southeast Asia, from the mid-

1950s to the early 1970s; (3) concentration of aid in the 1970s on resource-

rich countries and countries along shipping routes in order to achieve

economic interdependence; (4) emphasis in aid policy, since the late 1970s,

on basic human needs, poorer countries, and to the humanitarian needs of

countries of strategic importance.

8

United Nations Framework Convention on Climate Change; URL (1 June 2010) -

http://unfccc.int/2860.php

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From the outset, Japanese ODA has been conceived as a form of long-term

strategic ‗investment‘ oriented towards economic goals – securing raw

materials (Resource Diplomacy) as well as the creation of captive markets

for its goods and services. Its ODA budget was being administered by quasi-

autonomous organizations (JICA, JBIC) with the bureaucracy drawn from

as many as 12 different ministries. Among JICA‘s various ODA schemes,

Technical Cooperation (TC) was meant for the transfer of technical know-

how though capacity-building exercises. The TC scheme is also used to make

the other two schemes – Grant-Assistance and Yen Loans – sustainable in

the long run (JICA 2008).

1.4 Theoretical Framework

There are two ways of looking at foreign aid: the traditional, prescriptive

approach and the more recent – and arguably less popular – positivist one.

Under the prescriptive approach, foreign aid is conceived as income flows

from wealthy to poor countries for development purposes (Rothschild 2007).

It is represented by campaigns to ―make poverty history,‖ the Doha

―development round‖ of WTO talks, and Gordon Brown‘s ―Marshall Plan for

Africa‖. They all imply that foreign aid exists as a means of helping the

world‘s poorest people escape the ravages of poverty. This approach is

exemplified by the massive aid-based development plans by Jeffrey Sachs‘s

End of Poverty. It is also used to explain why such plans are futile as in

William Easterly‘s The White Man‘s Burden (2006).

The positivist approach, on the other hand, examines foreign aid for what it

has been, not for what it should be. Lancaster argues that the idea of aid

began in earnest as a realpolitik diplomatic tool in the early days of the Cold

War (Rothschild 2007: 2). Modeled after the small, limited humanitarian

programs for ―underdeveloped countries‖ run by the Scandinavian states,

the United States and European countries began similar programs to fight

the spread of communism. Similarly, the Soviet Union used aid to advance

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its geopolitical goals, giving three quarters of its aid to communist

developing countries (ibid.).

The Marxist theories provide a framework for examining the complexities

involved in the interactions between countries – the developed vs. the

developing; the technology leaders vs. followers, etc. These theories focus on

economic and material aspects of interactions between countries, as opposed

to the liberal-realist view of state conflict and cooperation. Of special

relevance here is the doctrine of Unequal Exchange and the Dependency

Theory which argues that capitalist developed countries (the core), depend

on raw materials from under-developed or developing countries (the

periphery). Using political advisors, missionaries, experts and MNCs, the

core tries to integrate the periphery into the capitalist system in order to

appropriate natural resources and to foster dependence.

With regard to technology transfer, one of the arguments of dependency

theorists is that suppliers and economic interests from developed countries

tend to "dump" outmoded equipment and technology on poor countries, so

that they cannot compete effectively in international markets or grow very

fast (Amin 1969 and Sau 1978 quoted by Barett & Whyte 1892: 1071). In the

absence of adequate capacity to absorb and adapt technology, developing

countries tend to become dependent on foreign suppliers. This is a form of

path dependency is perhaps more explicit in bilateral aid, as observed in the

ways in which French social elites and Japanese business elites have helped

craft aid policies as organs of cultural and commercial hegemony,

respectively (Rothschild 2007: 3).

While it was still a developing country, Japan earned a unique record in the

area of international technology transfers. Ever since European trading

ships docked at her ports in the 16th century it has been a recipient of

foreign technology. Having systematically learnt, assimilated and improved

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upon Western technical innovations to achieve rapid economic development,

it is now a leading source of international development assistance.

1.5 Statement of the Problem, Research Question & Hypothesis

Technology transfer involves more than hardware supply; it includes the

complex processes of sharing knowledge and adapting technology to meeting

local conditions. The effectiveness with which technology can be absorbed

and adapted depends on domestic technical and managerial capacities, as

well as institutions and investments in technological learning. On one hand

it is apparent that Japan has successfully learnt how to create the

institutional and human capacity to absorb and adapt technology but on the

other, it is unclear whether it has been able to teach other countries the

lessons it learnt along the way.

In the process of technology creation & transfer governments, governments,

with their monopoly over public funds and resources, tend to be influential

stakeholders. This influence is wielded through budgetary controls - powers

to apportion funds for research or purchase of foreign equipment and know-

how; through the tax and legal systems, as well as negotiations with foreign

donors over ODA terms and conditions.

Using the cases of India and Japan, this thesis attempts to answer the

question: Is ODA an effective conduit for international technology transfers?

The hypothesis being tested here is: ODA is not an effective tool for

international technology transfers because the institutional frame-work,

under which it is administered, is geared towards short-term, tangible

outcomes favoring domestic stakeholders, rather than the long-term

capacity-building needs of recipient countries.

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1.6 Methodology

In this study, we compare Japan in the late 1950s and India in the late

1990s, which presents an interesting study of similarities in national

development. During this period, both fell into the category of ―developing

countries‖ on the verge of rapid economic development; both were recipients

of ODA from developed countries even though their ability to absorb and

utilize new technology was fairly well developed. In both countries, the

railway system was under the complete control of the government, and

struggling to modernize, in order to cope with the demands of a growing

economy.

There are two key elements in this research – firstly, governments that are

recipients of ODA, and secondly, the process of international technology

transfers. We examine the interaction of these two elements by examining

role of governments in exercising control over technology transfers so as to

minimize dependence on foreign technology, and to build domestic

capabilities.

With regard to the role of governments in ODA and technology transfer, we

examine their role as (i) initiators, (ii) coordinators, (iii) catalyzers, and

(iv)obstructers, in the creation of a path dependent relationship. Since ODA

programs usually translate into projects, we will study the following types of

technology transfer as related to projects: (i) experimental technology, (ii)

advancement of technology, (iii) modification of standard technologies,

(iv)adaptation of existing technologies, and (v) one-to-one transfer of

existing technologies.

As mentioned earlier, technical know-how is usually proprietary in nature

and closely guarded by private interests. However, when it comes to public

utilities (especially transport, power and communications) governments

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tend to exercise a high degree of control, either indirectly using legal

measures, or directly, by nationalizing and operating public utilities by

themselves.

The focus of this research is on railways primarily because of their status as

public utilities requiring high levels of investment, and because they are

usually built on public land, using public funds. Therefore, governments

tend to exercise either full direct control or at least a strong indirect

influence over the railways, through equity holdings or through statutory

methods. In the case of India and Japan – the two countries being examined

– the railway sector has been under the direct control of the respective

governments during the period: 1947-2008 in India and 1947-1987 in Japan.

Despite the difference in scale and sophistication of the railway network in

Japan and India today, both countries counties share many similarities in

the origins and evolution of their railway industries. While British

engineers & consultants played a key role in both countries, in Japan, they

were employed by the Meiji government whereas in India, they served the

economic and military interests of the colonial power. Driven by strategic

and economic concerns, Japan began its efforts at reverse-engineering and

technology indigenization much earlier than India, and its railway system is

widely considered a global benchmark for speed and efficiency (UIC 2003).

Four cases of international technology transfers, which are widely regarded

as ―successful‖9 in the recipient countries, are being compared here. In the

first two cases would look at how both Japan and India used ODA as a

facilitator for technology transfer, while in the remaining two, we would

examine the role of private sector technology-licensing agreements as a tool

for technology transfer in India and Japan respectively. This would be

followed by a cross-comparison of both sets.

9 Detailed discussion in Chapter V

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The two cases of ODA for railway development are the World Bank funded

New Tokaido Line Project, 1961 (better known by its popular name - the

Shinkansen Project), and the JBIC-funded Delhi Metro Project, 1997. Both

projects were implemented using ODA funds when basic infrastructure in

both countries was still being developed, using expertise that was not

available domestically. Also, both projects were used to introduce new

technology and went on to spur the development of railways in Japan and

India.

For comparing the use of private licensing for railway technology transfer,

we consider two cases- again one each from India and Japan respectively.

The first case is the collaboration between Hiroshima Electric Railway

Company (HERC) and Siemens Aktiengesellschaft (Siemens AG), Germany,

and the second case is the collaboration between Indian Railways and

Schweiserische Wagons- und Aufzügefabrik Aktiengesellschaft (Swiss Car &

Elevator Company or SWS).

Based on availability of relevant data and reports, the following measures of

effectiveness in technology transfer used in this study are:

1. Time taken for developing indigenous capabilities: The timeframe

across which a high level of self-sufficiency was developed for a

particular technology. This would be reflected in data on the number

of foreign engineers/consultants employed

2. Imports: Increase or decrease in import of hardware or rolling stock,

as opposed to domestic manufacture of the same. This would be

obtained from annual reports and press-reports.

3. Service Levels: Difference in level of services before and after

introduction of a new technology

4. Institutional Capacities: Comparison of institutional capacities for

training research & development.

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The research is mainly based on secondary sources - published papers,

official websites, news & magazine articles, documentaries and market

surveys. This has been complemented, wherever possible, through direct

interviews with key decision makers (serving and retired officials).

In the chapters to follow, we will first elaborate on the theoretical and

analytical framework of this study (Chapter II), then examine the existing

body of research on ODA and the role of governments in technology transfer

(Chapter III) and select a set of technologies that are amenable to

comparisons across countries. The evolution of this set of technologies would

then be examined under the ‗degrees of path dependence‘ postulated by

Liebowitz and Margolis (Chapter IV), followed by analysis of specific

projects in order to understand the dynamics of technology transfer under

ODA (Chapter V).

● ……………Ж ……………●

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CHAPTER II

Theoretical and Analytical Framework

2.1 Introduction

In order to analyze the link between technology transfer and ODA, we

essentially seek to understand transactions and interactions between

governments or countries as sovereign entities. Such interactions take place

through institutions, and for this reason this research does not use the

neoclassical theories which are build on an implicit set of assumptions that

are derived from the rationality postulate of economic theory. In the world of

instrumental rationality institutions are unnecessary, ideas and ideologies

don't matter, and efficient markets -- both political and economic --

characterize economies (North 1994:10).

This brings us to the theories on Political Economy 10 which covers the

relationship between economics and politics in nation states or across

different nation states. The theory of political economy draws heavily on the

subject of economics, political science, law, history and sociology to explain

the politico-economic behavior of a country. Within this array of choices, we

can examine technology transfer and ODA, either through axiomatic

methods and fundamental techniques of mathematics, to understand the

functioning of the economy, or we could use the logic of International

Political Economy (IPE), the discipline within social sciences that analyses

international relations in combination with political economy. Since the

‗international technology transfer‘ implies a strong element of socio-

economic transactions that take place across borders, and due to non-

10 Political Economy is a combination of Greek words ―polis‖(city or state) and ―oikonomos‖(one who

manages the household)

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availability of data on technology transfers, this research relies more on the

logic of IPE than on axiomatic or mathematical models.

Under the broad umbrellas of IPE and International Relations Theory, there

are many - often conflicting - ways of thinking about sovereignty and these

include three broad categories – positivist, post-positivist theories, the

Marxist theories and the Leadership Theories.

Positivist theories aim to replicate the methods of the natural sciences by

analyzing the impact of material forces. The various types of positivist

theories are -

1. Realism: Focuses on state security and power over all else

(Thucydides, Machiavelli, Hobbes, Carr, Morgenthau)

2. Liberalism / Idealism / Liberal Internationalism – ―war is

destructive; states gain from cooperation‖ (Woodrow Wilson, Norman

Angell)

3. Neo-liberalism: Accepts neo-realism presumption that states are the

key actors in international relations but maintains that non-state

actors (NSAs) and international NGOs (IGOs) matter,

4. Regime Theory: International institutions or regimes affect the

behavior of states. ‗Regimes‘ in this case refers to institutions

processing norms, decision rules, and procedures which facilitates

convergence of expectations.

Post-positivist theories, on the other hand, reject the idea that the social

world can be studied in an objective, value-free way. Instead, they seek to

explain by stressing the importance of norms and values. The current types

of post-positivist theories are -

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1. International Society Theory (English School): Focuses on shared

norms and values of states and how they regulate international

relations (diplomacy, order, and international law)

2. Social Constructivism: Broad range of theories that aim to address

questions of Ontology (state of being/reality)

3. Critical Theory: Focus on need for human emancipation from states

The second body of theories originated from Marxism. Here the focus is on

economic and material aspects of inter-state relationships and it rejects the

liberal and realist-liberal view of state conflict and cooperation. This

includes the Dependency Theory, which states that developed countries, in

their pursuit of power, penetrate developing countries through political

advisors, missionaries, experts and MNC‘s to integrate them into the

capitalist system in order to appropriate their natural resources and foster

dependence.

Finally we have the third broad category - Leadership Theory. It includes

the Interest Group Perspective, which states the driving force behind state

behavior is sub-state interest groups (lobbyists, military, corporate sector),

and the Strategic Perspective, according to which individuals chose actions

with the intention of maximizing their own welfare.

2.2 Dependency Theory, Path Dependence and ODA

When we examine the existing body of theories with the task at hand – that

of examining the role of ODA in international technology transfers - we

notice that the key-words, ―assistance‖ and ―transfer‖, indicate the

existence of the an unequal socio-economic relationship. If we were to

examine this unequal relationship under the rubric of positivist theories, it

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would be akin to examining the effect or symptom of power struggles rather

than the cause itself. Similarly, the post-positivist theories, with their focus

on norms, values, and ontology, leave little room for going beyond conflict

and cooperation to analyze the transfer of knowledge and skills through

development assistance.

The Marxist theories, provide a broader framework by examining both

economic and material aspects of inter-state relationships, and allows us to

dwell deeper into the dynamics of international technology transfers

through ODA. Among Marxist theories, the Dependency theorists have

produced voluminous literature describing the exploitation and consequent

underdevelopment of the Third World by the advanced capitalist countries.

The major thesis of dependency theory is that the rise of foreign trade and

the arrival of foreign capital from the "core" lie at the heart of under-

development in the "periphery". A range of views have been articulated by

Paul Baran, Andre Gunder Frank, Samir Amin, and Immanuel Wallerstein,

but one central theme unifies them all: that underdevelopment exists

because the situation of the Third World (periphery) in capitalism on a

world scale has left it dependent on the advanced capitalist countries (the

core) (Amsden 1979: 371).

Conventional explanations provided by neoclassical economists featured the

misguided interventionist policies of Third World nationalist governments,

which impeded the market from doing its job, along with primitive social

structures, which awaited "modernization."' Such explanations ignored

important lessons in economic history and the realities of Third World

economies, and dependency theorists took the very welcome step of

introducing imperialism into the growth equation. Foreign trade and

investment, two concrete expressions of imperialism, are seen as the

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primary categories by which exploitation is perpetrated and by which

dependency and underdevelopment are perpetuated.

Barrett and Whyte (1982: 1070-1079) provide a useful summary of the

arguments by which dependency fosters economic inequality:

1. Dependent countries suffer from direct exploitation. Foreign firms

repatriate profits overseas, rather than reinvest them in the

domestic economy, thus limiting the growth that can be achieved

2. Foreign suppliers and economic interests tend to "dump" outmoded

equipment and technology on poor countries, so that they cannot

compete effectively in international markets or grow very fast

3. Dependency on foreign interests and foreign economic penetration

keep the state weak and prevent it from effectively playing its

necessary role in protecting domestic industry and fostering

economic growth

4. Dependency leads to susceptibility to price manipulations in the

domestic and overseas markets. The domestic market becomes

flooded with imported consumer goods, while exports to pay for

them are harmed by the instability of world demand and prices. The

result is often trade deficits, growing indebtedness, and less capital

to invest in economic growth.

5. Dependency causes such economic growth as occurs to be confined

to small enclaves, and these enclaves and the native bourgeoisie in

them are more oriented to foreign economic interests than domestic

ones. Linkages with the rest of the domestic economy are minimized,

reducing the multiplier effects of foreign investment. The result is

unbalanced development or economic dualism, with a division

between a small modern economic sector and the remaining

backward parts of the economy becoming more pronounced.

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6. Dependence on foreign aid and credit reduces domestic capital

formation, resulting in a lower rate of economic growth.

The aforesaid arguments were presented to explain the underdevelopment

of countries in South America and Africa. It has also been used to highlight

the unique set of historical circumstances leading to the rapid development

of countries like Taiwan in South-East Asia.

With regard to technology transfer, one of the arguments of dependency

theorists is that suppliers and economic interests from developed countries

(the core) tend to "dump" outmoded equipment and technology on poor

countries (the periphery), so that they cannot compete effectively in

international markets or grow very fast (Amin 1969 and Sau 1978 quoted in

Barett & Whyte 1982: 1071). If one examines this process of ―dumping‖ of

technology and equipment in developing countries, there seems to lead to a

form of ―lock-in‖ wherein the recipients find it too expensive to move out of a

dependent relationship with the original suppliers. Also it appears that

governments of developed countries have a significant role in promoting the

‗economic interests‘ of their own domestic companies in underdeveloped

countries. Often, it is Official Development Assistance (ODA) by way of

discounted, long-term loans, supply of free equipment and training

personnel that forms the mechanism for transfer of such technology, which

seems to lead to path dependence.

2.3 Analytical Framework

Path dependence implies that the direction and scope of institutional change

cannot be easily or costlessly divorced from its early direction (North 1990,

1994: 10). Once donor agencies and their donors have gone down one path of

development, the probability of reversing along that path becomes

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increasingly unlikely because of the entrenchment of perverse bureaucratic

interests (Araral 2005: 132). In their paper, titled, "Path Dependence, Lock-

in and History", Liebowitz and Margolis (1995: 205), present path

dependence as an "alternate analytical perspective for economics and a

revolutionary formulation of the neoclassical paradigm", and identify three

distinct forms or degrees of dependence which are related to technology

transfer:

First Degree Path Dependency - Information is perfect and does not

result in any loss of efficiency. For e.g., the system for powering

machinery in a plant may not be a factor in adopting more efficient

machinery

Second Degree path Dependency - Information is imperfect but

inferiority of a chosen path is un-knowable at the time a choice is made.

Third Degree Path Dependency - Sensitive dependence on initial

conditions leads to an outcome that is inefficient. In this case, a

consumer or firm may be considered "locked-in" to an inferior

technology, e.g. the choice between video formats VHS vs. Betamax11.

According to Carol Lancaster (2000: 78-79) bilateral aid has served a

multitude of often conflicting purposes in the last sixty years.

