ultradeck productinstallationguidedocshare04.docshare.tips/files/13124/131242393.pdf · ultradeck...

Low MaintenanceOnly requires periodic cleaning to remove dirt andother organics. Spend more time enjoying your deckrather than maintaining it.

TechnologyUltraDeck® uses state of the art equipment to speciallyblend plastic and wood fibers.Polyethylene coatings are available withUltraDeck Fusion® decking and railing.

Intended For Outdoor UseDurableResists splintering, cracking, rotting, and insects.

Easy To Work WithNo special tools required; easy as working with wood.

Great Investment In Your HomeSolid ReputationUltraDeck® is a top selling composite deck.

Environmentally FriendlyMade with recycled materials.

Finished LookHidden fasteners and color matched composite screwscreate a finished look.

Solid and Hollow Profiles Available.Ten Year Limited WarrantyWarranty information can be found atwww.midwestmanufacturing.com

UltraDeck® Product Installation Guide

The advantages of UltraDeck®

Who is UltraDeck®?UltraDeck® is the manufacturer of UltraDeck® decking,railing and fencing. UltraDeck® is a division of MidwestManufacturing which has been in business since 1969.Midwest Manufacturing's continual growth has helped itbecome one of the largest manufacturers of building productsin the Midwest. UltraDeck®'s headquarters and manufacturingfacility are located in Eau Claire Wisconsin. As anUltraDeck® customer, you can count on us to provide youwith reliable products and service at a great price.

Why are UltraDeck® decking and railing products asuperior choice over traditional wood products?UltraDeck® products perform with long lasting durabilityand performance that you can't get from wood. UltraDeck®won't rot, wrap, or splinter; and beside from a periodiccleaning require no maintenance.

What is the lifetime value of Ultradeck?Because UltraDeck® never rots or warps and painting andstaining are not required, however with pressure-treatedwood decks, these costs add up over time. After four years,the total cost of owning an UltraDeck® deck equals the costof a pressure-treated wood deck with maintenance. Overthe life of the purchase, UltraDeck® offers a far greatervalue than wood. Clean it periodically during the year andyou're done so you can spend more time enjoying youroutdoor living space, rather than working on it.

How do you clean UltraDeck® decking?UltraDeck® can be cleaned with soap and water or anyproduct made for washing composite decking. There is alsoa how-to-video on cleaning on our website.

Frequently Asked Questions

Installation Tools ..................4Fasteners ..............................4Deck Framing Tips ...............5Cladding Installation ............5Rustic™ and Natural™Plank Instructions ................6Fusion™ and Rustic™Solid Plank Instructions.......7Plank Endcaps......................7Installing 4x4 Posts& Post Sleeves......................8U-Top-It Post Option.............8Rustic™ and Natural™Railing Instructions:Method 1 ........................9-10Method 2......................10-11Method 3 .....................12-13Fusion™ RailingInstructions ........................14Pinnacle RailingInstructions.................15-16Pinnacle BracketInstructions ........................16

PAGE 2

Can I paint or stain my UltraDeck®?UltraDeck® does not need painting or staining to maintainits looks. If desired though only the brushed side ofUltraDeck® Natural may be stained with a good qualitycomposite deck stain after one year of adequate weathering.Always follow the stain manufacturers recommendationsand keep in mind that staining is not a one time applicationand will add maintenance to your low maintenance decking.

Can I put a hot tub on UltraDeck®?The substructure of a deck determines whether it can supporta hot tub. UltraDeck® is not a load-bearing product and thejoist of the structure should be used as the supportmechanism. Any load bearing pillars/legs should be placeddirectly above a deck joist or sister joist in this application.

Can UltraDeck® be placed over a solid surface?UltraDeck® can only be installed over a solid surfacewhen using a sleeper system. A sleeper system is a bufferbetween the solid surface and the decking. Water must beable to flow through and away from the deck and adequateairflow is necessary.

Can UltraDeck® be used in docks and water front decks?We have seen UltraDeck® used in many of theseapplications. As long as installation instructions are followedUltraDeck® will work well and be very aesthetically pleasingin waterfront applications.

PAGE 3

• Safety Glasses• Drill• Tape Measure

• Fasteners• Square and Level• Construction Calculator

• Circular Saw (with carbide blade) or Miter Saw• Hacksaw• Chalk Line

• Screw Driver/Drill Driver Bits• Rubber Mallet

Building a deck is a rewarding project you can do with few tools. As with any project, be sure and use allnecessary protection, i.e. eyewear, safety boots. Here is a list of items you might need to complete your deck:

3/4''Screws

DekMountHidden FasteningSystem®

UltraDeck T-Clips™

Figure 2

Figure 1

PAGE 4 Low-Maintenance Composite Decking

Installation Tools

FastenersTheDekMount Hidden Fastening System®can be usedwith solid or hollow planks, and is highly recommendedfor plank installation because it provides a clean, finishedlook. Start from the wall or house and work to the outerrim joist. The DekMount Hidden Fastening System®

is available in 8' long stainless steel (155-1372) or brownpowder coated finish (155-1376). When using theDekMount Hidden Fastening System®, 3/4'' triplecoated premium screws (available in 1lb. & 5lb. boxes,skus 229-1004 & 229-1002) are recommended forbracket to joist and plank to bracket connections.See figure 1.

