SpecificationsTREVISAN DS600/200C (5 Axis Horozontal Machining Center)SPECIFICATIONSWorkstationConfigurationMachining Stations1Pallet Stations2Loading Stations1Loading Station Rotation360degreesPallet Width900mmPallet Length900mmDiameter / Pallet Swing1600mmMaximum Load2600KgMachine FunctionSummaryControl TypeCNCControl TypeFanuc 31iM-BSpindles2Axes5Total Tool Stations54Extra FunctionsTurningHeadstockHigh Torque Turning & Boring SpindleTurning Capacity900mmFacing Head Diameter600mmFacing Head Bearing Diameter260mmFacing Head Travel (U Axis)200mmTool Positions2Mounting Position Pitch190mmTooling TypeTG2000Maximum Speed450rpmMotor Power37KwTool Change Time14SecondsQuill SpindleMaximum Milling Speed2800rpmMotor Power37KwSpindle NoseTG2000Quill Diameter200mmQuill Bearing Diameter160mmLargest Facing AttachmentDS220 / 50Turning Diameter240mmTool Changing Time14SecondsHead Changing Time15SecondsAutomatic Tool ChangersStandardMounting PositionColumn SideTool Stations54Tool TypeTG2000Tool Diameter with Adjacent Tool128Maximum Tool Length600mmMaximum Tool Weight35KgChanger TypeTwin Arm ManipulatorMagazine TypeHydraulic ChainAxesX AxisX Axis Travel1340mmRapid Traverse Speed12m / minSmallest increment0.001mmPositioning Accuracy (+ / -)0.015mmAxis Straightness0.02mmRepeatability0.005mmMotor TypeFanuc ALPHA 30/3000iMotor Torque27nmAxis Thrust3960KgBallscrew Diameter / Pitch63mmSlide Way MechanismHeavy Duty Linear WayOptional Clamping SystemHydraulicY AxisY Axis Travel1000nmRapid Traverse Speed12m / minSmallest increment0.001mmPositioning Accuracy (+ / -)0.015mmAxis Straightness0.02mmRepeatability0.005mmMotor TypeFanuc ALPHA 30/3000iMotor Torque27nmAxis Thrust3960KgBallscrew Diameter / Pitch63mmSlide Way MechanismHeavy Duty Linear WayOptional Clamping SystemHydraulicZ AxisZ Axis Travel1100nmRapid Traverse Speed8m / minSmallest increment0.001mmPositioning Accuracy (+ / -)0.015mmAxis Straightness0.02mmRepeatability0.005mmMotor TypeFanuc ALPHA 30/3000iMotor Torque41nmAxis Thrust5980KgBallscrew Diameter / Pitch80mmSlide Way MechanismHeavy Duty Linear WayOptional Clamping SystemHydraulicB Axis Rotary TableMaximum Travel360degreesSmallest increment0.001degreesPositioning Accuracy (+ / -)12secondsRepeatability10secondsClamping MethodHydraulicStandard SuppliesElecricalPower Requirement85Kw3 - Phase Voltage & Frequency415Volts / HzPneumaticPressure Requirement6barFlow Rate Required30litres / minHydraulicOil Type (ISO)32LubricationMotor Power0.18KwTank Capacity5litresOil Type (ISO)68CoolantCoolant Pressure8barFlow Rate100litres / minDimensions2 Pallet MachineLength6675mmWidth6900mmWeight33000Kg

