ul listed fuel cleaning and maintenance systems manufactured by: clinton power
DESCRIPTION
UL Listed Fuel Cleaning and Maintenance Systems Manufactured by: CLINTON POWER. FUEL MANAGEMENT SYSTEMS. BY: CLINTON NEVADA 19 W. Brooks Ave. North Las Vegas, NV 89030 (702) 632-1366 Voice (702) 642-5276 Fax (866) 711-5900 Toll Free www.clintonnevada.com - PowerPoint PPT PresentationTRANSCRIPT
UL ListedFuel Cleaning and Maintenance
SystemsManufactured by:CLINTON POWER
FUEL MANAGEMENT SYSTEMS
BY:CLINTON NEVADA19 W. Brooks Ave.
North Las Vegas, NV 89030(702) 632-1366 Voice(702) 642-5276 Fax
(866) 711-5900 Toll Freewww.clintonnevada.com
CLEAN FUEL MEANS RELIABLE EQUIPMENT
WHY CLEAN FUEL?
ACCORDING TO THE AMERICAN INSTITUTE OF DIESEL AND GAS TURBINE ENGINEERS:
50% of all Diesel Engine Generator Systems Will Fail Within The Lifetime Of The Plant
4% to 8% Of All Installations Will Fail Annually
Even In The Nuclear Industry,
A 2% Annual Failure Rate Is Considered The Standard
FUEL CLEANING AND MONITORING SYSTEM
INTRODUCTION
• You will learn the importance of having clean, safe, stable fuel for today’s high tech power equipment
• You will learn how unstable fuels actually are, and how quickly they deteriorate
• You will learn practical and proven programs for good fuel quality management practices
FACTS• FUELS CONTAMINATE ON THEIR OWN
• CLIMATE AND WEATHER ADVERSELY EFFECT ALL FUELS
• ALL ENGINE MANUFACTURERS ADHERE TO ASTM D975 AS A FUEL QUALITY STANDARD
• EQUIPMENT WARRANTIES REQUIRE COMPLIANCE WITH ASTM D975
OVERVIEW
• IDENTIFY THE PROBLEMS
• PROVIDE SOLUTIONS FOR THOSE PROBLEMS
• COST JUSTIFY THE EXPENSES
THE NUMBER ONE OPERATING EXPENSE AFTER INSTALLATION OF A STANDBY POWER SYSTEM IS FUEL
IDENTIFICATION
• THE FIRST STEP IS TO REALIZE THAT FUEL DETERIORATES AND CONTAMINATES NATURALLY
• CLIMATE, WEATHER CHANGES, GEOGRAPHIC LOCATION, AND TIME ADVERSLY EFFECT THE STABILITY, EFFICIENCY, PERFORMANCE, AND QUALITY OF ALL FUELS
CAN YOU TELL WHICH SAMPLE IS BAD?
• YOU CAN’T ALWAYS TELL VISUALLY WHETHER OR NOT FUEL IS HEALTHY AND CAN MEET ASTM D-975 STANDARDS
• ONLY SEVERLY CONTAMINATED FUEL IS VISUALLY EVIDENT
• YOU CAN HAVE A LABORATORY ANALYZE THE FUEL FOR ASTM D975 STANDARDS
THE PROBLEMS
THE NATURAL PROCESSOF
ORGANIC AND INORGANICCONTAMINATION
THIS IS A SEVERLY CONTAMINATED FUEL SAMPLE CONTAINING THE FOLLOWING:
ORGANIC CONTAMINATION
• FUNGI GROWTH
• BACTERIA COLONIZATION
• CLOUDING AND GELLING
• GUMS AND RESINS
• OXIDATION
• CORROSION
INORGANIC CONTAMINATION
• WATER
• CONDENSATION
• RUST
• SILICATES
ANYTHING THAT IS SOLID, WHICH CAN’T BE BROKEN DOWN WITH A CHEMICAL, IS CONSIDERED TO BE AN INORGANIC SUBSTANCE
OTHER AREAS OF CONCERN
• UNRELIABLE QUALITY OF FUEL DUE TO REDUCED REFINERY QUALITY CONTROL
• FOULED INJECTORS LEAK CAUSING MORE EXHAUST EMISSIONS (EPA STANDARDS?)
