turbulent kinetic energy in a moving porous bed

4
Turbulent kinetic energy in a moving porous bed Marcelo J.S. de Lemos Departamento de Energia IEME, Instituto Tecnológico de Aeronáutica ITA, 12228-900, São José dos Campos, SP, Brazil ABSTRACT ARTICLE INFO Available online 15 July 2008 Keywords: Turbulence Porous bed Moving bed Modeling This paper presents a set of transport equations for solving problems involving turbulent ow in a moving bed reactor. The reactor is seen as a porous matrix with a moving solid phase. Equations are time-and- volume averaged and the solid phase is considered to have an imposed constant velocity. Additional drag terms appearing in the momentum equation are assumed to be a function of the relative velocity between the uid and solid phase. Turbulence equations are inuenced by the speed of the solid phase in relation to that of the owing uid. Results show the decrease of turbulent kinetic energy levels as the solid speed approaches the speed of the moving bed. © 2008 Elsevier Ltd. All rights reserved. 1. Introduction When analyzing turbulent ow in porous media, there are many situations of practical relevance in which the porous substrate moves along with the ow, usually with a different velocity than that of the working uid. Several manufacturing processes deal with such conguration and applied computations can be found in the literature [14]. Biomass pelletization and preparation for energy production may also consider systems having a moving porous bed [5,6]. Therefore, the ability to realistic model such systems is of great advantage to a number of materials, food and energy production processes. Accordingly, a turbulence model for ow in a xed and rigid porous media has been proposed [7,8], which is today fully documented and available in the open literature [9]. However, in all work presented in [9], no movement of the solid phase was considered. The purpose of this contribution is to extend the previous work on turbulence in porous media, exploring now congurations that consider the move- ment of the solid material. 2. Macroscopic model for xed bed A macroscopic form of the governing equations is obtained by taking the volumetric average of the entire equation set. In this development, the porous medium is considered to be rigid, xed and saturated by the incompressible uid. As mentioned, derivation of this equation set is already available in the literature [79] so that details need not to be repeated here. Nevertheless, for the sake of completeness, transport equations in their nal modeled form are here presented. The macroscopic continuity equation is given by, u D ¼0 ð1Þ where the DupuitForchheimer relationship, ¯¯ u D = ϕ¯¯ ui , has been used and ¯¯ ui identies the intrinsic (uid) average of the local velocity vector ¯¯ u [10]. Eq. (1) represents the macroscopic continuity equation for an incompressible uid in a rigid porous medium [11]. Further, the macroscopic time-mean NavierStokes (NS) equation for an incompressible uid with constant properties can be written as (see [7]) for details), ρ u D u D 0 ¼−∇ 0h pi i þ μ 2 u D þ ρ0h uui i μ 0 K u D þ c F 0ρj u D j u D ffiffiffi K p ð2Þ where μ is the uid dynamic viscosity, K is the permeability, c F is the Forchheimer coefcient and ρ0h uui i is the Macroscopic Reynolds Stress Tensor (MRST), modeled as: ρ0h uui i ¼ μ t0 2h Di v 2 3 0ρhki i I ð3Þ Also, h Di v ¼ 1 2 0h ui i þ 0h ui i h i T ð4Þ is the macroscopic deformation tensor, ki is the intrinsic average for k and μ t0 is the macroscopic turbulent viscosity, which is modeled here similarly to the case of clear uid ow. A proposal for μ t0 was presented in [7] as, μ t0 ¼ ρc μ hki i 2 =hei i ð5Þ International Communications in Heat and Mass Transfer 35 (2008) 10491052 Communicated by W.J. Minkowycz. E-mail address: [email protected]. 0735-1933/$ see front matter © 2008 Elsevier Ltd. All rights reserved. doi:10.1016/j.icheatmasstransfer.2008.05.011 Contents lists available at ScienceDirect International Communications in Heat and Mass Transfer journal homepage: www.elsevier.com/locate/ichmt

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International Communications in Heat and Mass Transfer 35 (2008) 1049–1052

Contents lists available at ScienceDirect

International Communications in Heat and Mass Transfer

j ourna l homepage: www.e lsev ie r.com/ locate / ichmt

Turbulent kinetic energy in a moving porous bed☆

Marcelo J.S. de LemosDepartamento de Energia — IEME, Instituto Tecnológico de Aeronáutica — ITA, 12228-900, São José dos Campos, SP, Brazil

☆ Communicated by W.J. Minkowycz.E-mail address: [email protected].

