undercounter glass & dishwashers - hobart€¦ · genius-x reduces detergent consumption by up...

This information is proprietary and considered confidential by Hobart28-Feb-13 R. Werner / EPM 1

Undercounter Glass & Dishwashers

PROFI and PREMAX

This information is proprietary and considered confidential by Hobart

• Easy to use• Easy to clean• Reliability• High capacity• Perfect wash/rinse• Consistent performance• Low running cost

CUSTOMER REQUIREMENTSEFFICIENT - RELIABLE - INNOVATIVE


EFFICIENT - RELIABLE - INNOVATIVE

EASY TO USE

Single button controlVISIOTRONIC

Just 1 button for: - switch on- cycle start- switch off



EASY TO USE

Colour coded status

Remaining cycle time indication



EASY TO USE

Display for cycle selection lights up automatically as soon as an hand is

approaching the panel

The language can be selected. For the major selections (e.g. cycle) it is

possible to change to symbols.



EASY TO USE

The display can also be used to change settings (e.g. chemical

dosing), read out operational data, etc.



EASY TO USE

This allows good ventilation of

the machine when it is switched

off.

Open standby position of the door



EASY TO CLEAN

• Rounded rack tracks

• Smooth door design without

labyrinth

Automatic self cleaning

cycle

No dirt trapse.g.:


Machine Care Programme INTENSIVE

Over a period of time dirt particles, starch and sometimes

lime can be build up inside the machine leading to bacteria

and poor machine hygiene.

Together with the specially formulated INTENSIVE tablets

HOBART’s machine care programme INTENSIVE effectively

removes these deposits from the wash tank and chamber

leaving a clean machine in hygienic condition with a fresh

smell!

PATENTED


EASY TO CLEAN

This information is proprietary and considered confidential by Hobart28-Feb-13

The new design allows easy removal of the wash and rinse arms

– no tooling required

Easy CLIP IN Wash and Rinse Arms

EASY TO CLEANEFFICIENT - RELIABLE - INNOVATIVE


by a structured „Advanced Quality Planning“:

� Comprehensive stress testing in the lab� Field testing with customers� FMEA� Audits of suppliers, parts and manufacturing� Automatic 100% testing after assembly


RELIABILITY

This information is proprietary and considered confidential by Hobart 12.Apr.2012 RW / EPM 16

HIGH CAPACITY

Optional Double Racking 2in1

The insert can slide out for ease ofloading/unloading and can be removedfor single rack operation

The additional rack track allows washing of 2 racks in parallel:

• hollow ware (cups/dishes etc. up to 110 mm height) in the

lower rack

• plates up to 250 mm height in a rack on the optional

double racking insert


* Not for GXC/GC/GCP


• Easy to use• Easy to clean• Reliability• High capacity• Low running cost• Consistent performance• Perfect wash/rinse



Lowest Running Cost and Perfect Result secured by a n integral Soil Sensor*

The sensor and the VISIOTRONIC control reduce the consumption of water (subsequently also chemical and energy) in case of low soil level to the minimum. Just 2 litres per cycle are enough for a perfect result. In case of more soil load the control adjusts the rinse volume right away for the on going cycle - i.e. perfect results and significant less consumption of water, energy and chemicals.


e.g. switching** to the Hobart FX to wash 50 cycles/day, 365 days could save

1700 kWh of energy, 20000 l water and 65 l chemicals per year

This would reduce carbon (CO2) emissions by over 1000 kg*** p.a. ... from just one machine !!

*** Based on an average of 600g emission of CO2 per kWh currently in Germany

LOWEST RUNNING COST

PATENT PENDING

* Not for GC/GCP

** Comparing with a benchmark machine using 3 l/cycle



The compact glasswashers GC/GCP have a consumption of 1.9 l / cycle only.

In comparison with the market standard this means:

• 34% less water• 34% less chemicals• 34% less energy

LOWEST RUNNING COST


Conventional commercial dish/glasswashers have 2 problems:

1. Most of the hot and fresh rinse water is lost through the

tank overflow system

2. Debris is accumulated in the wash tank - leading to the

need of regular tank water draining and refilling


CONSISTENT PERFORMANCE

� Furthermore all the fresh hot rinse water is kept in the tank for a effective regeneration.

GENIUS-X reduces detergent consumption by up to 30% and reduces the energy

consumption of the tank heater

� The unique Hobart GENIUS-X fine filter system is continuously filtering all debris out of

the wash water and is pumping it to the drain parallel to each cycle. As a result the wash

water is kept much cleaner – less need to drain and refill


Already a few seconds after the start of the wash cycle most of the debris is catched by the

filter system. The optimised GENIUS-X2 is taking the soil out of the filter by a partial drain of

0.4 litre already a few seconds after cycle start. Resulting in an even more efficient removal

of debris.


