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UNDERGROUND CONSTRUCTION MANUAL HV CONSTRUCTION Go to SECTION INDEX Back to MAIN INDEX

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Page 1: Underground Construction Manual Issue 14

UNDERGROUND CONSTRUCTION MANUAL

HV CONSTRUCTION Go to SECTION INDEX Back to MAIN INDEX

Page 2: Underground Construction Manual Issue 14

DESCRIPTION DWG

INDEX

58 5133 11

CONSTRUCTION CONSTRUCTION DESCRIPTION DWG

C. Noel

A. Bletchly

HV CONSTRUCTION

H

2/6/11

Construction code guide - 11kV cable

Construction code guide - 11kV cable termination

Construction code guide - 22kV cable

5134/1

5134/2

5134/3

5135/1

5135/2

11CTC/ASD

11CTC/MMD

11CTC/TX

22CTC/TX

RMU - F&G GA..C Triplex XLPE cable

22CTC/FGA

11CTP Pole termination cable guard to pole

Pole termination with ABS & EDO’s

Pole termination with ABS & EDO’s

Pole termination direct to mains

5206

5207

5051

5054

5101/1

5101/2

5101/3

5101/4

5101/5

5101/6

5101/7

5101/8

5044/1

5044/2

5120/1

5120/2

11kV RMU AND TRANSFORMER CONSTRUCTION

Substation triplex XLPE cable termination & connection

400mm† 1C Cu. Cable termination & connection

11kV POLE TERMINATION CONSTRUCTION

termination and connection ABB

& connection Magnefix & transformer

Construction code guide - 11kV Pole termination

termination & connection F&G and transformer

Construction code guide - 22kV Pole termination

termination & connection

22kV RMU CONSTRUCTION

termination and connection

22CTC/TX Transformer Triplex XLPE cable

Pole termination with links

Pole termination with links (trident)

400mm† Cu. 1 core XLPE cable

termination and connection

RMU - F&G GA..C triplex XLPE cable

termination and connection

Transformer Triplex XLPE cable termination

and connection

22 kV TRANSFORMER CONSTRUCTION

Construction code guide - 33kV Pole termination 5247/1

11CTC/ASL

11PMCTC/ASL

11PMCTC/ASL

RMU & SFU Magnefix MD & Transformer

Triplex XLPE cable termination & connection

RMU - ABB SafeLink in padmounted

RMU - ABB SafeLink in padmounted substation

RMU - ABB SD series Triplex XLPE cable

RMU - ABB Safelink2 freestanding triplex XLPE

cable termination & connection

5244

11CTC/ASL RMU - ABB Safelink2 freestanding 400mm† 1C Cu.

cable termination & connection

5245

5270/1FBX RMU - Triplex XLPE cable term. & conn. - material

FBX RMU - Triplex XLPE cable term. & conn. - construction 5270/2

Pole termination 35mm†/185mm†/400mm† Al. and

400mm† Cu XLPE cable

11CTP Pole termination 35mm†/185mm†/400mm† AI.

and 400mm† Cu XLPE cable

35mm†/185mm†/400mm† AI. XLPE

35mm†/185mm†/400mm† AI. XLPE

35mm†/185mm†/400mm† AI. XLPE

35mm†/185mm†/400mm† AI. XLPE

E 17.07.12

22CTC/RM6 5279/2

termination and connection

termination and connection

5279/1RMU - Schneider Electric RM6 Triplex XLPE cable

RMU - Schneider Electric RM6 Triplex XLPE cable

F 14.04.15

T. Borg

G 04.05.17

5373/18DJH RMU - Triplex XLPE cable term. & conn. - material

8DJH RMU - Triplex XLPE cable term. & conn. - construction 5373/2

H 11.04.18

11PMCTC/FBX

11PMCTC/8DJH

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Page 3: Underground Construction Manual Issue 14

DESCRIPTION DWG

INDEX

58 5133 22

CONSTRUCTION CONSTRUCTION DESCRIPTION DWG

HARD COPYUNCONTROLLED

C. Noel

A. Bletchly

L. Burton

HV CONSTRUCTIONB 2.6.11

C

2/6/11

22kV POLE TERMINATION CONSTRUCTION

22CTP

22CTP

Pole termination 35mm†/185mm† AI. Triplex

and 630mm† AI. 1 core XLPE cable

Pole termination 35mm†/185mm† AI. Triplex

Pole termination cable guard to pole

Pole termination with links

35mm†/185mm† AI. XLPE cable

Pole termination with links (trident)