UltraDeck T-Clips™ are another hidden fastener optionspecifically designed for use with theUltraDeck Fusion®and Rustic™ Solid planks. In addition to their finishedlook, they naturally gap the planks at 3/16” - saving youtime measuring. Fusion™ and Rustic™ Solid planks arespecially designed with a lip on the edges to accept theUltraDeck T-Clips™. See figure 2.

For conventional fastening, use color-matched compositedeck screws or 2-1/2'' quality deck screws. Composite deckscrews are recommended because they will pull shavingsinto the screw hole, eliminating the “mushrooming effect”,and therefore, pre-drilling and countersinking are onlyrequired at the ends of the planks and spindles. Alwayspre-drill and countersink screws when using 2-1/2'' qualitydeck screws. Keep screws at least 3/4'' away fromedge/end to prevent splitting. Do not over tighten fasteners!If 3/4'' from the edge/ends of plank is off of framingmaterial, an additional nailer board is needed toattach plank.

UltraDeck® surface mount plates work well for mounting4x4 posts for UltraDeck® railings to existing decks andcement patios. Treated 2x8 blocking will need to bemounted flush with underside of deck if lag bolts do notgo directly into joist. Complete the look by addingUltraDeck® post sleeves and ring bases to cover the4x4 post and UltraDeck® surface mount plate.See figure 3.

Joist

Figure 3 Ring Base

PostSleeve

Surface MountLag Bolts Included

A solid foundation is crucial to a strong, level deck. Usea treated wood or cedar substructure. Always checklocal building codes before beginning construction. Likeother composite decking, UltraDeck® products are notapproved for structural load bearing use.Joist SpanningOnce you decide which way you will run your deckplanks, determine the amount of joist spanningneeded. Always adjust joist span to accommodate deckpatterns and stairs. See Figures 4, 4-A and 5. Be surefoundation is level.

Reminder: Remember to use triple coated orstainless steel screws for treated framing materials.

UltraDeck® cladding can be used as skirting to cover joistmembers and hollow & solid board end & side profiles, 4x4elevated support posts, stair stringers, and other exposedlumber products. Cladding will provide a professional fin-ished look to your deck. See Figure 6A. Available in 3/8''x 4'' x 12' in Natural™ and Fusion™. Also available in7/16'' x 10-1/2'' x 12' lengths in Rustic™ only.Use color-matched cladding screws to secure claddingto deck frame. Be sure cladding is not secured toUltraDeck® planks in order to allow for proper expansionand contraction. Pre-drill and countersink two screws1-1/2'' from top and bottom edge of joist every 16 inches.On long runs requiring multiple pieces of UltraDeck®cladding, use opposing miter cuts at the seam to reducevisible joints. See Figure 6B. Also, follow end gappingchart, Figure 9 on page 6.

12'' o.c. maximum

16'' o.c. maximum

45° Miter Cut on Cladding

DeckBoards

Cladding CladdingOutside Joist

Joist

Joist

Please visit us at www.midwestmanufacturing.com PAGE 5

Figure 4

Figure 6A

Figure 6B

Figure 5

Deck Framing Tips

Cladding InstallationPerpendicular Deck Pattern

12'' o.c. maximum

Figure 4-A

Perpendicular Stair Pattern

45º Deck Pattern

UltraDeck® Cladding

END GAP DISTANCE FOR EVERY 16' OF PLANKCurrent

Temp 70 80 90 100 110 12040 3/32'' 1/8'' 5/32'' 3/16'' 7/32'' 1/4''50 1/16'' 3/32'' 1/8'' 5/32'' 3/16'' 7/32''60 1/32'' 1/16'' 3/32'' 1/8'' 5/32'' 3/16''70 --- 1/32'' 1/16'' 3/32'' 1/8'' 5/32''80 --- --- 1/32'' 1/16'' 3/32'' 1/8''90 --- --- --- 1/32'' 1/16'' 3/32''

100 --- --- --- --- 1/32'' 1/16''

Maximum Expected Temperature

End Gapping ChartFigure 9

Rustic™ and Natural™ Plank Instructions

3/16'' to 3/8''

