tt magazine issue8
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http://tradetools.co.nz/Content/RH/TT_Magazine_Issue8.pdfTRANSCRIPT
We accept
A LOOK AT WHAT’S INSIDE
THE TRADE MAGAZINE BY ENGINEERS FOR ENGINEERS
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SUPERBRIGHTWORK SPACE LIGHTING
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8PAGE
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Valid from 1 July 2014 to 31 August 2014. While stocks last.
ISSUE 8 • JULY 2014
SHARE YOUR
PROJECT ON OUR
FACEBOOK PAGE AND
WIN! SEE PAGE 2
FOR MORE DETAILS
PAGE
6PAGE
5PAGE
11
2 Order Online at www.tradetools.co.nz We accept
6PC MEASURING SET Includes: • Digital caliper, range 0-150mm/0-6”, resolution 0.01mm/0.0005”• Outside micrometer, range 0-25mm, graduation 0.01mm• Dial indicator, range 0-10mm, graduation 0.01mm• 90° beveled edge square, 100x70mm, grade 0• Scriber. Steel rule, 150mm/6”
WHEN IT PAYS TO SUCKWHEN IT PAYS TO SUCK
Do you work for a business that has something to crow about? Contact [email protected] to tell us about it – from shed based rebuild projects through to multi-million dollar ventures; if there’s great engineering going on, we would love to hear about it!
ASTRO ENVIRONMENT LTD
Astro Environmental Ltd was established in 1997, by David Quickenden. The company was set up set up after David saw an opening in Nelson on the back of the upgrade of the Bells Island sewage plant.
When Astro won a contract with the Nelson City Council for the Spraying of biosolids (treated sewage) into the pine plantations on Rabbit Island, Richmond, Nelson, David designed and built the specialised track and pumping equipment required. The Company then continued to grow, with the establishment of a septic Waste Division and the acquisition of an imported vacuum truck from Japan.
With the destruction of inner Christchurch after the earthquake, Astro was contracted to City Care (along with other vacuum truck operators). This was a defining moment for Astro as seeing and inspecting specialised vacuum equipment from all over the world motivated David to build a new Hydro Excavator, having previously building 6 vacuum trucks and trailers. To do this Astro purchased a 2006 8x4 Foden 450 hp fuel tanker and converted its 6000 litre tank, with the help of TED Engineering in Taupo, into the required 8000 litres.
The tank was taken to Warner Construction in Waitara for the building phase , where a new sub frame was constructed to house the equipment for the hydro excavator. To complete the build, an Iveco 360 hp motor was installed to power the twin
vacuum pumps; as were cyclones, piping and bubbler tanks.
A wide range of technical support was required in determining the location of the specialist equipment on board, which included hydraulic systems, electrical wiring, hydraulic boom, valves and finally the paint job in what, all up, was a 6 month build process and 3 day commissioning. What was created is certainly impressive and included some, but far from all, of the following specs’:-Lube blowers with 3000 cfm @ 27 inches of mercury-12 vacuum pumps powered by a 360 hp diesel engine-6 inch valves controlled by air operated 24 volt solenoids-3000 ltr reservoir for two water blast system (5800 psi and 3600 psi)-8000 ltr debris tank
The Hydro Excavator is used to locate power cables, dig holes for highway safety barriers, locate gas pipelines, and locate telecommunications. They replace the mechanical excavators and eliminate damage to this infrastructure by locating them in a more friendly and safe manner. As a result utility companies are now requesting Hydro Excavators to undertake their work
Astro acknowledge the support of Alan Warner and Jason (Sleepy) Sleep of Warner Construction in Waitara in ensuring the successful completion of the Hydro Excavators.
WIN! In this edition of the Trade Tools magazine, we will be giving $500 worth of Trade Tool Vouchers!! Simply share your project on our facebook page before 31 August 2014 to go in the draw to win.
HIGH QUALITY MEASURING AT GREAT PRICING
$132 .904900200
CRC BRAKLEEN 600GM • Removes contaminants from
industrial machinery, brake linings, pads, drums and callipers
• Non-staining, and non-corrosive and leaves no residue
NZFSA Approved C12
$8.952850660
400MM OAL Pry Bar End is 1/2”
Lining up end is centreless ground.
$21.003151320
600MM OAL Pry Bar End is 3/4”,
Lining up end is centreless ground
$33.003151340
450MM OALPry Bar End is 5/8” Lining up end is centreless ground.
$26.003151300
WILDE PRY BARSAll in natural finish & forged from High Carbon Alloy Steel, Heat Treated for strength and durability.
DIAMOND BURR SET 20PC
3mm shank diamond burr set in various head
configurations
$69.996041300
Phone in your order: 0800 4 TOOLS 3We accept All prices exclude GST
Aero 26-21PC
Wet & Dry Filter
Auto On/Offfor power tools
Blow Function
Push&Clean
ContainerLifting Handle
Aero 26-21PC
Wet & Dry Filter
Auto On/Offfor power tools
Blow Function
Push&Clean
ContainerLifting Handle
$358.00
3350160
DEBURR MASTERDeburr Master tools are constructed with precision machined, solid tool steel and can be used on single or multi-spindle drilling machines, lathes, NC machine tools, machining centres as well as hand tools.