Understanding the intellectual and political histories of foreign aid – and

the path dependency issues that impact the institutions and ideas behind it

– is necessary to analyze current and future aid policies. With regard to

path dependence, it was Brian Arthur (1989: 117) who first examined it in

the context of adoption of competing technologies. Modern complex

technologies often display increasing returns in that the more they are

adopted, the more experience gained with them, and the more they are

improved (Rosenberg 1982:120). When two or more increasing return

technologies ‗compete‘ then, for a ‗market ’ of potential adopters,

11 Details on the ‗format-war‘ between VHS and Betamax can be found at URL -

http://www.mediacollege.com/video/format/compare/betamax-vhs.html

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insignificant events may by chance give one of them an initial advantage in

adoptions. This technology may then improve more than the others, so it

may appeal to a wider proportion of potential adopters. It may therefore

become further adopted and further improved. Thus a technology that by

chance gains an early lead in adoption may eventually ‗corner the market‘ of

potential adopters, with other techniques becoming locked out (Arthur

1989:116).

In this research we will examine cases of technology transfer in ODA to see

which type of path dependence leads to long term relationship of

dependence to firms or governments in developed countries. We take a

closer look at what Arthur called ‗chance` in a path dependent process, and

argue that in ODA funded projects, donors seek to influence this ‗chance‘

element by facilitating the adoption of technologies which help firms in the

donor countries in cornering the market in recipient countries. This, in turn,

facilitates a technology lock-in and makes it difficult for recipients to shift to

cheaper and more efficient alternatives, when they become available.

In the chapters that follow, we will first examine the existing body of

research on ODA and the role of governments in technology transfer

(Chapter III) and select a set of technologies that are amenable to

comparisons across countries. The evolution of this set of technologies would

then be examined under ‗degrees of path dependence‘ postulated by

Liebowitz and Margolis (Chapter IV), followed by analysis of specific

projects in order to understand the dynamics of technology transfer under

ODA (Chapter V).

● ……………Ж ……………●

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CHAPTER III

Literature Review: Technology Transfer and the Role of

Governments

Governments, with their monopoly over public funds and resources, tend to

be influential stakeholders in the process of technology creation & transfer –

especially with powers to divert funds for research or procurement of foreign

equipment and technology.

It becomes necessary for the government to play a proactive role in

international technology transfers because, in the present context, the

technology absorption and diffusion problem different from that faced by the

nineteenth-century developing countries such as France, Germany and

Czarist Russia. Modern technology has long outgrown the stage when the

scientists learnt from engineering and technological research; it has become

immensely complex and knowledge-based, requiring high-level scientific and

technological manpower for both growth and operation. It has also become

capital, scale and skill-intensive.

There is a wealth of literature on the role of governments in nurturing

science & technology. They dwell on the issue of self-reliance; the impact of

imported technology on domestic industry and protection of domestic

markets and institutions. In the following sections we first look at general

literature on the role of governments and ODA in nurturing science,

technology and innovation and then study the existing body of work

specifically related to Japan and India.

3.1 Role of Governments in Nurturing Science, Technology & Innovation

In his paper, ‗Catching Up, Forging Ahead and Falling Behind’, Moses

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Abramovitz (1986: 390) examines the role of governments in technology

transfer. According to him, a combination of technological gap and social

capability defines a country‘s potentiality for productivity advance by way of

catch-up, in the long run. He identifies three factors that govern the rate of

realization of potential:

1. The facilities for the diffusion of knowledge - channels of technical

communication, MNCs, state of international trade and capital

investment

2. Conditions facilitating or hindering structural change in the

composition of output - labor distribution, geographical location,

migration, etc.,

3. Macroeconomic and monetary conditions affecting capital

investment and demand.

Stoneman and Diederen (1994: 929) emphasized the need for technology

diffusion policies in addition to R&D policies since, ‗the tapestry of economic

and social environment within which technological change takes place is

rich and varied, it is necessary to have policies that reflect the diversity and

heterogeneity of markets, environments and objectives‘.

There has been research on the relationship between domestic research and

development and imports of technology. Blumenthal (1979: 306) noted that a

significant positive relationship exists only in a limited number of countries.

His study considered only six countries - Australia, France, Germany, Italy,

Japan and Sweden, but among them, Japan not only had the highest annual

R&D expenditure - US$ 5,055 million (1973) but also the highest payment

for technological imports at US$ 793 million. He also tries to distinguish

between "absorptive" and "creative" R&D, the former being directed to the

adoption of foreign technology and its adaptation to domestic needs while

the latter is directed to more original inventions. From this, Goto (1993:

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292) concluded that the very existence of a base for active R&D enabled

Japan to quickly absorb imported technology.

According to Blumenthal (1980: 306), the choice of technology is a long-

range decision because changes in technology take a long time to be

implemented. The reason lies in the need to disseminate information, train

labor, overcome vested interests, change the attitude of management, and

create the necessary physical capital in which new technology is embodied.

An early introduction of capital-intensive techniques, though inefficient in

the short run, prepares the economy for the time when changing factor

proportions set in. Moreover, capital-intensive technology imported from

more advanced countries may well have a quicker pace of technological

improvement since such improvements, made in the exporting country, can

also be introduced. The long-term dynamic advantage more than offsets the

static disadvantage.

On ‗Technological Learning’ through private investment, there have been

studies in which successes in technological adaptation have been directly

ascribed to research & development (R&D) back-up (Morehouse 1982); Lall

(1982) argued that technological change often requires innovation and skill

development while Bell (1982) concurred that ‗learning by doing‘ results in

incremental learning of a highly significant nature. Walker (1987) also

concludes from his study that ‗technological learning’ is intimately linked

to indigenous R&D capacity, especially where technology is sophisticated.

Effective R&D is necessary both for the adaptation of imported technology

and for its development. Also, defective imported technology can stimulate

R&D in the recipient firm.

Technology Transfer per se is a much researched topic – especially in the

firm-to-firm and lab-to-firm scenarios. The vast majority of papers are

focused on the first category - firm-to-firm technology transfers, or transfers

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within the private sector. It was Atkinson and Stiglitz (1969) who published

one of the earliest papers examining the role of governments in firm-to-firm

technology transfers in underdeveloped countries. They argued out that

countries trying to encourage infant industries ought to be concerned with

subsidizing infant techniques rather than infant industries because the use

of intermediate technologies and labor-intensive process would help them

increase technical knowledge through experience in production – or

‗learning by doing’ - and indigenous research activities (Atkinson and

Stiglitz 1969: 574). Other papers on this topic include the works of Link

(1982) and Audretsch (2002).

Under the second category, lab-to-firm technology transfers, Bozeman (2000:

634-638) reviews recent literature on domestic technology transfer from

universities and government laboratories and focuses on technology

transfer‘s impact and effectiveness. His model considers a number of

determinants of effectiveness, including various characteristics of the

technology, the transfer agent and the technology recipient, and contends

that technology transfer effectiveness can have several meanings, including

market impacts, political impacts, impacts on personnel involved and

impacts on resources available for other purposes and other scientific and

technical objectives.

In 1985, Davidson and McFetridge studied a sample of 1226 cases of

international technology transfers and found that wherever there is a choice

between licensing and direct investment as a vehicle for technology

transfers, the characteristics of the individual technology and the parent

corporation are more significant than host country characteristics.

Much of the research is related to advocacy for a strong technology policy in

developing countries. For instance, Bhatt (1980) expounds that less

developed countries with all their handicaps of a late start have one critical

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advantage and that is related to the accumulated and growing scientific

technological knowledge. But to use this knowledge creatively for solving

their own problems, they need to develop competence in the field of

technology through an institutionalized technology policy12. Sophisticated

techniques for planning or project evaluation are not - and cannot be - a

substitute for such a technology policy.

The role of government in promoting technology transfer has been studies

by Lall (1995) for a number of countries in Asia – especially those of the so-

called Newly Industrialized Economies (NIEs). An overview of the some of

the fastest growing economies in East Asia illustrates the importance of

government intervention in the acquisition of technology:

Table 3.1: Role of NIE Governments in Facilitating Technology Transfer

Country Steps Taken by Governments

1 Hong Kong Continuation of British colonial laissez-faire approach to trade and

investments

2 Singapore Strong interventionist policy regarding FDI and industrial

targeting, combined with free trade

3 Korea,

Republic of

Detailed and pervasive interventions13 focused primarily on capital

goods imports, technology licensing and other tech transfer

agreements to acquire technology. Support to reverse engineering,

adaptation and own product development

4 Taiwan Government did not promote large conglomerates, and instead

12 Bhatt recommends the establishment of Technology Consultancy Development Centers

(TCSC) – details in Bhatt 1980

13 Specific interventions included - pressure on the industry cartels (Chaebols) to establish vendor

networks - effective in rapid localization of components among subcontractors; Enacted law to

promote subcontracting by Chaebol - designated parts from SMEs (by 1987 about 1299 items were so

designated, involving 337 principle firms and some 2,200 subcontractors, mainly in the machinery,

electrical, electronic and shipbuilding fields); Generous financial support for operations, process &

product development; Exemption from stamp-duty and granted tax deductions for certain

investments in lab and inspection equipment; Establishment of councils in each industrial sub-sector

to represent interests of SMEs, to arbitrate disputes and monitor contract implementation; Guiding of

education curriculum in the directions directions needed by the industrial policy (Lall 1995).

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aimed at SMEs by implementing programs to promote

subcontracting ‗Centre-Satellite Factory Promotion Program`. As a

result there are around 700,000 small and medium-sized

enterprises, accounting for 70% of employment, 55% of GNP and

62% of manufacturing exports

Source: Lall (1995)

As seen in the above table, the role of governments in most of the NIEs is

essentially in the ‗Developmental State` model, where the state assumes a

proactive role in speeding up economic growth through direct and indirect

interventions.

3.1.1 Japan: Role of Government in Technology Transfer

Modern industry in Japan started with government incentive and

ownership. Shipbuilding, iron and steel, and machinery are examples of

industries founded by the government. Most of them were later sold to

private business before the turn of the century; this, however, did not stop

government assistance and control. In the case of the shipbuilding industry,

the government influenced the industry's development and modernization to

a large degree by a subsidy system for shipbuilding and shipping, which was

―biased‖ in favor of larger and more modern Japanese-made ships

(Blumenthal 1980: 557)

When Chalmers Johnson (1982, 1995) coined the term ‗Developmental

State`, it was Japan that he chose as an example to illustrate the dynamics

and growing prevalence of state-led industrial and trade and finance policy

to speed up economic growth (Clemons 2010). He also brought out the

complex web of inter-linkages between the elite bureaucracy and businesses

(amakudari) which had a telling impact on transfer of foreign technology to

Japan.

Goto (1993) and Odagiri (1996) have studied the trends of technology

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transfer from foreign firms to Japan, starting with the pre-Meiji era.

Several patterns have been found: the predominant role of foreign

consultants during the early Meiji period; purchase of blueprints during the

later Meiji period; the preference for entering into technological agreements

with American and Europeans firms in the post-war era; the strong role

played by trade associations and institutions like the Japan Productivity

Centre (Nihon Seisansei-honbu) which organized ‗missions` to study

technological trends and business practices abroad.

The Japanese government also influenced technology imports by setting the

policy for payment of foreign exchange and accounting of technology assets

under investment law. MITI 14 controlled the Foreign Investment Board

(Gaishi-Shingikai) which, in turn, was the final authority that cleared

application for technology imports (Goto 1993: 294).

The role played by government of Japan in importing technology and

building a base for science research and development (R&D) has been

extensively studied –in the post Tokugawa Era (1603-1668); following the

Meiji restoration in 1867, as well as in post-World War-II years. This

includes much of the ‗catching-up‘ literature (Abramovitz 1986: 388) which

examines the ways which the Japanese government facilitated the import of

the ‗backlog` of technologies before and during the war, and, then, as the

economy recovered and started to grow at exceptionally high rates, the way

it prevented domestic companies from outbidding each other for purchasing

foreign technology; or permitted certain selected firms to use scarce foreign

currency to purchase technology abroad; or, in some cases, intervened in the

negotiation process between foreign firms and Japanese firms to ensure that

Japanese firms could obtain technology on favorable terms (Goto 1993: 300)

14 The Ministry for International Trade and Industry (MITI) of Japan was renamed as the Ministry

for Economy Trade and Industry (METI) in 2001. Details at -

http://www.fas.org/irp/world/japan/miti.htm

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Table 3.2: Japan: Role of Government in Promoting Domestic Science & Technology (1880-1950)

Intervention Impact

1

Interventions for

supporting demand;

promoting industries

- Increased public investment and consumption -- investment to

create telegraph service led to an expanding demand in telegraph

equipment and wire, and that for the railways in rolling stock and

rails

- Military procurement

- Procurement by semi-government organizations: Nihon

Denshin Denwa (Nippon Telegraph & Telephone, better known

as NTT)

2

Introduction of patent

system in 1885

- During the period July 1885 - Feb 1902, 4817 patents were

granted, of which 45% related to machinery, 15% for chemicals,

1% for electrical equipment and 39% for miscellaneous. So we

can infer that machinery was the most active sector.

- Academic associations were formed and professional journals

started. Access for foreign information became easier through

access to foreign books, journals, and through trading companies.

3

Founding of National

Research Institutions

- 38 national research labs founded during 1914-30

- Denki Shikensho (Electric Lab) dated back to 1875 when

Kobusho started a small lab to test insulators

- 1900 - Kogyo Shikensho - Industrial Research Institution – the

predecessor to Agency for Industrial Science & Tech (AIST)

established with 20 staff

- 1917 - Founding of Riken - Rikagaku Kenkyusho (Institute of

Physical and Chemical Research) - aim - fostering scientific

progress - not purely academic but also practical -- funded by

government and private sector (50:50). By 1945 it had already

published 2004 academic papers in Japanese and 1164 in English

-- chemical products, vitamins & sensitive paper, and machinery

such as piston rings and measuring equipment

- 1933 - Gakushin - Gakujutsu Shinkokai (Science Council),

again public-private -- to increase research at universities and to

promote inter-agency research collaboration

4 Support to Private

Research Labs

1923 - already 162 private R&D labs affiliated to companies,

cooperative and private foundations

5

Channelising Windfalls -

Korean War Demand 1950

Procurement demand of $ 600-800 million /year - export $1.2to

1.3 billion - this brought in valuable foreign exchange with

which to import fuel, materials and intermediate goods

Source: Odagiri (1996)

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Japan‘s R&D expenditures continue to be among the highest in the world.

According to research published by OECD (2006: 151-152), during the

period 1972-2002, for Japan, the ratio of R&D expenditure to GDP has risen

with approximately half of all government R&D funding allotted to

universities - the highest among all OECD countries.

Cohen and Levinthal have studied the role of ‗absorptive capacity‘ (1990)

with respect to technology transfers and the role of innovation & learning in

R&D (1989). Ali and Park (2008) have suggested a ‗Spiral Model‘ of

indigenous technological innovation capabilities that rests on the imitation-

to-innovation approach. Cohen, Goto and others (2002) have compared this

process across two countries – Japan and USA. Here again, while discussing

the role of governments in technology transfer、the focus remains on the

firm-level.

Technology Choice is also a topic that has been widely researched. In a book

edited by Ohkawa, Ranis & Meissner (1985), a number of papers are

presented for a comparative analysis of Japan`s historical development

experience with contemporary developing countries. However, the focus is

mainly on agriculture, textiles, steel and banking.

Odagiri & Goto (1996) studied the import of foreign technology to Japan

and came to the conclusion that the choice of technology cannot be free from

the environment in which it is to be adopted. An efficient production facility

in one country may not work well in another with differences in the quality

of natural resources, climatic conditions, and levels of infrastructure. It can

be inefficient due to differences between relative factor prices, labor systems,

or skills accumulated by the workers. Therefore imported technology,

however modern and mechanically superior, had to be modified and adapted

to local conditions before it could yield the expected contribution. Continuity

with existing technologies played a role because those technologies survived

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exactly because they fitted local conditions. Some of the local conditions, in

turn, were affected by these technologies. For instance, supply of certain

resources may be strengthened, or transportation and distribution systems

may be established.

3.1.2 India: Role of Governments in Technology Transfer

In the one paper that compares India and Japan, Mody, Mundle and Raj

(1985) compare resource flows for agriculture in both the countries, and

come to the conclusion that savings flows from agriculture made a

significant contribution to industrial growth in Japan, with no

corresponding trends in India.

On the nature or policy action required in LDCs to enable them to make

effective and efficient choices with regard to technology and organization,

Bhatt (1982) notes two approaches to this problem - the approach of the

equilibrium economists through the price mechanism (especially cost-benefit

analysis), and that of the evolutionists through a technology policy.

Bhatt (1975-82) has written extensively about the institutional aspects of

technology policy. In the context of development strategies, he argues that

the technology-gap problem differs from that faced by nineteenth-century

developing countries. Therefore it is not possible to identify specific

technology gaps and devise a suitable technology policy without creating

suitable institutions that can take up this role (Bhatt 1975). He illustrates

this point with the case of Bio-gas Projects in India.

Until the late 1950s, bio-gas plants were promoted as a solution to the

energy and fertilizer shortage problem in rural India. Breakthroughs

achieved by the Indian Institute Science in design-engineering of bio-gas

plants were frittered away by an ―imitative elite‖ who neglected this work in

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favor of rural electrification on conventional lines and fertilizer production

in large naphtha-based plants.

Bagchi (1982) does a comparison between Japan and India's policies in the

field of import of foreign technology. He links India‘s ‗propensity to

collaborate‘ with foreign firms with its balance of payment crisis in 1957,

and says that while the Japanese allowed free import of foreign technology

and then proceeded to use it intensively, the Indians permitted the import of

foreign technology only in a trickle and then failed to utilize even that

trickle fully. The conclusion is that there has certainly been under-

utilization of imported technology as indeed of local technology, capital and

manpower in India.

On the question of whether the Indian economy can attain a much higher

rate of growth in the long run without running into severe problems of

technological dependence, he comes to the conclusion that they have not

been effective in achieving higher employment or in rendering India

technologically more self-reliant. The sectors he used for comparative study

were public sector (government) enterprises in coal, mining, steel, petroleum,

chemicals & fertilizers, pharmaceuticals, heavy engineering, transportation

equipment (in general - not specific to railways), textiles and consumer

goods.

In the case of India, Bhatt (1975) has compared the roles of private

investment and government initiative with four cases:

1. Baby-food Project: Foreign technology had been available only for

reducing cow`s milk into powder form for baby-foods. Since

production and consumption of buffalo-milk was far higher than

cow`s milk, the research problem was to reduce the curd-tension in

buffalo milk to eliminate the digestive difficulties in babies. This

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was achieved by a national laboratory (CFTRI) and adopted a

large farmers-cooperative (AMUL)

2. Protein Isolate Project: There was a need to eliminate protein

deficiency in the predominantly vegetarian Indian diet. Since

multinational companies (MNCs) were not attracted by the project

idea, it was CFTRI that developed such foods from plant protiens.

