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Solutions for marineand offshore applications


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TheBonfiglioli Group offers awide and

diverse range of products for lifting,

pulling and slewing machinery in

marine and offshore applications like

shipboard cranes, offshore cranes,

deck machinery, azimuth thrusters and

pipe layers. Products include planetary

gearboxes, bevel helical and parallel

shaft gearboxes, electric motors and

frequency controllers.The design of specific groups of products

and jacking gears has been assessed

with the major Classification Societies

like ABS, DNV, LR, etc. These products

can be delivered with 3.2 Certification

in all major Classes, and are Classed

with full traceability of the load carrying

components.

Bonfiglioli has also developed a

specific range of gearboxes for

jacking machinery with rack and

pinion design, intended for jack-

up drilling rigs, service liftboats,

accommodation and windmill

installation vessels.

Solutions for marineand offshore applications


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Bonfiglioli MarineDrives for marine and offshore machines


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Solutions for Shipboard Cranes

Winch gears and slewing gears are offered by Bonfiglioli for marine

cranes such as cargo cranes, utility cranes, hose handling cranes, etc.

Winch gears are typically developed from the ‘’wheel hub gear’’

Trasmital series 700C design with hydraulic drive, which has been and

still is the strength of Bonfiglioli Group in the mobile machinery for

construction, road building and mining. This powerful background

enables Bonfiglioli to deliver almost unlimited variations and options.

The plug-in 700C design is compact and light with gear train integrated

into the winch drum. The brake can be integrated inside the gearboxor mounted externally, with common lubrication of the gears. Compact

electric-driven variations have been developed as well.

Slewing gears are offered from the Trasmital 700T and 300 series,

with integrated pinion and detached pinion, respectively.

Many variations of pinions and interfaces are available. Many

variations of pinions.

The modular design of these two product series allows almost

unlimited product configurations, one to four gear stages, and

hydraulic and electric driven variations, as well as in-line or right

angle configurations.

The 700T is offered with integrated carburized pinion and eccentricmount for allowing gear play adjustment with the slewing ring toothing.

The 700TF design, with single spigot installation, and 700N design, with

double support points, are available throughout the full range.

Selection of suitable products is in compliance with FEM

classification rules of the mechanism.

PRODUCTS:

700C series

700T series


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FEM classification T5 - L2 - M5 at

OUTPUT SPEED 15 rpm:

Type Torque (Nm)

705 T

706 T

707 T709 T

710 T

711 T 25000

15000

20000

10000

6600

4000

700TSlew drives



Type Torque (Nm)

703 C2

705 C2

706 C3707 C3

709 C3

710 C3

711 C3

713 C3

715 C3

716 C3

717 C3

718 C3

720 C3

722 C3 260000

16000

64500

164500

23000

77500

10000

48500

111500

5300

31000

105900

2000

29500

700CWinch drives


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PRODUCTS:

Solutions for Deck Machinery

Several applications like mooring & tugger winches, anchor handling

systems, traction & storage winches, capstans and windlasses offer

a bench test for the 700C series in medium-light power cases, and

HDP/HDO series in medium-high power cases.

The 300 series and 700T series are used for pinion ring transmission

systems.

The winch drum is generally supported on the opposite side of the

gearbox, but strong bearings in the 700C series enables it to have a

console set-up as well.Hydraulic and electric driven variations, as well as in-line or right

angled configurations, are available throughout the Bonfiglioli

range.

700C series with hydraulic motor, withelectric motor and with right angle

700C series with hydraulic motor orelectric motor, in-line configuration

HDP/HDO series


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Type Torque (Nm)

300

301

303

304

305

306

307

309

310

311

313

314

315

316

317

318

319

321323

325 1100000

3600

25000

100000

500000

5000

40000

170000

135000

800000

2500

18000

80000

350000

1750

12500

55000

250000

1000

8500

Type Torque (Nm)

700 C1 H

701 C1

703 C2 H

705 C2 H

706 C3 B

707 C3 B

709 C3 B

710 C3 B

711 C3 B

713 C3 B

715 C3 B

716 C3 B

717 C3 H

718 C3 H

720 C3 H

722 C3 H

724 C4 H

726 C4 H 625000

10000

45000

130000

18000

60000

220000

180000

4000

36000

100000

450000

2200

30000

85000

330000

1000

26000

Type Torque (Nm)

HD_ 60

HD_ 70

HD_ 80

HD_ 90

HD_ 100

HD_ 110

HD_ 120

HD_ 125

HD_ 130

HD_ 140

HD_ 150

HD_ 160

HD_ 170

HD_ 180 210000

190000

5190

12600

49000

147000

17900

69500

7080

41000

117000

31700

87000

28200

300Planetary drives

700CWinch drives

HDP/HDO

Parallel shaft gear unitsand bevel helical


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PRODUCTS:

Solutions for Offshore Cranes & Winches

Oil and gas applications like cranes and winches for supply vessels

(PSV, OSV), FPSO, drilling rigs, anchor handling sytems, riser pull-in

systems, turret winches, ROV winches with AHC function and A&R

systems have bigger demands for power. Bonfiglioli products for

winches are often designed with multiple pinions to drive a toothed

ring fixed to the drum. The Trasmital series 700T responds very well,

with the same versatility of the shipboard cranes.