35mm†/185mm† AI. XLPE cable

Pole termination with ABS & EDO’s

35mm†/185mm† AI. XLPE cable

Pole termination with ABS & EDO’s

35mm†/185mm† AI. XLPE cable

Pole termination direct to mains

630mm† AI. 1 core XLPE cable

5076/1

5076/2

5076/3

5076/4

5076/6

5076/7

5076/8

5076/5

33kV POLE TERMINATION CONSTRUCTION

and 630mm† AI. 1 core XLPE cable

Pole termination 50mm†/300mm† Al

core XLPE cable - Material

Pole termination 50mm†/300mm† Al

core XLPE cable

5248/2

5248/3Pole termination cable guard to pole

5248/4Pole termination with links 50mm†/300mm† Al 1 core

33CTP

5248/5Pole termination with ABS and EDO’s

50mm†/300mm† Al 1 core

5248/1

C 23.05.16

22/11kV PADMOUNTED AUTO TRANSFORMER

5354/1

5354/2

22/11kV Padmounted Auto Transformer

Triplex XLPE cable termination & connection.

22/11kV Padmounted Auto Transformer

Triplex XLPE cable termination & connection.

A ORIGINAL ISSUE

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Page 4: Underground Construction Manual Issue 14

EXAMPLE:-

58 5134 1C.Lindsay 5134

11kV CONSTRUCTION

CONSTRUCTIONSVOLTAGE

CABLE SIZE

HV SWITCHGEAR

11 = 11kV

CONSTRUCTION CODE GUIDE

1

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

CTC = Cable Termination & Connection

4/2/03

CONSTRUCTIONS

11 CTC/ASD/35T

VOLTAGE

CABLE SIZE

ASD = ABB SD series

HV SWITCHGEAR

11 = 11kV

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

CTC = Cable Termination & Connection

ASL = ABB SafeLink

35T = 35mm† Al Triplex

185T = 185mm† Al Triplex

35TI = 35mm† Al Triplex insect protected

185TI = 185mm† Al Triplex insect protected

400CUI = 400mm† Cu 1 Core insect protected

EXAMPLE:-

11CTC/ASD/35T = 11kV, Cable termination and connection, ABB SD series RMU, 35mm† Al Triplex cable

35T = 35mm† Al Triplex

185T = 185mm† Al Triplex

35TI = 35mm† Al Triplex insect protected

185TI = 185mm† Al Triplex insect protected

B 7.10.05

E

11 PM/CTC/ASL/35T

LOCATION

PM = Padmounted Substation

11PMCTC/ASL/35T = 11kV, Padmounted Substation, Cable termination and connection, ABB SafeLink RMU, 35mm† Al Triplex cable

C 23.3.11

ASL = ABB SafeLink

ASP = ABB SafePlus

ASR = ABB SafeRing

400CUI = 400mm† Cu Triplex insect protected

400T = 400mm† Al Triplex

400TI = 400mm† Al Triplex insect protected

11kV CABLE TERMINATION & CONNECTION CONSTRUCTION CODE

400TI = 400mm† Al Triplex insect protected

400T = 400mm† Al Triplex

C. Noel

A. BletchlyD 13.12.11

CABLE TERMINATION AND CONNECTION

11kV PADMOUNTED SUBSTATION CABLE TERMINATION & CONNECTION RMU CONSTRUCTION CODE

FBXFBX = Schneider Electric

E 04.05.17

8DJH = Siemens 8DJH

HARD COPYUNCONTROLLED

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Page 5: Underground Construction Manual Issue 14

5134

11kV CONSTRUCTION

EXAMPLE:-

CONSTRUCTIONSVOLTAGE

CABLE SIZE

11 = 11kV

TRANSFORMER

TX = Transformer

11kV CABLE TERMINATION & CONNECTION TRANSFORMER CONSTRUCTION CODE

CONSTRUCTION CODE GUIDE

58 5134 22

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

CABLE TERM. & CONN. MAGNEFIX & TRANSFORMER

CTC = Cable Termination & Connection

11 CTC/TX/35TI

4/2/03

EXAMPLE:-

CONSTRUCTIONSVOLTAGE CABLE SIZEHV SWITCHGEAR

11 = 11kV MMD = Magnefix MD series

11kV CABLE TERMINATION & CONNECTION MAGNEFIX MD SERIES CONSTRUCTION CODE

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

CTC = Cable Ttermination & Connection

11 CTC/MMD/185T

B 23.9.05

D

35T = 35mm† Al Triplex

185T = 185mm† Al Triplex

35TI = 35mm† Al Triplex insect protected

185TI = 185mm† Al Triplex insect protected

35T = 35mm† Al Triplex

185T = 185mm† Al Triplex

35TI = 35mm† Al Triplex insect protected

185TI = 185mm† Al Triplex insect protected

11CTC/TX/35TI = 11kV, Cable termination and connection, Transformer, 35mm† Triplex insect protected cable

11CTC/MMD/185T = 11kV, Cable termination and connection, Magnefix MD series RMU, 185mm† Triplex cable