PAGE 6

Figure 7Board Dimensions and Weights:Natural™: 5-3/16''w x 1-1/8''h, approx. 1.4 lbs. per lineal foot.Rustic™ Solid: 5-3/16''w x 15/16''h, approx. 2.5 lbs. per lineal foot.Rustic™ Reversible: 5-3/16''w x 1-1/8''h, approx. 1.4 lbs. per lineal foot.Fusion™: 5-1/8''w x 1''h and weighs, approx. 1.4 lbs. per lineal foot.Plank GappingUltraDeck®, like other composite decking products, expands andcontracts with temperature changes. Steps listed below must befollowed to allow for expansion and contraction.UltraDeck® decking MUST be gapped between planks and atthe ends. Besides expansion and contraction, there are severalother important reasons why decking must be gapped, includingtreated wood joists shrinking over time. Gapping allows for properdrainage that is needed to help keep the deck dry. Please seeFigure 7 and follow the End Gapping Chart, Figure 9, to ensureyour decking is properly installed and will last for many years.UltraDeck® Side-to-side GappingLeave a minimum 3/16'' gap between the sides of planks. If thetemperature is below 40º F at the time of installation, a 3/8'' gapis recommended. See figure 7.UltraDeck® End GappingFor every 16' of plank, allow 1/16'' space for every 20º F oftemperature difference between the time of installation and themaximum expected temperature (refer to end gapping chart,Figure 9). At plank ends predrill and keep screws at least 3/4''away from plank edges to prevent splitting. Do not over-tightenfasteners! If 3/4'' from the edge of the plank is off framing mate-rial, an additional nailer board is needed to attach the plank. Seefigure 10.Note: Fusion™ and Rustic™ Solid planks must be installed with thetextured surface facing up for added traction.An arrow is printed on the side of all boards to indicate direction ofinstallation and to ensure that grain pattern directionmatches. The bar codeand arrow on the side of the planks may be removed with rubbing alcohol.UltraDeck® Natural™ planks give you the option to displayeither an embossed woodgrain or a brushed finish. All planks willweather to a natural color over time. The brushed side can bestained after a weathering period of at least one year with a highquality stain recommended for composite decking. Due to everchanging conditions that affect board weathering, it isrecommended that stain is applied to a small test portion of thedeck, prior to staining entire deck surface. Be sure to follow stainmanufacturerʼs recommendations.

1/32'' to 1/4'' Gap

Figure 10

AdditionalNailer Boards

Screws are 3/4''From End of Plank

A deck board installed as a joining board atthe seams will minimize the amount of visualend to end contraction by separating the endto end gap.

End Gapping Alternative

Figure 8

Natural™ Shown

Hollow Plank FasteningWhen fastening hollow planks through the top surface, screws

must pass through interior channel to avoidcompression of planks.

Low-Maintenance Composite Decking

When UltraDeck® hollow profiles are installed, endcaps are agreat way to protect your deck because they help prevent mois-ture, dirt, and insect infiltration. Endcaps provide a clean pro-fessional look to your deck. Endcaps can only be used onhollow planks with 90º cuts. They are not necessary at buttjoints. See figure 14. If desired, use an adhesive caulk tosecure endcap to plank.Matching Plank Endcaps Available in:Fusion™ - cedar and grayRustic™ Reversible - cedar, gray, and redwoodNatural™ Reversible

Installing Fusion™ and Rustic™ Solid Planksthat Run Parallel to HouseStep 1. Follow general substructure and plank installation onpages 5 and 6.Step 2. Begin by securing UltraDeck T-Clips™ to ledger alonghouse side at every joist. Slide deck board into place.See figure 11.Step 3. Attach the next row of UltraDeck T-Clips™ andcontinue the process.Step 4. Pre-drill the last deck board in the outer lip and fastento the rim joist every 8'' with 1-5/8'' triple coated deck screws.No UltraDeck T-Clip™ is used on the outside of the last board.See figure 12.

Fusion™ and Rustic™ Solid Plank Instructions

Installing Fusion™ and Rustic™ Solid Planksthat Run Perpendicular to HouseStep 1. Follow general substructure and plank installation onpages 5 and 6.Step 2. Begin by pre-drilling plank in the outer lip andfastening plank to rim joist every 8" with 1-5/8'' triplecoated deck screws. UltraDeck T-Clips™ are not required onthe outside of the first board. See figure 12.Step 3. Next, install a row of UltraDeck T-Clips™ at every joistusing supplied screws. Slide deck board into place.Step 4. Continue process across the entire length of the deck.Step 5. Pre-drill the last deck board plank in the outer lip andsecure to rim joist using 1-5/8'' triple coated deck screws every8''. See figure 12.

house side

UltraDeck T-Clips™

UltraDeck® End GappingFor every 16' of plank, allow 1/16'' space for every 20ºF oftemperature difference between the time of installation and themaximum temperature. See Figure 9 on page 6. If your deckhas butt joints, place additional nailer boards at this connectionto aid in attaching/supporting deck planks. Place twoUltraDeckT-Clips™ at every end gap. See insert in figure 13.


