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Tubes and Pipes for Boilers and Headers

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  • Tubes and Pipesfor Boilersand Headers

  • 2

  • 3IntroductionWelcome to Interpipes product catalogue for tubes and pipes for boilers,headers and high temperature services.

    Interpipe is a leading producer of steel pipes and one of the fastest growing companies in the steel sector with a wide range of products covering many different sectors.Our seamless steel pipes are in use around the world covering applications in machine building, power engineering and aircraft building.

    Our integrated business model gives us the opportunity to control the complete manufacturing process from the quality of the steel to end product testing.Our products are certi ed according to a number of international quality standards including DIN, EN, NFA, ASTM and GOST.

    By working in close partnership with our customers we are able to anticipate and respond to their ever changing needs and to develop products that answer thosenew requirements.

    Through our manufacturing network and trading companies all over the world we aim to deliver the best services to our customers in more than 75 countries around the world. In addition to Europe, we now operate an international sales network of of ces as diverse as Russia, Kazakhstan, Dubai and the USA.

    At Interpipe we believe in long-term partnerships with our customers and we are committed to contribute to their operational success by providing them with quality products and superior customer service.

  • 4

  • 5Contents

    TUBES AND PIPES FOR BOILERS, HEADERSAND HIGH TEMPERATURE SERVICESSeamless tubes for boilers and high temperature services ....................................................................................................... 6ASTM A/ASME SA 106, ASTM A/ASME SA 192, ASTM A/ASME SA 210, EN 10216, (DIN 17175) ............................................7EN 10216 Boiler tubes ...................................................................................................................................................................... 8ASTM A/ASME SA 106, EN 10216, (DIN 17175) Seamless pipes for headers and high temperature services ..................... 9EN 10216 Header pipes ...................................................................................................................................................................10

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    Seamless tubes and pipes for boilers,headers and high temperature servicesInterpipe NIKO TUBE is an Interpipe member production facility located in Nikopol, Ukraine.

    Interpipe NIKO TUBE operates 41/2 continuous mandrel mill and 14 plug mill.

    All products are manufactured according to the most exacting quality standards. Interpipe NIKO TUBE gained recognition in a variety of elds, including oil and gas, mechanical, chemical and petrochemical industries and,last but not least, the power generation industry.

    Interpipe NIKO TUBE meets customer demands with a wide range of carbon and alloy steel.

    Seamless boiler tubes and header pipes are manufactured in accordance with all major international standards.The mill is ISO 9001 certi ed. Quality control procedures are applied throughout the whole manufacturing processand our steel is sourced only from certi ed suppliers.

    BOILERS TUBES HEADER PIPES

    Product Speci cation Grades Product Speci cation Grades

    Carbon

    ASTM A 106ASTM A 192ASTM A 210EN 10216(DIN 17175)

    A, B, Ccarbon steelA1, CP195GH, P235GH, P265GHST 35.8, ST 45.8

    Carbon

    ASTM A 106 EN 10216

    (DIN 17175)

    A,B,C P195GH, P235GH, P265GH

    T 35.8, ST 45.8

    Alloy

    ASTM A 335ASTM A 209ASTM A 213EN 10216(DIN 17175)

    T1, T2, T11, T12, T22T1, T1a, T1bT2, T11, T12, T2216Mo3, 10CrMo5-5, 13CrMo4-5,10CrMo9-10, 11CrMo9-1015Mo3, 13CrMo4-4, 10CrMo9-10

    Alloy

    ASTM A 335 EN 10216

    (DIN 17175)

    P1, P2, P11, P12, P22 16Mo3,10CrMo5-5

    15Mo3

    Lengths- xed length within the random lengths range- tolerances on xed lenghts: +10/-0 mm for boiler tubes and +50/-0 mm for header pipes- maximum length up to 24 m

    Protection- unprotected- if required, the tubes can be delivered with plastic caps at both ends- protection for sea transport on request

    MarkingMarking is done according to material standard or as per customer request- tubes can be stenciled on ends or over entire length and die-stamped on one or both ends

    DeliveryIn hexagonal bundles tied with steel strip.Bundles weight up to 5000 kg (11000 lbs)Weight tolerances: + 5%

    Mill test certi catesProduct are supplied with 3.1 test certi cates, ace. to EN 10204. Certi cate ace. to 3.2 can be agreed at the time of ordering.

