Tracked Impactor Range | Quarrying • Contracting • Recycling

MODELS

XH250 TRAKPACTOR428 TRAKPACTOR4242 SR1412 TRAKPACTOR

Your Local Authorised Terex Pegson Dealer:

Terex Pegson LtdMammoth Street, Coalville, Leicestershire, LE67 3GN, England.Tel: +44 (0) 1530 518 600 Fax: +44 (0) 1530 518 618email Pegson.Sales@terex.com • www.terexpegson.com

US OfficeTerex Crushing and Screening Inc.11001 Electron Drive, Louisville, Kentucky, 40299 USA. Tel: +1 502 736 5200 • Fax: +1 502 736 5202

All reasonable steps have been taken to ensure the accuracy of this publication, howeverdue to a policy of continual product development we reserve the right to changespecifications without notice.

Plant performance figures given in this brochure are for illustration purposes only andwill vary depending upon various factors, including feed material gradings andcharacteristics.

Information relating to capacity or performance contained within this publication is notintended to be, nor will be, legally binding.

Photographs may show some machines fitted with optional extras.

For further information, please check with your Dealer or Terex Pegson Limited.Publication No: Track Impactor/Mar/07/Issue: 2

FINANCIAL SERVICES

TRACKEDIMPACTOR RANGE

THE RIGHT CHOICE

Choosing the right crusher for your application is an important decision. At

Terex Pegson we have the field experience and expertise to help you make

the right choice. With over 75 years experience in crushing we will ensure

your investment will work at its best for you throughout its service life.

In today’s market place businesses need to be armed with equipment that

can be quickly adapted to suit different applications. At Terex Pegson we

have risen to this challenge and produced a range of crushers that can

achieve high throughput capacities on hard rock and demolition material.

Terex Pegson’s Impactor range is easy to use and offers outstanding

performance on quarrying and recycling operations.

XH250 TRAKPACTOR

COMPACTRECYCLING

DESIGNED FOR

Once again Terex Pegson has developed a crusher plant which willset industry standards. By listening to our customers we havecreated the new XH250 track impactor plant which benefits fromour experience in the recycling industry. Equipped with a powerfulCaterpillar C-6.6, Tier III engine and under crusher vibrating panfeeder, the crusher’s direct drive system optimizes running costsand ensures downtime is reduced to a minimum.The XH250 impactor is suitable for compact primary and secondary applications

and with an overall weight of 26 tonnes it is ideal for contract applications as it can

be moved from site to site with ease.

Advantages

4 Rapid set-up time

4 Tine style grizzly feeder

4 Designed for increased scalping efficiency andhigh reduction ratio

4 Equipped with an under crusher pan feeder toprotect the conveyor belt during recyclingapplications.

4 Hydraulic folding dirt conveyor and magneticseparator available as options

4 Hydraulic raise and lower main conveyor

4 Optional directional hood

Crusher type: Terex Pegson XH250 fixed hammer impactor

Feeder: 0.8m x 3.2m

Feed Hopper: Fixed feed hopper

Hopper Length: 3.4m

Hopper Width: 2.15m @ widest point

Capacity: up to 2.3m3

Powerpack: Caterpillar C-6.6 Tier III 186kW at 1800rpm at sea level

Unit Components

XH250 is processing Gabro at 250 tph.

Length: 16m

Width: 2.5m

Height:: 3.1m

Weight: 26 Tonnes(Basic plant)Plant with dirtconveyor

Transport Dimensions

Feed opening: 860 x 600mm

Rotor Diameter: 860mm

Rotor width: 860mm

Rotor speed: 32-38m/s

No. of hammers: 4

Technical information for ImpactorThis plant is capable of processing all materialtypes and can achieve a throughput capacity up to250 tph. Additional features include an overbandmagnet for the removal of rebar and a productconveyor that can be hydraulically raised/ loweredusing the automated canbus PLC system.

