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Two port valves pneumatically actuated

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Page 1: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

Two port valvespneumatically actuated

Page 2: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

One valve -

The Spirax Sarco range of KE valvesand PN5000 and PN6000 pneumaticactuators are designed to give acomprehensive selection of controlvalves for use on steam, water, oilsand most industrial fluids.

Modular in design, the KE controlvalve range incorporates manyoptions within one body envelope.It is this highly flexible systemwhich allows one valve to satisfy theneeds of numerous industrialrequirements.

1

l Designed and engineered by Spirax Sarco,ensuring long life and reliability.

l Numerous valve options for widerange of applications.

l Air-to-open or air-to-close option by thesame actuator reduces overall costs.

l The amalgamation of valves, actuatorsand positioners in various configurationsreduces costs and stock holding.

l Spirax Sarco's guarantee of worldwidetechnical support, knowledge and service.

User benefits

2

When coupled to either aPN5000 (spring to close) orPN6000 (spring to open)pneumatic diaphragm actuator,the KE control valve range providesa complete solution to most flow,pressure or temperatureapplications.

Page 3: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

so many options...

so many solutions!

1. Reduced capacity trimsOptional trim sizes to optimisecontrol valve performance

2. Hard facingHard faced seat and plug forhigh erosion resistance duringcavitation, flashing andtwo phase flow applications

3. Chevron sealStandard self regulatingchevron rings for constantstem friction and minimummaintenance

4. Characterised plugsEqual percentage, linear andfast opening trim options forprocess characteristic matching

5. Noise reducing trimFlow divider reduces noise anderosion from high velocityconditions

6. Soft seal trimSoft seal trims for bubble tightshut off to ANSI class VI

7. Bellows sealBellows seal with back upchevron seal for hightemperature applications andzero emissions

8. High temperature graphiteGraphite braided rings for hightemperatures provide costeffective alternative tobellows seal

2

3

4

5

6

8

7

3

Page 4: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

4

Quality is assuredSpirax Sarco’s reputation has been built on thequality of its knowledge, service and products.For this reason every valve and actuator combinationis fully tested prior to despatch to ensureinstallation and commissioning is quickand trouble free, and that this troublefree operation continues duringthe service life of the product.Our testing includes:

n Valve envelope pressureintegrity test according toDIN 3230 and ANSI B16.34

n Stem seal emission test

n Seat and plug shut-off testto ANSI B16.104

n Control valve and actuatorassembly function test

Spirax Sarco is an ISO 9000accredited company.

Low profile multi springs givinga compact design withhigh closing force.

Body materialsBody materials include S.G. iron, carbonsteel and stainless steel depending on theprocess requirements

Air-to-open or air-to-close bysimply inverting internals.

ConnectionsScrewed to BSP or NPTFlanged to BS 4504 PN16, PN25 and PN40BST F and BST HANSI 150 and ANSI 300JIS 10 and JIS 20KS 10 and KS 20

Self adjusting chevron valveseals giving longer life andhigher control accuracy.

Asbestos free gaskets.

Namur mounted:n Electro / pneumatic and

pneumatic / pneumatic positioners.

n Air and electrical switch boxes.n Feedback potentiometer.

Double guided stem and plugfor extended valve life.

Page 5: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

5

For temperature, pressure or flow control,Spirax Sarco has the answer

Full range of 2-port KE valves

Con

nect

ions

Flanged

Bellows seal ● ● ● ● ● ●

High temperaturegraphite braided rings ● ● ● ● ● ●

Standard self regulatingchevron rings ● ● ● ● ● ●

Equal percentage, linear,and fast opening valve trim

● ● ● ● ● ●

Hard facing ● ● ● ● ● ●

Reduced capacity trim ● ● ● ● ● ●

Soft seal trim ● ● ● ● ● ●

Noise reducing trim ● ● ● ● ● ●

Optional valve seals

Optional valve trims

Screwed

Material SG iron Cast steel Stainless steel

Size

s

Valve type KE71 KE73 KE73B KE43 KE43B KE63Body design rating PN25 PN25 PN25 PN40 PN40 PN40