3. Swaraj Tractor Project: For the small farms in India it was

essential to have low-horse-power, multi-purpose tractors but the

MNCs were producing only tractors of 30 h.p. and above. Since

foreign technology (Russian, Czechoslovakian) was found to be too

expensive, the Central Mechanical Engineering Research Institute

(CMERI) developed a design which was successfully adopted by a

Indian manufacturer, Swaraj Tractors (for details, refer Bhatt

1978).

5. Bokaro Steel Plant: The first three integrated steel plants in India

had been built using expensive foreign-licensed technology15 In an

attempt to develop Indian engineering skills, the Finance Ministry

persuaded an eminent scientist of Indian origin, M.N. Dastur to

set-up a steel consultancy firm in India. This company - DasturCo

- was instrumental in setting up the first steel plant based on

Indian design.

Despite inefficiencies in domestic manufacturing, India has still become the

most prominent Third World exporter of technology, offering the greatest

range of fundamental technologies, often in forms well suited to developing

economies (Lall 1982).

15 For instance, consulting, management and designing fees by US Steel Corp was $ 104.4 million in

the 1960s - as much as 15 % of the total plant cost (Bhatt 1975)

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3.2 Role of Multilateral and Bilateral ODA

The United Nations is perhaps the leading multinational agency advocating

international technology transfers as a means to fight global inequality and

poverty. UNCTAD has been advocating the use of ‗knowledge-aid‘ and aid

concerned with science, technology and innovation (STI) to strengthen

productive capacities in the LDC‘s via ‗technological learning‘ and the

accumulation of technological capabilities (Bell 2007).

The United Nations has also been supporting efforts towards "creating

conditions in developing countries conducive to foreign investment and

building capabilities to absorb and utilize imported technologies" (UNFCCC).

The United Nations Economic and Social Commission for Asia and the

Pacific (UN-ESCAP) has a branch dedicated to the dissemination of

technologies, called the Asian and Pacific Centre for Transfer of Technology

(APCTT). This organization helps member countries in ‗strengthening

capabilities of develop and manage national innovation systems; develop,

transfer, adapt and apply technology; improve the terms of transfer of

technology; and identify and promote the development and transfer of

technologies relevant to the region" (APCTT 2010). Apart from staging

events, this agency acts as a meeting point for technology vendors and

potential customers. Most of the technology on offer, however, are basic ones

for - food processing, paper recycling, etc., while the requests are in the area

of energy, chemicals, agro-forestry etc.,

In the case of bilateral ODA for technology transfer, Lancaster (2000: 77-78)

writes about it in the context of US-aid and calls it a tool with which poor

countries can position themselves to exploit trade, investment and growth

opportunities that globalization offers. According to her, it can also reduce

the long-term costs of resolving global problems, such as developing and

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disseminating technologies that reduce carbon-producing gases, and to

conserve increasingly scarce water resources.

With respect to India, there is a study by Mehrotra (1990: 88-112) on

technology transfer from the former Soviet Union to India, in the capital

goods sector (heavy electrical, coal-mining machinery, heavy engineering),

intermediate goods (steel and oil industries) and consumer goods sector

(drugs & pharmaceuticals). A report by Ockwell et al. (2007) looks at UK-

India collaboration to identify the barriers to the transfer of low-carbon

energy technology.

In the case of Japanese ODA and technology transfer, Stewart (1985: 5)

notes that the contribution of JICA to economic development and technology

transfer is largely a by-product of its pursuit of two goals: supplies of needed

resources, and overseas market for Japanese firms. A paper by Peter Evans

(1999: 826) titled, ‗Japan‘s Green Aid Plan: The Limits of State-Led

Technology Transfer‘. It examines the effectiveness of MITIs program (1993-

1998) to support the diffusion of clean coal technologies for steel, cement,

petrochemical and other industries with low levels of energy efficiency, and

comes to the conclusion that environmental technology transfer to the

developing countries on preferential terms are less successful than desired.

No studies were found on Japanese technology transfer to India under its

ODA schemes, either for transportation sector in general or for the railways

in particular.

3.3 Literature Gap

Even if technology transfer per se is a much researched topic, literature on

the role of governments in technology transfer – especially those of

developing countries – is however, limited. Available research in this area

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discusses the role of governments in sectors such as agriculture, textiles,

iron & steel. Sectors such as transportation (road, rail, air) which form a

critical element in the efficiency of national economy, have however, not

been examined so far.

Research on the role of governments is centered mainly around the concept

of the ‗developmental state‘, with its emphasis on the proactive role played

by governments in the absorption of foreign technology, and the ways in

which policy interventions promote certain industries to make them

competitive in the international markets.

Even though ODA is being publicized as one of the means of bridging the

technology-gap that exists between the developed and developing / poor

countries, there seems to be a gap with regard to its actual long term impact.

The role of governments in international technology transfers using ODA, is

one area where there has not been much research, and even more scarce are

studies covering cross country comparison on the utilization of ODA for

technology transfer.

Similarly, technology transfer to India has spawned a large literature on

steel manufacturing and agriculture, but the transport-sector in general,

and railways in particular, have been neglected. This is rather surprising,

considering the fact that Indian Railways make up the second largest

centralized railway system in the world and the largest publicly owned

domestic corporation.

This study proposes to bridge that gap by examining the role of

governments and ODA in technology transfer with respect to the railway

sector in Japan and India.

● ……………Ж ……………●

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CHAPTER IV

Railways and Path Dependency

4.1 Transportation and Development

The importance of transport infrastructure in effective and sustainable

development has been underscored by all the major ODA-related

organizations, including the UN, World Bank, ADB, as well as bilateral

agencies like JICA, USAID, KFW and DFID. The World Bank (WDR 2005:

133) refers to it as a means of ―overcoming the tyranny of distance‖ and

reckons that a reduction in transportation cost by 10 percent leads to a 20

percent increase in trade.

Transport infrastructure includes inland systems (rail, road), shipping and

air-transport infrastructure. While road transport may be ideal for short

distances, railways have long been recognized as a more efficient way of

moving passengers and freight across long distances. According to

Ramanathan (1999: 743), even in developing countries like India, road

transportation in 1993-94 was only 63% as energy efficient compared to rail

transport that year.

In this chapter we examine the evolution of railway systems in India and

Japan to understand the extent to which technology choices lead to long-

term, path dependent consequences.

4.2 Railways in India: Introduction & Development

The railways are a by-product of the industrial revolution that swept

Europe in the early 19th century. In 1825, George Stephenson built the

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Locomotion for the Stockton and Darlington Railway, north east England,

which was the first public steam railway in the world. By 1845, two

companies, the East Indian Railway Company operating from Calcutta, and

the Great Indian Peninsula Railway (GIPR) operating from Bombay, were

formed. The first train in India was operational on December 22, 1851, used

for the hauling of construction material in Roorkee. A few months later, on

April 16, 1853, the first passenger train between Bori Bunder, Bombay and

Thane covering a distance of 34 km (21 miles) was inaugurated, formally

heralding the birth of railways in India (Macpherson 1955).

In India, the British Colonial administration was quick to realize that

utility of machine that could help overcome the vast distances of the Indian

sub-continent. Macpherson (1955: 178) records that the colonial government

‗frequently showed concern about the need to facilitate the transport of

primary commodities for both the internal and export market. Internally,

salt and coal were the main products which influenced railway construction`.

The railways were invaluable not only in funneling out raw materials, but

also an efficient way to transport large contingents of troops from one region

to another. The latter was especially useful because the British East India

Company had suffered a serious setback to its commercial operations on

account of the Sepoy Mutiny of 1857 and its holding had been taken over by

the British government's ―Raj‖. Substantial funds were invested by British

companies in Indian Railways, reflecting the anticipated economic utility of

this invention. Between 1845 and 1875 it received a sum of GBP 95 million

(Macpherson 1955: 185). Of the GBP 271 million invested in India before

1911, approximately 74% or GBP 200 million, was invested in the Indian

Railways alone (Tomlinson 1979).

Yet the impact of such a vast railway enterprise on the industrialization and

economic growth of the Indian subcontinent was rather insignificant

compared to other nations where the rail-road revolution was central to the

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modernization and development process (Sethia 1991). Unlike in the United

States, where railroads stimulated the growth of national markets and

industrial concerns, railways in India were introduced by the British as a

commercial enterprise during the age of ―imperialism of free trade‖.

However, the Indian railways were never a free enterprise but remained

subject to governmental control. Railways were the tools for promoting the

economic prosperity of empire and for consolidating the British Raj in India.

It opened the interiors of the subcontinent, not only as important sources of

raw materials but also as markets for British manufactured goods (Sethia

1991).

Since they were instruments for imperial control and for accomplishing

political and economic interests, the introduction of railways in India was

not a response to the local politics or needs but originated from the needs

and interests of several groups in England. This tussle between various

special interest groups and lobbies such as the railway interests, the cotton

interests, and the Peninsular & Oriental (P&O) made it difficult for the

British to have a consistent railway policy for India (ibid). Yet it provided

the British a sound opportunity for investment on which a steady return

was guaranteed at the cost of Indian revenues. There were, of course, hardly

any Indians who could invest in Indian Railways - in 1870 there were only

368 Indian shareholders as against 51,519 British shareholders in Indian

Railways (Rungta 1970: 54).

Tracks constructed in low-profit areas (but strategically important for the

military), had to be cross-subsidized. The unprofitable lines - those earning

less than 5% in the years 1879 to 1900 and requiring a subsidy - accounted

in 1900 for 70% of the total length of track and 43% of the earnings of the

entire railway system. Also, Indians paid more to ship goods by rail than did

customers in those countries which competed directly with India in

international trade. For example, the cost per ton km to ship grain for

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export was, in absolute terms, 40-60% lower in the US than in India at the

prevailing exchange rates (Kumar 1983: 752).

All the equipment, machinery, materials and technology were imported

from Britain, while British engineers and technicians supervised the

railway construction in India. The railway workshops in India could repair

and maintain rolling stock and assemble carriages16 but were not allowed to

construct locomotives or build any but the smallest and most crude prime

movers (ibid. 599). While Indian Railways became instrumental to the

growth of the British industry, they did not stimulate industrial

development in India. For instance, even though the Byculla-based

(Bombay) locomotive industry was producing comparable locomotives at

comparable rates, it could not sell its locomotives because the railway

companies preferred to buy British. Consequently more than one-fifth of the

locomotives produced in Britain found a ready market in India (ibid.: 749).

Since it was the colonial government that chose the routes of the railways,

the gauge to be adopted for their construction, and the territories to be

traversed by them, many lines were constructed as un-remunerative

military lines that further drained the Indian revenues (Sethia 1991).

A process of standardization had been initiated long before independence in

1947. Under this, the broad-gauge had been standardized as early as 1856

(Macgeorge 1894: 318-319). From 1903, the Indian Railways Conference

Association controlled rates and charges, procedures for inter-line transfers

and numerous other matters, including dimensions for standard design of

16 Carriages are also called ―Coaches‖ or ―Cars‖. It is a piece of railway rolling stock that is

designed to carry passengers or goods. Until the 1920s coaches were made of wood and iron-

beams which made them not only heavy but also proved fatal in case of accident or fire. The

first steel coaches were introduced in the 1930s and due to their relative lightness, trains

were able to haul many more coaches then before.

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wagons. A committee of the British Engineering Standards Organization

(BESA, later British Standards Institute) designed a series of standard

locomotives in 1903, 1906 and 1910. In 1925, the Railway Board set up a

series of standing committees on standards for locomotives, carriages and

wagons, tracks, signaling and bridges. Standardization of design served

British manufacturers as well as local operators. It permitted simplified

tooling, as well as repair and maintenance of pooled rolling stock (Walker

1987: 104).

Thus we see that even though railways were commissioned in India very

early – just within a few years of their introduction in England, its

development was deliberately stunted to serve the interests of the colonial

administration. Most of the critical hardware – locomotives, signaling and

communications equipment – were imported from Britain; standards and

designs were set at BESA, London and domestic manufacture of locomotives

was actively discouraged. As a result, at the time of India‘s independence in

1947, Indian Railways continued to be completely dependent on British

manufacturers until steps were taken to diversify and indigenize domestic

production capabilities.

4.3 Railways in Japan: Introduction and Development

In Japan, the first railway, connecting Shinagawa (in Tokyo) with

Yokohama, was inaugurated in 1870. The technology was entirely British:

the line, which had been built under the supervision of an Englishman,

Edmund Morel; it was operated by British drivers and fuelled by Welsh coal.

Morel, reputedly because of his earlier experience of railway construction

across similar mountainous terrain in New Zealand, built the railway to the

economic narrow gauge of 3 ft 6 in. (1,067 mm), a gauge which is still used

today on the so-called conventional lines (i.e. non-Shinkansen lines) in

Japan (Smith 2003: 224)

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The Tokyo to Yokohama line was only 29 km long. By 1877 Japan had a

total of merely fifty miles (80 km), compared with 16,000 km in France and

nearly 24,000 km in Britain. After these small and late beginnings, the

railway slowly spread to the outlying areas of Japan. The island of

Hokkaido adopted American railway technology, and on this northern

outpost coal became the most important freight. On the main island of

Honshu, the trunk lines spread from the Tokyo centre. The main trunk

route, the approximately 500 km long Tokaido, was completed in 1889,

linking Tokyo to the port of Kobe, via Yokohama, Nagoya, Kyoto and

Osaka.

Although the earliest railways were state-promoted and state-owned,

privately managed lines played an important role in the expansion of the

network. In 1906 the government, recognizing the strategic military

importance of the railways, nationalized the private main lines, and the

newly created Japanese Imperial Railway then had a network of just over

7,000 km. Some local lines remained in private ownership and others were

built later to serve the rapidly expanding urban areas, particularly around

Tokyo, Nagoya and Osaka in the 1920s and 1930s (Smith 2003: 224).

The early decades of the twentieth century saw a continuing expansion of

the railway network without serious competition from the automobile until

as late as the 1960s. Some limited electric traction was introduced as early

as 1895, but its use was largely confined to urban railways (the subway in

Tokyo first operated in 1927) until much later. Although limited numbers

of diesel trains were operated, indigenous coal was Japan‘s main power

source and steam traction was dominant well into the early 1970‘s (ibid.).

One interesting technical feature which is often overlooked was the

introduction of automatic couplers – developed indigenously - on all freight

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wagons in 1926, well in advance of similar moves in Europe. This change

increased both efficiency and safety, the latter having become the

hallmark of Japanese railway operations in the last few decades. The

Tsubame (‗Swallow‘) expresses, introduced in 1930, reduced the time from

Tokyo to Kobe to nine hours – a significant reduction from the twenty hours

required in 1889 and fifteen in 1903. Infrastructure improvements

included the completion of double track over the Tokaido route in 1913 and

the opening of the 7.8 km long Tanna tunnel in 1934, which shortened the

route by omitting a detour round the mountains between Atami and

Numazu (Smith 2003: 225)

Throughout this period, more and more traffic was carried along this vital

artery. The need for expansion of capacity was recognized, and work

actually started on a new standard-gauge (4 ft 81⁄2 in. or 1,435 mm) line in

1940. A key part of the motivation behind this new line was to link Tokyo

with the western part of Japan, which, in turn, linked up with Japanese-

held territory in China and Korea. It was planned that fast electric trains,

already nicknamed Dangan Ressha (Bullet Trains), would speed along this

line towards Kyushu and perhaps even through an undersea tunnel to the

Asian mainland via the Korean peninsula. Although the undersea

Kanmon tunnel was completed between Honshu and Kyushu in 1942, thus

directly linking two of Japan‘s four main islands for the first time, the

Pacific war had started in 1941 and it was to be some time before the

railway network could be further expanded.

Following the war, Japanese Government Railways (JGR) was among the

many national institutions restructured by SCAP. It was now called

Japanese National Railways (JNR) and was initially meant to provide for

the welfare of the general public and the Railway Nationalization Act (RNA)

denoted railways as the ‗property of the nation‘. JNR was a special public

corporation (Tokushu houjin). In 1964, coinciding with the launch of the

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Shinkansen trains (discussed in detail in Chapter V), and development of

auto-transport, JNR suffered a budget deficit of Yen 20 billion, which kept

growing annually till reserves were completely used by 1966. In 1971 – huge

op loss of Yen 234 billion, and after the after the oil-crisis deficits of over

Yen 1 trillion were regular. These deficit financed by borrowing, long-term

liabilities mounted and National deficit was attributed to three K‘s:

Kokutetsu (JNR), Kempo (Healthcare system) and Kome (Food management

law) (Ishikawa & Matsuhide 1998).

By 1981 JNR was unable fund its operating costs from its revenue from

fares. At this time it was also one of the largest employers in Japan with

over 400,000 employees. When restructuring became inevitable, JNR was

privatized in 1987 and split into over ten different regional companies: East

Japan JR, Tokai JR, West Japan JR, Hokkaido JR, Shikoku JR, Kyushu JR,

JR Freight, Shinkansen Holding Corporation, JNR Settlement Corporation

and a few foundations etc., Within three years of privatization the newly

formed JR companies were able to record better-than-predicted results but

this has been during the period of economic prosperity. Today the JR

Railways network still remains the leader in urban and inter-city

transportation (Ishikawa & Matsuhide 1998).

The development of railways in Japan followed a path that was quite

different from colonial India. Here, British engineers and technicians were

recruited by the Meiji administration in the 1870s and put in leadership

positions until local talent could replace them. But even after Japanese

engineers and managers had assumed full control of the national railway

network, the standards set by Morel continued to be adopted for all

subsequent urban railway networks – especially the narrow gauge tracks

and rolling stock specifications continued to be built on British standards

well until the Shinkansen‘s were introduced in 1964.

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4.4 Path Dependency and Railways

In the case of India and Japan, we see the two different ―tracks‖ or ways in

which path dependence evolves. Under a colonial administration Indian

Railways standards set by designers in London (eg., the ―broad gauge‖

system in 1856), formed the basis of all the subsequent railway development.

Changing the system would have required enormous investments which a

newly independent nation could not have afforded in 1947, so it continued to

be the basis on which the entire railway system developed. Japan, on the

other hand, independently adopted a ―narrow gauge‖ system but having

escaped colonization, it not only evolved its own set of rolling stock,

equipment and infrastructure, but also changed established standards when

it was deemed necessary (as in the Shinkansen lines). Both countries were,

at the outset, passive recipients of prevailing rail technology but Japan went

on to avoid dependence by extensively modifying and adapting standard

technologies and associated administrative systems (the nationalized JNR

to privatized JR) as per its own needs and requirements.

