tucker technology at its best: stud welding with dce! tucker … · tucker technology at its best:...
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USAEmhart Teknologies49201 Gratiot AveChesterfield, MI 48051Tel. + 1 586 949 0440Fax + 1 586 949 8460
GermanyEmhart TeknologiesTucker GmbHP. O. Box 11 13 29D-35387 GiessenMax-Eyth-Strasse 1D-35394 GiessenTel. + 49 641 405-0Fax + 49 641 405-300
JapanEmhart TeknologiesNPR Division3rd Floor Park BuildingNo. 6 Kioicho 3 ChoumeChiyoda-ku / Tokyo 102Tel. + 81 33 36572-91Fax + 81 33 36572-98
BrazilEmhart TeknologiesRefal DivisionRua Ricardo Cavatton, 22605038-110 - Sao Paulo - SPTel. + 55 11 3871 6474Fax + 55 11 3871 3505
ChinaEmhart Teknologies488 Jia Lou RoadJiading District ShanghaiTel. + 86 21 59548626Fax + 86 21 59548775
Czech RepublicEmhart TeknologiesTucker S.R.O.Ujezd p. Troskami 6551263 Rovensko p. TroskamiTel. + 42 433 5465-11Fax + 42 433 5465-66
FranceEmhart TeknologiesTucker GmbHZA des Petits Carreaux2 bis avenue des Coquelicots94385 Bonneuil sur MarneTel. + 33 1 567124-36Fax + 33 1 567124-34
ItalyEmhart TeknologiesTucker GmbHAgenzia ItaliaVia Buenos Aires, 2710134 TorinoTel. + 39 11 3173964/65Fax + 39 11 3174830
SpainEmhart TeknologiesTucker GmbHOficina EspãnaCtra. M-300 Km 29,70028802 Alcalá de Henares (Madrid)Tel. + 34 91 8770380Fax + 34 91 8896340
SwedenEmhart TeknologiesNordic DivisionBox 203 / Skomaskisgatan 270144 ÖrebroTel. + 46 19 205800Fax + 46 19 262309
UKEmhart TeknologiesTucker GmbHUK OfficeWallsall Road / Perry BarrBirmingham B42 1BPTel. + 44 121 33125-97Fax + 44 121 33125-48
MexicoEmhart TeknologiesBosque de Cidros acceso Radiatas #42,Col. Bosque de Las Lomas05120 Mexico, D.F.Tel. + 52 55 5326 7132Fax + 52 55 5326 7132
South KoreaEmhart TeknologiesRm. 609 Seorin Bldg.45-15 Yeoido-DongYeongdeungpo-Ku150-891 SeoulTel. + 82 2783 9226 7Fax + 82 2783 9228 9
www.emhart.com
TUCKER Technology at its Best: Stud Welding with DCE! TUCKER Technology at its Best: Stud Welding with DCE!
Specifications at a Glance
TUCKER Technology at its Best: Stud Welding with DCE!
Innovation with fascination: DCE – Digitally Controlled Energy
The new dimension of quality for the entire welding process
Online Clip Catalog: www.emhart-vic.com
ETF Feed Unit ETF 20 ETF 90 ETF 50 ETF 52 – 56Dimensions (W x D x H): 560 x 495 x 550 x 630 x 400 x 500 x 500 x 400 x 440 mm 482 mm 500 mm 500 mm Weight (studs excluded): 65 kg 50 kg 50 kg 50 kg Pneumatic network: 4.5 – 6 bar 4.5 – 6 bar 4.5 – 6 bar 4.5 – 6 bar
Control and Energy Unit
LM Weld Head LM Gun
LM 310 / LM 240 PLM 200 PLM 560 Dimensions (W x D x H): 102 x 370 x 140 mm / 75 x 330 x 240 mm 50 x 185 x 180 mm 91 x 360 x 135 mm Weight: 5.5 kg 5.5 kg 1.25 kgSlide rail stroke: 50 mm max. – – Stud diameters: Ø 3 – 10 mm Ø 3 – 10 mm Ø 3 – 10 mm
Optimum Accessories for Maximum Availability!
Perfectly matched aids
TUCKER‘s range of accessories provides a wide variety of aids completing the automo-bile body-in-white.