Figure 11

Figure 12

Figure 13

Figure 14

1/32'' to 1/4''Gap

UltraDeckT-Clips™

AdditionalNailer Boards

Plank Endcaps - Used for UltraDeck Fusion®, Natural™, and Rustic™ Reversible

A deck joining board installed at the seams willminimize the amount of visual end to end contractionby separating the end to end gap.

End Gapping Alternative

Installing UltraDeck® Post SleevePost sleeves provide a clean finished look to yourdeck and railing components. Post sleeve covers alsoprotect 4x4 posts.Step 1. Cut UltraDeck® post sleeve to proper length.Step 2. Slide UltraDeck® post sleeve over the 4x4treated post. Watch the recessed channel orientationwhen using the Natural™ sleeves so that all postshave the same appearance. When using Rustic™and Fusion™ post sleeves, be sure and slide the ringbase to the bottom before installing first spindle. Postsleeves are secured as the first spindle is fastened tothe sleeve. See figure 17.

Post sleeves available in 48'' and 96'' lengths. Deckingand railing components are extruded products. Postcap and ring base are injection molded and will fadeat a different rate than UltraDeck® decking andrailing components.

Step 3. Install Post CapsAlign post cap with the top of the post sleeve andslide into position. If desired, use a silicon adhesivecaulk to secure post cap to sleeve.

Natural™ Post Sleeve

Post Cap

Recessed Channel

PAGE 8

Figure 18

Figure 17

Installing 4x4 Posts & Post Sleeves for Railing

Note: UltraDeck®Post Sleeves are designed to fit over dimensional4x4 posts. If the 4x4 posts you are using are outside of standards,trimming or shimming of 4x4 edges may be required. Check fit of4x4 into Post Sleeve prior to installation to your deck structure andmake any changes to the 4x4 if needed.

4x4 Post

Joist MemberJoist Member

ReinforcementBlocking

Rim Joist(2) 1/2'' x 6'' LagScrews 5-1/4'' Apart

Figure 16

ReinforcementBlocking

4x4 Post

U-Top-ItPost

Joist MemberRim Joist

(3) 3'' Screws

U-Top-It Posts, or “notched” posts, are tobe used only in correlation with beveledone-end spindles as shown in Method 3,page 10.Installing U-Top-It Posts on the outside ofthe joist (as shown above) with any othermethod will interfere with the position ofthe support blocks.See the U-Top-It Post Option below on howto incorporate the U-Top-It Post into otherrailing methods.

Installing 4x4 Treated Posts to DeckSubstructureVerify all local codes for railing heights, post spacing,and spindle spacing before construction.Step 1. First determine location and install the 4x4treated posts to the substructure. The maximum postspacing is 6' on center. Do not notch 4x4 railing post.See figure 15.Step 2. Use blocking that is the same dimensionalsize as the joist members to reinforce the 4x4 postsopposite the rim joist. See figure 15.Step 3. Use (3) 3'' quality deck screws for attachingeach end of blocking to joist.Step 4. Secure 4x4 treated post to the rim joist andreinforcement blocking using (2) 6'' lag screws with aminimum spacing of 5-1/4'' apart. Countersink the lagscrews if using UltraDeck® cladding. See figure 16.

U-Top-It Post Option

Figure 15

U-Top-ItPost

U-Top-ItPost

2x8

2x8

2x8

Rim Joist

Rim Joist

Rim Joist

U-Top-ItPost

If you choose to use U-Top-It 4"x 4" Posts with UltraDeck® composite decking, you willbe required to mount the U-Top-It Posts on the inside of the rim joist to allow for thesupport block to be installed. See illustration above.

(2) 1/2'' x 6''Lag Screws5-1/4'' Apart



Step 1. Post Sleeve InstallationWhen using post sleeves, install the ring base and slide it to the bottom of the post sleeve. Slidepost sleeve over the 4x4 post.

Step 2. Sizing Spindles, Upper Handrail, Handrail Insert & Lower RailMeasure the distance between the post sleeves and cut upper rail, lower rail, and metal insertto this length. Spindle height may vary, check spindle height and trim to desired height asneeded. All rail spans over 3' require a spindle support block centered under the rail assembly.Check local building codes and cut the support block to the height required to meet local code.Attach the spindle support block to the bottom side of the lower rail by installing a screw throughthe lower rail into the support block. See figure 20 on page 10.

Step 3. Spindle & Handrail PreparationCut spindle spacer blocks from UltraDeck® spindles to meet local code for spindle spacing.Two spindles will need to be pre-drilled for attaching the completed rail to the post sleeves. Usinga 1/8'' drill bit, drill holes in the spindle 3-1/2'' from the top, 3-1/2'' from the bottom, and in thecenter of the spindle. These holes should be drilled at approximately 60 degrees to allow enoughroom to drive the 3'' composite deck screws through the post spindle into the post sleeve andpost. These spindles will be referred to as Post Spindles. See figure 21 on page 10.