The XH250 has been equipped with an overband magnet for the removal of rebarfrom material being processed. (Conveyor hood - optional)

The XH250 product conveyor is shown inits lowered position.

Image shows a 4 bar rotor and hammer in thecrushing chamber.

This plant has been designed with acrushing chamber which can hydraulicallyopen and close.

The XH250 plant benefits from a hydraulic raiseand lower facility to the product conveyor whichcan be raised/lowered for rebar clearance,maintenance and transport purposes.

*Adjustment mechanismPatents pending in UK application no. 0723505.4

428 TRAKPACTOR

DELIVERDESIGNED TO

The 428 Trakpactor is suitable for processing soft to mediumstrength quarried rock, demolition debris and recyclablematerials at up to 360tph.It can be used as a primary crusher for well broken feed material or alternatively

to give increased reduction by operating as a secondary crusher.

This plant has been designed and built for efficient and cost effective

processing, features a multi-stage reduction impactor fitted with hydraulic door

opening for quick and easy replacement of wear parts, a heavy-duty vibrating

grizzly feeder with underscreen option and a 1000mm wide discharge conveyor.

The plant can be fitted with a magnetic overband separator for recycling

applications.

Advantages

4 Well proven high performance impact crusher

4 Two aprons and optional grinding path

4 Heavy duty chassis and track frame

4 Rapid set-up time and ease of transportation

4 Two step self-cleaning grizzly

4 Fully skirted product conveyor with heavy duty'rip stop' belt

4 Dirt conveyor & magnetic separator available asoptions

4 Dust suppression sprays fitted as standard

Crusher type: Terex Pegson 428 Fixed Hammer Impactor

Feeder: 1.08 x 3.8mFeed Hopper: Fixed feed hopperHopper length: 4mHopper width: 2.1mCapacity: Up to 3.8m3

Powerpack: Caterpillar C-9, 224kW at 1800rpm at sea level.

Unit Components

5A 428 Trakpactor working on a construction project producing crushedlimestone at 300tph.

BLOWBARS4Two full sizeand two halfs i z e h i g hmanganeseblow bars aref i t t e d a sstandard.

Length: 14.9m

Width: 2.8m

Height: 3.44m

Weight: 33.8 tonnes(Basic plant) 35.5tonnes (Plant with dirtconveyor & magnet)

Transport Dimensions

Feed Opening: 1067 x 711mm

Rotor Diameter: 1066mm

Rotor Width: 1066mm

Rotor Speed: Slow 506rpm Fast 630rpm

No. of Hammers: 4

Technical information for ImpactorA wide selection of optional features are available

with this machine and include: dirt conveyor,

magnet, radio control, grinding path, a range of

wire meshes for the underscreen, a refuelling

pump and hydraulic water pump.

5CHAIN CURTAINFull width single strand chain curtain.

HYDRAULIC OPENING4Easy access with a separate pumpfor hydraulic opening.

RADIO REMOTECONTROL -OPTIONAL4T h i s f u n c t i o n i savailable in approvedcountries to controlthe tracking functionand stop/start thefeeder.

4242SR

PERFORMDESIGNED TO

The demand for a single crushing and screening unit capable ofproducing a controlled top size of finished product in closedcircuit has led Terex Pegson to design and manufacture the4242SR plant containing a host of user-friendly features.The new 4242SR is based around the acclaimed 428 Trakpactor and comprises acomplete crushing, screening and stockpiling unit built on one tracked chassis.

Suitable for primary and secondary applications in quarrying, contracting andrecycling, the 4242SR has outstanding performance characteristics, withcapacities up to 360 tonnes per hour. Up to four product sizes, depending on theset-up, can be produced and stockpiled. Alternatively, oversize material can be re-circulated back to the crusher via an on-board conveyor to give a guaranteedfinished top size.

