ultra litecrete technology - case studies (eeg client)
TRANSCRIPT
1 SRPC
Sch
lum
berg
er Pu
blic
*Mark of Schlumberger
W E L L S E R V I C E S
Ultra Lightweight Cementing
Solutions
Overview and Case Studies
2 SRPC
Sch
lum
berg
er Pu
blic
Depleted Reservoirs & Mature Fields Challenges
• Low Fracture gradient / High Permeability– ECD Management during drilling
phase– High risk of Lost Circulation
during cementing operations– Achieve required TOC or to
surface– Formation damage by cement
losses – production impairment
3 SRPC
Sch
lum
berg
er Pu
blic
Depleted Reservoirs & Mature Fields Challenges
• Mud Removal• Production Quality Cement
– Must provide good, long term zonal isolation to maximize production
• Environmental compliance– Discharge on returns– OH excess requirements
4 SRPC
Sch
lum
berg
er Pu
blic
Agenda
• System Application Ranges– Density Selection - LiteCRETE– Applications
• Ultra LiteCRETE• Success stories
– Ultra LiteCRETE– Coal-bed methane
5 SRPC
Sch
lum
berg
er Pu
blic
System Application Ranges
High DensityParticle
LightParticle
SandFlexibleAdditiveLight
Particle
7.5lb/gal
23lb/gal
6 SRPC
Sch
lum
berg
er Pu
blic
LiteCRETE – Density Selection
• Density Range: 7.5 –13 ppg– Ranges correspond to the
LiteCRETE portfolio of products
7.5
8.0
8.7
10.5
12.0
13.0
Ultra LiteCRETE
LiteCRETE
LiteCRETE HP
7 SRPC
Sch
lum
berg
er Pu
blic
Ultra LiteCRETE
• Density Range: 7.5 –8.7 ppg– The ultra lightweight
production quality cementing system
8.77.5 8.0
Ultra LiteCRETE
8 SRPC
Sch
lum
berg
er Pu
blic
Ultra LiteCRETE Features & Applications
• Extremely fractured or depleted formations
• Production liners/casing
• Cement to surface
– Production quality
• Density: 7.5 – 8.7 ppg
• Temperature: 80º - 450ºF
• Compressive > 1000 psi Ultra LiteCRETE
9 SRPC
Sch
lum
berg
er Pu
blic
Critical Water Zones
• Traditionally – 2 stages
• Redesigned casing program to eliminate stage tool
• Saved stage tool running time and associated risks
• No need for full production string
• Production liner instead
– Saved time and money
10 SRPC
Sch
lum
berg
er Pu
blic
Fibered LiteCRETECemNET
• Synergy with LiteCRETE systems– Rapid plugging of voids– Not reliant on high rheology– Related to PSD
• Value of fiber usage directly related to the high-solids content of LiteCRETE systems
A 1-mm slot plate plugged by fibered HPLW cement slurry (silica fiber concentration = 2.1 lbm/bbl), photgraphed from the bottom of the cell.
Sch
lum
berg
er Pu
blic
Case Studies
12 SRPC
Sch
lum
berg
er Pu
blic
Cement to surfaceUAE
• Cementing a 7in Tie-Back Liner to surface– Inside perforated 9 5/8in
casing
– Well used as an injector
• Formations– UER (Um Raduma)
– Simsima
• Highly fractured formations• Communication
– between scab liner and perforations
• Objective:– Shut off perforations
and cement tie-back liner to surface
– Replace scab liner
– Recomplete the well as a single string dual injector
• Performance indicator– Get TOC above upper-
most perforations inside 7in x 9 5/8in annulus
13 SRPC
Sch
lum
berg
er Pu
blic
Cement to surfaceUAE
Schedule
• Spacer: 24m3 ONELOCK*
• LEAD: 46m3 Ultra LiteCRETE at 1.02 SG
• TAIL:14.3m3 Class G Cement at 1.9 SG
Results• Achieved good returns
after ZONELOCK and Ultra LiteCRETE
• 3.2m3 of slurry returned to service after treatment
• A positive pressure test was achieved on 7in x 9 5/8in annulus lap
*Mark of Schlumberger
LiteCRETE
14 SRPC
Sch
lum
berg
er Pu
blic
Complete LossesOffshore Mexico
• Used with Mexico Marine (Offshore Cantarell)– Fractured or vugular Paleocen, Cretacic and
Jurassic age carbonates– One of the most expensive problems while
drilling the production zone• PARTIAL TO TOTAL LOST CIRCULATION
• Permeability up to 5 Darcies• Frac gradient of 0.26 psi/ft
15 SRPC
Sch
lum
berg
er Pu
blic
Complete LossesOffshore Mexico
• During drilling 5 7/8” O.H. was drilled with NO RETURNS
– total of 8190m3 of 0.9 s.g. OBM
were lost from 2208 m to
2410m.
• Very good results previously obtained with LiteCRETE at 1.1 SG– decided to decrease further
down the density
• 0.98 SG LiteCRETE– selected as the best option to
isolate production interval from 2655 to 2705 m
• CS = 1650 psi @ 14 hrs• Displacement performed
with 0.9 SG OBM– During all the operation no
returns were observed
• Evaluation:– The pay interval that will be
exploited is from 2655 to 2705m
– CBT/USIT showed very good bond index going from 80% to 90%. This assured client of good pay-zone isolation
16 SRPC
Sch
lum
berg
er Pu
blic
OffshoreUAE
• Lost circulation common across Simsima and Umm El Radhuma formations
• Problems– Stage tool failure
– Corrosion
– Low TOC
• Very challenging to cement
• First time use• Utilized Ultra LiteCRETE
to gain correct TOC
• Successful cementing made possible with this system
• Based on results additional work now planned
17 SRPC
Sch
lum
berg
er Pu
blic
Ultra LiteCRETE Kuwait
• Leader in Ultra LiteCRETE jobs– 30 jobs at 0.9 SG YTD
• Loss circulation zones across Damman, 1st Eocene and Maestrichian formations
• Primary Objective– Circulate cement to surface in
a single stage providing zonal isolation and casing support
– 100% OH Excess
• Results– Saved $40k per well, now a
standard system
– Eliminated the need for costly stage tools and wasted rig time between stages, cement to surface in one go!
– No need for multiple top out jobs to bring cement to surface
– No costly workover operations
– Proposed for steam injection wells
18 SRPC
Sch
lum
berg
er Pu
blic
Coal-Bed Methane CementingLiteCRETE CBM
• Production Quality Cement to surface - even if the well won’t support a column of water!
LiteCRETE
CemNET:Fibrous
material forms a mat
at the fracture opening
19 SRPC
Sch
lum
berg
er Pu
blic
Summary
• System Application Ranges– Density Selection - LiteCRETE– Applications
• Ultra LiteCRETE• Success stories
– Ultra LiteCRETE– Coal-bed methane
20 SRPC
Sch
lum
berg
er Pu
blic
Questions and Feedback
What do you think…..?