Efficient quality assurance
Welding results may be affected by exter-nal factors. This does not necessarily mean bad welding, but merely signifies that upper or lower limits of defined parameters were exceeded.
The welding positions affected are marked immediately after welding by means of a color coding system. In the subsequent qual-ity assurance process, the fastening point is located quickly and efficiently.
Testing the right way!
You can choose from a broad range of testing equipment perfectly adapted to the load on the respective stud.
Power unit
DCE 1500 and DCE 1800 for (large-scale) serial production
DCE 15HA for CKD or small-scale serial production
Feeder, ETF line
Series 20 and 50, predominantly used for threaded studs
Series 12 and 90, predominantly used for earth studs
Series 52 through 55 for step studs or T-studs
Fully automatic application
Semi- automatic application
Manual application
Power Feeder Welding- unit tool
DCE 1500 ETF 20 LMR 410/420 DCE 1800 ETF 5X LM 310 ETF 90 LM 240 ETF 12
DCE 1500 ETF 20 PLM 200 DCE 1800 ETF 5X DCE 15HA ETF 90 ETF 12
DCE 15HA PKE PLM 560 and control box(es)
Equipment that Fits any Body-in-white Concept
Weld heads, LM series
LM 240 for stationary applications
LM 310 for robot-aided applications
LMR 410/420 for the most difficult welding position
Weld guns featuring LM technology
For manual and semi-automatic applications
PLM 200 with automatic stud feeder
PLM 560 with manual feed
Tailor-made to the customer‘s manufacturing penetration and body-in-white concept, the system concept offered by Emhart Teknologies TUCKER is right for you.
Testing tools
Feeding switches
Nozzles and guide bushings
Color coding
Testing tools
DCE 1500 / HA DCE 1800Power voltage: 400 / 440 / 500 V AC 400 / 440 / 500 V AC Power frequency: fN: 50/60 Hz fN: 50/60 Hz Welding current range: ∆I 100 A – 1500 A ∆I 100 A – 1800 A Weld time range: ∆t 6 ms – 100 ms ∆t 6 ms – 100 ms No. of welds: 60/min @ I=750 A, t=30 ms 60/min @ I=750 A, t=30 ms Dimensions (W x D x H): 560 x 565 x 965 mm 560 x 565 x 965 mm Weight: 90 kg 90 kg
Adapter plates
0
0 20 40 60 80
TUCKER Technology at its Best: Stud Welding with DCE!
DCE Control and Energy Unit
For the first time weld energy and stud movement are controlled in real time!
With the new DCE Control and Energy Unit (Digitally Controlled Energy) the entire weld-ing process, including all parameters, is mon-itored and controlled through digital signal processors (DSPs) in real time.
The stud movement is adjusted electronically in real time. In the closed loop, an integrated position measuring system provides con-stant feedback, with the system responding immediately and automatically to the chang-ing geometry of the component (closed loop control).
TUCKER Technology at its Best: Stud Welding with DCE!
Stud penetration defined
The plunge of the stud into the pool of molten sheet metal gives a clear indication of the weld quality. The DCE series provides stud penetration control, analysis and monitoring.
If necessary, a pre-defined stud penetration value may be programmed. This is especially important for T-stud or step stud applications requiring defined head dimensions.
Adjustable lift height
For each welding program, the lift height may be programmed to range between 0.6 mm and 3 mm. Thus, every single application is perfectly adapted to the welding task.
Everything under control!
Constant weld time, independent of wear!
Even though weld splatter is almost entirely eliminated by controlled stud movement and weld plunge, flue gases and metal dust can cause contamination of all components involved in lift movement of the weld head and stud.
Nevertheless, all welding is done at a con-stantly high level of quality. As an added benefit, the service life of all spare parts is extended significantly – as are the mainte-nance intervals. Extended residence time increases availability and reduces efforts relating to maintenance and spare parts.
The New Operating Panel
Optimum Comfort and Security!
Intuitive Interface
Simple, intuitive, menu-driven Windows in-terfaces are today‘s standard for any situa-tion. Since late 2007, Emhart Teknologies has been providing a new, state-of-the-art oper-ating panel for its DCE generation of equip-ment. High-resolution displays illustrate the current equipment status and visualize any available information and data.
Abbreviations, error codes, and similar aids are things of the past. On the new operat-ing panel, all information is rendered in plain text or via common icons.