Each tool is fitted with a replaceable standard blade made of high-speed steel with Double Action cutting faces unless otherwise specified. Special tools and sizes are available to cope with a range of diameters from 2.0 – 50mm.
Simply adjust the setscrew in the shank end for desired chamfer based on the hardness of the material and the RPM being used.
FRONT BACK OR BOTH SIDES...IN ONE PASS
NILFISK AERO 26/21-PC LIGHTINDUSTRIAL VACUUM Power outlet with automatic start/stop for electric power tools. Washable PET filter element with high filtration efficiency. Push & Clean semi-automatic filter cleaning system. Flat top for deposit of hand tools and boxes. Blow function. Integrated container lifting handle for easy and convenient disposalEfficient suction power with 210 mbar vacuum. Recessed interface to protect switch and power outlet. Built-in flexible storage of suction hose and accessoriesCompact and ergonomic design for easy transportation and disposal. Robust design with large wheels, steady footprint.1 Year Trade Warranty
For further information contact your Rep, phone 0800 4TOOLS, or email [email protected]
STAINLESS STEEL MAGNETIC BASE PARTS TRAYSFor storage of nuts, bolts, screws, etc. whilst working. Trays have a magnetic base for affixing to metal objects such as vehicle bodywork, tool boxes etc. Magnetism transfers to inner surface of tray to retain small metal parts, nuts, bolts, etc. A Tough plastic cover protects magnetic base from damage.
32TPI - 10 PACK$15.00
6045360
BI-METAL HACKSAW BLADESBi-metal unique® High Speed Steel Safe-Flex® Heavy-Duty Hacksaw Blades. These conventional bi-metal hacksaw blades offer a sturdier construction An excellent choice for demanding off-hand use or light power-assisted machine application.
24TPI - 10 PACK$15.00
6045300
18TPI - 10 PACK$15.00
6045250
GEARWRENCH 16PC STD. RATCHETING WRENCH SET KD9416 - (8-24MM)
+ FREE 7PC STD. RATCHETING WRENCH SET KD9317 (5/16” - ¾”)
GearWrench spanners offer 5 degrees of movement to turn fasteners, versus 30 degrees on standard combination
wrenches. The small ratcheting box end head design enables access to tight spots where a ratchet won’t fit. Both sets come with a wrench locker rack that holds the wrenches in place for
easy transport and storage.
$285.00W0000312
WITH FREEBONUS!
ROUND 150mm$9.007203370
RECTANGULAR 240mmx140mm
$16.007203380
LARGE RECTANGULAR 290mmx270mm
$20.007203390
SET 2 - 6MM SHANK,10PCS
Includes:
A1, A3, A5, A12, A15, A24, A25, A36, A38, A39
$44.95W0000314
SET 1 – 3MM SHANK, 10 PCS
Includes:
B42, B44, B52, B53, B61, B82, B121, B131, B133 and B135
$36.96W0000313
NEW MODEL!!
MOUNTED POINT KITS A selection of the most popular Mounted Points to suit any Die grinding application. Don’t get caught compromising again!
4 Order Online at www.tradetools.co.nz We accept
RICO ¾” DR SOCKET SET 27 PIECEManufactured from carbon steel, hardened, tempered and chrome plated. Metal caseMulti hex sockets 12 AF Sockets• 7/8, 15/16, 1 inch, 1-1/8, 1-3/16, 1-5/16, 1-3/8, 1-7/16, 1-5/8, 1-3/4, 1-7/8, 2 inchMulti hex sockets 10 Metric Sockets• 22, 24, 27, 30, 32, 36, 38, 41, 46, 50mm¾’ D rive Accessories:• 1 x Ratchet handle• 1 x Sliding T-handle• 1 x Extension 100mm (4 inch)• 1 x Extension 200mm (8 inch)Metal case
$199.003621240
$52.003047880
$10 each or 3 for $25
NO MORE
35% OFF
$110.006492600
HIGH SPEED STEEL, HIGH QUALITY, METRIC SPLIT DIE AND DIE NUT SETS• Forget “easy wear” carbon steel imitations• Sizes M3 – M12
$100006455600
WAS $140, NOWDIE NUT SETS
WAS $150, NOWSPLIT DIE SETS
TOLEDO RULES
300MM/12” SS RULE 4917640 $17.00
150MM/6” SS RULE 4917480 $8.00
NOGA PROMO SETBest value on offer here! Includes 10 blades - tool will take all common blades.
$23.95
1840430
NOGA RAPID BURR12mm hexagonal painted handle and S10 Blade. Steel housing for long life of handle. Blade is replaceable.