0735-1933/$ – see front matter © 2008 Elsevier Ltd. Aldoi:10.1016/j.icheatmasstransfer.2008.05.011

A B S T R A C T

A R T I C L E I N F O

Available online 15 July 2008

Keywords:

This paper presents a set obed reactor. The reactor isvolume averaged and the s

TurbulencePorous bedMoving bedModeling

olid phase is considered to have an imposed constant velocity. Additional dragterms appearing in the momentum equation are assumed to be a function of the relative velocity betweenthe fluid and solid phase. Turbulence equations are influenced by the speed of the solid phase in relation tothat of the flowing fluid. Results show the decrease of turbulent kinetic energy levels as the solid speedapproaches the speed of the moving bed.

© 2008 Elsevier Ltd. All rights reserved.

f transport equations for solving problems involving turbulent flow in a movingseen as a porous matrix with a moving solid phase. Equations are time-and-

1. Introduction

When analyzing turbulent flow in porous media, there are manysituations of practical relevance in which the porous substrate movesalong with the flow, usually with a different velocity than that of theworking fluid. Several manufacturing processes deal with suchconfiguration and applied computations can be found in the literature[1–4]. Biomass pelletization and preparation for energy productionmay also consider systems having a moving porous bed [5,6].Therefore, the ability to realistic model such systems is of greatadvantage to a number of materials, food and energy productionprocesses.

Accordingly, a turbulencemodel for flow in a fixed and rigid porousmedia has been proposed [7,8], which is today fully documented andavailable in the open literature [9]. However, in all work presented in[9], no movement of the solid phase was considered. The purpose ofthis contribution is to extend the previous work on turbulence inporous media, exploring now configurations that consider the move-ment of the solid material.

2. Macroscopic model for fixed bed

Amacroscopic formof the governing equations is obtained by takingthe volumetric average of the entire equation set. In this development,the porous medium is considered to be rigid, fixed and saturated by theincompressible fluid. As mentioned, derivation of this equation set isalready available in the literature [7–9] so that details need not to berepeated here. Nevertheless, for the sake of completeness, transportequations in their final modeled form are here presented.

l rights reserved.

The macroscopic continuity equation is given by,

∇ � uD ¼0 ð1Þwhere the Dupuit–Forchheimer relationship, ¯uD=ϕ⟨¯u⟩i, has been usedand ⟨¯u⟩i identifies the intrinsic (fluid) average of the local velocityvector ¯u [10]. Eq. (1) represents the macroscopic continuity equationfor an incompressible fluid in a rigid porous medium [11].

Further, the macroscopic time-mean Navier–Stokes (NS) equationfor an incompressible fluid with constant properties can be written as(see [7]) for details),

ρ∇ � uDuD

� �¼−∇ �hpii

� �þ μ∇2uDþ∇ � −ρ�hu′u′ii

� �

−μ�K

uDþcF�ρjuDjuDffiffiffiffi

Kp

� � ð2Þ

where μ is the fluid dynamic viscosity, K is the permeability, cF is theForchheimer coefficient and −ρ�hu′u′ii is the Macroscopic ReynoldsStress Tensor (MRST), modeled as:

−ρ�hu′u′ii ¼ μ t�2hDiv−23�ρhkiiI ð3Þ

Also,

hDiv ¼ 12

∇ �huii� �

þ ∇ �huii� �h iT� �

ð4Þ

is the macroscopic deformation tensor, ⟨k⟩i is the intrinsic average fork and μt� is the macroscopic turbulent viscosity, which is modeledhere similarly to the case of clear fluid flow. A proposal for μ t� waspresented in [7] as,

μ t� ¼ ρcμhkii2=heii ð5Þ

Fig. 1. Representative elementary control-volume for a moving porous bed (REV).