DN15 ½" ● ● ● ● ● ●

DN20 ¾" ● ● ● ● ● ●

DN25 1" ● ● ● ● ● ●

DN32 1¼" ● ● ● ● ● ●

DN40 1½" ● ● ● ● ● ●

DN50 2" ● ● ● ● ● ●

DN65 2½" ● ● ● ● ●

DN80 3" ● ● ● ● ●

DN100 4" ● ● ● ● ●

BSP ●

NPT ●

BS 4504 PN16 & PN25 ● ● ●

BS 4504 PN40 ● ● ●

BST 'D' ● ●

BST 'E' ● ●

BST 'F' ● ●

BST 'H' ● ● ●

ANSI 125 ● ●

ANSI 150 ● ● ● ● ●

ANSI 300 ● ● ●

JIS 10 ● ●

JIS 20 ● ● ●

Page 6: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

6

Typical applicationsTemperature controlTo control the flow of primary heating fluid, whether steam orhot water, to provide constant secondary temperature.Application shows the use of pneumatic power (1)and electronic intelligence (2) on a steamto liquid heat exchanger.

Pressure controlTo control steam, water or air distribution lines atprecise operating levels. The system shown is acomplete pneumatic controls package using acontroller (1) with pneumatic valve and positioner (2).

Flow controlUsed in conjunction with flowmeters to accurately

control the flow of steam, gases or liquids. The example shows the use of an

electronic controller (1) signalled from a DP cell (2).The controller delivers an electronic output to an

electro-pneumatic positioner (3) on the valve actuator (4).

1

2

2

1

Gilflo unit

21

4

3

Thermal oil controlThermal oil is sometimes used asthe primary heating medium. Theexample shows a 2-port valvearrangement although some pipecircuits are designed to use3-port valves.Spirax Sarco 2-port valves areavailable with bellows spindleseals, which are recommendedin thermal oil systems.

Page 7: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

7

0.30.40.5

1

2

345

10

20

304050

100

20304050

100

200300400500

1 000

2 0003 0004 0005 000

10 000

20 00030 00040 000

200150 100 050

0.4

1

1.6

4

6.31016

2540

63100160

0.005

0.010.020.030.05 0.1 0.2 0.3 0.5 1 2 5

Kv

A

E

FB

C

Control valve sizing and selection

Kv selection exampleSteam demand of heat exchanger = 700 kg / h of saturated steamSteam pressure upstream of valve = 5 bar g or 6 bar absSteam pressure required in exchanger = 4 bar g or 5 bar absValve pressure drop = 6 - 5 = 1 bar

Draw line at 700 kg / h flowrate (A - B) and from 6 bar abs inletpressure to the 1 bar pressure drop line (C - D)Drop vertical line (D - E) to meet the 700 kg/h flow line and read the Kvvalue at the crossing point (F) i.e.: Kv = 16For valve size refer to step 2 below.

Saturated /superheated steam sizing chartThis sizing chart is empirical and should not be used for critical applications

Step 2 Determine the valve size

Step 1 Determine the valve K vKv calculation is an iterative process requiringknowledge of valve dynamics, piping geometryfactors, and outlet velocities.

In practice, the sizing chart below is based onempirical values and will cater for most applications.

A Kv of 16 requires a standard valve size of DN32To select the correct valve turn to next page for step 3

Kv selected is 16

Sizes DN 15 20 25 32 40 50 65 80 100

Kvs

4.0 6.3 10.0 16.0 25.0 36 63 100 1601.6 4.0 6.3 10.0 16.0 25 36 63 1001.0 1.6 4.0 6.3 10.0 16 25 36 630.4 6.3 10 16 25 36

For water sizing charts refer to Spirax Sarco.Superheat °C

Critical pressure drop (bar)

Stea

m fl

ow k

g/h

(÷36

00=

kg/s

)Inl

et p

ress

ure

bar (

abs)

D

Page 8: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

8

350300

200

100

00 5 10 15 20 25

400

300

200

100

00 10 20 30 40

400

300250200

100

00 10 30 4020

350300250200

100

00 5 10 20 2515

400

300250200

100

00 10 20 30 40

Valve technical information

Control valve selection guideValve size Specified from page 7

Valve series K series - 2-port

ValveE = Equal percentage

characteristicsL = LinearF = Fast opening

Body material4 = Cast steel6 = Stainless steel7 = SG iron

Connections 1 = Screwed3 = Flanged

Stem sealing B = Bellows sealedoption * H = High temperature packing

Seating option * G = Soft seal (PTFE)W = Hard facing

Trim * L = Low noise

Kvs To be specified

Connection type See valve range on page 5

The product must not be used in the red area.The product must have high temperature bolting and packing for use

in the yellow area.

