triumph gt6 new electrical systemgt6mk2.com/articles/triumph gt6 new electrical system.pdf · 2019....
TRANSCRIPT
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THE Triumph GT6Electrical
SystemFOR FHN548J
DESIGNED BY PATRICK FALEUR (2019)
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Original Wiring Diagram - GT6 Mark 2 - right hand steer with legend
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New Fuse Allocation
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List of cables
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1. CIRCUITS
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Ignitionwarning light
+ -
Battery
Brown/Yellow x 3??
Solenoid
IgnitionSwitch
1
3
4 White
+ -Bosch BlueIgnition Coil
White
123+Distributor
Oil pressurewarning light Oil pressure
switch
Brown
White/Red
Starter Motor
To master light switch
Black
Brown
Brown
Brown
Fuse BoxBanks 1 & 2
Fuse BoxBank 4
Brown
Red
Ignition Switch CW = Clockwise; CCW = Counter Clockwise
1. Live input (via Solenoid).2. Live ignition outputs (when turned CW only),3. Live output to starter solenoid (when turned CW against spring).4. Live outputs to fusebox (when turned CW or CCW).
Blue
Tachometer
2
White/Slate
White
Red
Ignition Circuit
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Column light switch
H D
+Ve(Solenoid)
Flasher
HighBeamSPST
Type BRelay
Master Light Switch
LowBeamSPST
Type BRelay
Fuse 2.11 Fuse 1.12
To earth
LH DRL (headlamp Pilot)
Fuse 1.01
+Ve(Ignition)
+Ve(Solenoid)
+Ve(Solenoid)
To instrument illumination.
Front parking lights
DRLSPDTType BRelay
High BeamWarning Light
Fuse 2.13
RH DRL (headlamp Pilot)
Fuse 2.12+Ve
(Solenoid)
Headlight/DRL/Parking/Tail light Circuit
Tail lights & number plate illumination
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HazardWarning Light
IndicatorWarning Light
CF14 JL-02 Relay Connections:
+/B = Live In; L = To Switch; -/E = Earth
Flasher Unit
Flasher & Hazard Circuit - Revised
L
R
R.H. Flasher Lamps
Earth
Earth
Earth
Earth
L.H. Flasher Lamps
Hazard Unit
Earth
Fuse 2.17Perm. Live
Fuse 1.04Ignition Switched
Hazard Switch Connections.
When the Hazard Switch is off, (1) and (2) are connected, allowing the Flasher circuit to complete,When the Hazard Switch is on (1) and (2) are disconnected. (5) is connected to (6 - LH Flashers and the Dash Lamp)
and (3- RH Flashers).
Diode Bridge >
Diode Bridge >
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Overdrive Solenoid
Reversing Light / Overdrive Circuit
Fuse 1.16+Ve
(Ignition)
Reverse Switch
Overdrive Switch(in gearstick)
Reversing Light
Gearbox Switch
BlackGreen
Green/Brown Green/Brown
Yellow/Purple Yellow/Purple
Fuse 1.15+Ve
(Ignition)
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3Ω resistor
HEATER MATRIX
Earth
Pull BoostSwitch
H L
Fuse 1.05From Ignition
Heater Motor
Heater Motor Circuit
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Connected except when park pin depressed by gear cam.
Connected when wiper switch in off position.
N.B. Live only when ignition is on.