• HIGH YEARLY MAINTENANCE COSTS
• PERIODIC FUEL TANK CLEANING
• RAPID ABRASIVE WEAR
• PRODUCT REPLACEMENT AND REPAIRS
RESULTS OF ORGANIC & INORGANIC CONTAMINATION
• CLOGS FILTERS
• STARVES EQUIPMENT
• NON-COMBUSTIBLE FUEL
• NON-PUMPABLE FUEL
• EXCESSIVE EXHAUST
• RAPID ABRASIVE WEAR
• DETERIORATION
EQUIPMENT MANUFACTURERS
ALL ENGINE MANUFACTURERS DESIGN THEIR EQUIPMENT AROUND
ASTM D975 FUEL QUALITY STANDARDS FOR PERFORMANCE,
EFFICIENCY, AND ECONOMY
WARRANTIES REQUIRE IT!
NFPA 110
A NEW STANDARD FOR EMERGENCY AND STANDBY POWER SYSTEMS
DEFINING
“INTELLIGENT STORED DIESEL FUEL MANAGEMENT”
BASICS OF NFPA 110
• A STANDARD THAT STATES WITH DETAIL THAT:
“FUEL SYSTEM DESIGN SHALL PROVIDE FOR A CLEAN SUPPLY OF FUEL TO THE PRIME MOVER”
“FUEL MAINTENANCE FILTRATION AND TESTING SHOULD BEGIN THE DAY OF INSTALLATION”
NFPA 110 RATING SYSTEM FOR FUEL:
A-2
A-3
A-4
A-5
A-6
A-7
REFINERY FRESH FUEL
GOOD
WATCH CLOSELY – AGING HAS BEGUN
ADVANCED AGING AND DETERIORATION
BADLY AGED – NOT RECOMMENDED
SEVERE AGING – DO NOT USE
RELATED COMPONENTS EFFECTED BY FUEL QUALITY
• FUEL TANK
• FUEL TRANSFER SYSTEM
• INJECTION PUMP
• INJECTORS
• CYLINDER WALLS
• INTAKE AND EXHAUST VALVES
• LUBRICATION SYSTEMS
• COOLING SYSTEMS
WE HAVE DEFINED THE PROBLEMS:
• EXPLODES INJECTORS
• RAPID ABRASION
• UNRECOVERABLE PERSONNEL HOURS
• LIABILITY TIME BOMB
• DOWNTIME
• EQUIPMENT REPLACEMENT
CAN PROVIDE A PROGRAM
TO
COMBAT
THE
CONTAMINATION
CONTROL
• CONTROL IS ACCOMPLISHED BY REMOVAL OF CONTAMINATION & WATER FROM INSTALLING AN ULTRAPURE SYSTEM
• ALL UNITS INLUDE OUR OWN MAGNETIC CONDITIONING FOR CLEANER AND MORE EFFICIENT BURNING FUEL
• ADDITIONAL OPTIONS SUCH AS PRE-DAY TANK WATER SEPARATORS, TANK BREATHERS, AND SPILL RESPONSE KITS HELP SOLVE THE PROBLEMS AND MEET EPA REQUIREMENTS
• PREVENTS CONTAMINATION
• A TOTAL REMEDIATION PROCESS
• PROVIDES CLEAN, SAFE, RELIABLE
FUEL
PRODUCTS REQUIRED TO MAINTAIN A FUEL QUALITY MAINTENANCE SYSTEM:
• ULTRAPURE FUEL CLEANING, MAINTENANCE & MONITORING SYSTEM
• MAGNETIC FUEL CONDITIONER• DAY TANK PRE-CLEANER/SEPARATOR• TANK BREATHER• SPILL CONTAINMENT KIT TO MEET EPA
REQUIREMENTS
(EPA REGULATION 40 CFR 112)
FUEL CLEANING, MAINTENANCE & MONITORING SYSTEM
• BULK WATER SEPARATOR/STRAINER
• ENTRAINED WATER REMOVAL
• 10 MICRON FILTRATION