$12.95
1840490
SOLDERING GUN KIT 200W Soldering Gun with LED Light and three power settings in blow mould case.Kit includes:• 10gm Solder reel• 10gm Soldering Flux• 3 Soldering Tips
ALUMINIUM/PLASTIC TURNING WITH KMT INSERTS
High positive Chip Breaker Geometry designed specifically for Aluminium & Plastic materials with a ground sharp cutting edge and Mirror polished surface to prevent chip welding, galling or chip control problems a distant memory. All geometries provide excellent performance on a wide range of cutting depths and feed rates.
CCGT INSERT4050100 CCGT060202-AL K10 INSERT $8.394050260 CCGT060204-AL K10 INSERT $8.394050500 CCGT09T302-AL K10 INSERT $8.704050580 CCGT09T304-AL K10 INSERT $9.334050860 CCGT09T308-AL K10 INSERT $9.33
DCGT INSERT4055100 DCGT070202-AL K10 INSERT $7.774055140 DCGT070204-AL K10 INSERT $7.774055460 DCGT11T302-AL K10 INSERT $8.884055580 DCGT11T304-AL K10 INSERT $9.664055820 DCGT11T308-AL K10 INSERT $9.66
RCGT INSERT4077220 RCGT0803MO-AL K10 INSERT $9.584077340 RCGT10T3M0-AL K10 INSERT $12.47
TCGT INSERT4092140 TCGT090204-AL K10 INSERT $8.324092220 TCGT110204-AL K10 INSERT $9.954092540 TCGT16T304-AL K10 INSERT $12.764092740 TCGT16T308-AL K10 INSERT $12.76
VCGT INSERT4125140 VCGT160404-AL K10 INSERT $17.254125220 VCGT220530 AL K10 INSERT $25.74
Phone in your order: 0800 4 TOOLS 5We accept
RICO PLASTIC AIR DUSTER GUNFitted with brass air inlet ferrule (female). Suitable for quick removal of chips, dust and particulates from any surface.3251340
$119 HITACHI D10VC2• 10mm keyed chuck
• 460W• Compact and lightweight reversible
drill for industrial applications• Variable speed with a maximum
no-load speed of 2300 rpm• This compact unit is perfect for
pilot holes, rivet holes, etc.• Anti-slip rubberised housing
/ / / / / / / / HI-SPEED
QESTA ANTI SURGE JUMP LEADSThe Anti Surge protection provides extra safety for your vehicle while being jump started from another vehicle. This eliminates the possibility of an electronic surge damaging the vehicles on board computer.
$10 each or 3 for $25
3325520
All prices exclude GST
CIMGLIDE® 68 is a specially formulated MACHINE TOOL lubricant for all horizontal slideways. Meeting the Cincinnati Machine P47 Specification, it combines mineral oil and extreme pressure additives to assist in eliminating stick-slip to ensure machines run at their optimal performance.
Suitable for use in the following machine tool applications:• Horizontal slideways Feed mechanisms• Tables, Gear boxes & Hydraulic systems• CIMGLIDE® 68 is designed for minimal impact on
water based metalworking fluids.
Available in the following sizes:2831295 Cimglide Slideway 5L $322831300 Cimglide Slideway 20L $1052831310 Cimglide Slideway 200L $800
ANTI SURGE JUMP LEADS
$249.004825500
PIN CHUCK SETSet contains:• 1 x chuck•3 x collets 0-2.4mm dia range
$29.957022180
Q400AS 400AMP ANTI-SURGE JUMPER LEADS - 3.0M
Suits 4 cylinder engines
$47.00 W0000315
Q750AS 750AMP ANTI-SURGE JUMPER LEADS - 3.6M
Suits 6 and 8 cylinder vehicles that require a higher Cold Cranking
Amperage
$99.00 W0000316
7011S-10 MAGNETIC BASE WITH FINE ADJ & 513-404E DIAL INDICATOR COMBO SET• 513-404E Dial Test Indicator (Made in Japan)• Range – 0.8mm – Graduations – 0.01mm• 2mm Carbide Stylus • Fine adjustment on magnetic base• Fully Jewelled
$189.00 (combo)4820120 + 4840720
6”/150MM VERNIER CALIPER 500-196-20 • Accuracy +/-0.001”• Moulded Plastic Case• Rolling Thumb Wheel, Control Buttons on Face,
Zero, On/Off and Inch/mm, Absolute Scales• Constructed from Stainless Steel• Display Large LCD
$175.004825280
OFFER ONLY
WHILE STOCKS LAST!
8”/200MM VERNIER CALIPER 500-197-30• Accuracy +/-0.001”• Moulded Plastic Case• Rolling Thumb Wheel, Control Buttons on Face,
Zero, On/Off and Inch/mm, Absolute Scales• Constructed from Stainless Steel• Display Large LCD
6 Order Online at www.tradetools.co.nz We accept
TOPTUL 31PCS/DRIVER BIT SET1/4” Hex Shank Slotted Insert Bits: 4, 5.5, 6.5 mm PH: PH1, PH2, PH3 Pozi: PZ1, PZ2, PZ3Hex: 3, 4, 5, 6mm Torx: T10, T15, T20, T25, T27, T30, T40. Torx Security: T10, T15, T20, T25, T27, T30, T40 SQ: SQ1, SQ2 1/4”M x 1/4”F Quick Change Magnetic Bit Holder 70mmL Waterproof Impact Plastic Storage Case
ADJUSTABLE HEAD CROW BARIndexing head Pry Bar. The position of the head is adjustable to multiple different angles. Simple but robust pushbutton spring-loaded release and contoured grip handles. Manufactured from Chrome-vanadium, 250mm long, 330gm with contoured rubberised handle.
