type 3379 pneumatic actuator - samson · design and principle of operation 2 design and principle...
TRANSCRIPT
Definition of signal words
DANGER!Hazardous situations which, if not avoided, will result in death or serious injury
WARNING!Hazardous situations which, if not avoided, could result in death or seri-ous injury
NOTICEProperty damage message or mal-function
Note:Additional information
Tip:Recommended action
2 EB 8315 EN
Contents
EB 8315 EN 3
1 General safety instructions .............................................................................52 Design and principle of operation ..................................................................62.1 Versions ........................................................................................................62.2 Operating direction ........................................................................................62.3 Fail-safe action ..............................................................................................62.4 Technical data ...............................................................................................83 Installation ..................................................................................................103.1 Pneumatic connections..................................................................................103.2 Replacing the actuator ..................................................................................103.3 Aligning the actuator ....................................................................................103.4 Removing and exchanging the actuator bonnet ..............................................123.4.1 Removing the cover ......................................................................................133.4.2 RemovingtheType 4740LimitSwitch ............................................................133.4.3 RemovingtheType 3724Positioner ...............................................................134 Dimensions in mm .......................................................................................14
EB 8315 EN 5
General safety instructions
1 General safety instructionsForyourownsafety,followtheseinstructionsconcerningthemounting,startupandopera-tion of the actuator: − Theactuatoristobemounted,starteduporoperatedonlybytrainedandexperiencedpersonnelfamiliarwiththeproduct.
− Accordingtothesemountingandoperatinginstructions,trainedpersonnelreferstoindi-vidualswhoareabletojudgetheworktheyareassignedtoandrecognizepossibledan-gersduetotheirspecializedtraining,theirknowledgeandexperienceaswellastheirknowledgeoftheapplicablestandards.
− Anyhazardsthatcouldbecausedbythesignalpressureormovingpartsoftheactuatoraretobepreventedbytakingappropriateprecautions.
Toavoiddamagetoanyequipment,thefollowingalsoapplies: − Proper shipping and storage are assumed.
6 EB 8315 EN
Design and principle of operation
2 Design and principle of oper-ation
TheType3379PneumaticActuator(withspring-returnmechanism)isusedinconjunc-tionwithavalvesuitableforthefoodandpharmaceutical industries.
Principle of operation (Fig. 1)The signal pressure pst creates a force on the pistonsurface(5)whichiscounteractedbythespring(s)(4).Thebenchrangeisdeter-mined by the number of springs used and theircompression,takingintoaccounttherated travel.The actuators are designed for a maximum travelof15 mm.Aspringcompressionisonlypossiblewithsmallertravels.The travel H is proportional to the signal pressure pst. The operating direction of the actuatorstemdependsonhowthespringsare installed in the actuator.The supply air is connected for both operat-ing directions to the top connecting plate.Theconnectionbetweentheactuatorstemand the valve's plug stem differs depending on the valve used. Refer to the mounting and operating instructions of the corresponding valve for more details.
2.1 Versions − Type 3379-00:Type3379ActuatorcombinedwithType 3724Electropneu-maticPositioner(uEB 8395 EN)
− Type 3379-01:Type3379Actuatorforon/off service
− Type 3379-02:Type3379ActuatorcombinedwithType 4740ElectricLimitSwitch
2.2 Operating directionThe operating direction is determined by howthespringsarearrangedintheactuatoranditsinternaldesign(seeFig.1): − Actuator stem retracts − Actuator stem extends
Note:It is not possible to reverse the operat-ing direction.
2.3 Fail-safe actionDepending on the operating direction of the actuator,theactuatorhasdifferentfail-safeactions effective upon air supply failure.Actuator stem extends (fail-close):Whentheairsupplyfails,thespringforcemovesthestemdownwardscausingthevalve to close.
Actuator stem retracts (fail-open):Whentheairsupplyfails,thespringforcemovesthestemupwardscausingthevalvetoopen.