DN32

K

E

7

3

16

PN25

* If standard option leave blank.

Step 3 Select the control valve

Valve selected is: 1 - DN32 KE73, with K vs 16 flanged to PN25

Operating range KE43B

Operating range KE71 B / KE73B

The product must not be used in the red area.The product must have high temperature bolting and packing for use

in the yellow area.

Example - From the previous page, the valve size isdetermined as DN32. Reference to the technical literaturebelow allows selection by pressure and temperature.Reference to the control valve selection guide oppositeallows selection of the valve depending on the availablechoices as shown. This example shows a DN32 KE73,Kvs 16, Flanged to PN25

KE71 / KE73 rangeBody SG iron DIN 1693 GGG 40.3Bonnet SG iron DIN 1693 GGG 40.3

KE43 rangeBody Cast steel DIN 17245 GSC 25Bonnet Cast steel DIN 17245 GSC 25

KE63 rangeBody Stainless steel DIN 17445 1.4581

Bonnet Stainless steel DIN 17440 1.4401 (DN15-50)

DIN 17445 1.4581 (DN65-100)

Maximum valve differential pressures - Refer to operating range graphs.

Technical data

Plug designDN15 - 32 Caged parabolicDN40 - 100 Vee port

Leakage 0.01 % of KvsFlow characteristic (standard) Equal percentageRangeability 50:1Travel DN15 to 50 / DN65 to 100 20 mm / 30 mm

Materials All valve ranges

Valve plug Stainless steel BS 970 431 S29 (KE71/73/43)ASTM A351 CF3M (KE63)

Valve seat Stainless steel BS 970 431 S29 (KE71/73/43)ASTM A276 316L (KE63)

Valve stem Stainless steel BS 970 431 S29 (KE71/73/43)ASTM A276 316L (KE63)

Gland rings PTFE chevronsBonnet gasket Semi - rigid graphite laminate

Tem

pera

ture

°C

Tem

pera

ture

°C

Steam saturation curve

Steam saturation curve

Pressure bar g

Pressure bar g

Operating range KE63

Operating range KE43

Operating range KE71 / KE73

Pressure bar g

Pressure bar g

Pressure bar g

Steam saturation curve

Steam saturation curve

Steam saturation curve

Tem

pera

ture

°C

Tem

pera

ture

°C

Tem

pera

ture

°C

Page 9: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

9

15 20 25 32 40 50 65 80 100

20 mm travel 30 mm travel

Standard Kvs value Standard Kvs value4.0 6.3 10 16 25 36 63 100 160

Actuator technical information

PN 5000 series spring extend (fail close)

Valve size DN

Step 4 Select a spring to close a ctuator

Actuator selected is: PN5123 with 2 - 4 bar spring range

Actuator selection example:Valve Kv = 16Maximum differential pressure = 5 bar gAir pressure available = 6 bar gControl signal is 4 - 20 mAMove vertically downwards from the DN32 valve. The smallest actuator,which will effect closure is a PN5123 actuator with 2 to 4 spring rating. Airpressure required is 4.5 bar g and a positioner is recommended.

Actuator Model Spring Air Pressure Positioner Maximum valve differential pressure (∆P) bartype range required required (Refer to operating range graphs for limiting conditions)

bar bar g For soft seated valves reduce ∆p by 40% PN5100 Series 5120 0.2 - 1.0 1.2 Optional 7.7 4.9 1.2 - - - - - -

0.4 - 1.2 1.4 Optional 17.6 10.1 4.4 - - - - - -5121 0.2 - 0.6 1.2 Yes 7.7 4.9 1.2 - - - - - -5122 0.6 - 1.0 1.2 Yes 27.4 15.4 7.7 - - - - - -5123 2.0 - 4.0 4.5 Yes 40.0 40.0 30.5 14.9 10.3 5.5 - - -

PN5200 Series 5220 0.2 - 1.0 1.2 Optional 21.3 12.1 5.6 2.2 1.8 0.7 - - -0.4 - 1.2 1.4 Optional 40.0 24.6 13.4 6.1 4.5 2.2 - - -