COBALT JOBBER• Cobalt 135deg Heavy Duty • Produced from Industrial Grade NAS
cobalt Steel• Superior Red Hardness for High
Temperature applications• Less end load pressure required• Split point penetrates on contact &
prevents “wandering” of the bitAvailable in Number, Letter, Metric & Imperial sizes
HITACHI CORDLESS 18V PROSERIES TWIN PACK 5.0AH KC18DSDLDS18DSDL 13mm PROSeries Impact DrillHeavy duty model – 92Nm hard torque outputHeavy duty 2-speed gearbox with metal gear transmission, variable speed and reverse WR18DSDL PROSeries Impact WrenchMax torque: 255Nm1/2” square driveVariable speed and reverse Standard with 2x 5.0Ah Energy Li-ion batteries, fan-cooled smart charger and robust carry case
ADD A GRINDER AT COST!!!!125mm Grinder skin for only $135* G18DSLNN125mm grinding wheelCompatible with ALL Hitachi 18V slide batteriesStandard with grinding wheel, wrench and side handleSupplied without batteries, charger and carry case
*Limited time availability **only available at this price with KC18DSDL purchase
Hitachi 3 Year Heavy Duty Warranty, when online registration is completed via Hitachi Power Tools New Zealand website.
BAHCO ADJUSTABLE WRENCH PACK 1 x 150mm, 1 x 200mm, 1 1 x 250mm. More than a century of experience in manufacturing adjustable wrenches – why settle for poor imitations.
3PC SPANNER SET$89.95W0000085
$32.65
3808720
Introductory Price!!!
$18.953151750
30% OFF
ALL COBALT JOBBERS
$685.003327315
$135.00**3326335
+
Phone in your order: 0800 4 TOOLS 7We accept
TOPTUL HEX KEYS SETSLong series with Ball endimperial 9pc 1/16” - 3/8”
IMP
$18.953800860
All prices exclude GST
HASSAY SAVAGE KEYWAY BROACH SET
BROACH SET 10 & 12mm BROACHES with 32 35 38 40 & 42mm BUSHES
Only 6 available at this VERY low price - nationwide!!
RUNOUT PRICE
TAP WRENCHES & DIE STOCKA large selection of both available Enquire about other sizes or variations
DIE STOCKS13/16” dia. Circular Button die holder6530240 $8.09
1” dia. Circular Button die holder 6530220 $10.11 1-5/16” dia. Circular Button die stock6530210 $13.77
1-1/2” dia. Circular Button die holder 6530190 $15.72
2” dia. Circular button die holder solar 6530170 $23.98
HPH ABRASIVES BUY PACK LOTS AND SAVE!Reinforced INOX cutting, DC grinding at VERY competitive rates.
INOX CUTTING WHEELS 1060180 100mm x 1.0mm x 16mm Box of 25 $0.97 Per Disc1060380 115mm x 1.0mm x 22.23mm Box of 50 $1.07 Per Disc1060580 125mm x 0.8mm x 22.23mm Box of 25 $1.25 Per Disc1060600 125mm x 1.0 x 22.23mm Box of 50 $1.21 Per Disc1061030 230mm x 2.0 x 22.23mm Box of 10 $3.16 Per Disc
METAL GRINDING DISCS 1062150 100mm x 6.5mm x 16mm Box of 5 $1.48 Per Disc1062350 115mm x 6.5mm x 22.23mm Box of 25 $1.77 Per Disc1062610 125mm x 6.5mm x 22.23mm Box of 25 $2.02 Per Disc1062745 180mm x 6.5mm x 22.23mm Box of 5 $3.68 Per Disc1062840 230mm x 6.5mm x 22.23mm Box of 5 $4.68 Per Disc
All prices exclude GST
TAP WRENCHESStraight tap wrench 1”-2” capacity 6531320 $92.83
Straight tap wrench 5/16” to 1” capacity 6531350 $47.11
Straight tap wrench1/4” to 3/4” capacity6531360 $31.16
Straight tap wrench3/16” to 5/8” capacity 6531380 $21.08
Straight tap wrench5/32” to 3/8” capacity 6531390 $14.97
Straight tap wrench, 1/16” to 1/4” capacity 6531400 $14.25
BAHCO 9938 CIRCLIP PLIER SET
Set of three re-settable pliers for both internal and external circlips: 160 mm, 200 mm and 250 mm. These patented pliers are equipped with interchangeable tips (straight, 15° and 90°) which can easily be adapted for use with internal or external circlips as required.