ProgrammingTREVISAN DS600/200C (5 Axis Horozontal Machining Center)ProgrammingInformationStandard FormatDrawingPhotosProgram Number start with letter "O"O(.) only for Messages, for operator(START PROBE)#900 = ... ( Probe ON=1, OFF = 0)IF [#900EQ0]GOTO1(PROBE TOUCH ONLY Z AXIS)#599 = . (TOUCH TYPE SELECTION)#600 = . (APPOROXIMATE DIMENSION OF "Z" IN MM + 40 mm)#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)#603 = . (AXIS B POSITION)#615 = 50 (FEED TRAVERSE G01 FIND TOUCH)M98P9015 (MACRO TOUCH PROBE)M01(PROBE TOUCH ONLY X & Y AXIS)(PROBE 90 DEGREE INTERNAL AXIS B ZERO)#599 = 6 (TOUCH TYPE SELECTION)#600 = . (DIMENSION OF "Z" in mm - 20 mm)#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)#603 = . (AXIS B POSITION)#605 = 50 (FEED TRAVERSE G01 FIND TOUCH)#606 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. X AXIS RAPID TRAVERSE VALUE)#607 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. Y AXIS RAPID TRAVERSE VALUE)M98P9015 (MACRO TOUCH PROBE)M01(PROBE TOUCH ONLY X & Y AXIS)(PROBE 45 DEGREE INTERNAL AXIS B ZERO)#599 = 14 (TOUCH TYPE SELECTION)#600 = . (DIMENSION OF "Z" in mm - 20 mm)#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)#603 = . (AXIS B POSITION)#605 = 50 (FEED TRAVERSE G01 FIND TOUCH)#606 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. X AXIS RAPID TRAVERSE VALUE)#607 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. Y AXIS RAPID TRAVERSE VALUE)M98P9015 (MACRO TOUCH PROBE)M01(PROBE TOUCH ONLY X & Y AXIS)(PROBE 90 DEGREE EXTERNAL AXIS B ZERO)#599 = 10 (TOUCH TYPE SELECTION)#600 = . (DIMENSION OF "Z" in mm - 20 mm)#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)#603 = . (AXIS B POSITION)#605 = 50 (FEED TRAVERSE G01 FIND TOUCH)#606 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. X AXIS RAPID TRAVERSE VALUE)#607 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. Y AXIS RAPID TRAVERSE VALUE)M98P9015 (MACRO TOUCH PROBE)M01(PROBE TOUCH ONLY X & Y AXIS)(PROBE 45 DEGREE EXTERNAL AXIS B ZERO)#599 = 18 (TOUCH TYPE SELECTION)#600 = . (DIMENSION OF "Z" in mm - 20 mm)#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)#603 = . (AXIS B POSITION)#605 = 50 (FEED TRAVERSE G01 FIND TOUCH)#606 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. X AXIS RAPID TRAVERSE VALUE)#607 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. Y AXIS RAPID TRAVERSE VALUE)M98P9015 (MACRO TOUCH PROBE)M01N1(Variables)(Pallet in B0)#500 = . ( "Z" VALUE IN B0)#501 = . ( "X" VALUE IN B0)#502 = . ( "Y" VALUE IN B0)M00Program InformationN2PROGRAM Example,(OUTSIDE DIAMETER TURNING IN B0)T.MT= TOOL Number, M= Tool HolderG43 D.G43 = Tool length compensation, D = Tool NumberG.If using M61 then use G54, If M62 then G55 & If M63 then G56G0B0G0 = Positioning at rapid speedG52 Z#500 X#501 Y#502G52 = Local coordinate system settingG0 X0 Y0M112M112 = Clamp "Y" AxisG0 G18 Z. U.G18 = Z-X plane for machiningG0 Z.M41M41 = Insert Low GearG92 S.G92 = Reposition origin point, S = Spindle SpeedG96 M3 S. F.G96 - Constant surface speed control, F = FeedM8M8 = Start Flood Coolant (Piece)G1 U. Z.G1 = Linear interpolation (machining a straight line)G71 U. R.G71 = Rough turning cycle, U = Depth of cut per cycle, R = Retract value for "U" after cutG71 P. Q. U. W.P & Q are for specifying range of blocks, U = value of finishing allowance, W = Retract value for "Z" after cutN.Here we need to put P valueN.Here we need to put Q valueG80 M9G80 - Cancel cycles, M9 = Stop CoolantG0 G53 Z0 M5G53 - Machine coordinate system setting, M5 = Spindle StopM113M113 = Unclamp "Y" AxisM01M01 = Optional StopN3(FACING IN B0)T.MT= TOOL Number, M= Tool HolderG43 D.G43 = Tool length compensation, D = Tool NumberG.If using M61 then use G54, If M62 then G55 & If M63 then G56G0B0G0 = Positioning at rapid speedG52 Z#500 X#501 Y#502G52 = Local coordinate system settingG0 X0 Y0M112M112 = Clamp "Y" AxisG0 G18 Z. U.G18 = Z-X plane for machiningG0 Z.M41M41 = Insert Low GearG92 S.G92 = Reposition origin point, S = Spindle SpeedG96 M3 S. F.G96 - Constant surface speed control, F = FeedM8M8 = Start Flood Coolant (Piece)G1 U. Z.G1 = Linear interpolation (machining a straight line)G72 U. R.G72 = Rough Faciing cycle, U = Depth of cut per cycle, R = Retract value for "U" after cutG72 P. Q. U. W.P & Q are for specifying range of blocks, U = value of finishing allowance, W = Retract value for "Z" after cutN.Here we need to put P valueN.Here we need to put Q valueG80 M9G80 - Cancel cycles, M9 = Stop CoolantG0 G53 Z0 M5G53 - Machine coordinate system setting, M5 = Spindle StopM113M113 = Unclamp "Y" AxisM01M01 = Optional StopN4(SERRATION IN B0)T.MT= TOOL Number, M= Tool HolderG43 D.G43 = Tool length compensation, D = Tool NumberG.If using M61 then use G54, If M62 then G55 & If M63 then G56G0B0G0 = Positioning at rapid speedG52 Z#500 X#501 Y#502G52 = Local coordinate system settingG0 X0 Y0M112M112 = Clamp "Y" AxisG0 G18 Z. U.G18 = Z-X plane for machiningM42M42 = Insert High GearG97 M3 S. F.G97 = Constant surface speed cancelG0 Z. M8M8 = Start Flood Coolant (Piece)G1 U.G1 = Linear interpolation (machining a straight line)G0 Z. M9M9 = Stop CoolantG0 G53 Z0 M5G53 - Machine coordinate system setting, M5 = Spindle StopM113M113 = Unclamp "Y" AxisM01M01 = Optional StopN5(Drilling in B0)T.MT= TOOL Number, M= Tool HolderG43 D.G43 = Tool length compensation, D = Tool NumberG.If using M61 then use G54, If M62 then G55 & If M63 then G56G0B0G0 = Positioning at rapid speedG52 Z#500 X#501 Y#502G52 = Local coordinate system settingG0 G17 X0 Y0G17 = X - Y plane for machiningG0 Z.M42M42 = Insert High GearM55M55 = Tool Monitor ONM7M7 = Start through Spindle CoolantG97 M3 S. F.G97 = Constant surface speed cancelG83 Z. R. K.G83 = Peck Drilling CycleG65 P9115 X0 Y0 A. D. I. H.G65 = Custom Micro CallG80 M9G80 = Cancel CycleG53 G0 Z0 M5G53 - Machine coordinate system setting, M5 = Spindle StopM56M56 = Tool Monitor OFFM01M01 = Optional Stop

Standard Program for getting "Z" value from touch probe marposs.Standard Program for getting "X" & "Y" value from touch probe marposs.Standard Program for Setting Program Zero ValuesStandard Program for Outside Diameter Roughing/ FinishingStandard Program for Diameter Face Roughing / FinishingStandard Program for SerrationStandard Program for Drilling

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