Nomenclature

cF Forchheimer coefficient in Eq. (2)c’s Constants in Eqs. (5), (7), and (8)D Deformation rate tensor, D=[▿u+(▿u)T] / 2Gi Production rate of ⟨k⟩i due to the porous matrix,

Gi ¼ ckρ�hkiijuDj=ffiffiffiffiK

p

H Distance between channel wallsk Turbulent kinetic energy per unit mass, k ¼ u′ � u′=2⟨k⟩v Volume (fluid+solid) average of k⟨k⟩i Intrinsic (fluid) average of kK PermeabilityL Channel lengthp Thermodynamic pressure⟨p⟩i Intrinsic (fluid) average of pressure pPi Production rate of k due to mean gradients of ¯uD,

Pi ¼ −ρhu′u′ii : ∇uD¯u Microscopic time-averaged velocity vector⟨¯u⟩i Intrinsic (fluid) average of ¯u¯uD Darcy velocity vector, ¯uD=ϕ⟨¯u⟩i

¯urel Relative velocity based on total volume, ¯urel= ¯uD − uS

¯urelγ Relative velocity based on phase volume, urel

γ ¼ huii−huisx, y Cartesian coordinates

Greekμ Fluid dynamic viscosityμt Turbulent viscosityμtϕ Macroscopic turbulent viscosity

ε Dissipation rate of k, e ¼ μ∇u′ : ∇u′ð ÞT =ρ⟨ε⟩i Intrinsic (fluid) average of ερ Densityϕ Porosityγ Phase identifierη, ξ Generalized coordinates

1050 M.J.S. de Lemos / International Communications in Heat and Mass Transfer 35 (2008) 1049–1052

For a fixed bed, a final form of Eq. (2) reads, after incorporating themodels given by Eqs. (3), (4), and (5),

ρ ∇ � uDuD

� �� �¼−∇ �hpii

� �þ μ∇2uDþ∇ � −ρ�hu′u′ii

� �

−μ�K

uDþcF�ρjuDjuDffiffiffiffi

Kp

� �;

ð6Þ

where the last two term in Eq. (6) are known as the Darcy and theForchheimer drags. These terms represent the viscous and netpressure forces felt by the fluid after passing through the porous bed.

2.1. Macroscopic equations for turbulence

Transport equations for hkii ¼ hu′ � u′ii=2 and heii ¼ μh∇u′ : ∇u′ð ÞT ii=ρin their so-called High Reynolds Number form are presented in [7] as:

ρ∇ � uDhkii� �

¼ ∇ � μ þμt�

σk

� �∇ �hkii� �� �

þ Pi þ Gi−ρ�heii ð7Þ

ρ∇: uDheii� �

¼ ∇ � μ þ μt�

σ e

� �∇ �heii� �� �

þ c1Pi heiihkii

þ c2heiihkii

Gi−ρ�heii� �

ð8Þwhere the c's are constants, Pi ¼ −ρhu′u′ii : ∇uD is the productionrate of ⟨k⟩i due to gradients of ¯uD and Gi ¼ ckρ�hkiijuDj=

ffiffiffiffiK

pis the

generation rate of the intrinsic average of k due to the action of theporous matrix.

3. Macroscopic model for moving bed

Here, only cases where the solid phase velocity is kept constantwill be considered. The configuration analyzed can be bettervisualized with the help of the Representative elementary control-volume of Fig. 1. A moving bed crosses a fixed control volume inaddition to a flowing fluid, which is not necessarily moving with avelocity aligned with the solid phase velocity. The steps below showfirst some basic definitions prior to presenting a proposal for a set oftransport equations for analyzing the system of Fig. 1.

4. Basic definitions and hypotheses

The first step here is to defined velocities and their averages relatedto a fixed representative elementary control-volume.