Advantages4 Combination impactor and screening plant4 Well-proven high performance impact crusher4 Facility to make up to four products4 Two step self-cleaning grizzly with underscreen4 Easy screen access4 Magnetic overband separator optional4 Recirculating facility4 Heavy duty chassis and track frame4 Dust suppression sprays fitted as standard

5 The 4242SR is shownworking in a limestonequarry producing sub-base materials.

Crusher type: Terex Pegson 428 Fixed Hammer

Impactor

Feeder: 1.08 x 3.8mFeed Hopper: Fixed feed hopperHopper length: 4mHopper width: 2.1mCapacity: Up to 3.8m3

Powerpack: Caterpillar C-9, 230kW at 1800rpm at sea level

Unit Components

Length: 16.36m

Width: 3.09m

Height: 3.44m

Weight: 40.4 tonnes (Basicplant) 42.1 tonnes (Plantwith dirt conveyor & magnet)

Transport Dimensions

5 SCREENPatented design allows easy access for maintenance.Screen and conveyor system can be lowered hydraulicallyto access both screen decks and conveyor system.

3 GRIZZLY FEEDERThe vibrating grizzly feeder incorporates a rubber blankingmat that can be substituted for various aperture wire meshesif required.

The unit features a heavy duty vibrating grizzly feeder with two step grizzly, optionalunder-screen and side conveyor for stockpiling waste material or an additional product.Scalped material is fed onto the main product conveyor via a by-pass chute to increaseoverall capacity. An overband magnetic separator is available as an option for removalof re-bar and steel when used in recycling applications before the crushed material isfed onto an 3.3 x 1.5mm two deck screen for sizing. To reduce environmental impact,dust suppression sprays are also included as standard.

The whole plant can be set up to work within minutes of arrival on site and, at anapproximate operating weight of 45 tonnes, is easily transportable on a low bed trailer.

Feed Opening: 1067 x 711mm

Rotor Diameter: 1066mm

Rotor Width: 1066mm

Rotor Speed: Slow 506rpm Fast 630rpm

No. of Hammers: 4 fixed type

Technical information for Impactor

1412 TRAKPACTOR

POWERDESIGNED FOR

The 1412 Trakpactor is fitted with a 1.4m wide x 1.2m diameter"state of the art" impact crusher.This impressive machine has been designed to work in quarry, demolition andcontracting environments and can achieve outputs up to 500tph.

A particular feature of this crusher is the hydraulic apron locking facility includingoverload protection. This provides consistent product size with less oversize thanconventional spring loaded impact crushers as well as additional protection againsttramp metal. It has also been designed so the crusher opens and adjusts automaticallyand is fitted with a hydraulic tilting feed plate to improve blockage clearance.

This plant is fitted with a modular product conveyor mounted on hydraulic cylinders thatcan be quickly lowered for exceptional clearance on recycling applications.

Advantages4 Well proven high performance impact crusher4 1200mm wide discharge conveyor which can

be raised and lowered hydraulically formaintenance and transport

4 Hydraulic folding hopper with wedgelocksystem

4 Two way dirt chute4 Hinged drive guard design for belt access4 Magnetic overband separator - optional4 Dirt conveyor - optional4 Crusher performance changes made simply by

adjusting engine speed on throttle4 Optional feed hopper for loading shovel feed

from rear4 Dust suppression sprays fitted as standard

Crusher type: 1412 Fixed Hammer Impactor

Feeder: 1.38 x 4.2mFeed Hopper: Hydraulic folding hopper with wedgelock

systemHopper Length: 4.4mHopper Width: 2.7mCapacity: 6.6m3

Powerpack: Caterpillar C-12, 326kW at 1800-2100rpmat sea level

Unit Components

Length: 16.9m

Width: 2.8m

Height: 3.75m

Weight: 46.5 tonnes(Basic plant) 48.6tonnes (Plant with dirtconveyor and magnet)

Transport Dimensions

Feed Opening: 810 x 1360mm

Maximum Feed Size: 600 x 500 x 500mmor slabs: 1200 x 1000 x 250mm

Rotor Diameter: 1200mm

Rotor Width: 1400mm

Rotor Tip Speed: 34 - 44 m/s

No. of Hammers: 4 fixed type

Technical information for Impactor

5 A 1412 Trakpactor producing sub-base material at 550tph.

3REMOTE CONTROL – OPTIONAL This facility is only available in certaincountries for operating the trackingfunction, starting/ stopping the grizzlyfeeder, and shutting down the plant.