Step 4. Handrail AssemblySlide the spindle spacer blocks and the spindles into the profile of the upper handrail assembly.Make sure to install the Post Spindles flush on the ends of the assembly. Slide the spindlespacer blocks and spindles into the profile of the metal insert from the end. The upper handrailwill then need to be slid over the metal insert. Pre-drill and fasten the spacer blocks and spindlesto the top rail using 1'' corrosion resistant screws (1lb. sku 230-4100). Slide the spindle spacerblocks and the spindles into the profile of the lower rail, pre-drill, and fasten the spacer blocksand spindles to the bottom rail using 1'' corrosion resistant screws. See figure 22 on page 10.

Step 5. Rail Unit InstallationPlace the completed rail section between the posts and temporarily support rail unit on 2x4blocks, trimmed to length, to ensure proper height from the deck surface. Secure the rail tothe post sleeves using (6) #10 3'' composite deck screws through the pre-drilled holes in thePost Spindles.

Step 6. Install Post CapsAlign post cap with the top of the post sleeve and slide into position. If desired, use asilicone adhesive caulk to secure post cap to sleeve.

Step 7. Stair Rail AssembliesWhen using components for stair rail it may be necessary to cut angles to match stair slope.

All methods recommended for spans of 6' or less. Method 1 differs from Methods 2 & 3, in that it hasspacer blocks between spindles. It also requires no pre-drilling of metal insert. Method 1 meetsICBO-ESAC174 Code.

UltraDeck® Rustic™ and Natural™ Railing Instructions - Method 1

UltraDeck® Rustic™ and Natural™ Railing Instructions - Method 2

Step 1. Post Sleeve InstallationWhen using post sleeves, install the ring base and slide it to the bottom of the post sleeve. Slidepost sleeve over the 4x4 post.

Step 2. Sizing Spindles, Upper Handrail, Handrail Insert & Lower RailMeasure the distance between the post sleeves and cut the upper rail, lower rail and metalinsert to this length. Spindle height may vary, check spindle height and trim to desired height asneeded. When using components for stair rail it may be necessary to cut angles to match stairslope.

Step 3. Spindle PreparationMark your spindle spacing on the metal insert according to local building codes. Using a 1/4'' drillbit, pre-drill holes in the metal handrail insert where each spindle will be attached. Pre-drilledholes need to be centered on the metal insert to accommodate the screw head clearance channelin the upper handrail. See figure 24 on page 11.Two spindles will need to be pre-drilled for attaching the completed rail to the post sleeves. Usinga 1/8'' drill bit, drill holes in the spindles 3-1/2'' from the top, 3-1/2'' from the bottom, and in thecenter of the spindles. These holes should be drilled at approximately 60 degrees to allowenough room to drive the 3'' composite deck screws through the post spindles into the postsleeve and post. These spindles will be referred to as Post Spindles.See figure 26 on page 11.

All methods recommended for spans of 6' or less. Method 2 differs from Methods 1 & 3, in that it has nospacer blocks between spindles, requires pre-drilling for metal insert, and lower rail profile is identicalto top rail.

SpindleSpacerBlock

Spindle Support Block

Handrail Spindle

PostSpindle

DeckSurface

PostSleeve

Figure 23

1'' CorrosionResistant Screws

Secure spacer blocks and spindles tothe handrail with 1'' corrosion resistantscrews (1# sku 230-4100). Repeat thisprocess for the top handrail.

Figure 22

Spindle

Handrail

UltraDeck® Rustic™ and Natural™ Railing InstructionsMethod 1 - Continued

PAGE 10

MetalInsert

SupportBlock

LowerHandrail

SpindleFigure 19 Figure 20

4x4 Post

Post Sleeve

Post SpindleFigure 21


Step 4. Handrail AssemblyBore the center on each end of the spindle with a 1/8'' drill bit to accept #10 3-1/2'' premiumdeck screws. Slide spindles into the profile of the metal insert from the end and begin attachingspindles working from the center toward the outside using quality #10 3-1/2'' premium deckscrews. Make sure to install the Post Spindles flush on the ends of the assembly. Using a 1/8''drill bit, pre-drill the lower rail to match the holes pre-drilled in the metal insert. Position the lowerrail so the spindles will rest on the top side of the rail. Secure the spindles to the rail from theunderside using quality #10 3-1/2'' premium deck screws. Slide the upper rail on to the metalinsert. Dish soap may be used as a lubricant. See Figure 24. All rail spans over 3' require aspindle support block centered under the rail assembly. Check local building codes and cut thesupport block to the height required to meet local code. To install the support block on the railsystem, cut a 6'' piece of metal insert, slide the support block into the metal insert and secure itwith a quality deck screw. Slide the metal insert with support block attached into the profile ofthe lower handrail. See figure 25.