Windscreen Wiper & Washer Circuit(à la TR6)
Please note colour codes are TR6 and don’t correspond to those used in my GT6
Wiper/WasherSwitch
214
1
3
5
2
4
Wiper Motor
N/G
LIVE IN(Fuse 1.14)
R/G
G
B/G
3
WasherPump
G/B B
Slow
Fast
Earth
Park
Live
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2. LOOM DIAGRAMS
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ElectronicTachometer
Modular Fuse Box
Ignition Loom123+
IgnitionSwitch
1
2
3
4
Solenoid
+ -Bosch BlueIgnition Coil
+-
Battery
Starter Motor
1 - White/Red (3mm2)
2 - Brown (8.5mm2)
3 - Brown (3mm2)
Red (Existing)
8 - White-3 (3mm2) Live feed to Coil
7 - White-2 (1mm2) to Ignition Warning Light
9 - White-5 (3mm2) Live feeds to Fuse Box Bank 2 (on with Ignition)
3 - Brown (3mm2) Live feed to Fuse Box Bank 3 (permanently on)
6 - Brown/Yellow (2mm2)
Through oldFusebox
6 - Brown/Yellow (3mm2)
4 - Brown (3mm2)
Bank 2 Bank 1Bank 4
Speedometer
IgnitionWarning Light
Live feed to Starter
Black (Existing)4 - Brown (3mm2)
5 - Brown (3mm2)
2 - Brown (8.5mm2)
123+Distributor
14 - Black (supplied)
15 - Red (supplied)
16 - Blue (supplied)
12 - White-1 (1mm2) to Tachometer
10 - White/Slate (1mm2)
ThroughBulkhead
11 - White/Slate (1mm2)
Green(supplied)
Red(supplied)
10 - White-4 (3mm2) Live feeds to Fuse Box Bank 1 (on with Ignition)
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Modular Fuse Box
Lighting Loom
Temperature/Oil PressureGauge
Temperature/Oil PressureGauge
Fuel GaugeMaster Light Switch
1
2
3
Column light switch
H D
Flasher
Mate-N-LokConnector
To tail lights & numberplate illumination
Tachometer
To front LH parking lights
DRL SPDTType B Relay
22 - Red/White (1mm2)
To front RH parking lights
High Beam SPSTType B Relay
Low Beam SPSTType B Relay
Fuse 2.11
Fuse 2.12
Fuse 2.13
Fuse 1.12
Fuse 1.01
Throughold fuse
box
Speedometer
Main BeamWarning Light
17 - Black - Earth (1mm2)
20 - Blue/White - High Beam (2mm2)
29 - Blue/White (1mm2)30 - Blue/Red (1mm2)
17 - Black - Earth (2mm2)
18 - Red/Green - DRL Live (1mm2)
19 - Blue/Red - Low Beam Live (2mm2)
E
21 - Red - Front Parking Live (1mm2)
17 - Black - Earth (1mm2)
19 - Blue/Red - Low Beam Live (2mm2)
20 - High Beam - Blue/White (2mm2)
18 - Red/Green - DRL Live (1mm2)
31 - Brown - Flasher (1mm2)
33 - Brown/Red - Lights (1mm2)
28 - Red/White - Instrument/Parking (1mm2)
32 - Blue (1mm2)
34 - Red/Black (2mm2)
35 - Red/Blue (2mm2)
36 - Red/Brown (1mm2)
Brown/Red
Blue/White
31 - Brown (1mm2)
30 - Blue/Red (1mm2)
Brown
Blue/Red
29 - Blue/White (1mm2)
23 - Red/White - Front Parking Live (1mm2)
24 - Red/White - Front Parking Live (1mm2)25 - Red/White - (1mm2)26 - Red/White - (1mm2)27 - Red/White - (1mm2)
Red (1mm2)
A B
C
C
D E F G H
I J K L
21 - Red - Front Parking Live (1mm2)
37 - Black - Earth (2mm2)
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Modular Fuse Box
Indicator & Hazard Loom(with Diode Bridge)
RTo Rear LH Flashers
Mate-N-LokConnector
L
R
Fuse 2.17
Dash HazardWarning Lamp
Green/Blue Green/PurpleEarthLive
Fuse 1.04
O
To Front RH Flashers
Through OldFuse Box
40 - Green/White (1mm2)
Hazard Relay
Flasher Relay
53 - Purple (1mm2)
Indicator WarningLamp (Earthed)
42 - Green/Light Green (1mm2)
To Front LH Flashers