As an independent nation, USA too was able to avoid the negative effects of

path dependence and evolve its own standards. As noted by Puffert (2000:

934), the case of railway track gauge offers an opportunity to test and add

empirical content to the theoretical arguments that are made regarding

path dependence. He studies the standardization of track gauge on North

American Railways (1830-1890) and noted that even though there were nine

distinct common-gauge regions by the 1860s, growing demand for

interregional traffic and increasing cooperation among railways yielded

incentives to resolve this diversity, and the specific regional pattern of

gauges led to selection of 4'8.5 " as the continental standard. This was

possible despite the fact that "there is no reason to see 4'8.5" as technically

or economically optimal for railways, whether given the operating conditions

of 1830, 1890, or 2000" (ibid. 956).

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In most former colonies, however, the standards set by the colonial

administration remained unchanged. The French, for instance, built a

railroad network of 1,172 km in what in now North Vietnam. This system -

the Hanoi-Nam Wuan railroad - consisting of single-track meter-gauge lines,

went on to link up with the Chinese railroad system and provide an

overland route to the Soviet Union and Eastern Europe, thus connecting

North Vietnam with the other countries of the communist block. The French

role was later taken over by the Soviet Union and China which supplied

North Vietnam with technical assistance and equipment for its development

program and with the capital goods that it is unable to produce (Shabad

1958: 39).

The most recent cases of standard-setting driven by the self-interest of

foreign powers, is perhaps the role of Chinese government in developing

railway networks in Africa. Naim (2007) notes the example of Nigeria,

which after being refused a $ 5 million loan by the World Bank, went on to

sign a deal with China, under which the Chinese government offered

Nigeria $9 billion to rebuild the entire rail network with out any pre-

conditions —no bids, no conditions, and no need to reform. He refers to this

as Rouge Aid - development assistance that is non-democratic in origin and

nontransparent in practice; one that is driven by availability of money, the

need to access raw materials and international politics.

Thus we see that the tendency among colonial powers to foster a dependent

relationship using railways as a tool is now being adopted by donor

countries using ODA. In the next chapter we will examine specific cases of

rail-related technology transfer using ODA, and compare it with private-

licensing of railway technology, to determine if ODA is an effective tool for

international technology transfers.

● ……………Ж ……………●

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CHAPTER-V

Comparative Analysis of International Technology Transfers:

ODA vs. Private Licensing

In this chapter, we examine four cases of international technology transfers

– two each for ODA and private licensing, for India and Japan respectively.

In the first two cases would look at how both countries used ODA as a

facilitator for technology transfer, while in the remaining two, we would

examine the role of private sector technology-licensing agreements as a tool

for technology transfer.

The two cases of ODA for railway development are the World Bank funded

New Tokaido Line Project, 1961 (hereinafter referred by its popular name -

the Shinkansen Project), and the JBIC-funded Delhi Metro Project, 1997.

For comparing the use of private licensing for railway technology transfer,

we consider two cases- again one each from India and Japan respectively.

The first case is the collaboration between Hiroshima Electric Railway

Company (HERC) and Siemens Aktiengesellschaft (Siemens AG), Germany,

and the second case is the collaboration between Indian Railways and

Schweiserische Wagons- und Aufzügefabrik Aktiengesellschaft (Swiss Car &

Elevator Company, hereinafter referred to as SWS).

For each of the above cases, we will first examine the background and

circumstances under which the project was conceived; the respective terms

and conditions; technology transfer component in the project

implementation and project impact. ODA and private-licensing projects

would be then analyzed separately and then compared to determine the

degree of path dependency and effectiveness in technology transfers.

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5.1 Technology Transfer Through ODA

5.1.1 Case 1: The World Bank ODA & Japan‘s Shinkansen Project

5.1.1.1 Background

As discussed in the previous section (4.3), Japan had already developed a

competent and technologically independent railway industry by the 1930s.

Next to the military, the national railways had the largest number of

engineers (Shima 1994: 45) who not only ran a complex railway network,

but also designed & fabricated standard automobiles. The network of

national railways and its subsidiaries ran the length of the country, as well

colonial railway lines in Taiwan, Korea, and the then worlds fastest freight

railways – the Mantetsu – in occupied Manchuria, China.

Japan had already created a rail network of over 7000 km. before the start

of the Pacific war in 1941. Following the nationalization of railways in 1906,

and the creation of Japanese Government Railways (JGR, also known as

"Ministry Lines" - 省線, shōsen), the Tokaido route had been upgraded to a

double-track (1913); automatic couplers were introduced on all freight

wagons (1926); the Tsubame (Swallow) expresses were introduced (1930s)

between Tokyo and Kobe, reducing the travel-time to nine hours; the 7.8km

long Tanna tunnel was completed (1934), and plans were already afoot to

create Dagan Ressha (Bullet Trains) linking Japan to its territories in Korea

(Smith 2003: 225).

During the course of World War II, extensive Allied bombing raids had all

but destroyed Japans railway infrastructure. Over sixty cities had been

seriously damaged and the railways had been crippled by shortages in

equipment and spares. During the occupation period (1945-52), the railways

began to operate and rebuild the only available form of mass-transportation

available to the vast majority of its war-ravaged population. Overcrowding

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was the norm; there was an unprecedented level of labor unrest, which

occasionally led to acts of sabotage on the railway, strikes were common and

railway accidents17 frequent (Shima 1994: 45; Smith 2003: 225).

While Europe was being rebuilt under the Marshall Plan18 (US$12.7 billion

1948-51), Asia also received US$ 5.9 billion (June 1945 – 1953) by way of

grants, credits and technical assistance from the US government (US-BoC

1954). Of this, Japan received US$ 2.44 billion – more than 41% of the total

assistance that came into Asia. The total US assistance in terms of constant

2005 dollars during the period FY-1946-52 amounted to US$ 15.15 billion

(Serafino et al. 2006).

Table 5.1: Aid from USA During the Post-war Period (1945-1953 in US$ million)

Country /

Region

Total

post-war

Aid

July

1945

-Dec.

1946

1947 1948 1949 1950 1951 1952 1953

Western

Europe &

Dependencies

24,759 4,310 4,458 3,966 4,344 2,826 2,302 1,593 960

Asia &

Pacific

5,904 1,058 914 827 901 607 622 478 497

Japan 2,444 388 487 423 550 247 279 64 5

India 255 20 0 0 0 1 108 94 37

Source: US Department of Census, Statistical Abstract 1954 (Table 1075)

The aforesaid aid flow was part of with the SCAP 19 policy of ―Long-

17 The Hachiko Line Derailment on 25 Feb., 1947, for instance, resulted in 184 deaths and

495 injuries. This accident led JGR to persuade SCAP approval in replacing about 3000

wooden cars with steel ones within a few years (Shima 1997)

18 Marshall Plan – officially known as the European Recovery Program (ERP), was an aid

program implemented by USA to facilitate the post-war recovery of Europe. For details

please see ―The Marshall Plan – America, Britain and the Reconstruction of Europe (1947-

52)‖ by Michael Hogal (1987, Cambridge University Press)

19 The Supreme Command for Allied Powers (SCAP) was headed by Gen. McArthur. It was

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Termism‖ in Japan which aimed at a long-term reorganization of the nation

around capital accumulation and industrial reinvestment.

Despite the extensive damage to infrastructure and hardware, the ‗software‘

had remained more or less intact: most of the key railway personnel –

planners, managers, engineers, technicians, had survived (Shima 1994: 45).

As the economy recovered, teams of highly skilled engineers were drawn

into the railway industry. These included not only men who had been

involved with Japan‘s first super-express Mantetsu trains in Manchuria

(Smith 2003: 226) but also former aircraft designers and engineers. Since

the U.S occupation strictly prohibited all types of research and development

in aeronautics and aircraft production, many of them moved to the railway

industry in 1945-1952. As a result, the Shinkansen project came to

represent cross-disciplinary technology transfer and a ‗successful marriage

between aeronautical and railroad technology‘ (Nishiyama 2003: 306).

By 1949 the State-owned railway system became Japanese National

Railways (JNR), with over 21,000 km of route, whilst the remaining, largely

urban, private railways ran over some 5,500 km. JNR was founded as a

public corporation, but in reality there was always some ambiguity in its

relationship with the government and it was by no means fully autonomous.

Modernization and improvement were slow at first but rapidly gathered

pace as the economy expanded during the Korean War (1950–53) (Smith

2003: 225).

By the early 1950s the Tokaido line20 had enhanced its position as the main

artery of Japan. Although it was only 3% of the railway system by length, it

a coalition of countries that occupied Japan in the wake of her defeat in World War -II

20 The Tokaido Line (556km) runs along the main industrial corridor of Japan. Although it comprises

only 16 % of Japan‘s land area, even in the 1960s, it contains 40 % of her population and accounted for

70 % of her industrial production. (IBRD 1961a)

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carried 24% of JNRs passenger traffic and 23% of its freight, and the rate of

growth was higher than any other line in the country (Smith 2003: 225).

Lack of adequate transport facilities was becoming an obstacle to the

general economic development of the region. Highways in the area were

continually congested and the existing narrow gauge railway was operating

at maximum capacity with as many as 186 passenger trains and 124 freight

trains traversing the double-track section each day (WB 2003). Such high

utilization of track could scarcely be exceeded, due to the necessary mixture

of fast passenger and slower freight trains on the same right-of-way. The

other transport artery, a national highway, was almost continuously

congested. (IBRD 1961a: 4).

This set the stage for the creation of a new trunk line (shin-kan-sen 新幹線),

as a long-term solution to the growing traffic bottlenecks in the Tokaido

region.

5.1.1.2 Conception of the Shinkansen Project

From the very outset, the main driving force behind the Shinkansen project

was a bureaucrat named Shinji Sogo, the fourth president (1955-1963) of

JNR. Sogo had joined the Railway Agency in 1909, and served as the

Director of South Manchuria Railways (Mantetsu) before heading JNR. He,

in turn, persuaded an experienced railway designer and engineer, Hideo

Shima, to join the Shinkansen project as its Chief Engineer. (Shima 1994:

45; Hood 2007)

Japanese National railways set up a team to begin the feasibility study for

the project on May 10, 1956. The project was authorized on December 19,

1958 (WB 2003). Based on studies presented at the Railway Technical

Research Institute (RTRI21) in 1957, the idea was to create a trunk line

21 Details of RTRI can be accessed at its website - http://www.rtri.or.jp/

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based on completely new technology and standards for both rolling stock

and non-rolling stock, far in advance of traditional railway concepts. A

commission under the Minister of Transport was instituted which proposed

the building of a new Tokaido line of standard gauge, and in December 1958

the government accepted the plans, aiming at completion within the

remarkably short period of five years. During this time, many new

technologies were to be developed, simultaneously with major civil

engineering work, including the building of the Shin-Tanna tunnel, which,

at a length of 7,950m, was to unblock a major bottleneck of the whole line,

and reduce the route-length by about 60 km.(Smith 2003: 227).

5.1.1.3 ODA: Terms & Conditions

The Shinkansen Project – officially known as the ‗New Tokaido Railway

Line Project‘ was the 24th project undertaken under the aegis of World Bank

(World Bank 2010). Earlier ODA loans had been directed towards building

industrial capacity (especially power & steel) through the Japan

Development Bank (JDB). In the 1960s, WB had turned its focus on

transport infrastructure sector, starting with the road sector, and then

moving to railways with the Shinkansen Project.

Negotiations were conducted directly with JNR, and not through Japan

Development Bank (JDB). An appraisal mission visited Japan in May/June

1960, followed by negotiations at Washington in January 196122 (WB-IBRD

Annual Report 1961). Initially, WB was not convinced about the need for

adopting the standard gauge, the plan for a wide turning radius and

expressed its concern that the new project may be a burden to JNR which

was still under reconstruction. These objections were withdrawn in the

22 The appraisal mission was headed by JNR‘s Executive Director, Kanemitsu and the

subsequent one (1961) by Hideo Nagashima. The WB appraisal mission was headed by Van

Helden (WB 1991: 73)

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subsequent discussions (WB 1991: 73).

The agreed terms & conditions of the ODA project were as follows:

Table 5.2: Description of Loan No. P-246 – New Tokaido Railway Line

Borrower Japanese National Railways

Guarantor Government of Japan

Loan Agreement 2 May, 1961*

Amount The equivalent of various currencies of $80million

(exchange rate 1 US$ = ¥ 360)

26.43% of total project cost**

Amortization 20 years, including a grace-period of 3.5 years. 34

semi-annual installments from 15 Nov., 1964 to 15

May 1981

Interest Rate 5.75% (IBRD 1961c: 2)

Commitment Charge ¾ of 1% per annum

Payment dates 15 May and 15 Nov.

Role of WB Experts Project monitoring, advisory services

Special Clauses ―No experimental techniques; guarantee by GoJ; top

priority for project completion‖

Sources - IBRD 1961a, IBRD 1961b, IBRD 1961c, WB Annual Reports (1963-65), WB (1991: 74)

* Note: The signatories were- Asakai (Japanese ambassador to USA), Black (WB President) and S.

Sogo

** Note: Later, by 1963, it was clear that the total project cost estimates had been kept deliberately

low to obtain necessary political clearances.

In addition to the Loan and Guarantee agreements in the usual form, the

Loan Agreements had two extra clauses – (1) that the borrower shall given

priority to the project in its construction program (Section 5.07), and (2) a

guarantee of performance and an undertaking by the Guarantor

(Government of Japan) to make arrangements for the funds necessary for

the completion of the project (Sections 2.02 and 3.01) (IBRD 1961a: 2). Both

these clauses apparently, had been Sogo‘s in order to ensure domestic

political commitment for the Shinkansen project (Shima 1994: 48).

Even though the World Bank terms and conditions clearly excluded

experimental techniques in the project, Sogo was able to persuade the World

Bank that the Shinkansen would include no experimental features, but was

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an integration of proven advanced technologies achieved under an existing

JNR Safety First programme (Smith 2003: 227).

In reality, however, the whole venture was a big, risky experiment. This was

the first time that trains were being introduced with radically different

designs, for high speeds that had not been attained in any country, let alone

one that was prone to frequent earthquakes and typhoons. The project

essentially rested on the self-confidence of JNR, its railway engineers and

local equipment suppliers. Until 1961 JNR did not invite tenders from

foreign contractors or suppliers but the Bank obtained a letter from the

Railways in which it agreed to have international competitive bidding for

this project (IBRD 1961: c ii), for purchase of materials exceeding ¥ 200

million, rolling stock purchases over ¥ 500 million, and for civil work

contracts exceeding ¥ 500 million (WB 1991: 72).

Figure 1: The Original Alignment of WB-funded Shinkansen Line

Source: IBRD(a) 1961

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World Bank Loan number P-246 for ¥ 28, 800 million ($80 million) was

approved on May 1, 1961. This ODA component was to supplement a much

larger, continuing railway development program to be completed during the

five-year period from 1961/62 to 1965/66 at estimated to cost of ¥ 801,5O

million, or US$2,226 million equivalent. Thus the share of World Bank ODA

for the Shinkansen project was 26.43%.

The stated purpose of the loan was to assist the financing of the new $548

million New Tokaido Line, a 311-mile express railway serving the cities of

Tokyo, Yokohama, Nagoya, Kyoto and Osaka, providing what was at the

time the fastest train service in the world. The project was in addition to a

much larger continuing railway development program (WB 2003).

5.1.1.4 Project Implementation & Technology Transfer

The New Tokaido Line was designed as an electrified system with standard

gauge double track throughout. The track was composed of long welded rails,

each measuring about a mile in length and linked together by expansion

joints with double elastic fastenings on pre-stressed concrete ties. The

curves of the track were designed to be gentle, permitting the maintenance

of higher speeds (WB 2003).

Five companies were involved in building the Shinkansen trains - Nippon

Sharyo, Hitachi, Kawasaki Heavy Industry (KHI), Kinki Sharyo, and Tokyu

Car Corporation (Freemark 2008). Three technology elements were critical

for the success of the Shinkansen project - dedicated high-quality tracks,

minimal curves along the route and the special rolling-stock. Unlike

conventional railways, the Shinkansen trains did not have dedicated

engines - they relied on ―distributed power‖ with the motors and axles all

along the train, rather than concentrated at either end. Distributed power

evens out the weight along the train, reducing track wear and tear. It also

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reduces the risk of the train slipping and improves reliability (Wright 2009).

Figure 2: Shinkansen ―0‖ Series, launched in 1964

Source: Wikipedia Commons (GNU Free Documentation License)

RTRI-JNR also conducted extensive research to create lightweight bogies.

Bodies were made of aluminum rather than steel; special welding

techniques were used to remove the need for heavy filler in the body shell;

and axles had been strengthened by metallurgical treatments to avoid the

need for extra weight (Wright 2009). To ensure maximum safety, a

considerable amount of testing and research was done by RTRI-JNR before

the New Tokaido Line began operation. Several different prototypes of rail

cars were designed and tested and considerable time was spent in

researching the best possible design of track (WB 2003). It is worth noting

here that none of this R&D and testing involved any of the leading Western

railroad companies.

The following is a summary of technologies and their sources with respect to

JNRs New Tokaido Line Project:

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Table 5.3: Railway Technology & its Source for the Shinkansen Project

Hardware /

Software

Categories Technology Components Source

Rolling Stock

Rail Cars

Construction, materials,

control, dynamics,

inspection &

maintenance

RTRI (JNR), Japan

Passenger

Sections

Construction, materials,

control, dynamics,

inspection &

maintenance

RTRI (JNR), Japan

Non-Rolling Stock

Track

Construction

Track technology.

Overhead wires, tunnels,

bridges, viaducts,

signaling, power supply,

workshops & bases,

disaster prevention

RTRI (JNR), Japan

Steel for bridges

supplied by Danto

Shipruz, France

Operating

System

Rolling stock control

technology, weather

information,

transportation plans,

safety / accident

prevention, power supply

plans, noise & vibration

measures

RTRI (JNR), Japan

Passenger

Utilization

Section

Construction technology,

station design, disaster

prevention/response,

space utilization,

ticketing, passenger

facilities, business inside

stations, reservation

systems

Manix 23 , Canada

(civil works

consultant for

bridges)

WB Consultants:

Modern

management

systems approach,

ticket pricing

Source: WB-IBRD Annual Reports (1961-1965), JR-RTRI 2010, WB-1991, WB-2003, MLIT-2009

Other key technology features included: the use of 25 kV AC power to

23 Manix withdrew after being awarded the contract, and JNR, with WB consent, appointed

a Japanese company instead. (WB 1991: 72)

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overcome the low power limitation of the 1,500 V DC24 supply used on the

existing electrified narrow-gauge system, the abolition of line-side signals,

with all necessary indications for the driver inside the cab, the adoption of a

comprehensive system of Automatic Train Protection, the use of

distributed power along the axles of the train to reduce the heavy axle

loads under single power cars and new types of track, which in many

places ran along considerable lengths of low viaduct. (Smith 2003: 227).