EB 8315 EN 7
Design and principle of operation
3
10
9
8
5
2
7
4
6
3
1 1
1 Pressure connection to control the actuator2 Piston seal3 Vent plug4 Spring(s)5 Piston6 Base7 Actuatorstem8 Cover9 Positionindicator(valveOPEN/CLOSED)10 Dome
Actuator stem retracts (fail-open)
Actuator stem extends (fail-close)
Fig. 1: Sectional drawings of Type 3379
8 EB 8315 EN
Design and principle of operation
2.4 Technical data
Table 1: General data
Piston diameter mm 63 90
in 2.48 3.54
Effective area cm² 31 63
in² 4.8 9.8
Rated travel mm 15 15
in 0.59 0.59
Permissible ambient temperature
°C 0 to +60 0 to +60
°F +32 to +140 +32 to +140
Max. supply pressure bar 8 8
psi 116 116
Hysteresis bar 0.4 0.3/0.5/0.6 1)
psi 6 4.3/7.2/8.7
1) Dependingonadjustedspringrange
Table 2: Fail-close version
Piston diameter mm 63 90
in 2.48 3.54
Effective area cm² 31 63
in² 4.8 9.8
No.ofsprings 1 1 2
Control pressure bar 4 4.5 6
psi 58 65 87
Nominalrange bar 2.3to3.7 2.5to4.0 3.3to5.6
psi 34to54 36to58 48 to 81
Travel mm 15 15 15
in 0.59 0.59 0.59
Thrust N 720 930 1590 2030 2090 2670
lbf 162 209 357 456 470 600
EB 8315 EN 9
Design and principle of operation
Table 3: Fail-open version
Piston diameter mm 63 90
in 2.48 3.54
Effective area cm² 31 63
in² 4.8 9.8
No.ofsprings 1 1 1
Control pressure bar 6 6 4
psi 87 87 58
Nominalrange bar 2.3to3.7 1.0to1.9 1.0to1.9
psi 34to54 15to28 15to28
Travel mm 15 15 15
in 0.59 0.59 0.59
Thrust N 720 930 2580 2830 1320 1570
lbf 162 209 580 636 297 353
Table 4: Materials
Component Material
Housing and cover Stainlesssteel1.4404(316L)/1.4409(CF3M)
Piston rod 1.4404(316L)
Piston Polyamide,glassfiberreinforced
Dome(visualindicator) Polycarbonate
Bearing Polymer
Springs Springsteel,powdercoated
Seals NBR
Table 5: WeightPiston diameter mm 63 mm 90 mm
in 2.48 3.54
Weight(approx.) kg 2.5 3.5
lb 5.5 7.7
10 EB 8315 EN
Installation
3 InstallationAllversionsoftheType 3379PneumaticPis-ton Actuator are delivered ready-mounted onthevalve.Tostartuptheactuator,per-formthepneumaticconnectionsand,inver-sionswithpositionerorlimitswitch,alsoconnecttheelectricwiring.Further information:Connection of the Type 3724 PositionerSeeuEB8395ENConnection of the Type 4740 Limit SwitchSeeuEB8357EN
3.1 Pneumatic connectionsThecustomaryfittingsformetalandcopperpipes or plastic hoses can be used to connect the supply air.Theexhaustairportisdeliveredfittedwithasilencer.Inversionswithapositioner,thisportisfittedwithastainlesssteelcheckvalve.
3.2 Replacing the actuatorTheproceduretoremoveandmountanewactuator is described in the mounting and operating instructions of the corresponding valve.
3.3 Aligning the actuatorDependingonthemountingposition,itmaybe necessary to align the position of the pneumaticconnections.Proceedasfollows(Fig.2):For fail-open version:1. Extendtheactuatorstem.2. Pusharodwith2.5 mmdiameterora
similarobject,e.g.ascrewdriverorSAMSONtool 1) through the holes on the actuator base to secure the actuator stem.