C 13.12.11

D 31.05.16

C. Noel

A. Bletchly

T. Borg

ATX = Auto Transformer

400TI = 400mm† Al Triplex insect protected

400CUI = 400mm† Cu 1 core insect protected

400TI = 400mm† Al Triplex

HARD COPYUNCONTROLLED

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Page 6: Underground Construction Manual Issue 14

EXAMPLE:-

C.Lindsay 5134

11kV CONSTRUCTION

CONSTRUCTIONSVOLTAGE CABLE SIZE

11 = 11kV CT = Cable termination

POLE

P = Pole

CABLE GUARD

POLE TERMINATION

11kV POLE TERMINATION CONSTRUCTION CODE

CONSTRUCTION CODE GUIDE

Code shown within dashed box

appears on relevant construction

detail drawings in this manual.A

358 5134 3

M = Metal

P = Polymeric

4/2/03

11CTP/35T/M = 11kV, Cable termination, Pole, 35mm† Triplex cable, Metal cable guard

11 CT P/35T/M

B 24.11.05

D

35T = 35mm† Al Triplex

185T = 185mm† Al Triplex

35TI = 35mm† Al Triplex insect protected

185TI = 185mm† Al Triplex insect protected

400CUI = 400mm† Cu 1 core insect protected

C 13.11.08��

400T = 400mm† Al Triplex

400TI = 400mm† Al Triplex insect protected

C. Noel

A. Bletchly

D 13.12.11

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

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APPROVED

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Page 7: Underground Construction Manual Issue 14

EXAMPLE:-

5135

22kV CONSTRUCTION

CONSTRUCTIONSVOLTAGE CABLE SIZEHV SWITCHGEAR

2

2

2

22 = 22kV

EXAMPLE:-

CONSTRUCTIONSVOLTAGE CABLE SIZE

2

22 = 22kV

TRANSFORMER

TX = Transformer

22 CTC/FGA/185T

FGA = F & G GA...- C Series

22CTC/FGA/185T = 22kV, Cable termination and connection, F & G GA...-C series RMU, 185mm Triplex cable

22 CTC/TX/35TI

2

2

22kV CABLE TERMINATION & CONNECTION TRANSFORMER CONSTRUCTION CODE

CONSTRUCTION CODE GUIDE

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

A

158 5135 1

CTC = Cable Termination & Connection185T = 185mm Al Triplex

630 = 630mm Al 1C2

CTC = Cable Termination & Connection185T = 185mm Al Triplex

35TI = 35mm Al Triplex insect protected

35TI = 35mm Al Triplex insect protected

22CTC/TX/35TI = 22kV, Cable termination and connection, Transformer, 35mm Triplex insect protected cable

4/2/03B

C

A.Bletchly

12.07.12

C.Noel

T.Borg

CABLE TERM. & CONNECTION & TRANSFORMER

RM6 = Schneider Electric RM6

C 31.05.16

22kV CABLE TERMINATION & CONNECTION HV SWITCHGEAR CONSTRUCTION CODE

ATX = Auto Transformer

630 = 630mm Al 1 core2

HARD COPYUNCONTROLLED

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Page 8: Underground Construction Manual Issue 14
Page 9: Underground Construction Manual Issue 14

EXAMPLE:-

CONSTRUCTIONSVOLTAGE CABLE SIZE

CT = Cable termination

POLE

P = Pole

CABLE GUARD

POLE TERMINATION

CONSTRUCTION CODE GUIDE

Code shown within dashed box

appears on relevant construction

detail drawings in this manual.A

M = Metal

P = Polymeric

33 CT P/300/P

5247 158 5247 1

T.Borg

C.Noel

A.Bletchly

22.03.1133kV CONSTRUCTION

33kV POLE TERMINATION CONSTRUCTION CODE

33 = 33kV 50 = 50mm† Al 1 Core

300 = 300mm† Al 1 Core

33CTP/300/P = 33kV, Cable termination, Pole, 300mm† Al 1 Core cable, Polymeric cable guard.

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A ORIGINAL ISSUE

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Page 10: Underground Construction Manual Issue 14

1

11kV CONSTRUCTION

ASSY DESCRIPTION QTY

1. Construction Type

F

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

Station Earth

F

NOTES:

C.Lindsay

23/9/05

520658 5206 1

571-1 Term. & conn. (ABB SafeLink) 11kV 35mm† cable

571-2 Term. & conn. (ABB SafeLink) 11kV 185mm† cable

571-3 Term. & conn. (ABB SafeLink) 11kV 35mm† cable insect prot.

571-4 Term. & conn. (ABB SafeLink) 11kV 185mm† cable insect prot.

573-2

573-43

Insulate screen wires with PVC tape.

F

clamp on cable.