5221 0.2 - 0.6 1.2 Optional 21.3 12.1 5.6 2.2 1.8 0.7 - - -5222 0.6 - 1.0 1.2 Optional 40.0 37.1 21.2 10.1 7.1 3.7 - - -5223 2.0 - 4.0 4.5 Yes 40.0 40.0 40.0 38.0 25.6 14.1 - - -

PN5300 Series 5320 0.2 - 1.0 1.2 Optional 34.4 19.1 10.0 4.4 3.3 1.6 - - -0.4 - 1.2 1.4 Optional 40.0 32.6 22.1 10.6 7.5 3.9 - - -

5321 0.2 - 0.6 1.2 Optional 34.4 19.1 10.0 4.4 3.3 1.6 - - -5322 0.6 - 1.0 1.2 Optional 40.0 40.0 34.2 16.8 11.6 6.2 - - -5323 2.0 - 4.0 4.5 Yes 40.0 40.0 40.0 40.0 30.0 22.3 - - -5330 0.4 - 1.2 1.4 Optional - - - - - - 0.7 0.17 -5333 2.0 - 4.0 4.5 Yes - - - - - - 11.7 7.4 4.6

PN5400 Series 5420 0.2 - 1.0 1.2 Optional 40.0 31.3 17.5 8.3 5.9 3.0 - - -0.4 - 1.2 1.4 Optional 40.0 40.0 37.2 18.4 12.6 6.8 - - -

5421 0.2 - 0.6 1.2 Optional 40.0 31.3 17.5 8.3 5.9 3.0 - - -5422 0.6 - 1.0 1.2 Optional 40.0 40.0 40.0 28.4 19.3 10.5 - - -5423 2.0 - 4.0 4.5 Yes 40.0 40.0 40.0 40.0 30.0 30.0 - - -5430 0.4 - 1.2 1.4 Optional - - - - - - 2.5 1.3 0.65433 2.0 - 4.0 4.5 Yes - - - - - - 20.2 13.1 8.3

PN5500 Series 5520 0.2 - 1.0 1.2 Optional 40.0 40.0 34.0 16.0 11.5 5.6 - - -0.4 - 1.2 1.4 Optional 40.0 40.0 40.0 36.0 24.2 13.0 - - -

5524 0.8 - 1.5 2.0 Yes 40.0 40.0 40.0 40.0 30.0 27.0 - - -5530 0.2 - 1.0 1.2 Optional - - - - - - 3.8 2.6 1.6

0.4 - 1.2 1.4 Optional - - - - - - 7.9 5.2 3.35534 0.8 - 1.5 2.0 Yes - - - - - - 15.8 10.4 6.6

PN5600 Series 5620 0.2 - 1.0 1.2 Optional 40.0 40.0 40.0 22.3 16.0 7.8 - - -0.4 - 1.2 1.4 Optional 40.0 40.0 40.0 40.0 30.0 18.1 - - -

5624 0.8 - 1.5 2.0 Yes 40.0 40.0 40.0 40.0 30.0 30.0 - - -5630 0.2 - 1.0 1.2 Optional - - - - - - 5.4 3.6 2.3

0.4 - 1.2 1.4 Optional - - - - - - 11.0 7.3 4.65634 0.8 - 1.5 2.0 Yes - - - - - - 22.0 14.5 9.2

Technical data actuatorsTemperature range -20 to 110°C

Maximum air operating pressure = 6 bar (2.5 bar models 5500 / 5600)

Linearity 2 %

Hysteresis 3 % Maximum

Compressed air consumptionActuator type Travel Volume - Ltrs (normal)

5100 Single spring 20 mm 0.33

5200 Series 20 mm 0.99

5300 Series 20 / 30 mm 1.39 / 1.65

5400 Series 20 / 30 mm 2.36 / 2.78

5500 Series 20 / 30 mm 6.2 / 7.1

5600 Series 20 / 30 mm 8.4 / 9.6

MaterialsDiaphragm housing Pressed steel

Rolling diaphragm Fabric reinforced nitrile rubber

Spring Spring steel

Yorke 5100 Series Aluminium

Pillars Steel

Spindle Stainless steel

Air supply connectionActuator type Connection

5100 and 5200 Series 1/8" BSP

5300 and 5400 Series ¼" BSP

5500 and 5600 Series ¼" NPT

Page 10: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

10

Actuator technical information

Actuator selection example:Valve Kv = 16Maximum differential pressure = 5 bar gAir pressure available = 6 bar gControl signal 4-20mAMove vertically downwards from the DN32 valve. The smallest actuator toclose against differential pressure is a PN6120 actuator with 0.2 to 1.0spring rating. Air pressure required is 4 bar g and a positioner is required.