A general form for a volume-average of any property φ, distributedwithin a phase γ that occupy volume ΔVγ, can be written as [10],

huiγ ¼ 1ΔVγ

∫ΔVγ

udVγ ð9Þ

In the general case, the volume ratio occupied by phase γ will beϕγ=ΔVγ/ΔV.

If there are two phases, a solid (γ=s) and a fluid phase (γ= f),volume average can be established on both regions. Also,

�s ¼ ΔVs=ΔV ¼ 1−ΔVf =ΔV ¼ 1−� f ð10Þ

and for simplicity of notation one can drop the superscript “f “ to getϕs=1 − ϕ

As such, calling the instantaneous local velocities for the solid andfluid phases, us and u, respectively, one can obtain the average for thesolid velocity, within the solid phase, as follows,

huis ¼ 1ΔVs

∫ΔVs

usdVs ð11Þ

which, in turn, can be related to an average velocity referent to theentire REV as,

uS ¼ ΔVs

ΔV

z}|{1−�ð Þ1

ΔVs∫

ΔVs

usdVs|fflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflffl}huis

ð12Þ

A further approximation herein is that the porous bed is rigid andmoves with a steady average velocity uS. Note that the condition ofsteadiness for the solid phase gives uS=¯uS=const where the overbardenotes, as usual in the literature, time-averaging.

ρh

1051M.J.S. de Lemos / International Communications in Heat and Mass Transfer 35 (2008) 1049–1052

For the fluid phase, the intrinsic (fluid) volume average gives, afterusing the subscript “i” also for consistency with the literature,

huii ¼ 1ΔVf

∫ΔVf

udVf ð13Þ

Both velocities can then be written as,

uD ¼�huii;uS ¼ 1−�ð Þhuis ¼ const: ð14Þ

In the general case, ¯uD and uS need not to be aligned with eachother as in the drawing of Fig. 1. For a general three-dimensional flowthey are written as,

uD ¼uD i þ vD j þwD k;uS ¼ uS i þ vS j þwS k ð15Þ

where u,v,w are the Cartesian components.A total-volume based relative velocity is defined as,

urel ¼uD−uS ð16Þ

Further,

urel ¼�huii− 1−�ð Þhuis;urel ¼� huii þ huis� �

−huis ð17Þ

The modulus of urel can be calculated as,

jurelj ¼ juD−uSj ¼ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiuD−uSð Þ2þ vD−vSð Þ2þ wD−wSð Þ2

qð18Þ

One could also define a phase-volume based relative velocity as,

urelγ ¼ huii−huis ð19Þ

and the relationship between these two relative velocities becomes,

urel

urelγ ¼

�− 1−�ð Þ huishuii

1− huishuii

0B@

1CA ð20Þ

Although it is recognized that the drag between phases can berelated to urel

γ , in the equations to follow, for simplicity, ¯urel will beused for characterizing the relative movement between phases.Further, for ⟨u⟩s=0 the result urel ¼�urel

γ is equivalent to ¯uD=ϕ⟨¯u⟩i

and for ⟨u⟩s/⟨¯u⟩i=1 one gets urelγ =urel ¼0.

5. Transport equations

Incorporating now in Eq. (6) a model for the Macroscopic ReynoldsStresses −ρ�hu′u′ii (see [7–9] for details), and assuming that a relative

Fig. 2. Porous bed reactor wit

movement between the two phases is described by Eq. (16), themomentum equation reads,

ρ ∇ � uDuD

� �� �−∇ � μ þ μt�

� �∇uDþ ∇uD

�Th in o¼−∇ �hpii

� �

−μ�K

urelþcF�ρjureljurelffiffiffiffi

Kp

� �|fflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflfflffl}

Viscous and Form drags due to urel

ð21Þ

The last two terms in the above equation represent the drag causedby the relative movement between phases. When the two materialsflow along with the same velocity, then the fluid feels no extra forcescaused by the porous matrix. Pressure head necessary to drive theflow is therefore less then that required to push the fluid through theporous substrate.