Where power is excessive for planetary gear systems, Bonfiglioli

offers heavy duty series HDP/HDO or a combination between inputbevel helical units and final planetary gear stages.

Bonfiglioli has special units for AHC winches using secondary

control motors, with a flywheel integrated in the gear train. The

static brake is in the same oil bath with the gears to allow better

heat dissipation due to continuous duty during heavy compensating

work mode. Visual oil monitoring systems are available.

Backstop wheel is an available option for preventing sudden load

descend after startup.

Slewing gears are offered from the Trasmital series 700T and 300,

for the shipboard cranes.

ATEX compliance is available for 700T, 300 and 700C seriesproducts.

C5M coating systems are available in conformity with Norsok M501

prescriptions.

Selection of suitable products is in compliance with Class

requirements and FEM classification rules.700T series

3/HD series


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Type Torque (Nm)

705 T

706 T

707 T709 T

710 T

711 T 25000

15000

20000

10000

6600

4000

700TSlew drives and winch drives



Type Torque (Nm)

703 C2

705 C2

706 C3707 C3

709 C3

710 C3

711 C3

713 C3

715 C3

716 C3

717 C3

718 C3

720 C3

722 C3 260000

16000

64500

164500

23000

77500

10000

48500

111500

5300

31000

105900

2000

29500

700CCompact winch drives


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Image courtesy of ABB Marine.

PRODUCTS:

Solutions for Azimuth Thrusters

Bonfiglioli gears are used for steering the azimuth thrusters on

tug boats, drilling rigs and cruise vessels. Gear and bearings

life is calculated based on Class requirements for both dynamic

positioning mode as well as cruise mode operation.

Solutions are available with integrated pinion 700T Series and 3.2

Class certified pinion and 300 series with female spline connection

to the steering block.

Units are delivered under approval and certification of all major

Classes.Electric and hydraulic versions are available, with pinion eccentricity

for gear play adjustment, or with eccentric ring on the gearbox body

for maintaining the motor alignment in right angled configurations.

700T series

300 series


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Type Torque (Nm)

306

307

309

310

311

313

314

315

316

317

8500

170000

18000

100000

25000

135000

12500

80000

55000

40000

Type Torque (Nm)

706 T

707 T

709 T

710 T

711 T

712 T

713 T

714 T

715 T 80000

30000

55000

35000

65000

20000

15000

10000

45000

700TSteering gear with pinion

300Planetary steering gear


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PRODUCTS:

Solutions for Jacking Machinery

For many years, Bonfiglioli has been developing and supplying

gearboxes of jacking machinery for offshore platforms.

Specific design of the 700T and 300 series have been assessed by

ABS to work in lifting and lowering legs and hulls of drilling and

service jack up rigs, lift boats and windmill installation vessels.

Units can be in-line design or with a drop box for offsetting the

motor installation. They can be electric or hydraulic driven, with or

without negative parking brake.

Bonfiglioli can deliver integrated pinion from m50 to m100 andlantern piece with integrated torque arm for easy installation.

Units have class approval with ABS and DNV/GL, and full 3.2

certification of the load carrying parts of the gear transmission with

full traceability from raw material to final machined component.

700T series

Image courtesy of GUSTO MSC.


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1150000 1430000 2100000

650000 780000 1000000

150000 270000 395000

Type Kips Max jacking (Nm) Max holding (Nm) Storm holding (Nm)

718 T 200

721 T 400

723 T 600

700TJacking gears


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PRODUCTS:

Solutions for Pipelayers

Bonfiglioli track gears of the 700C series represent a perfect

solution for the most demanding pipe tensioners in terms of torque,

life and power.

The cooling system is provided with forced lubrication of the gear

train and bearings.

A torque range up to 600 kNm covers almost all known

applications.

Modular gearboxes of the 300 series are capable of torque up to

2000 kNm.