Since most of the aforementioned technology had been developed by RTRI-

JNR, specifically tailored for domestic needs, inputs from the World Bank

were largely limited to provision of funds and advise on project management.

Shinji Sogo, the president of JNR, insisted on adopting the standard gauge

despite much opposition. His reason was that he firmly believed the

international standard gauge was indispensable to radical improvement of

Japanese railways (Smith 2003: 227). The rolling stock on the new line

consisted of multiple unit electric rail cars of lightweight construction and

equipped with a motor on each axle. To ensure safety and riding comfort, the

cars were provided with devices to eliminate vibration, noise and heat

transfer. The cars were air tight to protect the passengers from unpleasant

effects when entering tunnels at high speeds or passing another train going

in the opposite direction (WB 2003).

Some of the new technologies introduced in the ODA project were:

Table 5.4: Summary of Innovative Technology Introduced in the Shinkansen Project

New Technology Introduced Purpose

1 25kV AC power Lower transmission loss of power

2 Standard gauge Stability at high-speeds

3 Dispersion of engine power

across bogies (EMUs)

Faster acceleration and braking

4 Aerodynamic design To facilitate high speeds

5 Welded rails Smoother movement at high speeds

24 For electric railway systems, Alternating Current (AC) is considered advantageous over

Direct Current (DC) mainly because of lower transmission losses across distances.

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6 Block signaling

More efficient traffic management

7 Gradient Controls gentle curves, even gradient, extensive tunneling

allowed radii to be eased to a minimum of 4 km

instead of the 2.5 km on the earlier line

8 Management Techniques cost-benefit analysis, rational project analysis,

ticketing, perspective planning

The passenger trains could be made up to a maximum of sixteen units with

a seating capacity of 1,250. For the initial service, the trains traveled

between Tokyo and Osaka every thirty minutes beginning at 6:00AM. Half

of the trains were Super Expresses named Hikari with stops at Nagoya and

Kyoto. The other trains stop at all the larger stations between Osaka and

Tokyo (WB 2003). The initial plan was to use the new lines to transfer

passengers during the daytime and freight during the night (WB-IBRD

1961c: 12), but subsequently, freight was completely excluded from the

Shinkansen lines.

Japan Transport Consultants Inc. (Nippon Kotsu Gijitsu K.K or JTC) won

the international competitive bid for design and supervision of the

Shinkansen project. Incidentally, this company had been founded just after

WB was approached for funds, in 1958, by a former president of JNR –M.

Fujii (JTC 2010). Strong influence of JTC as an ―independent, external‖

consultant can be gauged from the fact that this big-budget Shinkansen

project was the first assignment of this new consulting company.

Mieko Nishimizu, Vice President (SAR) of the World Bank, in an interview

(WB 2003) recalled the self-confidence of Japanese engineers. Her maternal

uncle, a railway engineer assigned to the Shinkansen project, defended

Nishimizu‘s decision to leave a professorship to join the World Bank by

telling the family members:

You are very crazy if you think that the World Bank is a money lender.

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Don‘t you know that the World Bank was a great teacher to our

country?…

"Of course, engineering we knew everything about and we didn‘t have

to learn from the World Bank engineers. But they taught us how to

think about the project, they taught us about rational project analysis,

they taught us cost-benefit analysis, they taught us how to think about

pricing train tickets in the context of the Shinkansen Project, and they

taught us how to think, most of all, about a railway line project, not

just in the context of the railway system of our country, but in the

context of the entire transport system of Japan.‖

According to Nishimizu, the lessons learnt from the World Bank consultants

have been used in all subsequent projects -

"..the things we learnt from the great teacher called the World Bank

have, in fact, been applied to every single project that we executed and

to every single marginal extension of the Bullet Train system."

The first portion of the construction began on April 20, 1959. By October

1961 the route between Tokyo and Osaka was finalized. Service on the line

began October 1, 1961 (WB 2003), and the whole section was opened to open

to traffic on 1 October 1964.

5.1.1.5 Project Impact

With the successful implementation of the Shinkansen project, Japanese

National Railway (JNR) came to be regarded as the pinnacle of Japan‘s civil

engineering pyramid. Contractors who took part in JNR construction

projects were said to have demonstrated 10% or even 20% higher

performance than required by contract specifications (Griffy-Brown et al,

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2000).

Ridership on the Tokaido Shinkansen built up rapidly after its opening. The

hundred million-th passenger was recorded shortly after construction work

on the westward extension to Kobe and Okayama began in March 1966. The

terrain on this section is such that 58% of the route is on viaducts or bridges

and 35% is in tunnels. This naturally increased the construction cost, but

allowed radii to be eased to a minimum of 4 km instead of the 2.5 km on the

earlier line. The maximum speed could therefore be raised to 260 km hr

shortly after the line opened in March 1972 (Smith 2003: 228).

In 1969 a National Development Plan had been approved by the Cabinet,

which included the construction of a Shinkansen network of 7,200 km. As

the years passed, the plan began to turn into reality. By 1982 the Tokoku

and Joetsu services started operation (Smith 2003: 228). The World Bank

loan was repaid in 1982, eighteen years after the opening of the line (WB

2010).

However, the actual budget for construction turned out nearly double the

budget approved by the Cabinet at ¥ 380 billion. Sogo was charged with

misleading the government and had to resign just before the completion of

the project. Neither the ‘political father‘ of the Shinkansen, Sogo, nor its

‗technical father‘, Shima, attended the formal opening in 1964. (Smith 2003:

227). Controversy surrounding Sogo‘s role did not deter his successors from

expanding the Shinkansen network. Between 1969 and 1999 the passengers

on the Tokaido Shinkansen increased from 66 million to 130 million per

year, i.e., doubled (Smith 2003, 231). More than 3200 of ―0‖ Series

Shinkansen cars were built between 1963 and 1986, operating on the

original Tokaido Shinkansen in 12-car and later 16-car formations, which

remained in service until December 2009 (RGI 2009).

During this period (1969-1999), Japan‘s GDP trebled. Many graphs have

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been produced showing the close linkage of transport-usage with GDP, and

the government has always held the view that transport infrastructure is an

enabler of economic growth. Studies conducted by the government revealed

that the shift from traffic from road & conventional rail had resulted in the

annual time saving of approximately 400 million hours. In GDP per capita

terms, this time-savings was valued at approximately ¥500 billion per year

(Smith 2003: 231). Recognizing the economic value of this railway

‗experiment‘, the Government of Japan went on to enact a law – the

Shinkansen Railway Development Act (1970), which, among other things,

laid guidelines on ―matters related to development of technologies and

facilities and train vehicles‖ (Article I.iii, SDA Act, 1970). This set the

standards for competition among private manufacturers and encouraged

further development and expansion of the Shinkansen lines.

The World Bank too began to advertise the Shinkansen project as a ―model‖,

showcasing the positive, long-term impact of its loan operations, and

portrayed on brochures and posters with the caption, ―Japan is World

Bank‘s Example of Success‖.

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Figure 3: Shinkansen Poster at World Bank, Tokyo Office

Source: Author

It is important to note that all the key decisions for the Shinkansen –

technical as well as financial – were taken by Japanese experts and

managers who had a clear understanding of their own strengths and

capabilities. The level of Japanese ownership and emotional capital vested

in this project has been rightly summed up on the commemorative plaque at

Tokyo Central station, which calls the project a ‗Product of the wisdom and

effort of the Japanese people‘

5.1.1.6 Summary

At the time when Japan applied for World Bank ODA assistance for the

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Shinkansen project, JNR was still in the process of reconstructing a railway

network that had been crippled during the war. Yet, it managed to convince

World Bank that it had the expertise and the institutional support structure

for executing a complex project utilizing path-breaking technologies.

Organizations like JR and RTRI used ODA funds primarily to finance the

construction while depending on in-house technical expertise to develop the

innovations required for the high-speed railway corridor project.

In the WB-funded Shinkansen project, most of the technology transfer was

domestic in nature – from national research laboratories to Japanese

companies. The role of World Bank experts was restricted to advice on

management and operational efficiency in terms of ticketing and national-

level planning.

Thus, for this ODA project, the Government of Japan played a proactive role

as Initiator, by approaching WB with a request to fund a part of its

Shinkansen project, and as an active Coordinator, by clarifying at each

stage, what form of interventions were needed or not needed from foreign

experts. With respect to technology transfer, the government stayed clear of

any external pressures for the purchase of existing, proven technology that

had been tried and tested in Western countries, and instead, reposed their

faith in a set of experimental technologies developed by Japanese engineers

themselves. It was therefore a case of First Degree Path Dependency where

the information was perfect and did not result in any loss of efficiency.

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5.1.2 Case 2: JBIC/JICA25 ODA and Delhi Metro Project in India

5.1.2.1 Background

The first Metro 26 system in India was introduced in Kolkata (formerly

Calcutta), with Soviet collaboration in the 1980s but it was 22 years before

the project got completed (Bloomberg 2007), at a cost that was way beyond

budget estimates. This experience seriously undermined the confidence of

the government and people in Metro systems. India thus lagged behind the

rest of the world in the field of urban public transport, until 1987 when a

government-sponsored study recommended the metro system as an answer

to the mounting traffic congestion problems of New Delhi city (Sreedharan

1987: 30).

5.1.2.2 Conception of Delhi Metro

Apart from being the capital city of India, New Delhi was beset with a

number of problems that made it necessary for the government to invest in

a reliable urban transportation system. Delhi‘s population increased from

6.20 million in 1981 to reach 13.70 million in 2001 (representing a

population density of 9,340 people/sq. km). Because the number of buses and

private vehicles had also increased, the average vehicle speed on city streets

is 13 km/h. Economic loss due to traffic congestion as well as health damage

due to vehicle emissions such as air and noise pollution were becoming

25 The loan operations of Japan Bank for International Cooperation (JBIC) were merged

into Japan International Cooperation Agency (JICA) with effect from October 2008.

26 A ‗Metro‘ is an electrically powered train operating on reserved tracks in urban areas. Due to the

rising cost of building such reserved tracks overland, in 1863, the first underground railway was

constructed between Paddington and Farringdon (6km) in London. Since then about 120 cities in

Europe, Asia and America have built their own Metro systems.

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increasingly critical (JBIC 2006).

This urban sprawl had more than vehicles on the road (over 4 million) than

the other three Indian metropolises Mumbai, Kolkata and Chennai

combined. Motorized vehicles – buses, cars, scooters, motorcycles and others

– were responsible for 70% of the total air pollution (MoEF 1998). A

comprehensive traffic and transportation study completed in 1990

highlighted the urgent need for a rail-based transit system comprising a

network of underground, elevated and surface corridors to meet the traffic

demand projected for 2021.

Figure 4: Delhi Metro – A Train Set in Operation

Source: Wikipedia Commons (GNU Free Documentation License)

It was decided by the Government of India, that in order to avoid the time

and cost overruns experienced by Calcutta Metro, the Delhi Metro project,

from the outset, would be planned, executed and operated by a new

autonomous entity. So a new legislation was enacted by the Indian

parliament - the Metro Railways (Operation and Maintenance) Ordinance

2002 – which ensured autonomy of operation & maintenance, for Delhi

Metro. This Presidential Ordinance replaced the Metro Railways

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(Construction of Works) 1978 Act (HT 2002). A new, autonomous agency was

created - the Delhi Metro Rail Corporation (DMRC) - which was

independent, not only of the behemoth, Indian Railways, but also outside

the control of the Transport Department of the Delhi state government.

DMRC was formed as a 50:50 joint venture between the Delhi state and

central governments. Since India‘s domestic expertise in building and

managing underground metro-railway systems was limited, the government

also decided to acquire it under an ODA loan package offered by the

Government of Japan. This package was preferred over loans from

multilateral agencies like World Bank or ADB because it offered a ‗general

untied‘, without any explicit conditions at competitive rates27 (Interview

2010a). The Japan Bank for International Cooperation (JBIC), on behalf of

Government of Japan, thus emerged as the main source of project funds

with the balance coming from the Indian central government and Delhi‘s

state government.

As per this plan, 64% of the project costs were to be provided as ODA28, in

the form of concessional loans from JBIC; 28% of the project costs was

financed through equal equity contributions provided by Central and Delhi

state governments; both levels of government agreed to finance a further 5%

through an interest-free subordinate loan to cover land acquisition, and the

27 It is important to note that ODA loans differ in their terms and conditions (T&C). World Bank

offers two sets of T&C under IBRD and IDA respectively with the latter always having lower interest

rates and longer repayment periods. Similarly, ADB offers the equivalent of IDA rates through its

ADF loans which are drawn from its member-contributions‘ corpus, while the ―normal‖ ADB loans

have higher rates and shorter tenures, since they are based on bonds. In this case, JBIC offered T&C

that was similar to IDA and ADF, without any stringent pre-conditions typical of WB or ADB loans.

28 As per the initial agreement, while both partners were to pitch in equity funds worth Rs 1,458

Crore, the major chunk of Rs. 3,402 Crore was to be a loan from Japan (HT 2002).

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final 3% of costs were to be raised through property development

(Siemiatycki 2006: 280).

The Delhi Metro was planned and developed as a technology exchange,

whereby international firms with expertise in the development of metro

railways were contracted to aid with specific tasks such as general planning,

station design, construction management and rolling stock production.

These international firms from countries such as Japan, Korea, France and

the USA, were required to partner and transfer their expertise to Indian

firms, so that indigenous companies could take a lead role in the later stages

of Delhi Metro project. It was also planned that the indigenous firms would

later be able to disseminate their knowledge to other cities in India that

opted to develop metro railways (Siemiatycki 2006: 280).

Figure 5: Layout of Delhi Metro Routes in Phase-I and Phase-II

Source: DMRC

In terms of technical parameters, Delhi Metro was to use the unique ‗broad-

gauge‘ system being used in Indian Railways. At 1,676mm (5 ft. 6 inches),

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this was wider than the standard gauge (1,435 mm or 4ft. 8.5 inches), and

allowed not only a better stability with its lower centre of gravity, but also

wider bogies with higher passenger capacity (RGI 2007).

5.1.2.3 ODA: Terms & Conditions

The Delhi Metro project was the 131st project implemented using Japanese

ODA, and the 5th such loan for the Railway sector (see Annex I). The loan

agreement was signed on 25th February 1997, according to which, it was to

be a long-term loan for a period of 30 years, with a grace period of 10 years.

After the completion of the grace-period (usually, the project construction

period), government of India was to repay the principal and interest at the

rate of 2.3% per annum.

Table 5.5: Description of JBIC Loan for Delhi Mass Rapid Transport System

Loan Details Terms & Conditions

Borrower Delhi Metro Rail Corporation (DMRC)

Guarantor Government of India

Amount US $ 3 billion# - equivalent of ¥ 253.434 billion

Phase-I: ¥ 162.751 billion (64% of project cost)

Phase-II (2006-2011) - ¥ 90.673 billion (48 % of cost)

Amortization 30 years, with a 10 year ‗grace-period‘

Interest Rate 2.3 % - 1.2% per annum

Commitment Charge Nil (This project was in the ―General Untied‖ category)

Payment dates Bi-annual

Role of JBIC/JICA

Experts

Recommendation of consultants, Project monitoring,

advisory services

Source – JBIC 2002

# Rate – ¥ 100=1.2 US$

For Phase-I, JBIC lent ¥ 162.751 billion to DMRC, covering 64% of the

project cost. This loan was divided into six tranches for which the interest

rate ranged from 1.3% to 2.3%, reflecting the variations in the world

currency markets.

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Details of Phase-I and Phase-II of JBIC‘s ODA funding for the Delhi Metro

project was as follows, during the ten-year period 1997-2008:

Table 5.6: JBIC/JICA Funding Plan– Delhi Metro Phase-I and Phase-II

Source: JICA homepage- http://www.jica.go.jp

The repayment period was 40 years inclusive of the 10 year grace-period. As

per the standard JBIC procedures, DMRC was expected to appoint a general

consultant for the project, and the payment for the consultant was included

in the loan tranche‘s numbered I, V and VI. A consortium led by a Japanese

major, Pacific Consultants International (PCI) was appointed as the main

consultant to the mega project (HT 2002)

5.1.2.4 Project Implementation & Technology Transfer

In 1998, after nearly 30 years of planning (details in Annex II), construction

began for the Delhi Metro. Each loan-tranche for the Delhi Metro project

was sliced into tranches with each trance being further subdivided into

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contracts for specific components. Bidders had to go through a three stage

process:

1. Expression of Interest (EoI) – in response to a public advertisement

2. Submission of Technical Bids

3. Submission of Financial Bids (by those who cleared the technical

bids)

Any contract which was valued over Rs.50 Crore‘s (approx. US$ 11million),

was to go through an additional level of approvals, both by DMRC as well as

JBIC/JICA. This was to ensure that the contract was awarded to the most

competent supplier.

Implementation of an urban, underground railway project, using the latest

available technology needed a set of skills and expertise that was not

available within the Indian Railways. These technology lacunae requiring

foreign expertise was divided into four broad categories – electrical

engineering, signal & telecom, civil works and architecture. Since the new

lines were to run exclusively on electric traction, electrical engineering

included not only the design and testing of rolling stock, but also power

supply and over-head electrical (OHE) systems. While Indian engineers

were familiar with electric traction, it was in specialized civil works and

architecture that India lacked any expertise – especially in tunneling29, and

design of underground passenger utilities.

Therefore a number of tasks were contracted by DMRC to foreign

consultants, some of which are listed below (Interview DMRC 2010b):

29 In the first Indian metro-rail project at Kolkata, only ‗cut & cover‘ method was used and

this had proved to be extremely disruptive in densely populated areas. Delhi Metro avoided

using this method and used Tunnel Boring Machines (TBMs) for the first time.

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ELECTRICAL ENGINEERING

Rolling Stock:

1. Review of design, tendering, contract management for procurement of Rolling

Stock

2. Monitoring the production schedule of trains to match the requirement of

rolling stock required for opening of different Lines/sections of Delhi Metro

3. Testing & Commissioning of Rolling Stock

4. Planning, construction & commissioning of Depots for Rolling Stock

Maintenance

5. Performance monitoring of Rolling Stock under revenue service

6. Planning and arranging spares for rolling stock maintenance

7. Monitoring the required modifications in the Rolling Stock to eliminate

equipments failures observed so far

Traction & Auxiliary Power Supply:

1. Planning for Power Supply Installations - Receiving cum Traction Sub-stations,

Auxiliary Sub-stations, Switching Stations, High voltage cabling network

2. Traction Power Control system

3. 25 KV AC Overhead Traction Equipment

4. Coordination for sanctioning of Power Supply System from CMRS

5. Planning & commissioning of over-head electricals (OHE) Maintenance Depots

Air Conditioning & Ventilation System:

1. Planning, Review of design, Tendering, Contract management, Construction

and commissioning of the following : Station ventilation, air conditioning &

Smoke extraction system; Tunnel ventilation system; Testing ,installation and

commissioning of the system; Coordination for sanctioning of VAC System from

CMRS

Electrical & Mechanical System and Environment Control System:

1. Planning, Construction and commissioning of Power Supply Arrangement at

Stations, U.P.Ss, Lighting, Fans, Pumping System etc.