Do not over tighten

concrete plinth

Unistrut set in

RMU - ABB SAFELINK IN PADMOUNTED SUBSTATION

with HV switchgear.

Bushing Boots supplied

11PMCTC/ASL

MATERIAL

RMU bushings.

Heat must NOT be applied near

Use only cold applied bushing boots.

WARNING:

B 13.11.08

E

C 23.3.11

573-2, 4 or 9

Assy Selection

F

F

573-9Clamp to channel suit 11kV 400mm† Al cable insect protected

Clamp to channel suit 11kV 400mm† Al cable

Clamp to channel suit 11kV 35mm† Al cable

Clamp to channel suit 11kV 35mm† Al cable insect protected

Clamp to channel suit 11kV 185mm† Al cable

Clamp to channel suit 11kV 185mm† Al cable insect protected

571-1 to 9

Assy Selection571-8

571-9 Term. & conn. (ABB SafeLink) 11kV 400mm† Al cable insect prot.

Term. & conn. (ABB SafeLink) 11kV 400mm† Al cable

F

C. Noel

A. BletchlyD 07.02.12

E 19.04.17

Manufacturers installation instructions

boots to be installed in accordance with

Termination and connection kit, and bushing

HARD COPYUNCONTROLLED

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DATE

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Page 11: Underground Construction Manual Issue 14

1

11kV CONSTRUCTION

ASSY DESCRIPTION QTY

1. Construction Type

F

Station Earth

F

F

NOTES:

570-1

573-6 3

400mm† 1C Cu. CABLE TERMINATION & CONNECTION

27/9/05

Assy 570-1

11kV 400mm† Cu cable insect protected

Termination & connection (ABB SafeLink)

MATERIAL

Assy 573-6

520758 5207 1

insect protected

Clamp to channel suit 11kV 400mm† Cu cable

to separate holes on station earth.

Connect cable screens and earth straps (braid)

Refer Note 1

Screen earth

Refer Note 1

Braid earth

F

F

F

semi-conductive outer sheath

400mm† 1 core cable with

F

clamp on cable.

Do not over tighten

concrete plinth

Unistrut set in

F

SIDE VIEW 11PMCTC/ASL

RMU - ABB SAFELINK IN PADMOUNTED SUBSTATION

RMU bushings.

Heat must NOT be applied near

Use only cold applied bushing boots.

WARNING:

B 13.11.08

CT. Borg

C. Noel

A. BletchlyC 19.04.17

Manufacturers installation instructions

boots to be installed in accordance with

Termination and connection kit, and bushing

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

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Page 12: Underground Construction Manual Issue 14

NOTES:

20/1/03

2

2

1

11kV CONSTRUCTION

ASSY

514-1

514-2

541-4

DESCRIPTION QTY

5051

RMU - ABB SD SERIES

1.

2.

MATERIAL - ASD

11CTC/ASD

58 5051 1

Construction Type

BACK OF

CABLE BOX

SIDE VIEW

F

F

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

2

1541-7 2

Term. & conn. (ABB SD) 11kV 35mm cable

Term. & conn. (ABB SD) 11kV 185mm cable

2

2

514-3

514-4

Term. & conn. (ABB SD) 11kV 35mm cable insect prot.

Term. & conn. (ABB SD) 11kV 185mm cable insect prot.

Cable trifoil to channel suit 11kV 35mm cable2

Cable trifoil to channel suit 11kV 35mm cable insect prot.

Cable trifoil to channel suit 11kV 185mm cable2

Cable trifoil to channel suit 11kV 185mm cable insect prot.

Locate cable lug and bolt head to rear of bushing.

Insulate screen wires with PVC tape and ensure that

wires DO NOT CONTACT the unistrut bar or any

earth point before reaching the station earth bar.

Station Earth

F

557-21 Spring nut suit P3300 channel 1

Maximum lug width is 35mm.

Machine/file both sides of palm

as necessary and radius edges.

F

Assy 557-21

��

B 07.02.12

B

A.Bletchly

C.Noel

T.Borg

Assy Selection

541-4 or 7

Assy Selection

514-1 to 4

HARD COPYUNCONTROLLED�

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A ORIGINAL ISSUE

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PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062Dwg Sh

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UNDERGROUND DISTRIBUTION

Page 13: Underground Construction Manual Issue 14

NOTES:

17/1/03

���� �������������� ����������

1

1

1

1. Insulate screen wires with PVC tape and ensure that

wires DO NOT CONTACT the unistrut bar or any

earth point before reaching the station earth bar.

