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  • 8/15/2019 TT Annual Production Analysis

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    06/06/16 1

    Opportunity

    Opportunity DiscussionDiscussion

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    Process Sequence in Thai Taffeta Co Ltd., Rayong ThailandProcess Sequence in Thai Taffeta Co Ltd., Rayong Thailand

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    M/cCode Machine Name No. Code

    No. ofM/c Manufacturer Capacity Effi %

    Capacity perDay

    A Auto Cloth oiner A 101 ! A 10" 0" ! 60 y#$ "0% &'(,(60

    )* )oiling *ff )* 101 01 +ong ong, Tai-an &0 y#$ "0% &0,('0

    *S Scouring *S 101 ! *S 10( 0( +ong ong, Tai-an 60 y#$ "0% 1 1,&&0

    igger *T u$ o 101, 10' 0' +ront achineries,Tai-an '000 ds ( atches 1',000

    igger *T u$ o 10(, 10& 0' CTS igger, 2orea '000 ds ( atches 1',000

    *T igger *T *T 101 ! *T 106 06 +ront achineries,Tai-an (000 ds ' atches (6,000

    *T igger *T *T 10" ! *T 110 0&

    +ront achineries,

    Tai-an 6000 ds ' atches & ,000

    R* et 3yeing R* 101 ! R* 10 0 Tong 4eng, Tai-an 1600 ds & atches 51,'00

    3 et 3yeing 3 10' ! 3 106 05 Circular, a#an 500 ds & atches 10,000

    3 et 3yeing 3 111 ! 3 11 0 2un 7an, Tai-an 1600 ds & atches 5",600

    3 et 3yeing 3 1'' 01 Tong 4eng, Tai-an 1 00 ds & atches ",'00

    3 et 3yeing 3 1'0 01 2un 7an, Tai-an ! & atches !

    3 et 3yeing 3 10" ! 3 110 0& 2un ung, Tai-an 150 ds & atches ',&00

    T) )ea$ 3yeing T) 10& ! T) 11' 0 Then, 4er$any '500 ds & atches 0,000

    T) )ea$ 3yeing T) 11(, T) 11& 0' Tong 4eng, Tai-an &000 ds & atches (',000

    T) )ea$ 3yeing T) 116 01 Then, 4er$any (00 ds & atches 1,'00

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    M/cCode Machine Name No. Code

    No. ofM/c Manufacturer Capacity Effi %

    Capacity perDay

    )A )ea$ing )A 10', )A 10( 0' Shyn +ong, Tai-an 60 y#$ "0% 1'0, 60

    C3 Cylinder 3rying C3 10' , C3 10( 0' Tong 4eng, Tai-an 60 y#$ "0% 1'0, 60

    S3 Scutcher 3rying S3 101 01 Tong 4eng, Tai-an 60 y#$ "0% 60,& 0

    S7 Scutcher 8 7onTouc 3ryer S7 101 01 2un 7an, Tai-an 60 y#$ "0% 60,& 0

    SC Scutcher SC 101 01 +ong ong, Tai-an 60 y#$ "0% 60,& 0

    +S +inal Setting +S 101 ! 10( 0( onforts, onte9 &0 y#$ "0 1'0, 60

    C Coating achine C 10( 01 onforts, onte9 '5 y#$ "0 '5,'00

    C Coating achine C 10& , C 105 0' sing ao, Tai-an '5 y#$ "0 50,&00

    2: 2usters 2: 101 ! 2: 10( 0( 2usters, 4er$any 15 y#$ "0 &5,(60

    ; ;$ ossing ; 101, ; 10' 0' urate9 10 y#$ 60 1",' 0

    ot elting 101 01 Coatec, a#an 1' y#$ 60 10,(6

    TP Transfer Printing TP 101 01 urate9 10 y#$ 60 ,6&0

    +< +inal

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    Ty#e of fa rics #roduced forTy#e of fa rics #roduced for=+=+

    The North Face Jansport Eastpack

    > 100% 7ylon Taffeta

    > 100% 7ylon *9ford

    > 100% Polyester *9ford

    > &0% Poly 8 60% 7ylon

    > "5% Poly 8 '5% 7ylon

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    Process Sequences for the VFC Fabrics+a ric 100% 7ylon Taffeta 100% 7ylon Taffeta 100% 7ylon Taffeta 100% 7ylon Taffeta 100% 7ylon *9ford

    arn Count "0 3 9 "0 3 "0 3 9 "0 3 "0 3 9 "0 3 &0 3 9 &0 3 &00 3 9 5&0 3

    Construction 1'' ? ' / 5 @ 1'' ? ' / 5 @ 1'' ? ( / 5 @ 1 ( ? 110 / 56@ 60 ? && / 60@

    eight gs$ 6( "0 6( 5( 1 0

    +inish 7or$al / Setting only ater Re#ellant +inish ater Re#ellant ?C

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    Process Sequences for the VFC Fabric+a ric &0% Poly 8 60% 7ylon "5% Poly 8 '5% 7ylon 100% Polyester *9ford 100% Polyester *9ford

    arn Count 600 3 ? 1000 3 &00 3 ? 555 3 550 3 ? 1000 3 600 3 ? 600 3

    Construction &0 ? ' / 5 @ 5' ? &' / 5 @ 5' ? ' / 5 @ & ? (( / 5 @

    eight gs$ '5' '&5 ' ( '65

    +inish ater Re#ellant ? C

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    3 ;

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    VF Fabric - Quantity of Yards taken for ReDyeing – From Feb to 10 th Aug 201

    Agent Name Fabric TB OT JD RO Grand Total

    The North Face BB 496671 2147 711 1!! 7

    "" 1417#2 $29! # 1797 47$$49

    !he "orth Face !ota# $ % & '1 2' 2'0% ((220$

    %a&t'a( )* 2!696 2!696

    +NA, 29$ 6291 $7 96#1

    ++AA $44# $44#

    -. 12#! 12#!

    )ast*ak !ota# +1+ %+2& &' +2(+'

    Jan&'ort G) 2#!76 2#!76

    -. 1$272 1$272

    +DBF !$! !$!

    +NA, 176 176

    ,ans*ort !ota# 1 2&2 21%(0 '1$2

    Grand Total 6$!$7$ $6!74# 62!2 $7 1/#7#/$1$

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    1

    5! !a*ric 'uality Trends

    3AT;

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