Step 4 Select a spring to open actuator

15 20 25 32 40 50 65 80 100

20 mm travel 30 mm travel

Standard Kvs value Standard Kvs value4.0 6.3 10 16 25 36 63 100 160

Valve size DN

Actuator selected is: PN6120 with a 0.2 - 1.0 bar spring range

Actuator Model Spring Air pressure Positioner Maximum valve differential pressure (∆P) bartype range required required (Refer to operating range graphs on page 8 for limiting conditions)

bar bar g For soft seated valves reduce ∆p by 40% PN6100 Series 0.2 - 1.0 1.2 Optional 7.7 4.9 1.2 - - - - - -

6120 0.2 - 1.0 1.4 Optional 17.6 10.1 4.4 - - - - - -0.2 - 1.0 4.0 Yes 40.0 40.0 40.0 23.0 15.0 8.0 - - -

6121 0.2 - 0.6 0.8 Yes 7.7 4.9 1.2 - - - - - -6122 0.6 - 1.0 1.2 Yes 7.7 4.9 1.2 - - - - - -

PN6200 Series 0.2 - 1.0 1.2 Optional 21.3 12.1 5.6 2.2 1.8 0.7 - - -6220 0.2 - 1.0 1.4 Optional 40.0 24.6 13.4 6.1 4.5 2.2 - - -

0.2 - 1.0 4.0 Yes 40.0 40.0 40.0 40.0 30.0 21.0 - - -6221 0.2 - 0.6 0.8 Optional 21.3 12.1 5.6 2.2 1.8 0.7 - - -6222 0.6 - 1.0 1.2 Optional 21.3 12.1 5.6 2.2 1.8 0.7 - - -

PN6300 Series 0.2 - 1.0 1.2 Optional 34.4 19.1 10.0 4.4 3.3 1.6 - - -6320 0.2 - 1.0 1.4 Optional 40.0 32.6 22.1 10.6 7.5 3.9 - - -

0.2 - 1.0 4.0 Yes 40.0 40.0 40.0 40.0 30.0 30.0 - - -6321 0.2 - 0.6 0.8 Optional 34.4 19.1 10.0 4.4 3.3 1.6 - - -6322 0.6 - 1.0 1.2 Optional 34.4 19.1 10.0 4.4 3.3 1.6 - - -6330 0.2 - 1.0 1.4 Optional - - - - - - 0.7 0.17 -6330 0.2 - 1.0 4.0 Yes - - - - - - 19.0 13.0 8.0

PN6400 Series 0.2 - 1.0 1.2 Optional 40.0 31.3 17.5 8.3 5.9 3.0 - - -6420 0.2 - 1.0 1.4 Optional 40.0 40.0 37.2 18.4 12.6 6.8 - - -

0.2 - 1.0 4.0 Yes 40.0 40.0 40.0 40.0 30.0 30.0 - - -6421 0.2 - 0.6 0.8 Optional 40.0 31.3 17.5 8.3 5.9 3.0 - - -6422 0.6 - 1.0 1.2 Optional 40.0 31.3 17.5 8.3 5.9 3.0 - - -6430 0.2 - 1.0 1.4 Optional - - - - - - 2.5 1.3 0.66430 2.0 - 1.0 4.0 Yes - - - - - - 30.0 21.0 14.0

PN6500 Series 0.2 - 1.0 1.2 Optional - 40.0 34.0 16.0 11.5 5.6 - - -6520 0.2 - 1.0 1.4 Optional - 40.0 40.0 36.0 24.2 13.0 - - -

0.2 - 1.0 2.5 Yes - 40.0 40.0 40.0 30.0 30.0 - - -0.2 - 1.0 1.2 Optional - - - - - - 3.8 2.6 1.6

6530 0.2 - 1.0 1.4 Optional - - - - - - 7.9 5.2 3.30.2 - 1.0 2.5 Yes - - - - - - 28.5 19.5 12.0

PN6600 Series 0.2 - 1.0 1.2 Optional - 40.0 40.0 22.3 16.0 7.8 - - -6620 0.2 - 1.0 1.4 Optional - 40.0 40.0 40.0 30.0 18.1 - - -