11kV CONSTRUCTION

2

541-4

516-2

516-1

ASSY

516-2

516-1

ASSY

MATERIAL - MMD

DESCRIPTION

DESCRIPTION QTY

QTY

5054

Assy Selection

516-1 to 4

F

F

F

Support

Channel

FRONT VIEW - TRANSFORMER

FRONT VIEW - RMU

2

2

2

58 5054 1

Construction Type

11CTC/TX

11CTC/MMD

RMU & SFU - MAGNEFIX MD AND TRANSFORMER

F

F

2

516-4

516-32

2516-3

516-4 2

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

Term. & conn. (Magnefix MD & Transf.) 11kV 35mm cable insect prot.

Term. & conn. (Magnefix MD & Transf.) 11kV 185mm cable

Term. & conn. (Magnefix MD & Transf.) 11kV 35mm cable insect prot.

541-7

2

2

2

2

Clamp trefoil to channel suit 11kV 35mm cable

Clamp trefoil to channel suit 11kV 35mm cable insect prot.

Clamp trefoil to channel suit 11kV 185mm cable

Clamp trefoil to channel suit 11kV 185mm cable insect prot.

557-20 1

Term. & conn. (Magnefix MD & Transf.) 11kV 35mm cable

Term. & conn. (Magnefix MD & Transf.) 11kV 185mm cable insect prot.

Term. & conn. (Magnefix MD & Transf.) 11kV 35mm cable

Term. & conn. (Magnefix MD & Transf.) 11kV 185mm cable

Term. & conn. (Magnefix MD & Transf.) 11kV 185mm cable insect prot.

MATERIAL - TRANSF.

Spring nut suit P1000 channel

Support Channel

HARD COPY

��

B 07.02.12

B

A.Bletchly

C.Noel

T.Borg

Assy Selection

541-4 or 7

and

557-20

Assy Selection

516-1 to 4

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

��

��

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���

������

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�DRAWN

DATE

PASSED

APPROVED

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Page 14: Underground Construction Manual Issue 14

1

11kV CONSTRUCTION

ASSY DESCRIPTION QTY

1. Construction Type

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

Station Earth

NOTES:

L. Burton

17/3/11

524462 5244 1

571-1 Term. & conn. (ABB SafeLink) 11kV 35mm† cable

571-2 Term. & conn. (ABB SafeLink) 11kV 185mm† cable

571-3 Term. & conn. (ABB SafeLink) 11kV 35mm† cable insect prot.

571-4 Term. & conn. (ABB SafeLink) 11kV 185mm† cable insect prot.

Insulate screen wires with PVC tape.

MATERIAL

RMU bushings.

Heat must NOT be applied near

Use only cold applied bushing boots.

WARNING:

C. Noel

A. Bletchly

577-1 1

F

F

F

F

ABB bushing boots

Assy 577-1

11CTC/ASL

B 07.02.12

571-1 to 4

Assy Selection

D

C 12.02.15

AR600-1 Glands to suit 185mm† cable (note 2)

2.Sufficient for 1 switch or fuse.

F

Assy 600-1

RING MAIN UNIT ABB SAFELINK2 FREESTANDING

D 19.04.17

Manufacturers installation instructions

boots to be installed in accordance with

Termination and connection kit, and bushing

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

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Page 15: Underground Construction Manual Issue 14

Construction Type

F

Station Earth

L. Burton

570-1

400mm† 1C Cu. CABLE TERMINATION & CONNECTION

17/3/11

11kV 400mm† Cu cable insect protected

Termination & connection (ABB SafeLink)

524562 5245 1

F

SIDE VIEW

C. Noel

A. Bletchly

Screen earth

Braid earth

F

F

F

F

571-8 or 9

or

570-1

Assy Selection

11CTC/ASL

11kV CONSTRUCTION

RMU - ABB SAFELINK2 FREESTANDING

ASSY DESCRIPTION QTY

571-8

571-9

MATERIAL

577-5 1

Term. & conn. (ABB SafeLink) 11kV 400mm† Al cable

Term. & conn. (ABB SafeLink) 11kV 400mm† Al cable - insect prot.

Raychem bushing boots

1

RMU bushings.

Heat must NOT be applied near

Use only cold applied bushing boots.

WARNING:

F

600-2 or 3

Assy Selection

B 12.02.15

C

AR600-2

AR600-3

Glands to suit 400mm† Al cable (note 1)

1.

NOTES:

Sufficient for 1 switch or fuse.

Glands to suit 400mm† Cu & Al insect protected cable (note 1)

C 19.04.17

Manufacturers installation instructions

boots to be installed in accordance with

Termination and connection kit, and bushingsemi-conductive outer sheath

400mm† 1 core cable with

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

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����� �

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2

2 2ASSY DESCRIPTION

35mm 185mm

QTY

1

1

510-6

2

Earth extension elbow connector to station earth

MATERIAL - INCLUDING CABLE SCREEN EARTH CONNECTION

NOTES:

1. Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT

any metal before reaching the station earth bar.