700C series

300 series


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Type Torque (Nm)

315

316

317

318

319

321

323

325 1100000

500000

800000

100000

170000

135000

350000

250000

Type Torque (Nm)

710 C3 B

711 C3 B

713 C3 B

715 C3 B

716 C3 B

717 C3 H

718 C3 H

720 C3 H

722 C3 H

724 C4 H

726 C4 H 625000

45000

130000

60000

220000

180000

36000

100000

450000

85000

330000

700CTrack tensioner gear

300Planetary drives


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Headquarters

ITALY • Lippo di Calderara, Bologna

Branches

AUSTRALIA • Sydney

BRAZIL • São Paulo

CANADA • TorontoCHINA • Shanghai

FRANCE • Paris

GERMANY • Neuss

GERMANY • KrefeldINDIA • Chennai

INDIA • Mannur

INDIA • Bangalore

ITALY • Milano

ITALY • Rovereto

NEW ZEALAND • Auckland

SOUTH AFRICA • Johannesburg

SINGAPORE • Singapore

SPAIN • BarcelonaTURKEY • Izmir

UNITED KINGDOM • Redditch

UNITED KINGDOM • Warrington

USA • CincinnatiVIETNAM • Ho Chi Minh

Resellers

AFRICA • Algeria, Egypt, Kenya, Morocco,

South Africa, Tunisia

ASIA • Bahrain, China, Emirates, Japan,

Jordan, Hong Kong, India, Indonesia, Iran,

Israel, Kuwait, Malaysia, Oman, Pakistan,

Philippine, Qatar, Saudi Arabia, Singapore,

South Korea, Syria, Thailand, Taiwan, Vietnam

EUROPE • Albania, Austria, Belgium, Bielorussia,

Bulgaria, Cyprus, Croatia, Czech Republic,

Denmark, Estonia, Finland, France, Holland,

Hungary, Germany, Great Britain, Greece, Ireland,

Italy, Lettonia, Lituania, Luxemburg, Malta,

Montenegro, Norway, Poland, Portugal, Romania,

Russia, Slovakian Republic, Serbia, Slovenia, Spain,

Sweden, Switzerland, Turkey, Ucraina

LATIN AMERICA • Argentine, Bolivia, Brasil,

Chile, Colombia, Costa Rica, Ecuador, Guatemala,

Honduras, Mexico, Peru, Uruguay, Venezuela

NORTH AMERICA • Canada, United States

OCEANIA • Australia, New Zealand

Production facilities

ITALY • Calderara di Reno, Bologna

Casting and gearcutting plant

Assembly HDP, HDO, 300 series

ITALY • Vignola, Modena

Gearmotor assembly plant

Precision gearbox manufacturing and

assembly plant

ITALY • Forlì

Planetary gearboxes manufacturing and

assembly plant

ITALY • Rovereto, Trento

Brushless motor and precision gearboxes production

GERMANY • Krefeld

Inverter plant

SLOVAKIA • Považská Bystrica

Large gearboxes manufacturing plant

INDIA • Chennai

Planetary gearbox manufacturing and

assembly plant

INDIA • Mannur

Gearmotors manufacturing and

assembly plant

INDIA • Bangalore

Photovoltaic Inverter assembly

VIETNAM • Ho Chi Minh

Electric motor plant

CHINA • Shanghai

Photovoltaic Inverter assembly

BRAZIL • São Paulo


assembly plant

USA • Hebron


assembly plant

Bonfiglioli Worldwide

USA

Canada

IndiaSpain

United Kingdom

Vietnam

Italy

Brazil

France

Singapore

Slovakia

South Africa

Germany

Australia

Turkey

New Zealand

China


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Bonfiglioli worldwide network.

Bonfiglioli ItaliaIndustrial, PhotovoltaicVia Sandro Pertini lotto 7b - 20080 Carpiano (Milano)Tel. (+39) 02 985081 - Fax (+39) 02 985085817www.bonfiglioli.itBonfiglioli Mechatronic ResearchVia F. Zeni 8 - 38068 Rovereto (Trento)Tel. (+39) 0464 443435/36 - Fax (+39) 0464 443439www.bonfiglioli.it

Bonfiglioli New Zealand88 Hastie Avenue, Mangere Bridge, Auckland2022, New Zealand - PO Box 11795, EllerslieTel. (+64) 09 634 6441 - Fax (+64) 09 634 6445

www.bonfiglioli.co.nz

Bonfiglioli South East Asia24 Pioneer Crescent #02-08West Park Bizcentral - Singapore, 628557Tel. (+65) 6268 9869 - Fax. (+65) 6268 9179www.bonfiglioli.com

Bonfiglioli South Africa55 Galaxy Avenue,Linbro Business Park - SandtonTel. (+27) 11 608 2030 OR - Fax (+27) 11 608 2631www.bonfiglioli.co.za