0.2 - 1.0 2.5 Yes - 40.0 40.0 40.0 30.0 30.0 - - -0.2 - 1.0 1.2 Optional - - - - - - 5.4 3.6 2.3

6630 0.2 - 1.0 1.4 Optional - - - - - - 11.0 7.3 4.60.2 - 1.0 2.5 Yes - - - - - - 40.0 27.0 17.2

Technical data actuatorsTemperature range -20 to 110°C

Maximum air operating pressure = 6 bar(2.5 bar models 6500 / 6600)

Linearity 2 %

Hysteresis 3 % Max

Compressed air consumptionActuator type Travel Volume - Ltrs (normal)

6100 Single spring 20 mm 0.33

6200 Series 20 mm 0.99

6300 Series 20 and 30 mm 1.39 / 1.65

6400 Series 20 and 30 mm 2.36 / 2.78

6500 Series 20 and 30 mm 6.2 / 7.1

6600 Series 20 and 30 mm 8.4 / 9.6

Air supply connectionActuator type Connection

6100 and 6200 Series 1/8" BSP

6300 and 6400 Series ¼" BSP

6500 and 6600 Series ¼" NPT

MaterialsDiaphragm housing Pressed steel

Rolling diaphragm Fabric reinforced nitrile rubber

Spring Spring steel

Pillars Steel

Spindle Stainless steel

PN 6000 series spring retract (fail open)

Page 11: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

11

A positioner provides quick response, accurate control, repeatability and higher closing forces for optimum solution.

Dimensions (approx.) in millimetres

% Valve opening100

35

00 25 100

PP5 Positioner EP5 Positioner

B

C

➤➤

Step 6How to order the selectedcontrol valve package

Step 5 Select the positioner

Positioner selected is: EP5

Example:The control valve package comprises:DN32 KE73 control valve with a Kvs of 16, flanged PN25. PN5123actuator with 2 - 4 bar springs.EP5 positioner.MPC2 filter regulator.FK21 fixing kit.

With positioner

% Control signal

Withoutpositioner

A

A B C Depth

165 110 175 110

Technical specificationPP5 Positioner EP5 Positioner

Operating mode Pneumatic / Pneumatic Electro / PneumaticCase material Cast aluminium with anti-corrosive paintEnclosure rating IP54 IP54 (ISP5 to EEx-ia-IIC-T6, T5, T4 CESI)Air connections ¼" NPTMaximum air supply pressure 6.0 bar g 6.0 bar gAir consumption 0.7 m3 / h at 6.0 bar g 0.7 m3 / h at 6.0 bar gElectrical connections - PG13.5Input signal 0.2 to 1 bar 4 - 20 mAImpedance - 200 ohmHysteresis 0.5 %Sensitivity - Less than 0.2 % of spanAmbient temperatureoperating range -20 to + 80°C -15 to + 65°C

Weight 2.8 kg 2.8 kgFK21 for actuator PN5100 - 5400, 6100 - 6400 Fixing kit to mount compressed air filter regulator MPC2FK28 for actuator PN5500 - 5600, 6500 - 6600 to the actuator for conditioning of supply air.

A

B

C

➤➤

Page 12: Two Port Valves Pneumatically Actuated two port... · 3. Chevron seal Standard self regulating ... process characteristic matching 5. Noise reducing trim ... Gland rings PTFE chevrons

Some of the products may not be available in certain markets. PN

2V

Typical specificationThe pneumatic control shall be a DN32 Spirax Sarco KE73 SG iron two port control valve with all stainless steel internalsand equal percentage flow characteristics flanged to BS 4504 PN25 and coupled to a Spirax Sarco PN5123 actuator.The actuator shall incorporate low profile springs and rolling diaphragm and be designed to provide on site conversionfrom fail open to fail close operation.An electric to pneumatic EP5 positioner shall be provided with NAMUR standard mountings and MPC2 air filter regulator.

wei

ght

Technical information

Dimensions approximatein millimetres.