    Mills certi cationInterpipe NIKO TUBE is ISO 9001 certi ed. Interpipe NIKO TUBE is quali ed by International accredited inspection bodies of TUV ace. to DIN 17175,EN 10216 and equivalent national standards.

    Interpipe NIKO TUBECerti cate Reg.No. 179043

    Valid until 2008-07-21

    ISO 14001:2004

    Interpipe NIKO TUBECerti cate Reg.No. RU-05.361.026

    Valid until 2008-12-02

    ISO 9001:2000

    Interpipe NIKO TUBECerti cate Reg.No.07-202-3537-WZ-0583-07

    Valid until 2010-03

    Interpipe NIKO TUBECerti cate Reg.No. 78 100 3536

    Valid until 2008-06-28

    EN ISO 9001 : 2000

    Interpipe NIKO TUBECerti cate Reg.No. 199229

    Valid until 2009-12-06

    OHSAS 18001:1999

  • 7Seamless tubes for boilers and high temperature servicesCarbon steel: ASTM A/ASME SA 106, ASTM A/ASME SA 192, ASTM A/ASME SA 210, EN 10216, (DIN 17175)Alloy steel: ASTM A/ASME SA 209, ASTM A/ASME SA 213, ASTM A/ASME SA 335, EN 10216, (DIN 17175)End uses: construction of boilers, pipelines and equipments for high temperature and pressure services

    Dimensions

    NPSOutside Diameter Wall thickness Weight

    Weight class Schedule NoIN mm IN mm Ib/ft kg/m

    1 1.315 33.40.109 2.77 1.40 2.09 100.114 2.90 1.46 2.18 300.133 3.38 1.68 2.50 STD 40

    1 1.660 42.20.109 2.77 1.81 2.69 100.117 2.97 1.93 2.87 300.140 3.56 2.27 3.39 STD 40

    1 1.900 48.30.109 2.77 2.08 3.11 100.125 3.18 2.37 3.54 300.145 3.68 2.72 4.05 STD 40

    2 2.375 60.3

    0.125 3.18 3.00 4.48 300.141 3.58 3.36 5.010.154 3.91 3.65 5.44 STD 400.172 4.37 4.05 6.030.188 4.78 4.39 6.540.218 5.54 5.02 7.48 XS 80

    2 2.875 73.0

    0.120 3.05 3.53 5.26 100.125 3.18 3.67 5.480.141 3.58 4.12 6.130.156 3.96 4.53 6.740.172 4.37 4.97 7.400.188 4.78 5.40 8.04 300.203 5.16 5.79 8.63 STD 400.216 5.49 6.13 9.140.250 6.35 7.01 10.440.276 7.01 7.66 11.41 XS 80

    3 3.500 88.9

    0.120 3.05* 4.33 6.46 100.125 3.18 4.51 6.720.141 3.58 5.06 7.530.156 3.96 5.57 8.300.172 4.37 6.11 9.110.188 4.78 6.65 9.92 300.216 5.49 7.58 11.29 STD 400.250 6.35 8.68 12.930.281 7.14 9.66 14.400.300 7.62 10.25 15.27 XS 80

    3 4.000 101.6

    0.141 3.58 5.81 8.650.156 3.96 6.40 9.540.172 4.37 7.03 10.480.188 4.78 7.65 11.41 300.226 5.74 9.11 13.57 STD 400.250 6.35 10.01 14.920.281 7.14 11.16 16.630.318 8.08 12.50 18.64 XS 80

    4 4.500 114.3

    0.156 3.96 7.24 10.78

    0.172 4.37 7.95 11.85

    0.188 4.78 8.66 12.91 30

    0.203 5.16 9.32 13.89

    0.219 5.56 10.01 14.91

    0.237 6.02 10.79 16.08 STD 40

    0.250 6.35 11.35 16.91

    0.281 7.14 12.66 18.87

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    Boiler tubesCarbon steel: EN 10216 (test category 1 and 2) Alloy steel: EN 10216 (test category 1 and 2)