Step 5. Rail Unit InstallationPlace the completed rail section between the posts and temporarily support rail unit on 2x4blocks, trimmed to length, to ensure proper height from the deck surface. Secure the rail tothe post sleeves using (6) #10 3'' composite deck screws through the pre-drilled holes in thePost Spindles.

Step 6. Install Post CapsAlign post cap with the top of the post sleeve and slide into position. If desired, use asilicone adhesive caulk to secure post cap to sleeve.

LowerHandrail


Handrail

Spindle

PostSpindle

DeckSurface

PostSleeve

Figure 28

4x4 Post

Post SleeveMetalInsert Spindle

UpperHandrail Lower

HandrailLowerHandrail

DeckScrew

LowerHandrail

MetalInsert

Post Spindle

Cut a 6'' length of metal insert, fasten support block to metal insert, then slidemetal insert with attached support block to center of lower handrail.

Figure 26Figure 24

Figure 27

Figure 25

PostSpindle 32''

Spindle

SupportBlock

SupportBlock Support

Block

6'' Metal Insert

6'' MetalInsert


UltraDeck® Rustic™ and Natural™ Railing InstructionsMethod 2 - Continued

Step 1. Post Sleeve PreparationCut a notch into the post sleeve to match your U-Top-It post. This can be done by sliding the postinside the post sleeve and marking the depth of the notch. Use a square to transfer this mark tothe outside of the post sleeve, using this as your starting point, mark the notch to the desiredheight and cut. If all of the U-Top-It posts are uniform a template can be developed at this pointto speed up the cutting of notches in the post sleeves. See figure 29 on page 13.Step 2. Post Sleeve InstallationWhen installing U-Top-It posts to the perimeter joist, it is recommended that all lag bolts/screwsare countersunk so as not to damage post sleeve. Connect U-Top-It post directly to perimeterjoist. Once U-Top-It post is installed, slide post sleeve over the post. See figure 29 on page 13.Step 3. Sizing Spindles, Upper Handrail & Handrail InsertMeasure between post sleeves and trim upper handrail and metal handrail insert to fit. Spindleheight may vary, check spindle height and trim to desired height as needed. When using stairrail components it may be necessary to cut angles to match stair slope.Step 4. Spindles & Handrail Insert PreparationMark your spindle spacing on the metal insert according to local building codes. Using a 1/4'' drillbit, pre-drill holes in the metal handrail insert where each spindle will be attached. Pre-drilledholes need to be centered on the metal insert to accommodate the screw head clearance channelin the upper handrail. See figure 30 on page 13.Two spindles will need to be pre-drilled for attaching the completed rail to the post sleeves. Usinga 1/8'' drill bit, drill holes in the spindles 3-1/2'' from the top, 3-1/2'' from the bottom, and in thecenter of the spindles. These holes should be drilled at approximately 60 degrees to allowenough room to drive the 3'' premium deck screws through the post spindles into the post sleeveand post. These spindles will be referred to as Post Spindles. See figure 31 on page 13.Step 5. Handrail AssemblyBore the center on the top end of the spindle with a 1/8'' drill bit to accept #10 3-1/2'' premiumdeck screws. Slide spindles into the profile of the metal insert from the end and begin attachingspindles. Work from the center toward the outside using quality #10 3-1/2'' premium deck screwsto secure the spindles. Spindles must be centered in the metal insert to ensure ease ofassembly when installing handrail. Make sure to install the drilled Post Spindles flush on theends of the assembly.Step 6. Attach Handrail to the Handrail InsertSlide the upper rail on to the handrail insert.Step 7. Rail Unit InstallationPosition the upper rail assembly between the post sleeves to meet or exceed local building codeheight requirements. At this point you may want to trim U-Top-It posts and post sleeves to adesired height. Position the rail assembly square on the post sleeve to align the bottom of thespindles with the joist board. Secure the post spindles to the post sleeves using (6) #10 3''composite deck screws through the pre-drilled holes. Maintaining the same spindle spacing asthe top rail, pre-drill with 1/8'' bit and secure the bottom of the spindles to the joist board using#10 3'' premium deck screws. See figure 32 on page 13.

UltraDeck® Rustic™ and Natural™ Railing InstructionsMethod 3

All methods recommended for spans of 6' or less. Method 3 differs from Methods 1 & 2, in that it has no spacerblocks between spindles, requires pre-drilling for metal insert, and beveled one-end spindles are secured toperimeter joist. U-Top-It posts are used in place of traditional 4x4 posts.



Step 8. Install Post CapsAlign post cap with the top of the post sleeve and slide into position. If desired, use a siliconeadhesive caulk to secure post cap to sleeve.

Step 9. Stair Rail AssembliesWhen using components for stair rail it may be necessary to cut angles to match stair slope.