5 sets of tips are supplied with the -160 & -200 and 6 sets with the -250.
The pliers can be used for internal circlips from 8 to 100 mm diameter and for external circlips from 3 to 100 mm. This set covers a range of applications previously requiring up to ten conventional pliers. The pliers have a regulation stop mechanism which makes use easier and prevents the circlips from being damaged due to excessive force being applied.
$549.001435145
$239.00
W0000317
TRADE TOOLS 8M METRIC TAPE
$10.00
4928880
8 Order Online at www.tradetools.co.nz We accept
EXTENDED NECK$155.00
3252000
STANDARD$69.00
3251980
AIR DIE GRINDERS These grinders are ideal for
many automotive and industrial high-speed grinding, de-burring and
polishing applications. A contoured throttle lever with positive self-locking, prevents
accidental starting of motor. All have a rear exhaust.
MINI$65.00
3251960
CIMTAP TAPPING COMPOUNDSCIMTAP Tapping fluid & paste are water-soluble compounds that contains chemical and extreme pressure (EP) type lubricants. Recommended for a wide range of tapping operations, from hand tapping to high production automatic jobs on ferrous and nonferrous metals. The fluid is perfect for blind holes, deep vertical holes and high production operations requiring quick application, while the paste provides greater adherence in applications where fluids are not suitable. Cimtap will not contaminate your machines coolant.
All lights are IP44 Rated (Waterproof, Dustproof & Splashproof), and comply with AS/NZ Electrical Standards. ** It is not recommended to run lights for more than 8-hours continuously (240V only).
QESTA SUPERBRIGHT WORK SPACE LIGHTING
TOPTUL SCREWDRIVER SET 8 PCDesigned for the NZ market -8 piece• 1 x Flat 3x75, 4x100, 5.5x100, 6.5x150,
8x175mm• 1 x Pozi 2x100, Phillips 2x100, Square
2x125mm• New style ergonomic cushion grip knurled
handles (PP+TPR material)• Magnetic tips
$39.953808560
BUY BULK AND SAVE!!
LATE ORDER
ARRIVES MID-JULY!
$11.503041040
$18.503041000
HIGH ENERGY AA and AAA, 10 X Battery Packs. High Energy is the most powerful of all VARTA batteries; developed especially for power-hungry devices, e.g. audio equipment, LED flashlights and computer devices.
10 PACK AAA
10 PACK AA
VARTA BATTERIES
HPH PREMIUM SAFETY GLASSES • Individually Packaged• Highest quality crystal clear optics guaranteed• Anti Fog• Scratch Resistant• Soft Temple inserts & Nose Bridge• CERTIFIED: AUSTRALIAN, NZ, USA, EUROPE
INTERNATIONAL QUALITY ASSURANCE: ISO9001, CERTIFIED: Australian Standard AS / NZS 1337.1, Europe EN166 (DIN Germany), USA ANSI Z87.7.
Singles5827800 SAFETY GLASSES CLEAR $5.50 each 5827820 SAFETY GLASSES SMOKED $5.50 each
Box of 65827810 SAFETY GLASSES CLEAR (BOX OF 6) $19.99 ($3.33 each!!) 5827830 SAFETY GLASSES SMOKED (BOX OF 6) $19.99 ($3.33 each!!) Combo5827840 SAFETY GLASSES 1 x SMOKED, 2 x CLEAR plus BONUS LED LIGHT $13.99 ($4.66 each!!)
CIMTAP II FLUID16OZ
$15.002831260
CIMTAP PASTE16OZ
$15.002831250
Q1148 - 160 L.E.D TRIPOD FLOOD LIGHT WITH BATTERY BACKUP • 12W / 600 Lumens• 12V DC & 240V AC Chargers Included• 3 Hours Work Time• 5 Hours Charge Time• 240V 10A Accessory Socket (with Switch)
$239W0000319
Q1181 - 160 L.E.D RECHARGEABLE WORK LIGHT• 12W / 600 Lumens• 12V DC & 240V AC Chargers Included• 3 Hours Work Time• 5 Hours Charge Time• Light Head Size: 220mm x 180mm
$113W0000320
Q1147 – 160 L.E.D FLOOR MOUNTED FLOOD LIGHT• 10W / 600 Lumens• 240V / 50Hz• Light Head Size: 220mm x 180mm• 3M Power Cord
$95W0000318
Q1189 - 30W SUPER BRIGHT L.E.D WORK LIGHT• 30W / 1800 Lumens• 240V, 50Hz Power Supply• Aluminium Die Cast Body• 5M Power Cable with Cable Collect Hooks• Light Angle Adjustable Vertically & Horizontally
$299W0000321
LED BONUSWITH COMBO
Phone in your order: 0800 4 TOOLS 9We accept
INSIZE Series 3203 outside micrometer sets are supplied in a deluxe fitted foam lined plastic & aluminium case, along with adjustment wrenches and setting standards
• Easy adjustment for recalibrating• Carbide tipped anvils, Flatness 0.0008mm• Micro-fine clear graduations on satin chrome finish• Deluxe blow mould case• Painted cast frame• Resolution:0.01mm
INSIZE metric micrometers represent exceptional value. Special care has been taken in design and workmanship to ensure high precision and long life. They meet industry standards for specification and accuracy.