A corresponding transport equation for ⟨k⟩i can be written as,

∇ � uDhkii� �i

¼ ∇ � μ þμ t�

σk

� �∇ �hkii� �� �

−ρhu′u′ii : ∇uDþ ckρ�hkiijureljffiffiffiffi

Kp

|fflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflffl}Generation rate due to urel

−ρ�heii ð22Þ

where the generation rate due to the porous substrate, Gi, which wasincluded in Eq. (7), now depends on |¯urel|. If there is now shearbetween the two phases (¯urel=0), than no mean kinetic energy isadditionally transformed into turbulence by the action of poroussubstrate. In this case, Giwill be of null value. In addition, for a uniformone-dimensional flow, Pi in Eq. (7) will vanish. Therefore, if withinsuch one-dimensional uniform flow the fluid is moving with the samespeed as the solid matrix, an initial level of ⟨k⟩i will die out as there isno existing mechanism to produce turbulent kinetic energy andmaintain the initial values for ⟨k⟩i.

6. Application to a moving bed

A numerical example of the above is shown next. The flow underconsideration is schematically presented in Fig. 2, where a channel iscompletely filled with a moving layer of a porous material. Thechannel shown in the figure has length and height given by L and H,respectively. A constant property fluid flows longitudinally from left toright permeating through the porous structure. Results at the channelcenter (y=H/2) are a representative of uniform one-dimensional fullydeveloped flow after a certain developing length.

7. Numerical details

The above transport equations are discretized in a generalizedcoordinate system using the control volume method [12]. Faces of thevolumes are formed by lines of constant coordinates η−ξ. Allcomputations were carried out until normalized residues of thealgebraic equations were brought down to 10−7. Details of thediscretization of all terms in the equations can be found in [8,9].

h a moving solid matrix.

1052 M.J.S. de Lemos / International Communications in Heat and Mass Transfer 35 (2008) 1049–1052

Further, the height of the channel section was taken as H=0.075 mand the length L was 0.75 m. For all runs here studied, a total of 200nodes in the axial directionwere used, in addition to 100 nodes in thetransversal direction. The results were also checked for gridindependence.

Fig. 3. Effect of uS/¯uD on non-dimensional turbulent kinetic energy ⟨k⟩v/|¯uD|2: a) ϕ=0.6,b) ϕ=0.7, c) ϕ=0.8.

8. Results and discussion

The flow in Fig. 2 was computed with the set of Eqs. (1), (18), (21),and (22) including constitutive Eq. (3) and the Kolmogorov–Prandtlexpression (5). The wall function approach was used for treating theflow close to the walls.

Fig. 3 shows values for of the non-dimensional turbulent kineticenergy ⟨k⟩v/|¯uD|2 along the channel mid-height. In all cases, inlet valuesfor ⟨k⟩v/|¯uD|2 were equal to 5.23×10− 4. The figure indicates the dampingof turbulence as the solid velocity approaches the fluid velocity. As therelative velocity decreases, the amount of disturbance past the solidobstacles is reduced, implying then in a reduction of the final level of ⟨k⟩i

according to Gi in Eq. (7). For a fixed incoming mass flow rate into thechannel (fixed ¯uD), the figure further indicates the effect of porosity ϕ.Low porosities increase the intrinsic fluid velocity ⟨¯u⟩i, reflecting agreater conversion of mechanical kinetic energy into turbulence [13].

Ultimately, results in Fig. 3 indicate that for flowswhere the porousbed also moves, in the same direction of the flow, a smaller portion ofthe available meanmechanical energy is converted into turbulence bythe action of the porous substrate. If that is the case occurring inindustrial processes, results herein might be useful in analyzingengineering equipment and contributing towards more realisticsimulation of flow in moving porous beds.

9. Conclusions

Numerical solutions for turbulent flow in a moving porous bedwere obtained for different ratios uS/¯uD. Governing equations werediscretized and numerically solved. Increasing the solid speed reducesthe interfacial drag, which minimizes the conversion of meanmechanical energy into turbulence. Results herein may contribute tothe design and analysis of engineering equipment where a movingporous body is identified.

Acknowledgments

The author is thankful to CNPqandFAPESP, Brazil, for their invaluablesupport during the course of this research.

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