Software Packages
Programming for steel or aluminum
With the DCE generation of equipment, users are fully enabled to perfectly adapt the weld process to their requirements.
Offline programming
This software turns the operating device into a full-fledged offline-programming unit. It is no longer necessary to use a PC or laptop for data backup or welding program recovery.
From progress to standard
This TUCKER technology responds to the increasing role of lightweight construction methods in the automotive industry. A new grade of stud welding which also applies to thin steel sheets (0.6 mm), high-strength steel, aluminum, magnesium, and many sandwich materials and alloys.
From experience to leadership
Today, more than 11,000 TUCKER stud weld-ing systems utilizing a primary modulated power control unit are used worldwide. This experience, along with close contacts with experts in the field, is a constant source of in-novative ideas which we have implemented in the DCE Control and Energy Unit.
“Assist“ features
Products and processes have become more complex, yet they are supposed to be managed by a smaller operating and maintenance staff. That‘s where “Assist“ comes into play.
At the touch of a button, you get all the required and accurate pieces of information for the specific welding equipment – parts lists, maintenance plans, interface drawings, troubleshooting guides etc. Supported by illustrations and pictures, all this enables even someone who is not an expert to handle the stud welding system in a safe manner – not only, but above all during incidents!
By means of the innovative touch-screen technology, the size of controls is adapted to the user‘s current requirements.
The built-in USB interface facilitates the transfer of firmware, welding programs, measuring data, and fault latches.
The new operating panel comes
with different software packages, providing the right pro-
gram for your application.
Dirt protection tailor-made to each weld head
Cleaning is significantly reduced, main-tenance scheduling made easier and maintenance work can be carried out more swiftly.
Equipment variations DCE Control and Energy Unit
Easy and safe download of software up-dates without exchange of EPROMS via flash memory directly from PC.
DCE-Link networking software for trans-parent maintenance management featur-ing Ethernet TCP/IP for Internet/Intranet integration.
Stud arrival sensor mounted on the weld head – immediately detects the arrival of the stud, thus speeding up the remaining feeding process.
Stud ID / Car body ID – the DCE Energy Unit is able to receive various produc-tion data through the customer interface. Monitoring the parameters, we link the data to the current weld data and pass them on to the customer control. These data form the basis of perfect quality management and efficient improvement processes with one goal: zero defects in the final assembly.
Customer interfaces – apart from a parallel interface, serial field bus systems like Interbus, Profibus, Modbus, and De-viceNet are available. Additional means of communication include Ethernet-based systems like ProfiNet or Ethernet IP.
Operation with switches – Flexibility in a production cell may be increased sig-nificantly by means of a feed switches.
Inert gas – for aluminum stud or stainless steel stud welding, both weld heads and guns may be equipped with an inert gas nozzle.
Contact Pilot current phase
Welding phase
Plunge phase
Arc voltage
Movement of componentWelding current
Time (ms)
s(d)
0
0 20 40 60 80
TUCKER Technology at its Best: Stud Welding with DCE!
DCE Control and Energy Unit
For the first time weld energy and stud movement are controlled in real time!
With the new DCE Control and Energy Unit (Digitally Controlled Energy) the entire weld-ing process, including all parameters, is mon-itored and controlled through digital signal processors (DSPs) in real time.
The stud movement is adjusted electronically in real time. In the closed loop, an integrated position measuring system provides con-stant feedback, with the system responding immediately and automatically to the chang-ing geometry of the component (closed loop control).
TUCKER Technology at its Best: Stud Welding with DCE!
Stud penetration defined
The plunge of the stud into the pool of molten sheet metal gives a clear indication of the weld quality. The DCE series provides stud penetration control, analysis and monitoring.
If necessary, a pre-defined stud penetration value may be programmed. This is especially important for T-stud or step stud applications requiring defined head dimensions.
Adjustable lift height
For each welding program, the lift height may be programmed to range between 0.6 mm and 3 mm. Thus, every single application is perfectly adapted to the welding task.
Everything under control!
Constant weld time, independent of wear!
Even though weld splatter is almost entirely eliminated by controlled stud movement and weld plunge, flue gases and metal dust can cause contamination of all components involved in lift movement of the weld head and stud.