• Carbide measuring faces - Painted cast frame• Micro-fine clear graduations on satin chrome finish
• Measuring face 6.5mm, Flatness 0.0008mm• Ratchet stop for exact repetitive readings
• Includes deluxe foam lined plastic case and wrench
• Resolution 0.01mm• Supplied with setting standards
All prices exclude GST
SUTTON HAND TAP SETS Set of 3, includes: Taper, Intermediate & Bottom6570210 Sutton M3 hand tap set $33.006570260 Sutton M4 hand tap set $30.00 6570320 Sutton M5 hand tap set $32.00 6570380 Sutton M6 hand tap set $33.00 6570440 Sutton M8 hand taps set $35.00 6570530 Sutton M10 hand tap set $45.00 6570610 Sutton M12 hand tap set $65.00
THE BEST THING ABOUT THE AUSSIES (AFTER THE GOLD COAST….) GET THE LOT!
$249.00
W0000171
INFRARED NON CONTACT THERMOMETEREM520 series handheld infrared thermometer is designed for quick, basic temperature checks.Just aim the laser sighting at the centre of your target, pull the trigger, and read the temperature on the LCD.
This handheld infrared gun also offers a dot laser sighting feature.Range: -20°C to 520°C / -4°F to 968°F
$853028240
HOOK AND PICK SET 5PCE MAGNETIC TIP WITH INTERCHANGABLE PICKSHeat treated, high carbon steel spicks with hexagonal aluminium handle. $14.75
3036820
LOCTITE 268 19gm High Strength Threadlocker, Breakaway torque 17Nm
$39.00
2828230
LOCTITE 54818gm Gasket eliminator
$29.00
2828420
LOCTITE 56119gm Pipe Sealant for immediate low pressure sealing
$29.00
2828430
LOCTITE 24819gm general purpose Threadlocker for all nut and bolt applications.
$39.00
2828200
STICKS
This unit can be used to measure rotational speed (RPM) and also surface speed. The instrument features a wide measurement range, and has a high resolution display, and the memory recalls the maximum, minimum and last reading. The unit offers the choice of either Photo (non-contact) measurement option or if required a Touch or Contact mode
$99.003029100
Normally over $150!
DIGITAL TACHOMETER LCD-DISPLAY PHOTO & CONTACT TYPE
0-25MM
$30.754912280
25-50MM
$36.75
4912520
50-75MM
$48.004912660
0-100MM - 4PC
$123.v 4913360
75-100MM
$54.004912780
0-150MM - 6PC
$243.754913400
150-300MM - 6PC
$479.254913380
3041040
HIGH QUALITY MEASURING AT GREAT PRICING
10 Order Online at www.tradetools.co.nz We accept
W00000303326200 W0000029
PRYOR FOUNT SETS 3 & 4mmTo mark sharp faced, positive impressions into most metals and many plastics. Simply build a series of characters into a holder and with one strike produce a mark with uniform legibility. A complete Fount Set comprises of multiple characters, spacers, tweezers, locking key and hand holder. Sets supplied in a strong plastic case with components for accurate storage and easy character selection.
3MM SET $549.00
W0000199
4MM SET $567.00
W0000200
ABANAKI DISK SKIMMERThe inexpensive way to remove unwanted tramp oils from coolants and parts washers, but with all the quality that you expect from Abanaki!
• Durable engineered polymer housing won’t corrode
• Capped troughs prevent oil drips• Boomerang blades wipe more oil off disk• Shaft is sealed to prevent premature
motor wear from oil contamination
This is a “Disk” type oil skimmer with 12.5mm x 305mm disk and 230V fan cooled gear motor. Skimmer is constructed entirely of plastic and features plastic motor housing and frame. Capacity approx 4.3L/hr @ 3RPM. Can be easily fitted to most coolant tanks, belt type skimmer available on request dependant on fitting and location.
$495.00
W0000205
Extensive modular system offering a vast range of:• Countersinking• Grooving• Boring• Turning• Int/Ext threading• Counterboring• Parting
OF SWITZERLAND
Manufacturers of both traditional and modern engineering product, offering almost 100 years of innovative, professional solutions.
POWER BAR RATCHET HEAD 1/2DRReversible 3 way ratchet mechanism (Left,
Right, Fixed position), 24 geared ratchet, plain handle gri and extra torque for those stubborn nuts.