C▲

B

C▲

▲▲

B

▲ C

B

A

A

A

Multi-spring actuator witha bellows sealed valve

Single spring actuator

Multi-spring actuator

wei

ght

wei

ght

wei

ght

wei

ght

wei

ght

wei

ght

KE valve bodies

Size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100

Ascrewed 88 102 134 144 150 180

flanged 130 150 160 180 200 230 290 310 350

PN5100 and PN6100 series actuator - single spring (Total weight (kg) valve / actuator)B KE71 / 73 378 378 387 392 392 396

C 147 147 147 147 147 147

KE 71 (kg) 5.7 6.2 7.4 8.4 10.4 12.0

KE73 (kg) 7.0 7.6 10.4 12.6 13.6 15.9

PN5200 and PN6200 series actuator - multi-spring (Total weight (kg) valve / actuator)

BKE71 / 73 414 414 423 428 428 432

KE71B / 73B 613 611 610 618 623 624

C 217 217 217 217 217 217

KE71 (kg) 8.3 8.8 10.0 11.0 13.0 14.6

KE73 (kg) 10.6 11.2 14.0 16.2 17.2 19.5

KE71B (kg) 11.8 12.6 13.9 15.8 17.7 19.4

KE73B (kg) 13.3 14.0 16.9 20.0 20.9 23.3

PN5300 and PN6300 series actuator - multi-spring (Total weight (kg) valve / actuator)

BKE71 / 73 420 420 429 434 434 438 471 478 499

KE71B / 73B 619 617 616 624 629 630 671 675 682

C 251 251 251 251 251 251 251 251 251

KE71 (kg) 11.6 12.1 13.3 14.3 16.3 17.9

KE73 (kg) 12.9 13.5 16.3 18.3 19.5 21.8 28.8 34.6 45.3

KE71B (kg) 15.1 15.9 17.2 19.1 21.0 22.7

KE73B (kg) 16.4 17.3 20.2 23.3 24.2 26.6 35.1 42.1 55.1

PN5400 and PN6400 series actuator - multi-spring (Total weight (kg) valve / actuator)

BKE71 /73 457 457 466 471 471 475 508 515 536

KE71B / 73B 656 654 653 661 666 667 708 712 719

C 305 305 305 305 305 305 305 305 305

KE71 (kg) 18.3 18.8 20.0 21.0 23.0 24.6

KE73 (kg) 19.6 20.2 23.0 25.2 26.2 28.5 35.5 41.3 52.4

KE71B (kg) 21.8 22.6 23.9 25.8 27.7 29.4

KE73B (kg) 23.1 24.0 26.9 30.0 30.9 33.3 41.8 48.8 61.8

PN5500 and PN6500 series actuator - multi-spring (Total weight (kg) valve / actuator)

BKE71 / 73 490 490 499 504 504 508 541 548 567

KE71B / 73B 689 687 686 694 699 700 741 745 752

C 405 405 405 405 405 405 405 405 405

KE71 (kg) 28.3 28.8 30.0 31.0 34.6 34.6

KE73 (kg) 29.6 30.2 33.0 35.2 38.5 38.5 45.5 51.3 62.4

KE71B (kg) 31.8 32.6 33.9 35.8 37.7 39.4

KE73B (kg) 33.1 34.0 36.9 40.0 40.9 43.3 51.8 58.8 71.8

PN5600 and PN6600 series actuator - multi-spring (Total weight (kg) valve / actuator)

BKE71 / 73 490 490 499 504 504 508 541 548 567

KE71B / 73B 689 687 686 694 699 700 741 745 752

C 465 465 465 465 465 465 465 465 465

KE71 (kg) 38.3 38.8 40.0 41.0 44.6 44.6

KE73 (kg) 39.6 40.2 43.0 45.2 48.5 48.5 55.5 61.3 72.4

KE71B (kg) 41.8 42.6 43.9 45.8 47.7 49.4

KE73B (kg) 43.1 44.0 46.9 50.0 50.9 53.3 61.8 68.8 81.8

KE43 steel / KE63 stainless steel; additional weight (kg) increaseKE43 / 43B (kg) 0.5 0.5 1.0 1.1 1.3 1.7 3.3 4.7 7.6

KE63 (kg) 0.5 0.5 1.0 1.1 1.3 1.7 3.3 4.7 7.6

Spirax-Sarco Limited, Charlton House,Cheltenham, Gloucestershire, GL53 8ER UK.

Tel: +44 (0)1242 521361 Fax: +44 (0)1242 573342E-mail: [email protected]: www.spirax-sarco.com

© Copyright 1999 Spirax Sarco is a registered trademark of Spirax-Sarco Limited

SB-S23-01 CH Issue 8