To Rear RH Flashers
S T
38 - Green/Red (1mm2)
41 - Green/White (1mm2)
48 - Green/Red (1mm2)
46 - Green/White (1mm2) 47 - Green/White (1mm2)
49 - Green (1mm2)50 - Green (1mm2)
51 - Brown/Light Green (1mm2)52 - Pink/Light Green (1mm2)
51 - Brown/Light Green (1mm2)
55 - Earth (1 mm2)Hazard Switch
ColumnSwitch/Flasher
54 - Earth (1mm2)
Q R
M
44 - Green/Red (1mm2) 45 - Green/White (1mm2)
Green/Red
Green/White
Light Green/Brown
N
Diode Bridge2 >
Diode Bridge1 >
39 - Green/Red (1mm2)
43 - Green/Red (1mm2)
54 - Earth (1mm2)
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Modular Fuse Box
Horn Loom
Horn push
Through OldFuse Box
56 - Purple/Orange (2mm2)
57 - Purple/Black (1mm2)
Fuse 2.14
Fuse 2.1559- Red/Black (1mm2)
58 Red (2mm2)
+ -
FiammAir
Horns
EARTH
Purple/Black
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Modular Fuse Box
Dashboard‘Pull Boost’
Control
Heater Motor Loom
Heater Motor
Fuse 1.05
60- Green (2mm2)
61 - Slate (existing)
3Ω resistor
HEATER MATRIX
High
Low
62 - Green/Yellow (Low) (existing)
63- Green/Slate (High) (existing)
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Modular Fuse Box
Fuel Gauge Loom
Fuse 1.06
64 - Green/Black (1mm2)
B I
Gauge Voltage Stabilizer
Fuel Gauge
Mate-N-LokConnector
65 - Green (1mm2) 66 - Light Green/Green (1mm2)
to Fuel Tank sender
The gauge is not polarized, so you canconnect it either way around.
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Modular Fuse Box
Brake Light Loom
Brake Switch
Fuse 1.07
- to Brake Lights (Live Switch) Mate-N LokConnector
67 - Green/Purple (1mm2)
68 - Green (1mm2)
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Modular Fuse Box
Radio & USB Socket Loom
Fuse 1.13
69 - Black - Earth (2mm2)
70 - Red - Live (2mm2)
Radio
USB
72 - Red - Live (2mm2)
71 - Black - Earth (2mm2)
To Headphone Socket
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Roof Light
Modular Fuse Box
LH DoorSwitch
Roof Light Loom
Roof Lamp Switch
Dashboard
RMate-N-LokConnector
Fuse 2.16
RH DoorSwitch
U
76 - Purple/White - Earth Switched (1mm2)
71 - Purple/White - Earth Switched (1mm2)
73 - Black - Earth (1mm2)
78 - Purple - Live Feed (1mm2)
72 - Purple/White - Earth Switched (1mm2)
77 - Purple/White - Earth Switched (1mm2)
75 - Black - Earth (1mm2)74 - Black - Earth (1mm2)
TailgateSwitch
Purple - Live Feed (1mm2)Black (1mm2)
Purple/White (1mm2)
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Modular Fuse Box
Heated Rear Window Loom
Fuse1.02
79 - White/Black - (2mm2) HRW to rear
Mate-N-LokConnector
Heated RearWindowSwitch
Fuse 1.03
81 - Red (2mm2)
82 - Green (32/0.20)
80 - White/Black (1mm2)
84 - Black (2mm2)
Black - (2mm2) White/Black - (2mm2)
Heated Rear Window
HRW WarningLamp (Earthed)
83 - White/Black (1mm2)
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Modular Fuse Box
Windscreen Wiper & Washer Loom
ThroughBulkhead
Through oldFusebox
Wiper Switch
Washer Switch
Motor
Fuse 1.14
Park
Live87 - Green/Lt. Green (2mm2)
Slow Speed
88 - White/Green - Fast Speed (2mm2)
89 Red/Green - Slow Speed (2mm2)
90 - Green - Live (2mm2) 92 - Brown/Green - Park (2mm2)
Fast Speed
WasherPump
93 - Green/Black (2mm2)
97 - Black - Earth (2mm2)
91 - Green - Live (2mm2)