$52.00
3805060
LOCKING PLIER CHAIN CLAMP 18”Professional grade qualityChrome molybdenum handleAdjustable chain locking positionsIdeal for holding awkward shapesNickel plated finish
$2900
3807740
Phone in your order: 0800 4 TOOLS 11We accept All prices exclude GST
W0000030
6PC STUBBY SET Includes: 8,10,11,12,13 & 14mm (c/w clip case)
$118.00
3741340
FACOM 467 SERIES RATCHET WRENCHESUNBEATABLY COMPACT: Reversible ratchet system incorporated within a compact ring head. Ideal for reaching into awkward spaces.Satin Chrome Finish Ratchet Increment: 5deg (6deg for sizes 8 & 9) Offset: 15deg
SUTTON 6PC MILLING CUTTER SETSGreat multi use sets to have in any workshop • For general milling of slots & cavities• Suitable for materials up to 850 N/mm2
• For soft steels & non-ferrous material
SLOT DRILL SET SD2M 6 piece 4, 5, 6, 8, 10, 12mm
$150W0000224 END MILL SET
EM2M 6 piece 4, 5, 6,
8, 10, 12mm
$120W0000225
$59.953029080
2830960 Cimtec C205 - 5L $392830980 Cimtec C205 - 20L $1202831000 Cimtec C205 - 200L $950
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SEMI SYNTHETIC – CIMSTAR 70HFPRecommended for High Fluid Pressure and High Volume. Flow Applications where minimization of foam is critical. It can be used for machining and grinding operations of ferrous and some non-ferrous materials,chlorine free.
Metals: Most Aluminum Alloys, Cast Iron, Nodular Iron, Carbon Steels, High Speed Steels,High Alloy Steels, Stainless Steels, Most Non-Ferrous AlloysDuty Range: For moderate to heavy-duty operations
MINERAL - CIMPERIAL 1070Soluble metalworking fluid recommendedfor a wide variety of heavy duty machining and grinding operations “one fluid for all operations” Suits both individual machine sumps and central system applications.
Metals: Carbon Steels, High Speed Steel, Cast Steels, Alloy Steels, Tool Steel, Stainless Steel, Cast Iron, Aluminum, Bronze, Brass & Copper Metals. Duty Range: For moderate to heavy-duty operations.
SYNTHETIC – CIMTEC C205Extremely low foaming, clear biostable synthetic for central systems and individual machines. Well suited for applications where foam and ferrous corrosion control are critical. Very resistant to attack by mould and bacteria. Excellent settling properties allowing the mix to remain clean. Exceptional tramp oil rejection.
Metals: Cast Iron, Nodular Iron, Carbon Steels, Ferrous metalsDuty Range: Moderate to some heavy-duty.
2831100 Cimperial 1070 - 5L $652831110 Cimperial 1070 - 20L $2202831130 Cimperial 1070 - 200L $1700
2831170 Cimstar 70HFP - 5L $552831180 Cimstar 70HFP - 20L $1852831190 Cimstar 70HFP - 200L $1500
ELECTRONIC STETHOSCOPE KIT• Sound amplification with volume control.• Headset combined with ear defender to cut out
back ground noise.• 2 probe tip, lengths 60 and 290mm
• 9 volt alkaline battery for about 30 hour’s continuous operation
• Instrument case and battery included
1/2”DR SOCKET SET 43PC COMBINATION MET/AFThe TOPTUL GCAD4303 1/2” drive professional socket set comes in a metal case contains the following 43 pieces
20 x SOCKETS - 1/2” FLANK DRIVE (6 PNT) 8, 10, 11, 12, 13, 14, 15, 16, 17, 18,19, 21, 22, 23, 24, 26, 27, 29, 30, 32mm• 14 x SOCKETS - 1/2” FLANK DRIVE (6 PNT) 3/8”, 7/16”, 1/2”, 9/16,
5/8”, 11/16”, 3/4”, 13/16”, 7/8”, 15/16”, 1”, 1-1/16”, 1-1/8”, 1-1/4”• 2 x SPARK PLUG SOCKETS - 1/2” DRIVE 16 and 21mm• 1 x RATCHET - 36 TEETH REVERSIBLE WITH QUICK
RELEASE - 270mm• 3 X EXTENSION BARS - 75mm, 125mm and 250mm• 1 x UNIVERSAL JOINT
$215.00
3806100
0800 4 TOOLS • www.tradetools.co.nz DISCLAIMER: We are a fair minded company and try to exceed the requirements of fair trading legislation in NZ. All Prices exclude GST and are current at the time of publication. Stocks however may not always be available, but we can generally offer a substitute if you contact us to discuss. Errors and omissions can happen too; the images printed are sometimes generic (and may in the odd case be completely incorrect). Once again if it looks wrong or too good to be true, contact us so we can set the record straight!
HIGH FEED MILLING Q & ACOMMON CARBIDE INSERT EDGE DAMAGEThis month we explore insert wear and failure, and what you should look for when your insert fails. we have selected some of the more common problems you can encounter.