PostSleeve

Cut Notchin Post Sleeveto Match

U-Top-It Post MetalInsert

U-Top-ItPost

UpperHandrail

Post Spindle

For a more finished look, use cladding on the perimeter joistboards.

Figure 30Figure 29

PostSleeve

42''BeveledSpindle

Cladding

42''BeveledSpindle

Rustic™ and Natural™ Railing InstructionsMethod 3 - Continued

4x4 Post

Post Sleeve

Post Spindle

Figure 31

Handrail

BeveledSpindle

PostSpindle

DeckSurface

PostSleeve

Figure 33

Figure 32

PostSpindle

HandrailInsert

3/4''Screws

UpperHandrail

LowerRail

SupportBlock

#10 3-1/2" Screws

UltraDeck Fusion® Railing Instructions

Note: UltraDeck Fusion® railing systems feature the same high quality materials and manufacturing process as UltraDeck Fusion® decking.The post sleeve kits include post sleeve, ring base, and post cap; handrail/stair rail kits include handrail, handrail insert, spindles, lower rail,lower rail support block, and screws. 4' post sleeve and 6' handrail/stair rail kits are available in white only. Black, gray and cedar post sleeveand rail components are also available.

Step 1. Post Sleeve Installation1'' up from the bottom edge of the post sleeve, locate centerand drill a 3/16" hole, one hole per post sleeve. Slide the ringbase over the post sleeve until the locking dimple on theinside of the ring base snaps into the drilled hole. Slide postsleeve over the 4x4 post. See figure 34.Step 2. Sizing Spindles, Upper Handrail,Handrail Insert, & Lower RailMeasure the distance between the post sleeves and cut theupper rail, lower rail and handrail insert to this length. Spindleheight may vary, check spindle height and trim to desired heightas needed.Step 3. Spindle PreparationMark your spindle spacing on the insert and lower rail accordingto local building codes. Using a 1/8'' drill bit, pre-drill holes inthe insert and lower rail where each spindle will be attached.Two spindles will need to be pre-drilled for attaching thecompleted rail to the post sleeves. Using a 1/8'' drill bit, drillholes in two spindles 3-1/2'' from the top, 3-1/2'' from the bottom,and in the center of the spindles. These holes should be drilledat approximately 60 degrees to allow enough room to drive the3'' premium deck screws through the post spindles into the postsleeve and post. These spindles will be referred to as PostSpindles. See figure 37.Step 4. Handrail AssemblyBore the center on each end of the spindle with an 1/8'' drill bitto accept #10 3-1/2'' premium deck screws. Do not usecomposite screws. Slide spindles into the profile of thehandrail insert from the end and attach them, from the centertoward the outside, with #10 3-1/2'' premium deck screws. Makesure to install the Post Spindles flush on the ends of theassembly. Position the lower rail so the spindles will rest on thetop side of the rail. Secure the spindles to the rail from theunderside using quality #10 3-1/2'' premium deck screws. Slidethe upper rail on to the handrail insert. From the undersiderecessed channel of the handrail insert, attach the upperhandrail using 8 #4 3/4'' screws (18 pcs. sku 233-0309; 100 pcs.sku 233-0134). Equally space screws along the length of thehandrail using four screws on each side. See figure 35.All rail spans over 3' require a spindle support block centeredunder the rail assembly. Check local building codes and cut thesupport block to the height required to meet local code. Toinstall the support block on the rail system, cut a 6'' piece ofhandrail insert, slide the support block into the handrail insertand secure it with a premium deck screw. Center the handrailinsert into the profile of the lower handrail. See figure 36.Step 5. Rail Unit InstallationPlace the completed rail section between the posts andtemporarily support rail unit on 2x4 blocks, trimmed to length,to ensure proper height from the deck surface. Secure therail to the post sleeves using (6) #10 3'' composite deck screwsthrough the pre-drilled holes in the Post Spindles.Step 6. Install Post CapsAlign post cap with the top of the post sleeve and slide intoposition. If desired, use a silicone adhesive caulk to securepost cap to sleeve.Step 7. Stair KitsWhen using components for stair rail it may be necessary to cutangles to match stair slope.

1"

