turbulent flow through pipes

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    Turbulent Flow Through Pipes

    Prof. Rohit Goyal

    Professor, Department of Civil Engineering

    Malaviya National Institute of Technology Jaipur

    E-Mail: [email protected]

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    Topics Covered

    Pipe Roughness Hydraulically Smooth Pipes

    Hydraulically Rough Pipes

    Velocity Distribution in Pipes

    Equations for Average Velocities

    Darcy-Weisbach Equation

    Friction Factor Nikuradses Diagram

    Moodys Diagram

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    3

    Turbulent Flow Through Pipes

    Laminar flow analysis through pipes orother types of channels may be complexbut is possible due to application of well

    established law such as Newton's law ofviscosity.

    However in nature, flow is normallyturbulent, which even for simple cases

    may need 3-dimensional considerations. Usually the objective is to compute

    frictional resistance to flow.

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    Hydraulically Smooth/Rough Pipe

    It has been observed that for turbulent flows, wall

    roughness plays a crucial role, however even the

    finest polished surface have roughness at

    microscopic levels which may initiate eddies anddisturbances in turbulent flow which are further

    escalated due to turbulence.

    It has been observed that pipes of different Degree

    of Smoothness behaves likely and so based onroughness of pipe material, pipes are classified as

    hydraulically smooth orhydraulically rough.

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    Criteria for Smoothness

    It has been experimentally observed that thickness

    of laminar sub-layer could be calculated by.

    When the roughness projections are less than

    thickness of laminar sub-layer then pipe is classified

    as hydraulically smooth.

    This is because roughness projections are now

    completely submerged in laminar sub-layer and so

    does not matter.

    velcoityshearuviscositykinematicwhereu **

    &

    5

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    Hydraulically Rough

    When the roughness projections are more than

    thickness of laminar sub-layer then pipe is classified

    as hydraulically rough.

    Now beyond every projection which is more than

    laminar sub-layer, a turbulent wake is formed and

    so resistance to flow is increased.

    Since the classification depends upon thickness of

    laminar sub-layer, which depends upon flowconditions, so same pipe may be hydraulically

    smooth orhydraulically rough.

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    Velocity Distribution (HS Pipes)

    It has been observed that the equation derived for

    turbulent flow near walls is also valid for

    hydraulically smooth circular pipe with the value

    of constant B = 5.5 (experimentally observed). andso

    5.5log75.5

    5.5ln5.2

    *

    *

    *

    *

    yu

    u

    u

    or

    yu

    u

    u

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    Velocity Distribution (HR Pipes)

    Forhydraulically rough circular pipe however the

    velocity distribution would also depend upon

    average value of roughness projections (say k).

    It has been experimentally observed that forHR

    Pipes

    5.8log75.5

    5.8ln5.2

    *

    *

    k

    y

    u

    u

    or

    k

    y

    u

    u

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    Average Surface Roughness (k)

    Value of k (in cm) for typical surfaces

    are as follows

    Concrete 0.03 to 0.3

    Caste Iron 0.025

    Galvanized Iron 0.015

    Riveted Steel 0.09 to 0.9 Timber 0.03 to 0.09

    Commercial Steel 0.005

    9

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    Average Velocity (V)

    If we integrate velocity profile for circular pipe(taking y=R-r), where R is radius of pipe andthen compute average velocity (V) then

    ForHydraulically Smooth Pipes

    ForHydraulically Rough Pipes

    These could also be written in log terms.

    10

    75.1ln5.2 *

    *

    Ru

    u

    V

    75.4ln5.2*

    k

    R

    u

    V

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    Darcys Weisbach Equation

    Darcy and Weisbach almost simultaneouslyderived the equation for head loss throughcircular pipe as

    Where hL is head loss between two sections ldistance apart, V is average velocity and d isdiameter of pipe.

    f is known as friction factor. This equation isderived from continuity, momentum equation andis valid for both laminar and turbulent flows.

    gdflVh

    L2

    2

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    Friction Factor

    Since , so it can be proved that

    By combining equations, we can than obtain

    Hydraulically Smooth Pipe

    Hydraulically Rough Pipe

    0

    *u

    8

    * f

    V

    u

    74.1log2

    1

    8.0log21

    k

    R

    f

    fRf

    N

    pipeofRadiusRandVd

    RHereN

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    Friction Factor f

    Friction factor f has been studied in great

    details by various scientists.

    Nikuradse, a student of Prandtl, conductednumerous experiments for pipes with varying

    surface roughness and derived graph between

    Reynolds Number (RN) and friction factor (f) as

    shown in next slide Relative Roughness is defined as (k/D), where

    D is diameter of the Pipe.

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    Nikuradses Diagram

    14

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    Observations

    In the laminar flow region (RN

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    Moodys Diagram

    16

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    Observations

    In the highly turbulent flow region it can be observed thatf varies only with relative roughness and is independentof RN.

    For Turbulent flow through smooth pipes, Blasius also

    fitted a equation, which is simple to use and f is only onleft side

    Balsius equation holds good till RN < 105.

    Friction factor is found to change with age of pipes.Roughness is gradually increased due to rusting. Asimple equation is used to calculate k with time t

    17

    25.0

    316.0

    NR

    f

    pipenewofroughnessiskwheretkk00