Bonfiglioli TürkiyeAtatürk Organize Sanayi Bölgesi,10007 Sk. No. 30 Atatürk Organize Sanayi Bölgesi,35620 Çigli - IzmirTel. +90 (0) 232 328 22 77 (pbx)Fax +90 (0) 232 328 04 14www.bonfiglioli.com.tr

Bonfiglioli United KingdomIndustrial, PhotovoltaicUnit 7, Colemeadow RoadNorth Moons Moat - Redditch,Worcestershire B98 9PBTel. (+44) 1527 65022 - Fax (+44) 1527 61995www.bonfiglioli.co.ukMobile, Wind3 - 7 Grosvenor Grange, Woolston

Warrington - Cheshire WA1 4SFTel. (+44) 1925 852667 - Fax (+44) 1925 852668www.bonfiglioli.co.uk

Bonfiglioli USA3541 Hargrave Drive Hebron, Kentucky 41048Tel. (+1) 859 334 3333 - Fax (+1) 859 334 8888www.bonfiglioliusa.com

Bonfiglioli VietnamLot C-9D-CN My Phuoc Industrial Park 3Ben Cat - Binh Duong ProvinceTel. (+84) 650 3577411 - Fax (+84) 650 3577422www.bonfiglioli.vn

Bonfiglioli Australia2, Cox Place Glendenning NSW 2761Locked Bag 1000 Plumpton NSW 2761Tel. (+ 61) 2 8811 8000 - Fax (+ 61) 2 9675 6605www.bonfiglioli.com.au

Bonfiglioli BrasilTravessa Cláudio Armando 171Bloco 3 - CEP 09861-730 - Bairro AssunçãoSão Bernardo do Campo - São PauloTel. (+55) 11 4344 2323 - Fax (+55) 11 4344 2322www.bonfigliolidobrasil.com.br

Bonfiglioli Canada2-7941 Jane Street - Concord, Ontario L4K 4L6

Tel. (+1) 905 7384466 - Fax (+1) 905 7389833www.bonfigliolicanada.com

Bonfiglioli ChinaBonfiglioli Drives (Shanghai) Co., Ltd.#68, Hui-Lian Road, QingPu District,Shanghai, China, 201707Ph. (+86) 21 6700 2000 - Fax (+86) 21 6700 2100www.bonfiglioli.cn

Bonfiglioli DeutschlandIndustrial, Mobile, WindSperberweg 12 - 41468 NeussTel. +49 (0) 2131 2988 0 - Fax +49 (0) 2131 2988 100www.bonfiglioli.deIndustrial, Photovoltaic Europark Fichtenhain B6 - 47807 KrefeldTel. +49 (0) 2151 8396 0 - Fax +49 (0) 2151 8396 999www.vectron.net

Bonfiglioli EspañaIndustrial, Mobile, WindTecnotrans Bonfiglioli S.A.Pol. Ind. Zona Franca sector C, calle F, n°608040 BarcelonaTel. (+34) 93 4478400 - Fax (+34) 93 3360402www.tecnotrans.bonfiglioli.com

Bonfiglioli France14 Rue Eugène PottierZone Industrielle de Moimont II - 95670 Marly la VilleTel. (+33) 1 34474510 - Fax (+33) 1 34688800www.bonfiglioli.fr

Bonfiglioli IndiaIndustrialBonfiglioli Transmission PVT ltd.Survey No. 528, Perambakkam High RoadMannur Village, Sriperambudur Taluk,Chennai - 602105, Tamil NaduTel. +91(0) 44 6710 3800 - Fax +91(0) 44 6710 3999www.bonfiglioli.inMobile, WindBonfiglioli Transmission PVT ltd.PLOT AC7-AC11 Sidco Industrial EstateThirumudivakkam - Chennai 600 044Tel. +91(0) 44 24781035 - 24781036 - 24781037Fax +91(0) 44 24780091 - 24781904www.bonfiglioli.inPhotovoltaicBonfiglioli Renewable Power Conversion India (P) LtdNo. 543, 14th Cross, 4th Phase,Peenya Industrial Area, Bangalore - 560 058Tel. +91 80 2836 1014/15 - Fax +91 80 2836 1016www.bonfiglioli.in


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Bonfiglioli has been designing and developing innovativeand reliable power transmission and control solutionsfor industry, mobile machinery and renewable energyapplications since 1956.

HEADQUARTERS

Bonfiglioli Riduttori S.p.A.

Via Giovanni XXIII, 7/A

40012 Lippo di Calderara di Reno

tel: +39 051 647 3111

fax: +39 051 647 3126

bonfiglioli@bonfiglioli com

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