Optimised GENIUS-X 2


Dirt discharge out of the wash water by filtersyste m

0

20

40

60

80

100

120

140

160

180

1 2 3 4 5 6 7 8 9 10

Cycles

ml

new Genius X2 former Genius X Winterhalter Mediamat Cyclone

soil in ml


Secured tank temperature / hygienic result :

• Due to the benefits of GENIUS-X we just need a small 0.8 kW tank heating element inside the tank to keep the wash temperature at 60°C.

High wash temperature is the most important element to improve the wash performance. Chemicals, water pressure and water circulation have much less importance.

• Different to most competitors on the market: the low rating heater does not require an interlock against booster/wash pump – i.e. it actually can operate all the time – even during high load operation.



This information is proprietary and considered confidential by HobartFeb 2011 RW / EPM 23


0-Level Chemical Sensors

Integral sensors automatically identify when

detergent or rinse aid is missing.

A clear color and text indication on the display

informs the operator about low level chemicals and

is securing the hygienic result less indepentend

from the attention of operators.

Finally the machine also automatically is prefilling

the hoses after providing new (full) external

containers.

* Not included in compact glasswashers GC/GCP

foot valves of the chemical hoses

Sensors in the machine



Strainer Control System

Clean wash water and accurate detergent dosage are key factors in achieving a clean and hygienic wash result. An efficient filter system is useless if it is not in the right position.



The new filter control has an interlock which is continuously monitored by the VISIOTRONIC control. Only if the filters are correctly located the wash cycle can be activated.


• Easy to use• Easy to clean• Reliability• High capacity• Low running cost• Consistent performance• Perfect wash/rinse



Rinse System ACCURINSE


PERFECT RINSE RESULTS

The rinse efficiency of conventional machines fully

depends on the pressure of the local water supply.

HOBART PROFI and PREMAX machines operate

fully independent from the supply pressure .

The rinse system delivers always and precisely

the required rinse volume of fresh water at

constant temperature every cycle to ensure

perfect hygiene standards !


Wide Angle Nozzle

Washing efficiency depends largely on the distribution

of the detergent solution and the avoidance of any

masked areas. Spraying angles and the precision of

the wash jets are vital factors in achieving a powerful,

searching wash action and the new HOBART designed

nozzles provide a substantially broader and more

precise spraying pattern.

Compared with conventional and fixed wash arm

systems the detergent solution is disturbed more

efficiently, masking is avoided and the wash result,

especially in the corners, is considerably improved !

PATENTED


PERFECT WASH RESULTS


Optional “Integral RO”: HYDROLINE PURE RO-I

• A perfect means to avoid manual polishing of glasses,cutlery, stainless steel trays and other critical washware

• The integral design with a 120mm base allows simple and space saving installation

• The drawer design gives easy access for maintenance


NO MANUAL POLISHING


Basic Clean Cycle

New glasses often have a kind of a covering which can not be removed with a

normal cleaning process in the machine - leading to bad rinse/drying results.

Furthermore glasses as well as china tend to build up coverings/deposits during

usage (e.g. starch, other minerals, sometimes even food soil), which also can not

be removed with a normal cleaning process in the machine.

To achieve perfect results glasses and china need to be cleaned manually from

time to time with a high concentrated solution of detergent.

PROFI and PREMAX undercounters can cover this in the machine with an

automatic cycle

(longer wash, increased temperature, increased rinse volume, manual dosing of dedicated powder detergent)

Value for the customer: less manual involvement / treatment of washware to

keep it in optimum condition


LESS MANUAL CLEANING

Dishes with starch (identified with jodine)

PATENT PENDING


• Easy to use• Easy to clean• Reliability• High capacity• Low running cost• Consistent performance• Perfect wash/rinse• Other Benefits



Rinse aid container

Detergent container

Retrofit Kit for Integral Chemical Containers

- 0.5 litre volume- Easy filling- With low level control

- 1.9 litre volume- Easy filling- With low level control


SPACE SAVING


The new VISIOTRONIC control also allows to program an automatic start (filling) of the machine.

• For a specific date• Every day• Every day individual for each day of the week


AUTO START


- USB-interface for service

e.g.

- Access to control board without removing themachine from a counter

- Automatic first fill of booster

- Easy setting of parameters

- Integrated memory all operational data(e.g. cycles, water consumption, failures etc.)


SERVICE FRIENDLY


The USB interface also allows to downloadoperational data and HACCP reports to a computer (e.g. as a base for a report/book according DIN 10534)


DATA MONITORING


Some customers have the request to get glasses cold out of the wash process.

E.g. the German Bitburger brewery specified: not to exceed 5.8 °C temperature of the beer when using glasses directly from the glasswasher.