1

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

2

1

2 1

58 5270 15270

FBX RMU

11kV CONSTRUCTION

T.Borg

30.12.11

C.Noel

A.Bletchly

588-1

588-4

588-7

Cable termination and connection to RMU 11kV 35mm

Cable termination and connection to RMU 11kV 185mm cable

Cable termination and connection to RMU 11kV 400mm cable

400mm

11

HARD COPYUNCONTROLLED

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A ORIGINAL ISSUE

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FILE: 5

UNDERGROUND DISTRIBUTION

Page 17: Underground Construction Manual Issue 14

F

F

Assy 510-6F

F

Screen earth

Construction Type

2

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

F

A.Bletchly

C.Noel

30.12.11

T.Borg58 5270 2

5270

FBX RMU

11kV CONSTRUCTION

Areva FBX RMU

588-7

or

588-4

or

588-1

Assy Selection

B 29.04.14

Earth

To Station

C

C 11.04.18

11PMCTC/FBX

A ORIGINAL ISSUE

DRAWN

DATE

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Page 18: Underground Construction Manual Issue 14

2

2 2ASSY DESCRIPTION

35mm 185mm

QTY

1

1

510-6

2

Earth extension elbow connector to station earth

MATERIAL - INCLUDING CABLE SCREEN EARTH CONNECTION

NOTES:

1.

any metal before reaching the station earth bar.

Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT

1

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

2

1

2 1

58 5373 15373

11kV CONSTRUCTION

T.Borg

04.05.17

C.Noel

A.Bletchly

588-1

588-4

588-7

Cable termination and connection to RMU 11kV 35mm

Cable termination and connection to RMU 11kV 185mm cable

Cable termination and connection to RMU 11kV 400mm cable

400mm

11

HARD COPYUNCONTROLLED

SIEMENS 8DJH RMU

A ORIGINAL ISSUE

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UNDERGROUND DISTRIBUTION

Page 19: Underground Construction Manual Issue 14

F

Earth

To Station

F

Assy 510-6F

F

Screen earth

Construction Type

2

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

F

A.Bletchly

C.Noel

04.05.17

T.Borg58 5373 2

5373

11kV CONSTRUCTION

588-7

or

588-4

or

588-1

Assy Selection

SIEMENS 8DJH RMU

RMU

Siemens 8DJH

B 11.04.18

B

11PMCTC/8DJH

A ORIGINAL ISSUE

DRAWN

DATE

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Page 20: Underground Construction Manual Issue 14
Page 21: Underground Construction Manual Issue 14
Page 22: Underground Construction Manual Issue 14
Page 23: Underground Construction Manual Issue 14

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11kV CONSTRUCTION

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F

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58 5101 44

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TERMINATION STRAIN DELTA INTERMEDIATE

POLE TERMINATION WITH LINKS

F

FF

8200

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

24/3/03

REFER:- Overhead

Construction Manual

CABLE TERM. POLES

for pole top details.

B 24.3.11

C

C. Noel

A. BletchlyC 07.02.12

35/185/400mm† AL XLPE

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

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UNDERGROUND DISTRIBUTION

Page 24: Underground Construction Manual Issue 14

C.Lindsay 5101

11kV CONSTRUCTION

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F

8200

FF

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

4750

LV OPEN

WIRE

4200

LV OPEN

WIRE

24/3/03

REFER:- Overhead

Construction Manual

CABLE TERM. POLES

for pole top details.

B 24.3.11

C

C. Noel

A. Bletchly�

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UNDERGROUND DISTRIBUTION

Page 25: Underground Construction Manual Issue 14

C.Lindsay 5101

3000

300

00

1800

F

F

F

3700

300

00

1800

FF

F LV ABC

5500

LV ABC

4800

58 5101 66

TRIDENT TERMINATION/STRAIN TRIDENT INTERMEDIATE

F

8200

FF

5/3/03

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

5800

LV OPEN

WIRE

5100

LV OPEN

WIRE

REFER:- Overhead

Construction Manual

CABLE TERM. POLES

for pole top details.

B 24.3.11

C

POLE TERMINATION WITH ABS AND EDO’S

11kV CONSTRUCTION

C. Noel

A. BletchlyC 07.02.12

35/185/400mm† AL XLPE

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A ORIGINAL ISSUE

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UNDERGROUND DISTRIBUTION

Page 26: Underground Construction Manual Issue 14

2700

300

00

LV ABC

4500

1800

F

F

C.Lindsay 5101

11kV CONSTRUCTION

F

2700

300

00

LV ABC

4500

1800

F

FF

58 5101 77

POLE TERMINATION WITH ABS AND EDO’S

TERMINATION/STRAINFLAT INTERMEDIATE

F

8200

FF

4800

LV OPEN

WIRE

4800

LV OPEN

WIRE

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

25/3/03

REFER:- Overhead

Construction Manual

CABLE TERM. POLES

for pole top details.