Nevertheless, all welding is done at a con-stantly high level of quality. As an added benefit, the service life of all spare parts is extended significantly – as are the mainte-nance intervals. Extended residence time increases availability and reduces efforts relating to maintenance and spare parts.
The New Operating Panel
Optimum Comfort and Security!
Intuitive Interface
Simple, intuitive, menu-driven Windows in-terfaces are today‘s standard for any situa-tion. Since late 2007, Emhart Teknologies has been providing a new, state-of-the-art oper-ating panel for its DCE generation of equip-ment. High-resolution displays illustrate the current equipment status and visualize any available information and data.
Abbreviations, error codes, and similar aids are things of the past. On the new operat-ing panel, all information is rendered in plain text or via common icons.
Software Packages
Programming for steel or aluminum
With the DCE generation of equipment, users are fully enabled to perfectly adapt the weld process to their requirements.
Offline programming
This software turns the operating device into a full-fledged offline-programming unit. It is no longer necessary to use a PC or laptop for data backup or welding program recovery.
From progress to standard
This TUCKER technology responds to the increasing role of lightweight construction methods in the automotive industry. A new grade of stud welding which also applies to thin steel sheets (0.6 mm), high-strength steel, aluminum, magnesium, and many sandwich materials and alloys.
From experience to leadership
Today, more than 11,000 TUCKER stud weld-ing systems utilizing a primary modulated power control unit are used worldwide. This experience, along with close contacts with experts in the field, is a constant source of in-novative ideas which we have implemented in the DCE Control and Energy Unit.
“Assist“ features
Products and processes have become more complex, yet they are supposed to be managed by a smaller operating and maintenance staff. That‘s where “Assist“ comes into play.
At the touch of a button, you get all the required and accurate pieces of information for the specific welding equipment – parts lists, maintenance plans, interface drawings, troubleshooting guides etc. Supported by illustrations and pictures, all this enables even someone who is not an expert to handle the stud welding system in a safe manner – not only, but above all during incidents!
By means of the innovative touch-screen technology, the size of controls is adapted to the user‘s current requirements.
The built-in USB interface facilitates the transfer of firmware, welding programs, measuring data, and fault latches.
The new operating panel comes
with different software packages, providing the right pro-
gram for your application.
Dirt protection tailor-made to each weld head
Cleaning is significantly reduced, main-tenance scheduling made easier and maintenance work can be carried out more swiftly.
Equipment variations DCE Control and Energy Unit
Easy and safe download of software up-dates without exchange of EPROMS via flash memory directly from PC.
DCE-Link networking software for trans-parent maintenance management featur-ing Ethernet TCP/IP for Internet/Intranet integration.
Stud arrival sensor mounted on the weld head – immediately detects the arrival of the stud, thus speeding up the remaining feeding process.
Stud ID / Car body ID – the DCE Energy Unit is able to receive various produc-tion data through the customer interface. Monitoring the parameters, we link the data to the current weld data and pass them on to the customer control. These data form the basis of perfect quality management and efficient improvement processes with one goal: zero defects in the final assembly.
Customer interfaces – apart from a parallel interface, serial field bus systems like Interbus, Profibus, Modbus, and De-viceNet are available. Additional means of communication include Ethernet-based systems like ProfiNet or Ethernet IP.
Operation with switches – Flexibility in a production cell may be increased sig-nificantly by means of a feed switches.
Inert gas – for aluminum stud or stainless steel stud welding, both weld heads and guns may be equipped with an inert gas nozzle.
Contact Pilot current phase
Welding phase
Plunge phase
Arc voltage
Movement of componentWelding current
Time (ms)
s(d)
0
0 20 40 60 80
TUCKER Technology at its Best: Stud Welding with DCE!
DCE Control and Energy Unit
For the first time weld energy and stud movement are controlled in real time!
With the new DCE Control and Energy Unit (Digitally Controlled Energy) the entire weld-ing process, including all parameters, is mon-itored and controlled through digital signal processors (DSPs) in real time.
The stud movement is adjusted electronically in real time. In the closed loop, an integrated position measuring system provides con-stant feedback, with the system responding immediately and automatically to the chang-ing geometry of the component (closed loop control).
TUCKER Technology at its Best: Stud Welding with DCE!
Stud penetration defined
The plunge of the stud into the pool of molten sheet metal gives a clear indication of the weld quality. The DCE series provides stud penetration control, analysis and monitoring.