2. Building Management System

3. Fire Detection & Fighting System

4. Emergency and rescue arrangement

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SIGNAL & TELECOM and AUTOMATIC FARE COLLECTION

1. Signaling/Train Control Systems - automatic train operation, protection,

supervision; Solid State Interlocking; Point Machines / Signals /Track Circuits

2. Telecommunication Systems - Fiber Optic system : SDH/Access, Passenger

Information Display System, NP-SCADA system

3. Automatic Fare Collection System comprising of: Automatic Fare Collection

Gates, Ticket Office Machines, Pre and Post Installation, commissioning and

integration tests, Planning and execution of ERP system and office telecom

network and office computers

CIVIL (WORKS) - Geotechnical investigation, tunneling work, launching girders,

alignment, exposing and stressing

CIVIL (DESIGN) - Preparations of design criteria and standard drawing of Civil

Engineering structures to be followed in DMRC.

ARCHITECTURE - Architectural planning and design of all stations on Delhi Metro

As per JBIC guidelines, DMRC appointed a general consultant to coordinate

the aforementioned inputs required for the Delhi Metro project. DMRC

awarded a general consultancy contract for Phase-I to a consortium of

Pacific Consultants International (Japan), Parsons Brinckerhoff

International, Japan International Technical Services (Japan), Tonichi

Engineering Consultants (Japan) and RITES (India). Later, on 21 August

2006, the contract for Phase-II also went to the same PCI-led consortium.

Their task was to ‗assist‘ DMRC with project planning and quality

assurance, with a focus on underground construction, signaling, telecoms,

fare-collection, safety and rolling stock (RGI 2006).

The following table lists the technologies used for the Delhi Metro project

and its sources:

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Table 5.7: Railway Technology & its Sources for the Delhi Metro Project

Hardware /

Software

Categories Technology

Components

Source

Rolling Stock

Rail Cars

Construction,

materials, control,

dynamics, inspection

& maintenance

PCI (Japan) Consortium

Bombardier-Germany, CAF-

Spain

Passenger

Sections

Construction,

materials, control,

dynamics, inspection

& maintenance

PCI (Japan) Consortium

Mitsubishi Electric Corp.

(Melco), Mitsubishi Corp.

Hyundai-Rotem, BEML (60

cars, Phase-I; 616 for Phase-

II)

Non-Rolling

Stock

Track

Construction

Track technology.

Overhead wires,

tunnels, bridges,

viaducts, signaling,

power supply,

workshops & bases,

disaster prevention

PCI (Japan) Consortium

Robbins EPBM 30 (USA) –

tunneling technology

Systra, France (Bridges)

Bombardier Transportation

(Signaling - ‗CityFlo 350‘

System)

RailOne GmBH, Germany

(RHEDA-2000 ballastless

track technology) for Airport

Express Link, Phase-II

Operating

System

Rolling stock control

technology, weather

information,

transportation plans,

safety / accident

prevention, power

supply plans, noise &

vibration measures

PCI (Japan) Consortium

Alstom (France) (ATC)

Siemens Transportation

Systems (automatic train

control)

Passenger

Utilization

Section

Construction

technology, station

design, disaster

prevention/response,

space utilization,

ticketing, passenger

facilities, business

inside stations,

reservation systems

PCI (Japan) Consortium

Dalal Scott MacDonald PL

(Eg., Mandi House Station)

Sources: RGI (2005, 2007), Railway-Technology.com (2010), WebIndia123 (2009), Bloomberg (2007),

Robbins (2006), Staff Reporter (2009)

Some of the foreign firms involved: IJM Infra PL (Malaysia), Shanghai Urban Construction Group;

30 EPBM stands for Earth Pressure Balance Machines, a technology that used in Tunnel

Boring machines (TBMs). For the Delhi Metro project, these machines are being leased by

the contractors CES-Shoma Enterprises

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Indian Firms: IDEB Projects, and SimplexInfra PL.

India‘s main R&D agency for railways – the RDSO31 – did not have a

significant role in the development of equipment for Delhi Metro – its role

was limited to conducting trails in two stages. The first train was built and

dispatched from the Changwon factory in South Korea in July 2002, and

flagged off in its ceremonial trail-run on 17 September 2002 by the then

Deputy Prime Minister, L.K. Advani.

Table 5.8: Summary of New Technology Introduced in the Delhi Metro Project

New Technology Introduced Purpose

1 Head Hardened Rails Durability – ability to withstand high-traffic

load operations

2 Modern passengers cars/coaches Greater passenger comfort, safety

3 New-type Bridges (extra-dosed)

and Viaducts

Non-disruptive construction over operational

railway lines and vehicular traffic

4 Signaling Efficient train operation and control

5 Centralized Automatic Train

Control (CATC)*

Cost and energy efficient train operations,

accident prevention

6 Regenerative Braking# Recycling heat generated during braking into

electrical energy for reuse in train operations

7 Automatic Ticketing** Enables faster flow of passengers through the

gates

Source: Sreedharan (2004), DMRC (2010), #PTI (2009), **ToI (2009)

* CATC includes three components - automatic train operation (ATO), automatic train protection

(ATP) and automatic train signaling (ATS) systems.

The Rs.105.6 billion (US$ 2.3 billion) Phase-I was completed in December

2005, on budget and three years ahead of schedule (RTI 2006, Bloomberg

2007). Similarly the 55km length of Phase-II was completed at the cost of

Rs.83.3 billion, well in time for the 2010 Commonwealth Games in Delhi.

For Phase-II, DMRC placed orders for 616 coaches, of which 424 were

standard gauge and 192, broad gauge. The standard-gauge coaches are

31 Research Design and Standards Organization (RDSO), Lucknow, is the main R&D agency for

Indian Railways. Details at URL - http://www.rdso.indianrailways.gov.in/

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made by a consortium of Mitsubishi Corp, Mitsubishi Electric Corp.,

ROTEM and BEML. All 48 train-sets have four coaches each. The first

train-sets were manufactured in Korea and the rest assembled /

manufactured at BEMLs factory in Bangalore. Broad gauge coaches were

manufactured by Bombardier Transportation of Germany of which the first

37 train-sets of four coaches and 46 train-sets of six coaches. The first nine

train sets were manufactured in Germany but in 2009, Bombardier started

manufacturing metro cars (Movia brand) at Savli, Gujarat. The first 36 of

424 Movia cars ordered by Delhi Metro were built in Germany, the rest at

Savli, (RGI 2009, ENS 2009)

It is worth noting here that until March 2009, Delhi Metro insisted on

having only broad gauge lines (1676mm or 5 ft. 6 inches) but subsequently,

three lines of Phase-II were built on standard gauge (1435mm or 4 ft. 8.5

inches) - Inderlok-Mundka, Central Secretariat-Badarpur and the Airport

Express Line. In all 48-standard gauge trains were purchased from a

consortium of Mitsubishi Corp., ROTEM, Mitsubishi Electric Corporation

and Bharat Earth Movers Ltd (BEML). While 46 trains have four coaches

each, two trains have six coaches each (WebIndia 2009). This change over

was attributed by the DMRC spokesperson, to ‗advise‘ from the general

consultants (Interview DMRC 2010b), and has been referred to as India‘s

―first step to integrate with international Metro track technology‖ (DMRC

2009).

The following table provides and overview of the project implemented under

Phase-I and Phase-II –

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Table 5.9: Overview of Delhi Metro Project - Phase I & II

PHASE-I

Lines Length

(Kms)

No. of

Stations

Line No.1- Shahdara-Tri Nagar-Rithala 22.06 18

Line No.2- Vishwa Vidyalaya-Central

Secretariat (2 Jul., 2005)

10.84 10

Line No.3- Indraprastha-Barakhamba Road-

Dwarka Sub City (1 April 2006)

32 31

Sub-Total 65.00 59

PHASE-II

Shahdara – Dilshad Garden 3.09 3

Indraprastha – Noida Sector 32 City Centre 15.07 11

Yamuna Bank – Anand Vihar ISBT 6.17 5

Vishwavidyalaya – Jahangir Puri 6.36 5

Inderlok – Kirti Nagar -Mundka 18.46 15

Central Secretariat – HUDA City Centre 27.45 19

Dwarka Sector 9 to Dwarka Sector 21 2.76 2

Airport Express Line 22.70 6

Anand Vihar – KB Vaishali 2.57 2

Central Secretariat – Badarpur 20.04 15

Sub-Total 124.63 83

Source: DMRC Homepage URL - http://www.delhimetrorail.com/project_updates.aspx

By 1997, the Metro network spreads across 65.1 km in New Delhi and

connected some of its most populated areas. Of this, 47.43 km are elevated,

13.17 km are underground and 4.5 km are at ground level. It is the largest

urban intervention in the transportation sector in India since Independence

and has completely changed the way the city travels (Sreedharan 1997).

In the subsequent project – Phase-II (2006-2011) – JBIC‘s Yen-loan portion

was much lower at ¥ 90.673 billion (US$ 1.084 billion32) and it applied to

civil engineering works for the underground portions; electrical, signaling,

and telecommunication-related matters for all lines; rolling stock

procurement; and consulting services. This represented 49.19% of the total

¥ 188,377 billion (US$ 2.253 billion) cost (Staff Reporter 2010).

32 At current value: 1 US$ = ¥ 83.587

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Much of the credit for the efficient implementation of the Delhi Metro

project has been attributed to its managing director, Dr. E. Sreedharan

(Economist 2006, Polgreen 2010). According to Bloomberg (2007),

Sreedharan did three things to get the project done:

a. First, with infrastructure projects languishing all over India for

lack of funds, he went overseas, tapping the Japan Bank of

International Cooperation for loans to cover 60% of the cost. By

comparison, it took the city of Kolkata 22 years to build its own

metro because of a paucity of funds.

b. Second, he scoured the world for top companies with extensive

experience in the field. Pacific Consultants International from

Japan advised on the engineering matters, Koreas Rotem and

Japans Mitsubishi supplied the initial shipment of coaches,

while France‘s Alstom led the consortium responsible for the

design of the automatic train control system.

c. Most importantly, Sreedharan got the various Indian

government agencies to work together. Initially there was a

disagreement between the Delhi Metro Corp. and its partner,

Indian Railways, about what kind of tracks to use. But after

intense discussion, the contractors came up with a plan to

assemble the metro carriages in Bangalore and roll them on

Indian Railways track straight to the New Delhi metro.

By 2005, an average of 500,000 commuters traveled underground daily

instead of driving their own cars and scooters or packing into buses. As a

result, authorities say, pollution levels in Delhi are down by a third, and

they see no need to add to the city‘s fleet of 7,500 buses. Congestion has

eased to where those buses now travel an average of 11 mph. That‘s up from

around 8 mph before the metro was built—a serious achievement in a city

with world-class traffic jams (Bloomberg 2007).

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The first section of the Delhi Metro was opened to the public on 25

December 2002. Over the next four years, newer sections were regularly

opened. The last section of Phase I was opened on 11 November 2006 and

today this phase is fully operational. Even though the whole scope of the

work was changed from the original proposal, DMRC was able to complete

Phase I in seven years and nine months as opposed to the projected ten-year

period. (Sreedharan 1997: 31).

During the construction period, DMRC made extensive use of Tunnel Boring

Machines (both conventional and earth pressure-balance type) (RGI 2004),

which minimized traffic the traffic disruptions from cut-and-cover that had

been the cause of much angst in the Calcutta Metro project. Delhi Metro

also created the first extra-dosed bridge in India – a cross between a girder

and a cable-stayed design. This 93 meter span bridge was built over a five-

track electrified main line operated by Indian Railways at Pragati Maidan,

without interrupting IRs regular services. It was designed by Systra-France

(RGI 2007).

Towards the end of the project, BEML-India emerged as a manufacturer of

metro train-sets. Starting with the manufacture of 60 train-sets for Phase-I

as a part of the Rotem-Mitsubishi consortium, it went on to supply 196

stainless-steel cars for Phase-II. In 2008, it secured an order worth Rs.520

billion to design and build eight low-cost cars which were used to lengthen

trains from four to six cars. It also won an Rs.16.7 billion order to supply

150 cars for the Bangalore Metro (RGI 2009).

5.1.2.5 Project Impact

As a solution to urban transportation problems, Delhi Metro has been

widely hailed as a success (Economist 2006). DMRC‘s Annual Report (2009)

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notes that 0.85 million passengers use the metro services every day. It

claims to have prevented 28,800 tons of carbon dioxide from being emitted

into the atmosphere every year; more than 700 lives saved which otherwise

would have been lost due to fatal road accidents, as also the benefit of fewer

vehicles plying of Delhi roads, resulting in lower fuel consumption and

lesser import of fossil fuel (DMRC 2009).

It has added to the confidence of DMRC in managing large scale projects. It

is now confident of completing Phase-III by 2016 and Phase-IV would bring

the network to 250km by 2021. DMRC Managing Director told the Metro

Rail conference on March 28, 2006, that he would eventually like to see the

metro reach 400 route-km, putting a station within 500m of every one of

Delhi‘s 13.8 million inhabitants (RGI 2006).

According to Siemiatycki (2006: 286), the new lines has become a tangible

symbol of hope for the local populace that technology can alleviate may of

the challenges associated with a rapidly growing population, such as

provision of efficient urban mobility, sanitary living conditions, employment

opportunity and security. At the same time the project is also being cited as

an example of opportunism permeating development. ODA financing from

JBIC has accounted for 64% of the total development costs. While this

finance has come under the auspice that the soft loan assistance package is

part of a critical investment in the social sector of Delhi, it has been

accompanied by a series of contracts going to Japanese firms. This has given

the Japanese authorities added incentive to make the deal, knowing that

not only did the Indian government guarantee the loan, but its own

domestic firms would have a chance to obtain some financial benefits

(Siemiatycki 2006: 289).

It is also important to note here that introduction of new technologies by

Delhi Metro did not necessarily mean that they has been successfully learnt

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and assimilated by DMRC. During the years (1998-2009) that this author33

handled the Delhi Metro project at JICA India Office, DMRC had repeatedly

sought Japanese government assistance for solving technical problems

confronting Delhi Metro operation & maintenance.

Consider, for instance, the case of ―head-hardened rails‖ (HHR) – tracks

made of specially treated steel, which makes them withstand intensive,

supra-normal usage in urban railway systems. Delhi Metro had imported

HHR‘s for Phase-I and Phase-II lines but within three years of operation, in

2006, micro-cracks were detected on some stretches, during regular

inspections. Having failed to obtain a solution from the national rail R&D

facility at RDSO Lucknow, the problem was referred to the original

Japanese supplier who quoted a price which DMRC found to be too high.

Since DMRC was barely making an operational profit from the metro

operation, it could not afford the quoted price, and requested JBIC/JICA to

send railway-exports to solve this problem. The Japanese Ministry of Land

Infrastructure and Transport (MLIT) was, however, unable to find a suitable

expert in government service, and said that there was no alternative for

DMRC, but to buy the concerned Japanese company on a commercial basis.

Ultimately, DMRC portrayed a worst-case scenario of a fatal accident,

leading to bad publicity for JBIC/JICA (while the loan project was still on),

and this helped in MLIT in ―persuading‖ the technology supplier to offer a

―special discount‖ rate to DMRC. Subsequently, retired engineers from

Tokyo Metro were also sent to DMRC as ‗JICA Experts‘.

Such methods can only be effective as long as the technology recipient has

some form of leverage in the form of future contracts for the technology

33 The author worked with JICA India Office during the period 1997-2009. Technical

Cooperation for the Delhi Metro was one of the projects he handled as a Senior

Development Specialist (Infrastructure and Private Sector Development).

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supplier. But as soon as the ODA project is completed, this leverage

vanishes and there is no alternative but to be dependent on the technology

supplier – at least until in-house expertise rises to face such technical

challenges.

According to Anuj Dayal, spokesperson of DMRC, ―Indigenization is one of

the main tools to control cost escalations in technologically complicated

projects such as the Metro. In case of Delhi Metro also, utmost efforts have

been made to ensure that more and more equipments and technologies are

indigenized so that costs can be effectively controlled‖.

Asked how much these efforts have yielded, the reply was more circumspect

- ―In the rolling stock sector, for the second phase of Metros expansion, 131

new train sets were ordered. For the manufacturing and assembly of trains,

two new factories have set up at Sangli near Vadodara and Bangalore.

While Bombardier transportation has built the Gujarat factory, the one in

Bangalore has been built by public sector major Bharat Earth Movers

Limited (BEML). The establishment of these factories will help in bringing

down the manufacturing and procurement cost of the trains‖ (Interview –

DMRC 2010).

In other words, out of the five technology categories listed in Table 5.7,

DMRC has been able to obtain indigenously produced machinery only for

one component in rolling stock – manufacturing and assembly of passenger

cars. For the rest of the hardware, software and technology, Delhi Metro

remains completely dependent on foreign suppliers. This was therefore a

case of Third Degree Path Dependency where the project was sensitive to

initial conditions, leading to a ―lock-in‖ to a set of technologies owned by

foreign companies.

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5.1.2.6 Summary

Even though India started its first Metro construction project with foreign

collaboration (USSR) in the 1973 at Kolkata, its main agency for railway

related research – the RDSO did not attempt developing the necessary

technology on its own. As a result the subsequent Delhi Metro project had to

be completely dependent on foreign technology, purchased under the

guidance of consultants appointed under the JBIC ODA loan project.

In this project even though the government was an Initiator in the sense

that it sought foreign assistance for technology transfer, it proved to be a

poor Coordinator or Catalyzer by failing to take adequate measures to

develop indigenous capabilities for R&D in metro rail construction. About 25

years after the earlier metro project, it still sought the transfer of existing,

proven technology, rather than sharpening its own domestic capabilities by

attempting to modify or adapt existing technologies to suit its own special

requirements.

Thus, in terms of technology transfer, adaptation and indigenization, the

impact of Delhi Metro has been rather limited. Unlike in earlier railway

projects, the project continues to be heavily dependent on foreign

consultants and manufacturers for all the mission critical aspects of the

railway network.