79 - Lt.Green/Black (2mm2)
W
V
94 - Green - Live (2mm2)
96 - Black - Earth (2mm2)
95 - Black - Earth (2mm2)
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Reverse Switch
Overdrive Solenoid
Overdrive Switch(in gearstick)
Modular Fuse Box
Reverse & Overdrive Loom
Fuse 1.15
100 - Green (2mm2)
Gearbox InhibitorSwitch
101 - Yellow/Red (2mm2)
99 - Green/Brown (1mm2)
Front to RearConnector
Mate-N-LokConnector
to reversing light 98 - Green/Brown (1mm2)
Fuse 1.16
102 - Yellow/White (2mm2)
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Modular Fuse Box
Oil Pressure Warning Light Loom
Fuse 1.17
Speedometer
Main BeamWarning Light
Oil PressureWarning Light
IgnitionWarning Light
Oil Pressure Switch
Throughold fuse
box
104 - White/Brown (1mm2)
103 - White (1mm2)
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KEYBullet twin female connectorBullet single female connectorBullet maleSpade female
1 - White/Black - Heated Backlight (Live switched)
2 - Purple/White - Roof Lamp (Earth switched)
3 - Green/Red - LH Flasher (Live switched)
4 - Green/White - RH Flasher (Live switched)
5 - Purple - Roof Lamp (Live feed)
6 - Green/Brown - Reverse Lamp (Live switched)
7 - Green/Black - Fuel Tank (Live switched)
8 - Green/Purple - Stop Lamp (Live switched)
9 - Red - Tail Lamp/No. Plate (Live switched)
Mini Additional LoomTo Heated Backlight& Roof Lamp
Left-hand Tail& Brake Lights
Grommet
10 - Earth
Rear Wiring Loom
Fuel TankSender
Reversing Lamp/Number Plate Light
Additional Brake Lamp(RH) & RH Flasher
Right-hand Tail& Brake Lights
Grommet
Additional Brake Lamp(LH) & LH Flasher
White/Black - Heated Backlight (Live switched) - 220cm
Purple/White - Roof Lamp (Earth switched) - 135cm
Purple - Roof Lamp (Live feed) - 135cm
Mini Wiring Loom (to HRW & Interior Light) 55cm
Mate-N-LokConnector.
Max:10ampsper terminal
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30
87
85 86
Relay 6 Spare Relay 3 DRL
Relay 5 HRW
Relay 1 High BeamRelay 4 Horn
Relay 2 Low Beam
30
87a85 86
30
30
30
30
85 85
85 85
8686
86 86
87 87
87 87
35 - Red/Blue to Fuse 2.11 - High Beam Relay
20 - Blue/White to Front Headlights (High Beam)
29 - Blue/White to Column (Headlamp Flasher)
Black to Earth
34 - Red/Black to Fuse 1.12 - Low Beam
19 - Blue/Red to Front Headlights (Dip Beam)
30 - Blue/Red to Column (Headlamp Flasher)
Black to Earth
Black to Earth
36 - Red/Brown to Fuse 1 - DRL
28 - Red/White to Instrument/Parking (Front & Rear)
18 - Red/Green to DRLs (in Headlights)
MINI-RELAY CONNECTIONS
81 - Red to Fuse 1.02 - HRW
Black to Earth
80 - White/Black to HRW Switch on dash
79 - White/Black to HRW at rear via Mate-N-Lok connector
58 - Red to Fuse 2.14 - Horn
56 - Purple/Orange to Horn
57 - Purple/Black to Horn push
59 - Red/Black to Fuse 2.15
(SEEN FROM BACK)
83 - Black to Earth
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FLASHER RELAY CONNECTIONS (FROM BACK)
FLASHER
HAZARD
L
B/+E/-
L
E/- B/+
Earth
54 - Earth (1mm2)
54 - Earth (1mm2)
52 - Pink/Light Green (1mm2) to Hazard Switch (5)
Fuse 2.17
53 - Purple (1mm2)
51 - Brown/Light Green (1mm2) to Column Flasher Switch
50 - Green (1mm2) to Hazard Switch (1)1
2
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