Therefore some of the HOBART glasswashers have a switchable cold rinse


COLD RINSE


Ease of operation -

Single button operation, remaining cycle

time indication and color coded status

No clogging of nozzles by

strainer sensorIntegrated Prewash with

GENIUS-X2


MAJOR CUSTOMER BENEFITS

Safe result – low level chemical

sensors integrated

Ease of operation -

messages with clear text /

symbols

Flexibility for dealer - retrofit

kit for integral chemical

containers

Optional Double Capacity

with 2in1 insert

Ease of Service - USB interface

Automatic Documentation –

monitoring and read out of operational

and hygiene data

Ease of cleaning – self

cleaning, machine care

programme INTENSIVE and

CLIP IN arms

30% reduction of operational cost - the

integrated soil sensor allows to reduce the

consumption to the minimum (2 l/rack)

depending on the actual soil load

Consistent Performance – the integrated

soil sensor is securing the optimum result

even under heavy load conditions

all part of „VISIOTRONIC“


ADDITIONAL PREMAX BENEFITSEFFICIENT - RELIABLE - INNOVATIVE

Integral Drying Assist Perfect results also for

cutlery by dedicated cycle

FP with higher cleaning

performance & capacityby optimised wash temperature

setting

Reduced radiation of

energy & humidity

FP with steam rinse

technology: 1.0 l/rack

only

Door opening

without steam

exhaust

GCP with 100% Drying


PREMAX VAPOSTOP

No steam escape after door opening

PATENTED


The exhaust in the wash chamber condensates in a specific vent channel. This is also reducing the radiation of energy and humidity significantly.


PREMAX DRYING / DRYING ASSIST

PATENTED


- a significant support of the self drying of glassesand other ware

- glass cooling by >20°C

All PREMAX machines have an integral drying system which is providing

The compact glasswasher PREMAX GCP in addition has an integral heating element in the wash chamber as well as a special rack. Both together raise the drying efficiency to full 100% (except water in deepenings).


PREMAX FP with Vapo Rinse ECO EFFICIENT - RELIABLE - INNOVATIVE



STANDARD RINSING

0

0,5

1

1,5

2

2,5

3

3,5

4

[Liter per Cycle]

2000

Water Consumption of Commercial Undercounter Glass-/Dishwashers

3.5 - 4

Average

Year



STANDARD RINSING

0

0,5

1

1,5

2

2,5

3

3,5

4

[Liter per Cycle]

2000 2010

Water Consumption of Commercial Undercounter Glass-/Dishwashers

3.5 - 4

2.5 - 3



PATENT PENDING

3.5 - 4

2.5 - 3

1.0

PREMAX FP with Vapo Rinse ECO



Customer Benefit

Lowest possible running cost by a measurable significant reduction* of consumption:

• 50% less rinse water (1.0 litre per cycle only !)

• 48% less detergent

• 70% less rinse aid

* Comparison with latest Profi FX with 2.0 litre rinse

PATENT PENDING




Saving of Running Cost

PATENT PENDING

… can easily exceed 2000 € during the life cycle.

… e.g. 60 cycles/day on 365 days/year save 600 € p.a.

@ 4 €/m3 water, 4€/l rinse aid, 2€/l detergent




How does it work ?

Instead of rinsing with 2.0 litre hot water per cycle the PREMAX FP operates with a two step rinse:

The first step is a conventional rinse to remove re-deposition of soil, but with ~1.0 litre per cycle only. Furthermore the rinse aid concentration is significantly reduced (by 40% � 0,18 g/l)

The second step is a steam rinse : steam will be generated by the booster and directed into the wash chamber (~0.04 kg per cycle). The steam is reaching all positions within the chamber – no problems with shielding zones. On the washware the steam is condensating and rinsing the remaining residues of detergent.

PATENT PENDING




PATENT PENDING

Hobart PREMAX FP

the most ecological and economical dishwasher on the market



The PREMAX FP operates at around 63° C wash temperature (standby setting 65°C), achieving superior cleaning

results and therefore shorter cycles and even higher capacity.

Only 80s cycle time � means capacity to cover several hundred plates per hour


PREMAX: Performance / Capacity

HOBART research has identified that higher washing temperatures optimize detergent

performance. Chemicals, water pressure and water circulation have much less

importance.


Cutlery Cycle

Cutlery is the most difficult ware to clean – conventional machines most often can

not achieve a good result. Part of the problem is that cutlery racks often lead to

shadow zones (e.g. spoons covering other cutlery) – the wash water can not get

access to all items.

This means a lot of extra manual involvement for the staff: presoaking in sinks,

manual pre-cleaning, double checking the results and frequent second runs.

To achieve perfect results Hobart has developed a dedicated cycle with adpated

wash and rinse parameters (increased cycle time, increased wash temperature, increased rinse

volume, slightly reduced rinse temperature). *

The PREMAX FP is supporting the efficiency with steam injection during the wash

operation. As steam is expanding into all areas there is no problem with shielding

and shadow zones.

Value for the customer: less manual involvement / treatment of cutlery to get a

good result


PREMAX: Less Manual Cleaning

* Not for compact glasswasher GCP


PRODUCT RANGEEFFICIENT - RELIABLE - INNOVATIVE

• Dishwashing or dedictated glasswashing setting• 4 different body/chamber sizes• Profi and Premax configuration

allow to cover all customer requirements.

undercounter glass & dishwashers - hobart€¦ · genius-x reduces detergent consumption by up...

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