3/16"DrilledHole

PostSleeve


HandrailSpindlePostSpindle

DeckSurface

PostSleeve

Figure 38

4x4 Post

Post Sleeve

Post Spindle

Figure 37

Figure 36

Figure 34 Figure 35

SupportBlock

6'' HandrailInsert

LowerHandrail

DeckScrew


UltraDeck Pinnacle Railing Instructions


Step 1. Sizing Spindles, Upper Rail, Lower Rail,and Top CapMeasure the distance between the post sleeves and cut theupper and lower rail and top cap to this length. Spindle heightmay vary, check spindle height and trim to desired height asneeded. See figure 39.Step 2. Attach Spindle Support BlockRail spans over 3' require a spindle support block centeredunder the rail assembly. Check local building codes and cutthe support block from the same material used for spindles.As a rule, 3.5'' high for a support block will comply with mostbuilding codes. Attach the spindle support block to the bottomside of the lower rail by finding center of support block andmarking lower rail for pre-drilling. See figures 40 and 41.Pre-drill with 1/8'' drill bit and install support block using a3.5'' premium deck screw. Do not use composite screws.Step 3. Spindle and Handrail PreparationCheck local building codes for appropriate spindle spacing.As a rule, less than a 4'' opening between spindles will complywith most building codes. Evenly space and mark the upperand lower rail, leaving the same amount of space on eachend of the rail.• Using a 1/8'' drill bit, and the measurement of half thediameter of the spindle, pre-drill holes in the upper andlower rail where each spindle will be attached. Refer tofigures 40 and 41.•The vertical surfaces of the bottom and top rail will face theoutside of the deck or steps. See figure 42.Spindle and Handrail Preparation for Stair Rails• Lay the bottom rail on the stairs and mark the angle andlength. See figure 44. Do the same with the top rail and topcap. On the lines that you marked, trim all pieces to thesame angle. This angle will also be used to cut the spindles.Evenly space and mark the upper and lower rail, leaving thesame amount of space on each end of the rail.

Measure Distance

Half Diameter

Half Diameter

Spindle Support Block:Cut to size, then measure 1/2 diameter. Mark spot for

pre-drilling

Top Cap

Rail inTop Position

Spindle

Rail inBottom Position

SpindleSupport Block

Deck Surface

Figure 39

Figure 40 Figure 41

Figure 42

Figure 44

Figure 43

UltraDeck Pinnacle Railing Instructions - Continued

Pinnacle Bracket Instructions

Using a 1/8'' drill bit, and the measurement of half thediameter of the spindle, pre-drill holes in the upper andlower rail where each spindle will be attached. Holes needto be drilled at the same angle stair rail was cut. Refer backto figures 40, 41 and 44 on page 15.Step 4. Attach Spindles to HandrailWorking from the center toward the ends, attach thespindles using #10 - 3.5'' premium deck screws (sku# 230-5523). Screws must be flush with the surface of the top railto ensure proper fit of the top cap, but do not overtighten.Step 5. Installation of Mounting Brackets and RailAssemblyPlace the completed rail section between the posts. At eachend of rail, temporarily support the rail unit on blockstrimmed to length to ensure proper height of the railassembly. Making sure the rail is plumb, mark the locationof the top rail bracket on the post sleeve. Remove railsection and using screws provided in bracket pack, attachtop rail brackets to each post sleeve where marked. Attachbottom rail brackets with screws provided in bracket pack tothe bottom rail of the assembly. Hang rail assembly on topbrackets. Verify rail assembly is plumb and support block isresting on deck. Attach the top brackets to the under side ofrail assembly and the bottom brackets to the post sleeve oneach end. See figures 45-48. Note: Pre-drill all holes beforeattaching brackets.• If using stair rail brackets, attach parts A & B to the rail andpost sleeve per package insert directions. Once assemblyis set in place, tap in lock pin to secure assembly.Step 6. Install Top CapUsing 1/8'' drill bit, pre-drill four holes through the upper railcentered between spindles one at each end and two spacedbetween. Secure the upper rail to the top cap using 2''premium deck screws (sku# 230-5506). See figure 49.

Step 1. Set rail assembly inplace. Using a 1/8" drill bit tohold parts A and B of hingetogether, transfer hole locationof hinge to both post and railassembly for pre-drilling.See figure 50.Repeat this step for all fourcorners of rail assembly. It isimportant to be accurate whenmarking holes so bracketsline up in the following steps.

Step 2.Remove rail assemblyfrom stairs and with a 1/8"drill bit pre-drill both the railassembly and post at markedlocations. See figure 51.

Step 3. Attach hinge bracketto both the post sleeve andrail assembly at all 4 cornerswith screws supplied withhinge. See figure 52. Do notover tighten, as this will makeit hard to line up bracket partsA and B in following steps.Step 4. Set rail assembly inplace and line up hinge partsin all four corners. With hingealigned, start tapping suppliedroll pin into place using asmall hammer. See figure 53.Finish tapping pin in with apin punch. See figure 54.Please note:If hinge alignment is slightlyoff from marking of holes instep 1, it may be necessary tohave help holding rail in placewhile inserting roll pin.

SKU 101-6307Low-Maintenance Composite Decking

Arrows indicate where to pre-drill tosecure the top cap to the top rail.

MountingBracket

Top Cap

Top Rail

RailBracket

1-3/8"GalvanizedScrews

(Included withpurchase ofbrackets)

Underside ofTop and Bottom

Rail

Figure 45 Figure 46 - Top Rail

Figure 47 Figure 48 - Bottom Rail

Figure 49

Figure 50

Figure 51

Figure 52

Figure 53

Figure 54

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