B 24.3.11

C

C. Noel

A. Bletchly�

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UNDERGROUND DISTRIBUTION

Page 27: Underground Construction Manual Issue 14
Page 28: Underground Construction Manual Issue 14

22kV CONSTRUCTION

5044

2

2 2ASSY DESCRIPTION

35mm 185mm

QTY

512-1 1

1

510-6

2512-4

Earth extension elbow connector to station earth

MATERIAL - INCLUDING CABLE SCREEN EARTH CONNECTION

553-1 235mm insect protected cable bonding brass tape to cable screen 3

NOTES:

1.

any metal before reaching the station earth bar.

Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT

8/2/02

158 5044 1

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

RMU - F&G GA...C

2630mm

1

2512-7 1

510-1 1 1Earth extension elbow connector to station earth

536-5 2 3

Cable termination and connection to RMU 22kV 35mm cable insect protected

Cable termination and connection to RMU 22kV 185mm cable

Cable termination and connection to RMU 22kV 630mm cable

Clamp to suit 3 x 1 core 630mm cable

B

B

11.04.12

T.Borg

C.Noel

A.Bletchly

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

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ABN 50 087 646 062Dwg Sh

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Page 29: Underground Construction Manual Issue 14

F

Earth

To Station

F

F

22kV CONSTRUCTION

5044

Type GA...C (shown)

F & G RMU

F

F

Screen earth

8/2/02

22CTC/FGA

Construction Type

58 5044 22

RMU F&G GA...C

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

F

B

BT.Borg

C.Noel

A.Bletchly

11.04.12

536-5

Assy Selection

512-7

or

512-4

or

512-1 and 553-1

Assy Selection

Assy 510-1 or 6

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

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UNDERGROUND DISTRIBUTION

Page 30: Underground Construction Manual Issue 14
Page 31: Underground Construction Manual Issue 14
Page 32: Underground Construction Manual Issue 14
Page 33: Underground Construction Manual Issue 14
Page 34: Underground Construction Manual Issue 14

C.Lindsay

22kV CONSTRUCTION

Clamp cable to wood pole

Guard wildlife to wood pole 1

1

1

3

1

AR

2

2

5076

2

2

MATERIAL - TERMINATION

ASSY DESCRIPTION QTY

511-2

515-4

539-1

540-2

546-10

546-11

531-1

531-6

547-1

511-6

2

21

NOTES:

Do Not Obstruct climbing access.

3.

2.

1.

Guard polymeric to wood pole

158 5076 1

531-7

Guard metal (100) to wood pole

Guard metal (130) to wood pole

2546-12

511-12 2

540-3

Arrester 22kV mounting to bracket (M12)

POLE TERMINATION - 35mm /185mm AL TRIPLEX

AND 630mm AL 1 CORE XLPE CABLE - MATERIAL

2

oncoming traffic where possible.

Locate cable on opposite side of pole to

come into contact with the wood.

shall be greased for the entire length that may

All metalwork that passes through or into wood

Clamp trefoil to pole term. bracket suit 22kV 35mm cable insect protected

Clamp trefoil to pole term. bracket suit 22kV 185mm cable

Clamp trefoil to pole term. bracket suit 22kV 630mm cable

4.

6.

where there is a high likelihood of impact.

where metal bladed brush cutter may be used

subject to grass fire

Polymeric cable guard is not to be use in areas:

on pole.

clearance for an LV underground termination

bracket king bolt allows sufficient ground

Minimum dimension to ground from termination

5.

3C cable termination requires greater dimension.

LV conductor below suits triplex cable termination.

Dimension from termination bracket king bolt to

Clamp trefoil to wood pole to suit 630mm cable2

Termination outdoor 22kV 630mm cable

Termination outdoor 22kV 185mm cable

Termination outdoor 22kV 35mm cable insect protected

MATERIAL - CABLE GUARD

ASSY DESCRIPTION QTY

Arrester 22kV mounting to bracket (M16) - 630mm cable only2

18/2/03

557-12

F

C 02.08.10

7.

cable guard and communication assets.

separation requirements between metal

Construction Manual for minimum

Refer Earthing Section of the Overhead

D 16.03.11

ASSY DESCRIPTION

MATERIAL - TERMINATION

580-1

QTY

35mm† 185mm† 630mm†

1Cable separation mounting bracket for termination leads

Bracket termination (11kV, 22kV & 33kV) mounting to wood pole

A. Bletchly

C. Noel

E 27.11.12

8.

wildlife guard may be installed over the cable.