3. Insertsuitableobject,e.g.threadedrodorSAMSONtool2) into the exhaust air connection of the actuator and turn the actuator bonnet clockwise until the pneu-matic connections are in the required po-sition.
For fail-close version:1. Pusharodwith2.5 mmdiameterora
similarobject,e.g.ascrewdriverorSAMSONtool 1) through the holes on the actuator base to secure the actuator stem.
2. Insertsuitableobject,e.g.threadedrodorSAMSONtool2) into the supply con-nection of the actuator and turn the actu-ator bonnet clockwise until the pneumat-ic connections are in the required posi-tion.
1) Orderno.1281-00692) Orderno.1281-0067forØ 63 mmactuator,orderno.1281-0068forØ 90 mmactuator
EB 8315 EN 11
Installation
Securetheactuatorstemwithrodwith2.5 mmdiameterorSAMSONtool (orderno.1281-0069)
ThreadedrodorSAMSONtool, orderno.1281-0067(forØ 63 mm)orderno.1281-0068(forØ 90 mm)
Turnclockwise
Fig. 2: Aligning the actuator
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Installation
3.4 Removing and exchanging the actuator bonnet
WARNING!Risk of injury due to compressed springs!Do not dismantle the actuator!
Fig.3showsthedifferentcombinations(ac-tuatorwithlimitswitchandactuatorwithpo-sitioner).TheType 4740LimitSwitchismounted on the cover of the actuator. The Type 3724Positionerismountedwithoutac-tuator cover directly to the basic module of the actuator.
Type4740LimitSwitchType3724Positioner
Fig. 3: Type 3379 Actuator combined with Type 4740 Limit Switch and Type 3724 Positioner
EB 8315 EN 13
Installation
Iftheactuatoristobereplacedorupgraded,removethebonnet(cover,positionerorlimitswitch)oftheactuator.MakesurethattheO-ringandmoldedsealarereinsertedcorrectlyafterreassembly(Fig.4).
O-ring
Molded seal
Specialscrew
Fig. 4: Installation
3.4.1 Removing the cover1. Unscrewdome(visualindicator).2. Unthreadbothhexagonsocketscrews.3. Remove the cover.
3.4.2 Removing the Type 4740 Limit Switch
1. Removethelimitswitchasdescribedinthe Mounting and Operating Instructions uEB8357EN.
2. The cover remains on the basis module.
3.4.3 Removing the Type 3724 Positioner
1. Remove the positioner as described in the Mounting and Operating Instructions u EB8395EN.
2. Ifnecessary,unscrewthespecialscrew(belongingtothepositioner).
14 EB 8315 EN
Dimensions in mm
4 Dimensions in mm
Ø69 (2.72)
30 (1
.18)
35 (1
.38)
53.5 (2.11)
193
(7.6
)
Ø94 (3.7)
35 (1
.38)
193
(7.6
)
67 (2.64)
30 (1
.18)
Ø45 (1.77) Ø45 (1.77)
Ø 90 mm actuator sizeØ 63 mm actuator size
Fig. 5: Dimensional diagram of Type 3379-01 Actuator
Specificationsinparentheses: Dimensions in inches
EB 8315 EN 15
Dimensions in mm
300
(11.
8)
142
(5.6
)
Ø45 (1.77)
30 (1
.18)
Ø69/94 (2.72/3.7)
Fig. 6: Dimensional diagram of Type 3379-02 Actuator
Specificationsinparentheses: Dimensions in inches
16 EB 8315 EN
Dimensions in mm
285
(11.
22)
135 (5.31)
Ø108 (4.25)
Ø69/94 (2.72/ 3.7)
130
(5.1
2)
Fig. 7: Dimensional diagram of Type 3379-00 Actuator
Specificationsinparentheses: Dimensions in inches
SAMSON AG · MESS- UND REGELTECHNIKWeismüllerstraße 3 · 60314 Frankfurt am Main, GermanyPhone: +49 69 4009-0 · Fax: +49 69 [email protected] · www.samson.de EB 8315 EN 20
14-10-24·English