5.1.3 Case Comparison:Technology Transfer in ODA for Public Sector

Projects

Even though railways were introduced much earlier in India compared to

Japan, the habits of dependence acquired during the colonial period seem to

have stifled institutional R&D capabilities in India. By the 1950s, both

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India and Japan had created specialized research bodies – the RDSO and

RTRI respectively - for railway development. While the Japanese

government reposed great trust in RTRI‘s capabilities to come up with

breakthrough innovations and technology, the RDSO developed more as a

passive agency for testing and certification rather than technology

development. As a result, the government of India continued to be

dependent on foreign technology suppliers for its second urban metro rail

project. It was content in its role as an agency that tested and ‗approved‘

imported equipment and material for ‗Indian running conditions‘ (RDSO

2007).

In the two specific projects being compared here, the Shinkansen project

received ODA from the World Bank for a long-distance trunk-line, while

Delhi Metro received Japanese ODA for an urban metro rail system. Critical

technologies for the Shinkansen project – train design, engineering,

signaling & control and civil works – were all developed, tested and

implemented by Japanese companies, while for Delhi Metro, all critical

technologies were purchased off-the-shelf from foreign companies. The

system continues to be dependent on these companies for critical elements

like such as urban-tunneling, HDD tracks, and signaling & control.

As in the case of the Shinkansen project, the government of India decided

that the Delhi Metro project had to be planned, executed and operated as a

new entity which was not tied down by ‗old habits‘. Therefore a new,

autonomous agency was created - the Delhi Metro Rail Corporation (DMRC)

- which was independent, not only of the behemoth, Indian Railways, but

also outside the control of the Transport Department of the Delhi state

government. However, unlike the Shinkansen Project, Indian domestic

expertise in building and managing underground metro-railway systems

was limited. India therefore used the ODA loan to import much of the

technology and hardware required for the project. Also, the quantum of ODA

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loan in the project was much higher at 64%, giving the financers a strong

voice in the choice of consultants and technology for the project.

Japan with its long experience and expertise in the railway sector had built

the necessary institutional capacity in JNR and RTRI, not only to be self-

sufficient in R&D for making path-breaking technical innovations, but also

to have the autonomy in deciding what it would accept under the World

Bank ODA package. In the Shinkansen project, the role of foreign experts

was restricted peripheral technological inputs such as ticketing systems and

management consultancy. In the Delhi Metro project, however, it was the

foreign consultants who played a key role in the selection and installation of

core technological inputs such as rolling stock, electrical and signaling

equipment.

While the Shinkansen project incorporated many new - and even partially

experimental - technologies using World Bank, and used the expertise thus

gained to start similar high-speed lines along other routes, the Delhi Metro

project used only ―proven‖ technologies off the shelf. The only equipment

that is being indigenously manufactured in India for the Delhi Metro project

is one component of the rolling stock – passenger-cars. By all accounts, this

would hardly qualify as critical high-tech compared to, say, urban rail-

tunneling, HHD tracks, traction technology, automatic train control or

signaling equipment – for most of which, DMRC continues to be dependent

on foreign suppliers – especially on companies based in Japan.

Therefore one can conclude that while DMRC ―owns‖ and operates the

hardware for the new metro system, it is yet to fully understand or

assimilate the technology behind it. Success of the Shinkansen led to the

rapid development of the JNR network, with the introduction of faster and

more efficient trains and expansion of the high-speed network. Delhi Metro

on the other hand, had only spawned a metro consultancy market where

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DMRC continues to depend on the technology suppliers – especially

Japanese companies – for solving critical technical issues.

5.2 Technology Transfer through Private Licensing

5.2.1 Case 3: Private Licensing in Japan - Hiroshima LRT and

Siemens AG

5.2.1.1 Background

Hiroshima Electric Railway Co., Ltd. (HERC or 広島電鉄株式会社 ,

Hiroshima Dentetsu Kabushiki-Kaisha) is a Japanese transportation

company established on June 18, 1910, that operates streetcars and buses in

and around Hiroshima city. It is also known as ―Hiroden‖ (広電) for short.

The company‘s rolling stock includes an eclectic range of trams

manufactured from across Japan and Europe, earning it the nickname "The

Moving Streetcar Museum".

Hiroshima is a city of 1.1 million inhabitants, and the capital of Hiroshima

prefecture. It has a long history as a prominent port city in Western Japan

and is has long been a centre for international trade and commerce, as well

as a military arsenal and munitions centre, which is perhaps one of the

reasons why, during World War II, this city was targeted first by extensive

incendiary bombing, followed by the first atomic bombing in August 1945.

Hiroshima‘s tramways were one of the first public services that were

restored in a city devastated by the atomic bomb. Unlike in other Japanese

cities, the tramway services operated by HERC Hiroshima, is a vital urban

infrastructure mainly because it connects the city centre to the JR railways

stations, located several kilometers away at Nishi-Hiroshima, Yokogawa and

Hiroshima Central.

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HERC is also the largest of Japan‘s 19 light rail operators. It alone runs 266

cars out of a national total of around 1000 (RGI 2005). The total length of

the network today is 34.9 km, of which 16.1 km (the section between Nishi-

Hiroshima and Miyajimaguchi) is classified as railway with speeds up to 70

km/h. In the city, trams do not run faster than 40 km/h. All lines are

standard gauge (1,435 mm), and are electrified at 600 V DC In 2000, a total

of 60 million people used the trams. There are three depots: Eba (terminus

of routes 8 and 6), Senda (also headquarters of Hiroden; on routes 1 and 3

south of Kamiyacho) and Arate along the Miyajima line.

The Hiroshima city tramway network consists of seven lines:

Line No. Route

1 Hiroshima station - Kamiyacho - Hiroshima-ko

2 Hiroshima station - Nishi-Hiroshima - Miyajimaguchi

3 Nishi-Hiroshima - Kamiyacho - Hiroshima-ko

5 Hiroshima station - Hiroshima-ko

6 Hiroshima station - Kamiyacho - Eba

7 Yokogawa - Eba

8 Hakushima - Hatchobori

Source: RGI 2005

In keeping with Hiroshima city‘s ‗moving streetcar museum‘34 concept, the

seven lines listed above include not only the old-fashioned single-car

tramway systems but also the latest Light Rail Transits (LRTs) which is

essentially railways for short and intermediate distances (Uneda et al. 2003).

34 The city is considered a treasure-trove of old and new streetcars

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Figure 6: Evolution of Rail Streetcars in Hiroshima (1925-1991)

Description Image

Car #101, originally built in 1925

(at Eba depot)

Car #238, built in 1927. Imported from Hanover

in Germany(at Fukuromachi)

Car #772, built in 1950 and brought in from

Osaka (Senda depot)

Hitachi 3006, built in 1964 with articulated

cars (Fukuromachi)

Car #713 - Hiroshima's original, built by Alna-

Koki in 1985 (at Enkobashi)

Car #804, built by Alna-Koki in 1991 built (at

Chuden-mae tram stop)

Source: Mayer 2004

From the time the tramways were introduced in 1912 the vehicles were

single cars, about 13 meters long – much like buses – until 1998 when the

first ―articulated‖ or interlinked, multiple-cars were introduced to increase

The following table gives a summary of tramcars used by HERC during the

past twenty five years:

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Table 5.10: Summary of car-designs used by HERC (1985-present)

700-Type 1985 Alna Sharyo Single-unit cars

800-Type 1983-97 Alna Sharyo Single-unit cars

3500-Type 1980 Kawasaki Heavy Ind. Single-unit cars

3700-Type 1984-87 Alna Sharyo Single-unit cars

3800-Type 1987-89 Alna Sharyo Single-unit cars

3900-Type 1990-96 Alna Sharyo Single-unit cars

3950-Type 1997-98 Alna Sharyo Single-unit cars

Combino 1998-2002 Siemens (Germany) Articulated LF-LRV

GreenMover Max 2002- J-Tram Consortium Articulated LF-LRV

Source: Hattori (2004), Siemens (2002), Hoshi (2006)

Many trams were built for Hiroshima, but many others came second-hand

from other systems when they closed. Series 570 and 1150 is from Kobe, 750

and 900 from Osaka, 1900 from Kyoto, and 3000 from Fukuoka. Hiroshima

has a number of relatively new trams, built since 1982, which are series 700,

750 and 800, and also articulated cars 3700 to 3950 (Mayer 2004).

Since the 1980s, modular design has become the de facto standard for LRT

manufacturers worldwide (RGI 2005). There are several suppliers for LRT

streetcars that can be expanded in a modular form:

Table 5.11: Leading LRT Tram Manufacturers

Manufacturer Light Rail Transit (LRT) Tram Model

1 Alstom, France Citadis

2 Breda, Italy Sirio

3 Bombardier, Canada Flexity

4 Inekon, Czech Republic Astra (with Skoda, Sweden); Trio (with Ostrava)

5 J-Tram, Japan GreenMover Max

6 Seimens AG, Germany Combino, Ultra Low Floor Combino

Source: RGI 2005

Some of the above models are also called ‗100% low floor ‘ or LF-LRTs. This

is because they are quite unlike conventional cars where the platform level

is below the level of the floor of passenger cars, forcing passengers to step up

from platform level - leading to slower boarding times, which are important

for high-capacity systems. The low floor enables easy access for bicycles,

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strollers, suitcases, wheelchairs and those with disabilities, which is

otherwise not always convenient or even possible with the traditional

passenger car design.

5.2.1.2 Technology Licensing Agreement

Japan has had a long association with German streetcar manufacturers.

Tram type-238 was built in 1928 for the German city of Hanover and is now

used for special services (and sometimes on route 9) in Hiroshima, the sister

city of Hanover (HCPRO 2010). Two other used German trams are from

Dortmund, 76 and 77 (built 1959), which came to Hiroshima in the 1980s.

Originally it was planned to buy more used German trams to replace older

Japanese rolling stock, but the performance of the trains was not as

expected, and with additional air-conditioning devices on the roof the cars

became rather instable. As or 2004, 76 German-built cars were still

serviceable for charters (Mayer 2004). So when HERC wanted to replace its

aging fleet of single-car trams, the German firm, Siemens, was a strong

contender since the local service engineers were already well acquainted

with German tram-car technology.

In 1998, Siemens won a contract from HERC for supplying what was at the

time, its latest line of LF-LRT streetcars called the Combino‘s. HERC was

also the first operator outside Germany to purchase Combino‘s, starting

with 12 units (Siemens 2002).

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Figure 7: A Siemens Combino at Hiroshima

Source: Mayer 2004

As per the requirements of HERC, the LRVs were 30-meter, five-section

vehicles designed for double ended operation. It had a special car-width of

2.45 meters, customized front-end, fully air-conditioned passenger car

compartments, Japanese ticketing equipment, and was designed for left-

hand driving. Deliveries were completed in 2002 (Siemens 2002). The

technology licensing covered only operation and maintenance, supported by

service-engineers from the local representative office of Siemens.

5.2.1.3 Project Implementation & Technology Adaptation

According to Hattori (2004: 34), Japanese development of LF-LRVs was

delayed by several factors: overseas manufacturers held patents on many of

the basic technologies; low domestic demand increased development risks:

and established fare-collection protocols. This poor development

environment changed in November 2000 when the Barrier-Free

Transportation Law was passed. This law required that operators respect

accessibility standards when introducing new rolling stock and provided

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subsidies as tax-relief and tax-exemptions to compensate for the price

differences between conventional cars and the more expensive barrier-free

designs.

Providentially for the Japanese manufacturers, the Combino‘s started giving

problems within a couple of years. For cars that had run more 150,000 km,

cracks were reported on the connections between the sidewalls and the roof

girders such that the safety of passengers in the wheel-less modules could

not be assured in the event of a severe collision.

This was not a problem specific to HERC of Hiroshima - similar problems

were reported in other cities that had adopted the Siemens-Combinos, such

as Dusseldorf, Freiburg, Augsburg, Erfurt, Nordhausen, Basel, Potsdam

Bern, Amsterdam and Melbourne. In March 2004 Siemens Transport

Systems confirmed that body-shell problems were emerging at high

mileages and it advised all operators to take out about 400 Combino‘s that

had run more than 120,000 km (RGI 2004).

The very next year, in March 2005, HERC put into service the first 100%

low-floor ultra-low-floor articulated LRV to be built entirely in Japan. It was

designated U3-ALFA (U3 being derived from the words "Ultimate," "Urban"

and "User friendly"), and developed jointly by Kinki Sharyo Co., Mitsubishi

Heavy Industries, and Toyo Electric Co. It consisted of five articulated

sections on three bogies, two of which were powered. The motors and gears

were mounted outside the wheels, allowing them to rotate independently

(RGI 2005) – as in the case of the Combino‘s.

A completely new vehicle was, of course, not achieved in one year‘s time.

Japan‘s Ministry of Land, Infrastructure and Transport (MLIT) had brought

together a group of eight manufacturers in 2001 itself (RGI 2005). It was

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this group35 that worked on the Combino design to develop a fully Japanese

product, which incorporated and improved upon many Combino features

such as low-floor (now down to 360mm; 330mm at doorways); VVF (variable

voltage frequency) motor capable of regenerative braking, maximum service

speeds of 80km/h, and LRVs for both standard gauge (1435mm) and narrow

gauge (1067mm) (RGI 2005).

Figure 8: GreenMover Max by J-Tram

Source: Kinki Sharyo URL - http://www.kinkisharyo.co.jp/

Three Japanese companies had formed a consortium for creating an

improved LRT that was better adapted for local running conditions - Kinki

Sharyo Co., Mitsubishi Heavy Industries, and Toyo Electric Co. Christened

as the "U3 Project", the aim of this collaborative effort was to create a "100%

ultra-low-floor articulated LRV" that would be the "Ultimate", "Urban",

"User-friendly" Light Rail Vehicle (KS 2010). HERC was closely involved in

this project as its ―operation-service‖ advisor (Hoshi 2006: 1).

Project U3 wanted to create a vehicle that was more spacious in terms of

35 MLIT called this group the ―Technical Research Institute for Low-Floor LRV Bogie (Hoshi

2006)

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passenger capacity, more reliable, and, for which, most of the components

could be manufacturer in Japan itself. Specific tasks were allotted to each of

the four collaborators - MHI took over bogies, brakes, and inner/outer

riggings; Kinki Sharyo focused on design, car body, articulations, and

drivers cabin; while Toyo Denki Seizo took responsibility for electric parts

and control and drive units The result was the "GreenMover Max", a vehicle

that had more passenger seats, wider Aisles (830mm – to enable movement

of wheelchairs, see Annex III) and lower dependence on foreign patented

technology & component makers.

Hattori (2006: 31) notes that the key to the development of an indigenous,

100% LF-LRV was the bogie with an independent wheel system, similar to

the shaft-less wheel connection to the Combino‘s. Also similar was the

placement of motor and drive unit installed to the outer side of the wheel,

which helped in achieving a low-floor vehicle. Other modifications were:

The bogie structure was made compact to allow the aisle width of 880

mm, 50 mm wider than the Combino;

Motor-less bogie, resulting in drastically increased width of aisle up to

1120 mm and thus contributing to smooth movement of boarding and

alighting passengers while ensuring wider and unobstructed view from

the passenger room;

Number of seats on the bogie was made 20% larger than that of the

Combino;

Elastic wheels were adopted for the bogie to reduce noise and vibration.

Three types of brakes were used - electric, hydraulic, and rail - to allow

mode change with less shock to bring the car to a safe stop under any

conditions.

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The following is a comparison of the two models -

Table 5.12: Comparison of Siemens Combinos and JTram‘s GreenMover Max

Model Siemens Combino JTram GreenMover

Type Five-section articulated low-floor

vehicle for double-ended

operation

Five-section articulated

low-floor vehicle for double-

ended operation

Track Gauge 1430 mm (standard gauge) 1430 mm (standard gauge)

Vehicle length 30.520m 30 m

Vehicle width 2450 mm 2450mm

Boarding height 300mm 330mm

Voltage system 600 V DC 600 V DC

Traction rating 4 x 100 kW 4 x 100 kW

Maximum speed 70 kmph 80 kmph

Empty weight 35 tons 33.9 tons

Passenger capacity 187, including 52 seated 149, including seating 56

Customization Japanese signboards Wider aisles for

wheelchairs

Source: Siemens (2002), J-Tram (2006), Hoshi (2006)

As is obvious from the above table, the Japanese manufacturers came up

with a product that was almost identical to the Siemens Combino. It was

marginally shorter and lighter; the boarding height was higher and the

seating capacity lower than that of the Combino‘s. But the very fact that it

had been developed without patent-related claims from Siemens is

testimony to the care taken by the Japanese consortium in assimilating and

suitably modifying the new technology.

5.2.1.4 Impact

HERC‘s tram fleet is today dominated by the locally manufactured

‗GreenMovers‘, while the Siemens Combino‘s has a token presence – it

seems to have become yet another exhibit in the ‗living-tramcar-museum‘

city.

The Green Mover T-5000 soon evolved into T5100 which had even better

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specifications - the seat were made more comfortable with particularly

spacious sofa seats being used in the front cars and the number of seats was

increased from 52 to 62. Under the Car E, the middle car, the bogie which is

designed to be as compact as possible, is fitted with longer seats.

The T5100 had wider aisles: 830mm in the 5000 series to 880mm in the

front cars and 1120mm in Car E, the middle car, of the 5100 series, making

for a smoother flow of passengers through the cars. It was more comfortable

for both seated and standing passengers. Also most components are made

in Japan, thereby providing reliability and enhanced maintenance (KS

2010).

5.2.1.5 Summary

In this case, there were two critical factor that enabled Japanese companies

to develop a competitive urban LF-LRT - the first was a legislation: the

Barrier Free Transportation Law (2000) which provided subsidies and tax-

incentives for developing barrier-free trams, and the second was the

initiative taken by MLIT in bringing together eight manufacturers in 2001

and setting them to the task of developing a fully Japanese product.

HERC had been operating urban tramways for over 60 years when it

decided to award the contract for the LRTs system to the German

manufacturer, Siemens, in 1998. This was mainly because the local

manufacturers were unable to come up with a competent product that

matched the Siemens Combinos – a vehicle that was not only modular and

articulate but also offered a design that was more appealing to HERC.

However, within two years of operating Combino‘s, it was clear that the

vehicles were not quite suitable for local conditions. Problems arose with not

only the control systems but also with air-conditioning and riding comfort.

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Within three years the HERC-Siemens agreement for purchase of the

Combino models, the Japanese government (MLIT) brought together eight

local manufacturers to develop an indigenous alternative to the imported

Siemens-Combino‘s. So by the time the Combino‘s were reported for

technical problems in 2003, a home-built LF-LRT – the GreenMover Max -

was already underway. This model exceeded the technical specifications of

the Combino‘s and was better adapted to local needs and habits.