FLANK WEARFlank wear or Abrasion is considered normal tool wear. It occurs between the flank of the tool and the workpiece. It is directly related to the cutting
conditions. The higher the speed and feed the more quickly flank wear will develop. As this is normal wear it is the type of wear that you should expect and is predictable on all cutting operations. Possible Solutions for excessive flank wear: • Reduce the Cutting Speed • Select a more wear resistant grade
NOTCH WEAR Tool failure through notching is normally associated with machining Stainless Steels and High Temperature Alloys. The notch condition develops on the depth of cut line. It is caused by Oxidation of the machined surface and local stress concentration, causing the complex Oxide formed at high temperatures to break off the insert, taking particles of carbide with it. Surface hardening from the previous cut and hard micro inclusions in the workpiece material also cause a notch to form. Possible Solutions for Notch Wear:• Reduce the Cutting Speed• Select a more wear resistant grade• Reduce the Feed• Select a smaller entering angle
CRATER WEARTool failure through Cratering is a common form of wear. This type of wear is associated with cutting Steel as opposed to nonferrous materials, which
cause Abrasive wear only. It is caused by the chip welding to the insert surface as it passes over it. The welding action causes the chip to break off minute articles of the insert as it moves across the tool. This forms a crater in the insert directly behind the cutting edge. The cutting edge will be weakened if the crater depth is excessive. Possible solutions to stop Crater Wear:• Select a more wear resistant insert grade in the steel area of application.• Change the chipbreaker geometry.• Use coolant.• Reduce the cutting speed.
PLASTIC DEFORMATION Plastic Deformation is the result of high mechanical stresses and excessive temperature. The heat softens the insert structure and the high pressure on the insert causes it to deform. Plastic Deformation can occur either as a raising or as a lowering of the cutting edge. Possible
solutions to Plastic Deformation include:• Reduce the cutting speed.• Reduce the feed.• Select a harder and more wear resistant insert grade.• Use coolant.• Select an insert with a larger nose radius.
BUILT UP EDGEBuilt up Edge is the adhesion of material to the cutting edge and will occur when turning and milling certain grades of steel which have a tendency to adhere to the tool. This is most likely to occur at low cutting speeds and/or when using an insert with to small a rake angle. This builtupedge breaks off and takes pieces of the coating and substrate material with it. Possible solutions are:• Increase the cutting speed.• Use a coolant or stop using a coolant.• Select an insert with a sharper cutting edge geometry.• Increase the feed.
INSERT CHIPPINGInsert Chipping can be caused by abrasive wear and local stress concentration. Hard micro inclusions in the workpiece material cause
local stress concentration. Interrupted cuts and vibrations also cause local stress concentrations. Possible solutions to Insert Chipping: • Increase the cutting speed.• Reduce the feed (especially at the entrance or exit).• Select a stronger cutting edge geometry.• Select a tougher insert grade.• Reduce the risk of vibrations.
THERMAL CRACKINGThermal Cracking is caused by the rapid change in the thermal load or operating temperature at the cutting edge. Temperature differences between warm and cold zones cause thermal stress. This causes fatigue which leads to small cracks forming along the cutting edge. Possible solutions to Thermal Cracking are:• Use an abundant supply of coolant or alternatively do not use coolant at all.• Reduce the cutting speed.• Reduce the feed.• Select a tougher hard insert grade.• Use a different machining method (ratio between time in cut and time out of cut).
CHIP HAMMERINGChips colliding with the cutting edge cause chip hammering. This action causes Abrasive wear and mechanical overload which damages the cutting
edge. Possible solutions to Chip Hammering
include:• Change the feed.• Change the cutting depth.• Select a different entrance angle.• Select a different chip-breaker geometry.• Select a tougher insert grade.
INSERT BREAKAGECan be caused by Mechanical overload or a combination of mechanical and thermal load that is so great that the insert breaks during the first seconds in cut. Another cause is when one of the earlier mentioned wear patterns has become too severe. Possible solutions to Insert Breakage include any of the following:• Reduce the feed.• Reduce the cutting depth.• Select a tougher insert grade.• Select an insert with a stronger cutting edge or with a chip-breaker geometry for larger feeds.• Select a thicker insert.• Check the workpiece for hard inclusions or difficult entry.
VIBRATIONSThis can be caused by a number of problems including that the machine, workpiece or the tool is insufficiently sturdy or stable.Always try to determine the source of the vibrations. Possible solutions to Vibration problems:• Improve the stability of the tool and workpiece.• Change the cutting speed.• Increase the feed.• Reduce the cutting depth.• Select a sharper cutting chip breaker geometry.
POOR SURFACE FINISHOnce again this can be caused by a number of reasons including the machine, workpiece or tool is insufficiently sturdy or stable. The combination of cutting edge geometry and cutting conditions is incorrect. Possible ways to improve the Surface Finish include:• Reduce the feed.• Increase the cutting speed.• Use coolant. • Improve the stability of the tool and workpiece.• Select a sharper cutting chip breaker geometry.• Use a wiper geometry.
To sum up what has been covered, some of the early indications of insert cutting edge failure include:• Excessive Heat development • Excessive Insert wear• Insert chipping • Higher power required• Poor heat dispersal • Tolerances of workpiece• Poor chip control • Reduced Surface finish• Noise during machining • Workpiece Burring• Vibrations
Images courtesy of SECO Tools.