If necessary, a pre-defined stud penetration value may be programmed. This is especially important for T-stud or step stud applications requiring defined head dimensions.
Adjustable lift height
For each welding program, the lift height may be programmed to range between 0.6 mm and 3 mm. Thus, every single application is perfectly adapted to the welding task.
Everything under control!
Constant weld time, independent of wear!
Even though weld splatter is almost entirely eliminated by controlled stud movement and weld plunge, flue gases and metal dust can cause contamination of all components involved in lift movement of the weld head and stud.
Nevertheless, all welding is done at a con-stantly high level of quality. As an added benefit, the service life of all spare parts is extended significantly – as are the mainte-nance intervals. Extended residence time increases availability and reduces efforts relating to maintenance and spare parts.
The New Operating Panel
Optimum Comfort and Security!
Intuitive Interface
Simple, intuitive, menu-driven Windows in-terfaces are today‘s standard for any situa-tion. Since late 2007, Emhart Teknologies has been providing a new, state-of-the-art oper-ating panel for its DCE generation of equip-ment. High-resolution displays illustrate the current equipment status and visualize any available information and data.
Abbreviations, error codes, and similar aids are things of the past. On the new operat-ing panel, all information is rendered in plain text or via common icons.
Software Packages
Programming for steel or aluminum
With the DCE generation of equipment, users are fully enabled to perfectly adapt the weld process to their requirements.
Offline programming
This software turns the operating device into a full-fledged offline-programming unit. It is no longer necessary to use a PC or laptop for data backup or welding program recovery.
From progress to standard
This TUCKER technology responds to the increasing role of lightweight construction methods in the automotive industry. A new grade of stud welding which also applies to thin steel sheets (0.6 mm), high-strength steel, aluminum, magnesium, and many sandwich materials and alloys.
From experience to leadership
Today, more than 11,000 TUCKER stud weld-ing systems utilizing a primary modulated power control unit are used worldwide. This experience, along with close contacts with experts in the field, is a constant source of in-novative ideas which we have implemented in the DCE Control and Energy Unit.
“Assist“ features
Products and processes have become more complex, yet they are supposed to be managed by a smaller operating and maintenance staff. That‘s where “Assist“ comes into play.
At the touch of a button, you get all the required and accurate pieces of information for the specific welding equipment – parts lists, maintenance plans, interface drawings, troubleshooting guides etc. Supported by illustrations and pictures, all this enables even someone who is not an expert to handle the stud welding system in a safe manner – not only, but above all during incidents!
By means of the innovative touch-screen technology, the size of controls is adapted to the user‘s current requirements.
The built-in USB interface facilitates the transfer of firmware, welding programs, measuring data, and fault latches.
The new operating panel comes
with different software packages, providing the right pro-
gram for your application.
Dirt protection tailor-made to each weld head
Cleaning is significantly reduced, main-tenance scheduling made easier and maintenance work can be carried out more swiftly.
Equipment variations DCE Control and Energy Unit
Easy and safe download of software up-dates without exchange of EPROMS via flash memory directly from PC.
DCE-Link networking software for trans-parent maintenance management featur-ing Ethernet TCP/IP for Internet/Intranet integration.
Stud arrival sensor mounted on the weld head – immediately detects the arrival of the stud, thus speeding up the remaining feeding process.
Stud ID / Car body ID – the DCE Energy Unit is able to receive various produc-tion data through the customer interface. Monitoring the parameters, we link the data to the current weld data and pass them on to the customer control. These data form the basis of perfect quality management and efficient improvement processes with one goal: zero defects in the final assembly.
Customer interfaces – apart from a parallel interface, serial field bus systems like Interbus, Profibus, Modbus, and De-viceNet are available. Additional means of communication include Ethernet-based systems like ProfiNet or Ethernet IP.
Operation with switches – Flexibility in a production cell may be increased sig-nificantly by means of a feed switches.
Inert gas – for aluminum stud or stainless steel stud welding, both weld heads and guns may be equipped with an inert gas nozzle.