Where wildlife is a problem an additional

F 23.11.16

531-8 Guard metal (180) to wood pole

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

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Page 35: Underground Construction Manual Issue 14
Page 36: Underground Construction Manual Issue 14

C.Lindsay

Ground Line

Wood Pole

Cable Support

Refer Overhead Construction

POLE TERMINATION

CABLE GUARD TO POLE

5076

Max

150

Min

2400

Min

100

earthing details.

EARTHING for pole and cable guard

Refer Overhead Construction Manual

Metal cable guard shall be earthed.

22kV CONSTRUCTION

22CTP

Construction Type

58 5076 33

5/3/03B 19.9.12

D

C 23.11.16

C. Noel

A. Bletchly

(Refer note 6)

531-1, 6, 7 or 8

Assy Selection

D 31.05.17

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

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FILE: 5

UNDERGROUND DISTRIBUTION

Page 37: Underground Construction Manual Issue 14
Page 38: Underground Construction Manual Issue 14
Page 39: Underground Construction Manual Issue 14
Page 40: Underground Construction Manual Issue 14
Page 41: Underground Construction Manual Issue 14
Page 42: Underground Construction Manual Issue 14
Page 43: Underground Construction Manual Issue 14
Page 44: Underground Construction Manual Issue 14

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Ground Line

Wood Pole

Cable Support

Refer Overhead Construction

POLE TERMINATION

CABLE GUARD TO POLE

150

Max

2400

Min

100

Min

Metal cable guard shall be earthed.

Refer Overhead Construction Manual

EARTHING for pole and cable guard

earthing details.

Construction Type

3

Assy Selection

531-1, 6 or 7

(Refer note 6)

5/3/03

524858 5248 3

33CTP

33kV CONSTRUCTION

A.Bletchly

C.Noel

T.Borg

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UNDERGROUND DISTRIBUTION

Page 45: Underground Construction Manual Issue 14

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FF

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

10/5/11

REFER:- Overhead

Construction Manual

CABLE TERM. POLES

for pole top details.

33kV CONSTRUCTION

50mm† / 300mm† Al 1 COREA. Bletchly

C. Noel

524858 5248 4

8400

2000 2000 2000

LV ABC

4450

4750

LV OPEN

WIRE

LV ABC

4450

4750

LV OPEN

WIRE

LV ABC

4100

4400

LV OPEN

WIRE

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A ORIGINAL ISSUE

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ABN 50 087 646 062Dwg Sh

FILE: 5

UNDERGROUND DISTRIBUTION

Page 46: Underground Construction Manual Issue 14

2700

300

00

F

F

L. Burton

F

2700

300

00

F

FF

TERMINATION/STRAINFLAT INTERMEDIATE

F

FF

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

10/5/11

REFER:- Overhead

Construction Manual

CABLE TERM. POLES

for pole top details.

5248 558 5248 5

2000

8400

2000

33kV CONSTRUCTION

POLE TERMINATION WITH ABS AND EDO’S

50mm† / 300mm† Al 1 COREA. Bletchly

C. Noel

LV ABC

4700

5000

LV OPEN

WIRE

LV ABC

4700

5000

LV OPEN

WIRE

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Ergon Energy Corporation Ltd

ABN 50 087 646 062Dwg Sh

FILE: 5

UNDERGROUND DISTRIBUTION

Page 47: Underground Construction Manual Issue 14

2

ASSY DESCRIPTION

185mm

QTY

1

510-6

2

Earth extension elbow connector to station earth

MATERIAL - INCLUDING CABLE SCREEN EARTH CONNECTION

NOTES:

1.

any metal before reaching the station earth bar.

Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT

1

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

2

1

2 1

58 5354 15354T.Borg

19.04.16

C.Noel

A.Bletchly

588-4

588-7

Cable termination and connection to RMU 11kV 185mm cable

Cable termination and connection to RMU 11kV 400mm cable

400mm

1

11kV AND 22kV CONSTRUCTION

22kV/11kV PADMOUNTED AUTO TRANSFORMER

11KV2185mm

1

2

1

1

630mm

1

22KV

512-4

512-7

Cable termination and connection to RMU 22kV 185mm† cable

Cable termination and connection to RMU 22kV 630mm† cable

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

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UNDERGROUND DISTRIBUTION

Page 48: Underground Construction Manual Issue 14

F

Construction Type

2

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

F

A.Bletchly

C.Noel

19.04.16

T.Borg58 5354 2

5354

HARD COPYUNCONTROLLED

11kV AND 22kV CONSTRUCTION

22kV/11kV PADMOUNTED AUTO TRANSFORMER

Auto Transformer

(22kV end)

512-7

or

512-4

and

(11kV end)

588-7

or

588-4

Assy Selection

F

Assy 510-6F

F

Screen earth

Earth

To Station11CTC/TX

22CTC/TX

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062Dwg Sh

FILE: 5

UNDERGROUND DISTRIBUTION