    Dimensions

    Outside Diametermm

    Wall thickness

    2.6 2.9 3.2 3.6 4.0 4.5 5.0 5.5 6.3 7.1 8.0

    Weight kg/m

    31.8 1.87 2.07 2.26 2.50 2.74 3.03 - - - - -

    33.7 1.99 2.20 2.41 2.67 2.93 3.24 - - - - -

    38.0 2.26 2.51 2.75 3.05 3.35 3.72 - - - - -

    42.4 2.55 2.82 3.09 3.44 3.79 4.21 - - - - -

    44.5 2.68 2.98 3.26 3.63 4.00 4.44 - - - - -

    48.3 2.93 3.25 3.56 3.97 4.37 4.86 - - - - -

    51.0 3.03 3.44 3.77 4.21 4.64 5.16 5.67 6.17 - - -

    54.0 - - - 4.47 4.93 5.49 6.04 6.58 - - -

    57.0 - - - 4.74 5.23 5.83 6.41 6.99 7.88 - -

    60.3 - - - 5.03 5.55 6.19 6.82 7.43 8.39 - -

    63.5 - - - 5.32 5.87 6.55 7.21 7.87 8.89 - -

    70.0 - - - 5.90 6.51 7.27 8.01 8.75 9.90 - -

    73.0 - - - 6.16 6.81 7.60 8.38 9.16 10.36 - -

    76.1 - - - 6.44 7.11 7.95 8.77 9.58 10.84 12.08 -

    82.5 - - - 7.00 7.74 8.66 9.56 10.44 11.84 13.20 14.70

    88.9 - - - 7.57 8.38 9.37 10.35 11.31 12.83 14.32 15.96

    101.6 - - - 8.70 9.63 10.78 11.91 13.03 14.81 16.55 18.47

    108.0 - - - - 10.26 11.49 12.70 13.90 15.80 17.67 19.73

    114.3 - - - - 10.88 12.19 13.48 14.76 16.78 18.77 -

  • 9Seamless pipes for headers and high temperature servicesCarbon steel: ASTM A/ASME SA 106, EN 10216, (DIN 17175)Alloy steel: ASTM A/ASME SA 335, EN 10216, (DIN 17175)End uses: construction of headers, pipelines and equipments for high temperature and pressure services

    Dimensions

    NPSOutside Diameter Wall thicknei Weight

    Weight class Schedule Noin mm in mm Ib/ft kg/m

    6 6.625 168.3

    0.250 6.35 17.02 25.360.280 7.11 18.97 28.26 STD 400.312 7.92 21.04 31.320.344 8.74 23.08 34.390.375 9.53 25.03 37.310.432 10.97 28.57 42.56 XS 800.500 12.70 32.71 48.730.562 14.27 36.59 54.20 1200.625 15.88 40.05 59.690.719 18.26 45.35 67.56 1600.750 19.05 47.06 70.110.864 21.95 53.16 79.22 XXS

    8 8.625 219.1

    0.277 7.04 24.70 36.81 300.312 7.92 27.70 41.240.322 8.18 28.55 42.55 STD0.344 8.74 30.42 45.340.575 9.53 33.04 49.250.406 10.31 35.64 53.08 600.438 11.13 38.30 57.080.500 12.70 43.39 64.64 XS 800.562 14.27 48.40 72.080.594 15.09 50.95 75.92 1000.625 15.88 53.40 79.580.719 18.26 60.71 90.44 1200.750 19.05 63.08 93.980.812 20.62 67.76 100.92 1400.875 22.23 72.42 107.92 XXS0.906 23.01 74.69 111.27 1601.000 25.40 81.44 121.33

    10 10.750 273.0

    0.279 7.09 31.20 46.510.307 7.80 34.24 51.03 300.344 8.74 38.23 56.980.365 9.27 40.48 60.31 STD 400.438 11.13 48.24 71.900.500 12.70 54.74 81.55 XS 600.562 14.27 61.15 91.080.594 15.09 64.43 96.01 800.625 15.88 67.58 100.730.719 18.26 77.03 114.75 1000.812 20.62 86.18 128.380.844 21.44 89.29 133.06 1200.875 22.23 92.28 137.520.938 23.83 98.30 146.481.000 25.40 104.13 155.15 XXS 1401.125* 28.58* 115.64 172.33 1601.250* 31.75* 126.83 188.97