• EMULSIFICATION REMOVAL
• 2 MICRON FINE FINISH FILTRATION
• FULLY AUTOMATED PLC TECHNOLOGY
• COLOR TOUCH SCREEN GRAPHICS
• COMMUNICATION WITH BUILDING & MANAGEMENT SYSTEMS
• FIELD DIAGNOSABLE
• ULTRAPURE IS UL LISTED
MODEL 1A1
FEATURES OF MODEL 1A1
• CAPABLE OF TREATING UP TO 30,000 GALLONS
• PORTABLE
• HEAVY DUTY DESIGN
• LOW MAINTENANCE
• ROI MEASURED IN MONTHS, NOT YEARS
MODEL MX5
FEATURES OF MODEL MX5
• MARINE GRADE BULKHEAD DESIGN
• ALL STAINLESS STEEL COMPONENTS AND BRASS PLUMBING & FITTINGS
• ON-OFF SWITCH
• ENGINE ROOM MOUNTABLE OR DOCKSIDE MOUNTABLE
USES OF MODEL MX5
• YACHTS
• FISHING BOATS
• WORK BOATS
• TUG BOATS
• BARGES
• MARINAS
MODELS 5A THROUGH 40A
FEATURES OF MODELS 5A – 40A
• UP TO FOUR 80,000 GALLON TANKS CAPACITY
• COLOR TOUCH SCREEN CONTROLLER
• 2 MICRON FILTRATION
• REMOVES 99.9995% OF WATER IN FUEL
• MULTIPLE SPILL DETECTORS EMBEDDED THROUGHOUT
• ELECTRONICS ISOLATED IN SEPARATE DRAWER
• 2-4 TANK MANIFOLD SYSTEMS MATCH MAIN HOUSING
• MANIFOLDS PRE- PLUMBED AND ALL VALVES INSTALLED AT FACTORY, SHIPPED COMPLETE READY TO INSTALL
• VARIETY OF INSTALLATION OPTIONS
• EASE OF INSTALLATION
FEATURES OF MODELS 5A - 40A (CONTINUED)
• ELEGANT JOB SITE• VISUAL DATA INSPECTION• CLOSED LOOP• FULLY AUTOMATED OPERATION• CENTRALIZED MONITORING CAPABILITY• HIGH RELIABILITY• LOW MAINTENANCE• COST EFFECTIVE• ROI MEASURED IN MONTHS, NOT YEARS
HOW DO YOU MEASURE CRITICAL SYSTEM FAILURES, ANYWAY?????
What Makes Different?
• Double Wall Construction, Inner Box Constructed Of Impervious PVC• Magnetic Conditioner Included As Standard• Electronics Enclosed In A Separate Compartment, Top Loaded For Ease Of
Maintenance• Compatible With ModBus & Other Building Management Systems• May Be Monitored Remotely Or Locally• Field Diagnosable From Our Engineering Department Via Internet• Full Color Touch Screen Micro Processor Controlled• Multi-Tank Manifolds In Matching Enclosures To Main Units• Meets ASTM D-975 Section Regarding Removal Of Water by 99.9995%• Supply And Return Woven Stainless Steel Flex Connectors• Multiple 2 Stage Spill Detectors Indicate Any Fluid Present
• UltraPure is UL Listed!
THANK YOU!
19 W. Brooks Ave.North Las Vegas, NV 89030
(702) 632-1366 Voice(866) 711-5900 Toll Free
(702) 642-5276 Faxwww.clintonnevada.com