3DEFLECTOR PLATEThe deflector plate has beendesigned to prevent materialfrom damaging the productconveyor belt

5 CONVEYORHydraulic raise and lower facility on conveyor.

GRIZZLY FEEDER 4 A spring mounted vibrating grizzlyfeeder with underscreen uses twinheavy-duty cast eccentric shafts toseparate fines.

The 1412 impactor also incorporates the latest PLCcontrol system with minimal wiring, which givessequenced single push button starting and stoppingfacility. It is also available with an underpan feederfor recycling applications.

Crusher Assembly with deflector plate Patents pending in UK (0218306), International (PCT) (WO2004/014558) inEurope (EP1538691)and US (US2006097095).

CRUSHER WEAR PARTS

WEAR PARTSGENUINE Always use genuine Terex Pegson spare parts to ensure youachieve the best performance from any Terex Pegson crushingplant.Terex Pegson wear parts are manufactured from top quality material and meetthe original design specification, giving you confidence of increased uptime andcost effectiveness of your operation.

Contact your dealer to obtain your genuine Terex Pegson parts.

Terex Pegson offer a wide range of blow bars to suit any application:

ManganeseManganese steel blow bars are low cost, wear well and are ideally suited to highimpact applications as they are tolerant of tramp metal in the feed.

MartensiticThe martensitic steel blow bar is a good all rounder and suitable where there isvariable feed material. They demonstrate good impact resistance against all butthe hardest rocks and show high resistance to gouging abrasion.

ChromeThe high chrome white iron blow bar is the ideal choice for highly abrasiveapplications where there is no oversize high impact rock or recycling debris inthe feed. It is not tolerant to tramp metal.

Martensitic CeramicThe martensitic ceramic blow bars are used mainly in the recycling industry.They are designed to give the durability of the martensitic bar with abrasiveresistance of the high chrome bars.

Using Terex Pegson wear spare will give you quality products, confidence ofincreased uptime and cost effectiveness of operation.

Terex Pegson offer the following blow barsManganese steelMartenstitic steelChrome on white ironMartensitic ceramic

Swing apron

Blow bars

Frame and apron liners

Apron liners

Frame liners

Apron liners

Swing beam

Blow bars

An illustration of an Impact Crushing Chamber

COMBINATION PLANTS

STANDARDSETTING THE

Terex Pegson’s combination crushing plants are the bench mark foroperators who require high performance tracked crushers.Terex Pegson equipment is designed to operate in multi stage operations to providea complete crushing and screening train.

AFTER SALESOur dealers are committed to supporting every aspect of your operation from supplyingproducts and spare parts to commissioning and servicing equipment. Their expertisewill help you to improve productivity and lower operating costs throughout the workinglife of your machine.

PARTSAt Terex Pegson we know the right parts can make the difference to the efficiency andperformance of your equipment so when you buy Terex Pegson parts you are canexpect:4 Availability 4 Competitive prices 4 Warranty compliance4 Fast delivery 4 Specification compliance

FINANCIAL SOLUTIONSTerex Financial Solutions simplify capital equipment purchase by offering financearrangements and customised payment plans to suit your business requirements.(Available subject to status and location.)

WARRANTYSubject to our sales terms and conditions all new Terex Pegson crushing plants carry a12 month warranty.

5 1165 Premiertrak feeding into a 428 Trakpactor in a limestonequarry.

5 1412 Trakpactor feeding a Powerscreen Chieftain on a recycling application 5 Trakpactor working with a Powerscreen Warrior1800R processing Limestone.

5 XR400S feeding a XH250 Trakpactor in a gabroquarry.

5 1180 Premiertrak working with a 4242SR toproduce sub-base.