    12 12.750 323.8

    0.312 7.92 41.45 61.710.330 8.38 43.77 65.20 300.344 8.74 45.58 67.930.375 9.53 49.56 73.88 STD0.406 10.31 53.52 79.73 400.438 11.13 57.59 85.840.500 12.70 65.42 97.46 XS0.562 14.27 73.15 108.96 600.625 15.88 80.93 120.620.688 17.48 88.63 132.08 800.750 19.05 96.12 143.210.812 20.62 103.53 154.210.844 21.44 107.32 159.91 1000.875 22.23 110.97 165.370.938 23.83 118.33 176.331.000 25.40 125.49 186.97 XXS 1201.062* 26.97* 132.57 197.481.125* 28.58* 139.67 208.14 1401.250* 31.75* 153.53 228.74

    * upon request

  • 10

    Header pipes - EN 10216 (test category 1 and 2)

    Dimensions

    Outside Diameter,mm

    Wall thickness

    7.0 7.5 8.0 8.5 9.0 9.5 10.0 11.0 12.0 13.0

    Weight kg/m

    146.0 - - 27.23 28.82 30.41 31.98 33.54 36.62 39.66 42.64

    152.0 25.03 26.73 28.41 30.08 31.74 33.39 35.05 38.25 41.43 44.56

    159.0 26.24 28.02 29.79 31.55 33.29 35.05 36.75 40.15 43.50 46.81

    168.0 27.79 29.69 31.57 33.44 35.29 37.13 38.97 42.59 46.17 49.69

    180.0 29.87 31.91 33.93 35.95 37.95 39.95 41.93 45.85 49.72 53.54

    194.0 - - 36.70 38.89 41.06 43.23 45.38 49.64 53.86 58.03

    203.0 - - 38.47 40.77 43.06 45.33 47.60 52.09 46.52 60.91

    219.0 - - 41.63 44.13 46.61 49.08 51.54 56.43 61.26 66.04

    245.0 - - - - 52.38 55.17 57.95 63.48 68.95 74.38

    273.0 - - - - - - - 71.07 77.24 83.36

    325.0 - - - - - - - 85.18 92.63 100.03

    OutsideDiametermm

    Wall thickness

    14.0 15.0 16.0 17.0 18.0 19.0 20.0 22.0 24.0 25.0

    Weight kg/m

    146.0 45.57 48.46 51.30 54.08 56.82 - - - - -

    152.0 47.65 50.68 53.66 56.60 59.48 62.32 65.11 - - -

    159.0 50.06 53.27 56.43 59.53 62.59 65.60 68.56 - - -

    168.0 53.17 56.60 59.98 63.31 66.59 69.82 73.00 79.21 85.23 88.16

    180.0 57.31 61.04 64.71 68.34 71.91 75.44 78.92 85.72 92.33 95.56

    194.0 62.15 66.22 70.24 74.21 78.13 82.00 85.82 93.32 100.62 104.20

    203.0 65.25 69.55 73.79 77.98 82.12 86.22 90.26 98.20 105.95 109.74

    219.0 70.78 75.46 80.10 84.69 89.23 93.71 98.15 106.88 115.42 119.61

    245.0 79.76 85.08 90.36 95.59 100.77 105.90 110.98 120.99 130.80 135.64

    273.0 89.42 95.44 101.41 107.33 113.20 119.02 124.79 136.18 147.38 152.90

    325.0 107.38 114.68 121.93 129.13 136.28 143.38 150.44 164.39 178.16 184.96

    OutsideDiametermm

    Wall thickness

    26.0* 28.0* 30.0* 32.0* 34.0* 35.0* 36.0* 38.0* 40.0* 42.0* 45.0*

    Weight kg/m

    152.0 - - - - - - - - - - -

    159.0 - - - - - - - - - - -

    168.0 91.05 96.67 - - - - - - - - -

    180.0 98.75 104.96 110.98 116.80 - - - - - - -

    194.0 107.72 114.63 121.34 127.85 - - - - - - -

    203.0 113.49 120.84 127.99 134.95 141.71 - - - - - -

    219.0 123.75 131.89 139.83 145.57 155.12 158.82 162.47 - - - -

    245.0 140.42 149.84 159.07 168.09 176.92 181.26 185.55 193.99 202.22 - -

    273.0 158.38 169.18 179.78 190.19 200.40 205.43 210.41 220.23 229.85 239.27 253.03

    325.0 191.72 205.09 218.25 231.23 244.00 250.31 256.58 268.96 281.14 293.13 310.74

    * upon request

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    Interpipe1-a, Pisarzhevskogo str. 49600Dnepropetrovsk, Ukraine

    Phone +380 562 333-963, 389-628Fax +380 562 389-482, [email protected]