The Japanese consortium, J-Tram, was now able to convince HERC to

replace the Siemens Combino‘s with the Green Movers, which have

dominated the LRT market in Hiroshima city since 2008.

5.2.2 Case 4: Private Licensing in India - Integral Coach Factory

(India) and SWS (Switzerland)

5.2.2.1 Background

The concept of an ‗integral‘ coach – an all-steel coach design - was pioneered

in the 1920s by the Swiss rolling-stock manufacturer, Schweiserische

Wagons- und Aufzügefabrik AG36 (Swiss Car & Elevator Co., hereinafter

referred to as SWS), based at Schlieren, in Zurich, Switzerland. The Swiss

principle was based on aircraft design – body structure was treated

dynamically, and unlike the traditional static, component-by-component

approach, the whole shell was treated as a hollow girder, a gigantic tube.

The new coach weighed 35.5 tons as against the 42.5 tons of the equivalent

conventional coach (7 tons savings for every coach – one extra coach could be

added for every five). This design offered great compression strength – ends

36 The company is commonly known as ―Schlieren‖ after the place where its main factory was located

Switzerland. The company itself was founded in 1895 and underwent numerous name-changes until

it was taken over by the Schindler Group in 1956. Following the restructuring of the Swiss rolling

stock industry in 1981, SWS was closed down in 1985.

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designed to deform on severe impacts.

This innovation had been discussed in detail, in a technical paper by Nichols

H.J (1938), a document that was widely read planners and policy makers in

India. In 1944, India‘s Railway Board (RB) had embarked on a project to

improve the service and amenities offered by Indian Railways – especially

III Class; increased legroom, more and better toilets, improved safety

standards.

RB was quite clear about its technical requirements - safety dictated

substitution of steel for wooden construction. Steel offered the additional

advantage of lower weight, which in turn permitted larger dimensions and

all-steel light-weight construction, could lower the tare weight per

passenger and increase the number of seats per coach. Lighter stock would

also permit longer trains; fewer trains would be needed for a given number

of passengers and less additional investment would be needed to expand

line capacity. The key was to the key was to build coaches as single units, in

other words, ‗integral coaches‘.

Proposals for this project were invited from leading international firms, as

well as domestic public-sector companies such as Hindustan Aeronautics

Ltd (HAL), Jessops and BBCI Railway. The designs were to be prepared for

broad gauge stock and the narrow-gauge stock – standardized by RB in 1950.

Identification of technical requirements greatly eased the selection of the

supplier, and the technology licensing agreement was awarded to SWS in

1949. The choice to collaborate with SWS was, in a sense, predetermined by

the choice of technology – they were the only one source of ‗know-how‘.

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5.2.2.2 Technology Licensing Agreement

The agreement signed between Indian Railways and SWS covered a range of

separate projects spread across a ten-year period.

In the initial years, SWS was to supply completely knocked-down (CKD)

kits to be assembled by their Indian counterparts. This was to be followed

by training of Indian personnel at SWS Switzerland, as well as the

establishment of a new factory – the Integral Coach Factory – at Perambur,

Tamil Nadu State.

The following table summarizes the activities covered under the licensing

agreement:

Table 5.13: Components of the IR-SWS Technology Transfer Agreement

Year Milestone as per Tech-Transfer Agreement

1949 Agreement signed for technology-transfer:

Initial supply of CKD kits

Training of Indian personnel at Schlieren works (16

technical, 2 senior)

Swiss technical experts arrive for setting up the initial

production at Perambur (40 experts in 1956-7, falling

to 10 by mid-1958)

1951 RB decided to standardize the light-weight coach for future

construction and establish a factory at Perambur, madras, near the

existing workshops of the Madras & Southern Mahrattha Railway

1952 Construction of factory commenced

1955, Oct 2 Production commences with 200 knocked-down kits imported from

Switzerland

1956 Indian manufacturing commences without foreign assistance,

starting with the annual capacity of 350 shells

Installation of furnishing division

1959 Introduction of double shift

1961 May Termination of agreement

The agreement was spaced out across ten years, giving the Indian side

sufficient time to get adapted to the new technology and manufacturing

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environment. The presence of Swiss experts was to be reduced step-by-step

as Indian engineers were trained in increasing numbers until they could run

the whole factory independently.

5.2.2.3 Project Implementation / Technology Adaptation

As mentioned earlier, the Integral Coach Factory project was part of a larger

strategy for improving the service and efficiency of Indian Railways. A

process of standardization had been initiated long before independence in

1947. Under this, the broad-gauge had been standardized as early as 1856

(Macgeorge 1894: 318-319).

From 1903, the Indian Railways Conference Association controlled rates and

charges, procedures for inter-line transfers and numerous other matters,

including dimensions for standard design of wagons. A committee of the

British Engineering Standards Organization (BESA, later British

Standards Institute) designed a series of standard locomotives in 1903, 1906

and 1910. In 1925, the Railway Board set up a series of standing committees

on standards for locomotives, carriages and wagons, tracks, signaling and

bridges. Standardization of design served British manufacturers as well as

local operators. It permitted simplified tooling, as well as repair and

maintenance of pooled rolling stock. (Walker 1987: 104)

To achieve full technological independence, it was necessary for the Railway

Board to break free of the monopoly of British suppliers. This was to be

achieved by creating indigenous facilities for research and development. A

Central Standards Office (SCO) had been established in 1930; the Railway

Testing and Research Centre (RTRC) followed in 1952. By 1955 it was

possible to dispense with the London consultants. In 1957, CSO was merged

with RTRC to form the Research Design and Standards Organization

(RDSO).

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Production of broad gauge integral coaches began on 2 October 1955 using a

total of 200 knocked-down kits from Switzerland. Meanwhile, the master set

of drawings was received from SWS, and these were worked over to suit ICF

production as well as Indian Railway specifications.

More than 140 Indian engineers and managers were trained by SWS in

Switzerland during the agreement period - sixteen technical and two senior

staff trained each year, from 1949-50 to 1957-8. A large contingent of SWS

engineers was also sent to India. The maximum number of Swiss technical

staff at Perambur was 40 during 1956-57, falling to ten by mid-1958, the

end of the intensive phase of the collaboration (ICF 1957-8:2 in Walker

1987: 109). Walker also records that ICF Annual Reports repeatedly

emphasized the smoothness of the collaboration. The Swiss firms were

punctilious in fulfilling their obligations, the collaboration proceeded on

schedule, and no serious difficulties arose during the training.

From the middle of 1956, new designs were introduced – initially for a 3rd

class guards and luggage van, followed by new designs for I class, postal,

air-conditioned dining and restaurant cars. Two and three-tier sleepers were

introduced during 1960-61. Manufacture of Electric Multiple Units (EMUs)

began in 1962-63; integral meter-gauge stock in 1963-64. A two-shift work

schedule was introduced in 1959. Gradually, the yearly output was

expanded from 350 shells to 750 by 1980.

Adaptation of SWS technology to local conditions:

Factory Design & Planning: In designing the new ICW factory, the Indian

side worked over 428 drawings from SWS and prepared 326 new ones out of

a total 846 required. For jig and tools section 36 SWS drawings were

modified and 98 new ones were prepared. One of the main changes in the

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original SWS design was with the layout of the factory. The original plan

had envisaged ‗several workshops under same roof ‘. This was deemed to be

totally unsuitable for Indian conditions and the plans were altered to place

shops in separate buildings for better ventilation. Overhead glazing in these

shops was also reduced to match Indian lighting conditions where there

were much less seasonal variations in daylight (Walker 1987:108).

Construction: Welding was applied to both shells and bogies since it

permitted fabrication of components from sheet rather than rolled sections

Corrosion & Toilets: In the original SWS design, toilets had been placed at

the centre of the coaches. This layout proved to be detrimental for Indian

conditions where the copious use of water in toilets led to structural

weaknesses from corrosion. The toilets were therefore shifted to the ends of

each car with additional provisions for quick drainage of waste-water.

Redesigning of Fittings: The original Swiss coaches made extensive use of

aluminum and its alloys, which, unfortunately, turned out to be attractive to

thieves. These were replaced with heavier, standardized, iron and steel

fittings which were not only resistant to pilferage but also more durable.

Towards the end of the agreement period in 1960, a modern factory for mass

production had been laid out according to the flow of work; ten workshops

covered 864,666 square feet and manufacturing had started with the use of

production line methods

Indian input in the project was substantial, covering dimensions, layout and

basic equipment. Planned ‗de-sophistication‘ was done to enhance durability

and maintainability of both equipment and buildings.

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5.2.2.4 Impact

Since the completion of the technology licensing agreement-period, ICF has

been completely manned by Indian engineers, technicians and managers.

The last of the SWS consultants left in 1962.

Indian manufacture commenced in November 1966, and soon reached its

annual capacity of 350 shells. Production started with bare shells which

were to be furnished by the recipient railway division, and later, as soon as

ICF built its own furnishing division adjacent to the main plant in 1962, it

started supplying fully furnished coaches.

A major success came with the manufacture of air-conditioned stock for

high-speed Rajdhani Expresses, which was introduced on the Delhi-Calcutta

run in 1966-67, and on the Bombay-Delhi one in 1970-71. Indigenous

designs for air-conditioning and components for EMUs followed in 1970-71,

resulting in not only considerable savings (in terms of import costs), but also

improved performance. In 1972-73 ICF and RDSO designed experimental

double-deck cars. A couple of years later, in 1972, ICF started

manufacturing locally designed cars for India‘s first underground urban

railway services - Calcutta Metro. This was in collaboration with two other

public-sector firms – Bharat Electricals Ltd., and Calcutta Metropolitan Rail

Corporation.

ICF has now been entrusted with practically all the new innovative

production tasks for Indian Railways. This has been achieved in conjunction

with the Carriage and Wagon Design Wing of the RDSO at Lucknow, which

fixes the broad design of new stock and submits layouts, new features etc.,

to the Railway Board for approval. The ICF then takes up the detailed

design and production.

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The total area of the factory and township has expanded to 190.64 hectares

(500 acres) of which 152,8000 sq.m., was covered workshops. In the year

2007-08, ICF created a milestone by producing 1291 railway passenger

coaches, coaches per annum (Special Correspondent 2008). It employs about

13,000 persons. Nearly 1336 coaches are manufactured every year, and 6

coaches are manufactured per day. Today the coach factory produces more

than 1600 coaches of more than 170 types (ICF 2010).

ICF began exporting its coaches in April 1967 with the supply of two meter-

gauge bogies to Thailand; further orders for Thailand, Burma and Taiwan

followed. Orders for Zambia, Uganda, the Philippines, Vietnam, Taiwan and

Tanzania were executed between 1968 and 1980. By 1981, 359 carriages had

been exported; trade in parts and components, was brisk (ICF 2010).

Exports also provided an important stimulus for developing innovative

techniques for handling unfamiliar materials such as the melamine-coated

aluminum used in Taiwanese coaches. New designs developed for

ventilators for the export market was subsequently applied to domestic sub-

urban EMU stock.

As an engineering enterprise, the ICF has been a considerable success. A

World Bank Mission to India in 1976-77 rated it the best among railway

production units and other industrial establishments surveyed by the

Mission.

5.2.2.5 Summary

In this case, a ―proven‖ integral-coach technology was selected by Indian

railways domestic use. Even though integral designs had been in use in

Switzerland for over 20 years by the time ICF came into production, the

Swiss experience was significantly different from Indian conditions since

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they operated smaller vehicles, shorter hauls, less overcrowding and higher

maintenance standards.

An extended period of technology transfer ensured successful adaptation

and assimilation of the foreign technology to Indian conditions. Locally

available materials were substituted for exotic ones; production methods

and techniques were adapted to available skills and equipment.

Indian input in this project was substantial, covering dimensions, layout

and basic equipment. This helped ICF in refining and developing the

original designs of the shell, bogies and components, not only to meet the

demands of the domestic railway market, but also to venture into the

competitive world of international exports.

5.2.3 Case Comparison: Railway Technology Transfer through Private

Licensing

One aspect that clearly stands out in both the cases is the role of

governments. In the case of Hiroshima LRT, the Japanese government

always played the role of an external Initiator, Coordinator and Catalyzer. It

never got into the task of setting up manufacturing firms on its own but

relied on private companies to compete amongst themselves to develop

products that were most suitable to local operating conditions. Even when

HERC signed an agreement with a German manufacturer (Siemens), it

encouraged local companies to come up with a product that would out-class

foreign imports.

The government of Japan played a much more proactive role in building the

technology-competency of local manufacturing firms by enacting a special

law and providing necessary incentives to local manufacturers. The

Ministry of Land, Infrastructure and Transport (MLIT) was instrumental in

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bringing together private manufacturing firms and encouraging them to

pool their specialized technical competencies for creating an indigenous

model – the GreenMover Max.

The Indian government, in contrast, was not an external Initiator. Instead

of encouraging the numerous domestic engineering firms to take on the task

of manufacturing railway wagons, it assumed the role of a manufacturer

and established a public-sector company which was to have a monopoly in

this area. The Integral Coach Factory at Perambur was thus built from

scratch under a technology licensing agreement with SWS of Switzerland.

At the end of the agreement period, ICF was able to produce increasingly

sophisticated railway carriages, shells and furnishings on its own, without

any further technical assistance from foreign firms. However, in the absence

of private competition could be one of the reasons for the stagnation of

railway technology and continuing dependence on foreign know-how for

each stage of modernization.

The end result has been that while Japan has a thriving railway and rail-

ancillary industry propelled by domestic competition, in India there were

few incentives for private engineering firms to enter an industry dominated

by state-run enterprises like ICF.

5.3 Summary

In the four railway-cases we have compared in this chapter, the level of

preparedness seems critical, not only to the success of any international

technology transfer initiative, but also to avoid long-term dependence on

foreign manufacturers.

Success of the WB-Shinkansen rested on the competence of RTRI-JNR in

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developing and testing experimental technology developed in-house.

Similarly, when HERC-Hiroshima discovered flaws in the German LRT-

trams, the government had already rallied domestic manufacturers and

they were ready to offer a product, better suited to local operating

environment.

In India, however, RDSO, the institution equivalent to RTRI was unable to

develop an adequate in-house base for railway technology. As a result, the

ODA project for Delhi Metro had to rely heavily on foreign suppliers for a

range of critical inputs and this dependency continues as the project

expands.

Also, unlike in Japan, the Indian government created monopolies of public-

sector railway companies, rather than encouraging competition among

private companies. This has limited the success of the technology transfer

agreement between ICF India and SWS Switzerland.

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CHAPTER VI

Conclusion

By failing to prepare, you are preparing to fail.

- Benjamin Franklin (1706-1790)

Success in learning a new technology is the result of preparation, hard work

and the ability to learn from failure. Governments have a strong role to play

in this process by nurturing not only institutions for education, research and

development, but also by encouraging competition amongst domestic

engineering firms.

The railways have built-in path-dependency characteristics. Since the

investment requirement is huge, so are the costs of success and failure. Just

as track-gauge cannot be changed easily, rolling stock too has to be custom-

made to suit the configurations of the stations, the bridges, underpasses and

tunnels. When we compare the process of technology transfer through the

ODA-avenue or the Private Licensing-avenue, there are several aspects that

stand out.

Capacity of national institutions – especially those dedicated to technical

research & development - is a critical factor in the success of international

technology transfers. In the case of the Shinkansen project, Japan was

ready with a critical mass of technical capability through its premier rail

R&D agency – RTRI. It was this agency that conceived the idea and pushed

for its implementation using the ODA funds from World Bank. The funds

were used to bridge the gap in domestic finances, and more importantly, as

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a tool for obtaining long-term domestic political commitment for the project.

Technology transfer from WB experts was limited to non-core components

such as ticketing and operations management.

In the case of the Delhi Metro project, existing local R&D capacity at RDSO

was underutilized while the foreign project consultants steered project funds

towards multinational firms who had the technology and management

capacity to implement the project within time. The end result is a project

which is functional and efficient but almost entirely dependent on foreign

technology that has not yet been completely assimilated. This is leading to a

semi-permanent dependence on relatively expensive equipment and

services- at least until agencies like RDSO reinvent themselves.

Hiroshima LRT project could perhaps serve as a classic example of how

governments can intervene to avoid path dependency in international

technology transfers. Even while Hiroshima city authorities (HERC) were

negotiating with Siemens for the supply of the latest technology in urban

rail transport, the relevant ministry (MLIT) informally brought together

domestic equipment manufacturers and provided them with the necessary

fiscal incentives for developing an indigenous technology. The result was the

U3 project and ―100% LF-LRV‖ – the GreenMover Max which soon edged

out Siemens Combino‘s from the Japanese market.

In the case of private licensing of technology, for both HERC Japan and ICF

India, it was a case of Second Degree Path Dependency – the inferiority of a

chosen path was un-knowable at the of making the choice. However, the

drive for creating products custom-built for domestic requirements was

stronger on the Japanese side. Well planned technology-licensing

agreements with private technology suppliers do result in long-term benefits

and minimal dependency. This is what is clear from the case of ICH-SWS

collaboration in setting up India‘s first Integral Coach Factory. A completely

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new technology was adapted to local requirements and assimilated by the

Indian manufacturer in a step-by-step manner, leading to a point where it

could create its own designs without being dependent on foreign expertise or

equipment.

In the cross-sector comparisons, it seems that India is now paying the price

for keeping private engineering firms out of the railway industry. By

reserving this sector for public-sector companies like ICF, it has diluted the

force of competitive pressures which, in Japan, has been a strong incentive

for encouraging innovation and development of local technical competencies.

In order to avoid path dependency when it comes to technology related to

infrastructure development in general, and for railways in particular, it

would be useful for India to adapt Japan‘s own policy response to similar

pressure. This is to proactively encourage domestic firms to seek the best

foreign expertise on one hand, and, in parallel to develop domestic

capabilities to assimilate and adapt the new technology to suit domestic

requirements.

In the final reckoning, it would be incorrect to claim that ODA by itself is an

ineffective tool for international technology transfers. Despite the fact that

it comes with terms and conditions that may favor foreign firms, it presents

an opportunity to countries that are well prepared to develop their own

domestic capabilities. In countries that are not adequately prepared ODA

projects merely facilitates the entrenchment of foreign firms, with an

inevitable ―lock-in‖ with proprietary technology, leading to path dependency,

as apparent in the Delhi Metro project.

A significant part of this preparedness lies, not in the government ministries

or public-sector companies but in the competitiveness of private

manufacturing firms. The government can create an enabling environment

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for these firms that encourages competition and results in the creation of

products with technology better adapted to local conditions, as in the case of

the Shinkansen trains and HERC‘s GreenMover trams.

In the original Chinese adage, if you teach a man to fish, you can feed him

for a lifetime. Yet, the fact remains that you can teach him only if he is

prepared to learn by himself.

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