Contact Pilot current phase
Welding phase
Plunge phase
Arc voltage
Movement of componentWelding current
Time (ms)
s(d)
USAEmhart Teknologies49201 Gratiot AveChesterfield, MI 48051Tel. + 1 586 949 0440Fax + 1 586 949 8460
GermanyEmhart TeknologiesTucker GmbHP. O. Box 11 13 29D-35387 GiessenMax-Eyth-Strasse 1D-35394 GiessenTel. + 49 641 405-0Fax + 49 641 405-300
JapanEmhart TeknologiesNPR Division3rd Floor Park BuildingNo. 6 Kioicho 3 ChoumeChiyoda-ku / Tokyo 102Tel. + 81 33 36572-91Fax + 81 33 36572-98
BrazilEmhart TeknologiesRefal DivisionRua Ricardo Cavatton, 22605038-110 - Sao Paulo - SPTel. + 55 11 3871 6474Fax + 55 11 3871 3505
ChinaEmhart Teknologies488 Jia Lou RoadJiading District ShanghaiTel. + 86 21 59548626Fax + 86 21 59548775
Czech RepublicEmhart TeknologiesTucker S.R.O.Ujezd p. Troskami 6551263 Rovensko p. TroskamiTel. + 42 433 5465-11Fax + 42 433 5465-66
FranceEmhart TeknologiesTucker GmbHZA des Petits Carreaux2 bis avenue des Coquelicots94385 Bonneuil sur MarneTel. + 33 1 567124-36Fax + 33 1 567124-34
ItalyEmhart TeknologiesTucker GmbHAgenzia ItaliaVia Buenos Aires, 2710134 TorinoTel. + 39 11 3173964/65Fax + 39 11 3174830
SpainEmhart TeknologiesTucker GmbHOficina EspãnaCtra. M-300 Km 29,70028802 Alcalá de Henares (Madrid)Tel. + 34 91 8770380Fax + 34 91 8896340
SwedenEmhart TeknologiesNordic DivisionBox 203 / Skomaskisgatan 270144 ÖrebroTel. + 46 19 205800Fax + 46 19 262309
UKEmhart TeknologiesTucker GmbHUK OfficeWallsall Road / Perry BarrBirmingham B42 1BPTel. + 44 121 33125-97Fax + 44 121 33125-48
MexicoEmhart TeknologiesBosque de Cidros acceso Radiatas #42,Col. Bosque de Las Lomas05120 Mexico, D.F.Tel. + 52 55 5326 7132Fax + 52 55 5326 7132
South KoreaEmhart TeknologiesRm. 609 Seorin Bldg.45-15 Yeoido-DongYeongdeungpo-Ku150-891 SeoulTel. + 82 2783 9226 7Fax + 82 2783 9228 9
www.emhart.com
TUCKER Technology at its Best: Stud Welding with DCE! TUCKER Technology at its Best: Stud Welding with DCE!
Specifications at a Glance
TUCKER Technology at its Best: Stud Welding with DCE!
Innovation with fascination: DCE – Digitally Controlled Energy
The new dimension of quality for the entire welding process
Online Clip Catalog: www.emhart-vic.com
ETF Feed Unit ETF 20 ETF 90 ETF 50 ETF 52 – 56Dimensions (W x D x H): 560 x 495 x 550 x 630 x 400 x 500 x 500 x 400 x 440 mm 482 mm 500 mm 500 mm Weight (studs excluded): 65 kg 50 kg 50 kg 50 kg Pneumatic network: 4.5 – 6 bar 4.5 – 6 bar 4.5 – 6 bar 4.5 – 6 bar
Control and Energy Unit
LM Weld Head LM Gun
LM 310 / LM 240 PLM 200 PLM 560 Dimensions (W x D x H): 102 x 370 x 140 mm / 75 x 330 x 240 mm 50 x 185 x 180 mm 91 x 360 x 135 mm Weight: 5.5 kg 5.5 kg 1.25 kgSlide rail stroke: 50 mm max. – – Stud diameters: Ø 3 – 10 mm Ø 3 – 10 mm Ø 3 – 10 mm
Optimum Accessories for Maximum Availability!
Perfectly matched aids
TUCKER‘s range of accessories provides a wide variety of aids completing the automo-bile body-in-white.
Efficient quality assurance
Welding results may be affected by exter-nal factors. This does not necessarily mean bad welding, but merely signifies that upper or lower limits of defined parameters were exceeded.
