triconex process safety - schneider...
TRANSCRIPT
1
Triconex Process SafetyBecoming more Proactive about Functional Safety
Presented by: Yusuf Kapadia
Principal Consultant, Triconex Process Safety & Functional Safety Portfolio- EMEA
TÜV Functional Safety Engineer SIS ID 879/07
Confidential Property of Schneider Electric
2
Safety is Priority #1 for Everyone
3
4
From the boardroom down, everybody within the organization must be able to
answer these three questions.“ “
- Health and Safety Executive
5
Deepwater-Horizon April 2010
Punitive damages$60bn in penalties recovery costs and damages
Human lives11 fatalities, 17 injured
Environmental impact16,000 miles of coastline, 8,000 animals affected
Market Value Impact54% drop ($101b) within 60 days
Legal11 counts of manslaughter
Loss of Corporate Image
Real cost of process safety failure
6
Sustained Value : Operational Benefits of Doing it Right
7
Easy to say, difficult to do…
Complacency
Inci
den
t R
ates
Facilities & Engineering
Management Systems
Human Factors
(Personnel Safety )
Plateau
“A reduction in less serious injuries does not necessarily correspond to a proportionate reduction in serious incidents and fatalities”
- Thomas Krause Ph.D (Behavioural Science Technology Inc.)
Time 2000’s 2010’s
Cyber Security Growing Complexity ObsolescenceNatural disasters Increasing regulations
8Page 8Confidential Property of Schneider Electric |
Enemies of effective process safety
Hazard
Harm
Hazard
Harm
Design Integrity Operational Integrity + 20 years
GAP
TIME VISIBILITY COMPLACENCY
9
How To Address These Challenges?
Page 9Confidential Property of Schneider Electric |
10
Operate with closed loop safety
Design integrity Operational integrity
Measurereal time safety
risk/condition
ComparePHA design data
notification
escalation
Correctredesign, analyse
implement
Provide Visibility to safety leadershipmaintenance technicians, safety engineers,
operations managers
corporate risk managers
1
4
2
5
Validatereal time vs. actual
next step procedural locks
3
11Page 11Confidential Property of Schneider Electric |
SIF Manager data structure
12
Complete SIF performance management
13
SIF Manager - Dashboards● Consolidate view of all SIF KPI’s in one place
● SIF KPI’s at a glance, user configurable view, drill down
● Automatic and persistent KPI monitoring
● Reveal COVERT safety risk
14Page 14Confidential Property of Schneider Electric |
Wrap up
> Maintaining Operational Safety Integrity is key to effective process safety management
> There are real bottom line benefits when safety is done well
> Cost of safety failures is significant
> Regulatory bodies are increasing focus on safety
> Evolving standards are driving need for more rigorous safety management systems
> Safety systems span plant life 20+ years – they need to be managed over entire lifetime to be
effective
> Safety system management must become pro-active – “close the safety loop”
> Automation & intelligent software can address many safety lifecycle challenges
> SIF Manager solution is purpose designed for this task
> SIF Manager can be applied NO MATTER the SIS vendor