The welding positions affected are marked immediately after welding by means of a color coding system. In the subsequent qual-ity assurance process, the fastening point is located quickly and efficiently.
Testing the right way!
You can choose from a broad range of testing equipment perfectly adapted to the load on the respective stud.
Power unit
DCE 1500 and DCE 1800 for (large-scale) serial production
DCE 15HA for CKD or small-scale serial production
Feeder, ETF line
Series 20 and 50, predominantly used for threaded studs
Series 12 and 90, predominantly used for earth studs
Series 52 through 55 for step studs or T-studs
Fully automatic application
Semi- automatic application
Manual application
Power Feeder Welding- unit tool
DCE 1500 ETF 20 LMR 410/420 DCE 1800 ETF 5X LM 310 ETF 90 LM 240 ETF 12
DCE 1500 ETF 20 PLM 200 DCE 1800 ETF 5X DCE 15HA ETF 90 ETF 12
DCE 15HA PKE PLM 560 and control box(es)
Equipment that Fits any Body-in-white Concept
Weld heads, LM series
LM 240 for stationary applications
LM 310 for robot-aided applications
LMR 410/420 for the most difficult welding position
Weld guns featuring LM technology
For manual and semi-automatic applications
PLM 200 with automatic stud feeder
PLM 560 with manual feed
Tailor-made to the customer‘s manufacturing penetration and body-in-white concept, the system concept offered by Emhart Teknologies TUCKER is right for you.
Testing tools
Feeding switches
Nozzles and guide bushings
Color coding
Testing tools
DCE 1500 / HA DCE 1800Power voltage: 400 / 440 / 500 V AC 400 / 440 / 500 V AC Power frequency: fN: 50/60 Hz fN: 50/60 Hz Welding current range: ∆I 100 A – 1500 A ∆I 100 A – 1800 A Weld time range: ∆t 6 ms – 100 ms ∆t 6 ms – 100 ms No. of welds: 60/min @ I=750 A, t=30 ms 60/min @ I=750 A, t=30 ms Dimensions (W x D x H): 560 x 565 x 965 mm 560 x 565 x 965 mm Weight: 90 kg 90 kg
Adapter plates
USAEmhart Teknologies49201 Gratiot AveChesterfield, MI 48051Tel. + 1 586 949 0440Fax + 1 586 949 8460
GermanyEmhart TeknologiesTucker GmbHP. O. Box 11 13 29D-35387 GiessenMax-Eyth-Strasse 1D-35394 GiessenTel. + 49 641 405-0Fax + 49 641 405-300
JapanEmhart TeknologiesNPR Division3rd Floor Park BuildingNo. 6 Kioicho 3 ChoumeChiyoda-ku / Tokyo 102Tel. + 81 33 36572-91Fax + 81 33 36572-98
BrazilEmhart TeknologiesRefal DivisionRua Ricardo Cavatton, 22605038-110 - Sao Paulo - SPTel. + 55 11 3871 6474Fax + 55 11 3871 3505
ChinaEmhart Teknologies488 Jia Lou RoadJiading District ShanghaiTel. + 86 21 59548626Fax + 86 21 59548775
Czech RepublicEmhart TeknologiesTucker S.R.O.Ujezd p. Troskami 6551263 Rovensko p. TroskamiTel. + 42 433 5465-11Fax + 42 433 5465-66
FranceEmhart TeknologiesTucker GmbHZA des Petits Carreaux2 bis avenue des Coquelicots94385 Bonneuil sur MarneTel. + 33 1 567124-36Fax + 33 1 567124-34
ItalyEmhart TeknologiesTucker GmbHAgenzia ItaliaVia Buenos Aires, 2710134 TorinoTel. + 39 11 3173964/65Fax + 39 11 3174830
SpainEmhart TeknologiesTucker GmbHOficina EspãnaCtra. M-300 Km 29,70028802 Alcalá de Henares (Madrid)Tel. + 34 91 8770380Fax + 34 91 8896340
SwedenEmhart TeknologiesNordic DivisionBox 203 / Skomaskisgatan 270144 ÖrebroTel. + 46 19 205800Fax + 46 19 262309
UKEmhart TeknologiesTucker GmbHUK OfficeWallsall Road / Perry BarrBirmingham B42 1BPTel. + 44 121 33125-97Fax + 44 121 33125-48
MexicoEmhart TeknologiesBosque de Cidros acceso Radiatas #42,Col. Bosque de Las Lomas05120 Mexico, D.F.Tel. + 52 55 5326 7132Fax + 52 55 5326 7132
South KoreaEmhart TeknologiesRm. 609 Seorin Bldg.45-15 Yeoido-DongYeongdeungpo-Ku150-891 SeoulTel. + 82 2783 9226 7Fax + 82 2783 9228 9
www.emhart.com
TUCKER Technology at its Best: Stud Welding with DCE! TUCKER Technology at its Best: Stud Welding with DCE!
Specifications at a Glance
TUCKER Technology at its Best: Stud Welding with DCE!
Innovation with fascination: DCE – Digitally Controlled Energy
The new dimension of quality for the entire welding process
Online Clip Catalog: www.emhart-vic.com
ETF Feed Unit ETF 20 ETF 90 ETF 50 ETF 52 – 56Dimensions (W x D x H): 560 x 495 x 550 x 630 x 400 x 500 x 500 x 400 x 440 mm 482 mm 500 mm 500 mm Weight (studs excluded): 65 kg 50 kg 50 kg 50 kg Pneumatic network: 4.5 – 6 bar 4.5 – 6 bar 4.5 – 6 bar 4.5 – 6 bar
Control and Energy Unit
LM Weld Head LM Gun
LM 310 / LM 240 PLM 200 PLM 560 Dimensions (W x D x H): 102 x 370 x 140 mm / 75 x 330 x 240 mm 50 x 185 x 180 mm 91 x 360 x 135 mm Weight: 5.5 kg 5.5 kg 1.25 kgSlide rail stroke: 50 mm max. – – Stud diameters: Ø 3 – 10 mm Ø 3 – 10 mm Ø 3 – 10 mm
Optimum Accessories for Maximum Availability!
Perfectly matched aids
TUCKER‘s range of accessories provides a wide variety of aids completing the automo-bile body-in-white.
Efficient quality assurance
Welding results may be affected by exter-nal factors. This does not necessarily mean bad welding, but merely signifies that upper or lower limits of defined parameters were exceeded.
The welding positions affected are marked immediately after welding by means of a color coding system. In the subsequent qual-ity assurance process, the fastening point is located quickly and efficiently.
Testing the right way!
You can choose from a broad range of testing equipment perfectly adapted to the load on the respective stud.
Power unit
DCE 1500 and DCE 1800 for (large-scale) serial production
DCE 15HA for CKD or small-scale serial production
Feeder, ETF line
Series 20 and 50, predominantly used for threaded studs
Series 12 and 90, predominantly used for earth studs
Series 52 through 55 for step studs or T-studs
Fully automatic application
Semi- automatic application
Manual application
Power Feeder Welding- unit tool
DCE 1500 ETF 20 LMR 410/420 DCE 1800 ETF 5X LM 310 ETF 90 LM 240 ETF 12
DCE 1500 ETF 20 PLM 200 DCE 1800 ETF 5X DCE 15HA ETF 90 ETF 12
DCE 15HA PKE PLM 560 and control box(es)
Equipment that Fits any Body-in-white Concept
Weld heads, LM series
LM 240 for stationary applications
LM 310 for robot-aided applications
LMR 410/420 for the most difficult welding position
Weld guns featuring LM technology
For manual and semi-automatic applications
PLM 200 with automatic stud feeder
PLM 560 with manual feed
Tailor-made to the customer‘s manufacturing penetration and body-in-white concept, the system concept offered by Emhart Teknologies TUCKER is right for you.
Testing tools
Feeding switches
Nozzles and guide bushings
Color coding
Testing tools
DCE 1500 / HA DCE 1800Power voltage: 400 / 440 / 500 V AC 400 / 440 / 500 V AC Power frequency: fN: 50/60 Hz fN: 50/60 Hz Welding current range: ∆I 100 A – 1500 A ∆I 100 A – 1800 A Weld time range: ∆t 6 ms – 100 ms ∆t 6 ms – 100 ms No. of welds: 60/min @ I=750 A, t=30 ms 60/min @ I=750 A, t=30 ms Dimensions (W x D x H): 560 x 565 x 965 mm 560 x 565 x 965 mm Weight: 90 kg 90 kg
Adapter plates