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TOYOTA PRIUS 2004 − TVIP V2 (GBS ADD−ON) Section I − Installation Preparation

of 14 pages Supplier Ref #: DIO Issue: A 10/10/03

Part Number: 08586−47840 Section I − Installation Preparation

Kit Contents Item # Quantity Reqd. Description

1 1 Wire Harness

2 1 V2 ECU

3 1 ECU Mounting Bracket

Hardware Bag Contents Item # Quantity Reqd. Description

1 1 Microphone

2 1 Small Foam Tape Strip

3 5 Medium Wire Ties

4 1 Bolt

5 2 Window Stickers (not used − for

use with V5 only)

6 1 Owner’s Manual

7 1 Warranty Card

Additional Items Required For Installation Item # Quantity Reqd. Description

Conflicts Note:

Recommended Tools

Safety Tools

Safety Glasses

Safety Gloves

Vehicle Protection Blankets, Part Boxes

Special Tools Scan Tool and Software

Card

01001271 with version

10.2a software (or later)

Installation Tools Screwdriver Phillips #2

Screwdriver Flat Blade, Small

Screwdriver Jeweler’s

Sockets 10 mm, 12 mm

Socket Extension 3 "

Power Screwdriver Pneumatic/Electric

Wrench 10 mm

Torque Wrench 60 lbf−in

Nylon Panel Removal Tool e.g Panel Pry Tool #1 Toyota SST #00002−06001−01

Side Cutters

Masking Tape

Special Chemicals Cleaner 3M

TM Prep Solvent −70

General Applicability

Recommended Sequence of Application Item # Accessory

1 Audio P6

2 EC Mirror N1

3 TVIP V2

*Mandatory

Legend

STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with.

OPERATOR SAFETY: Use caution to avoid risk of injury.

CRITICAL PROCESS: Proceed with caution to ensure a quality installation.

GENERAL PROCESS: This highlights specific processes to ensure a quality installation.

TOOLS & EQUIPMENT: Calls out the specific tools and equipment recommended for this process.

STOP

TOYOTA PRIUS 2004 − TVIP V2 (GBS ADD−ON) Section II − Installation Procedure


Section II − Installation Procedure

NOTES:

Removed Parts:−

Place all removed parts on a protected surface.

Connectors:−

When disconnecting connectors, do not pull on

the wires; pull on the connectors.

Wire Ties:−

When using wire ties to secure harness, clip the

wire ties after securing them.

A. Vehicle Disassembly.

1. Lift up the luggage center box cover (rear

floor board no. 2). (Fig. A−1)

i. Cover the rear trunk edge and bumper with

blanket before starting.

ii. Release the lock mechanism from the lock

to the unlock position.

2. Lift up the center luggage box (deck floor box

rear). (Fig. A−2)

3. Remove the right (passenger) side battery

cover (rear floor board no. 3) including

vertical trim cover by separating the four (4)

claw fittings. (Fig. A−3)

4. Remove the negative battery cable of the

auxiliary battery. (Fig. A−4)

i. Do not touch the positive terminal with

any tool when removing the cable.

STOP

STOP

STOP

STOP

Fig. A−2

Center Luggage Box

Luggage Center Box Cover

STOP

Fig. A−1

Lock Knobs

Panel Removal Tool Fig. A−3

Right Side

Battery Cover

Fig. A−4

B

Negative

Battery

Cable

10 mm Wrench



5. Remove the two screws securing the steering

column cover behind the steering wheel.

(Fig. A−5)

i. Turn the steering wheel left and right to

gain access to the screws.

6. Remove the driver side vent panel by releasing

the eight (8) panel clips/locator pins.

(Fig. A−6)

7. Remove the lower dash cover. (Fig. A−7)

i. Remove two (2) screws securing the lower

dash cover.

ii. Remove the hood release cable from the

hood release latch

iii. Release the five (5) panel clips and two (2)

locator pins.

iv. Remove the connectors.

Fig. A−6

Side Vent Panel

Panel Removal Tool

Screw

Phillips Screwdriver

Steering Wheel

Fig. A−5

EXAMPLE

Screw STOP

Screws (x2)

Fig. A−7

Panel Removal Tool Clips (x5)

Hood Release Cable

Hood Release Latch

STOP

Lower Dash

Cover



8. Be careful when handling the lower dash cover

during removal. The insulators in the lower

dash cover break easily. (Fig. A−8)

9. Remove the upper dash cover. (Fig. A−9)

i. Carefully insert removal tool to disengage

clips to remove panel.

ii. Pull upper dash cover upwards and

rearward to remove.

iii. Disconnect the connector from the ignition

Start/Stop push button switch.

10. Attach the masking tape to the driver’s center

vent panel as shown. (Fig. A−10)

11. Attach the masking tape on the lower steering

column cover around the tilt lever, then

remove one screw securing the lower steering

column cover. (Fig. A−11)

i. Do not attach the masking tape around the

screw in the lower steering column cover.

STOP

STOP

Fig. A−9

Upper Dash Cover

Panel Removal Tool

Fig. A−10

Masking Tape

Masking Tape

Fig. A−11

Lower Steering Column Cover

Masking Tape

STOP

Screw

Masking Tape, Phillips Screwdriver

Tilt Lever

Fig. A−8 Backside of Lower Dash Cover

STOP STOP

Insulators



12. Pull up slightly and tilt forward the upper

steering column cover, then remove it.

(Fig. A−12)

B. V2 ECU Preparation and Installation.

1. Turn the adjustment screw on the V2 ECU to

the "8" position. (Fig. B−1)

2. Insert the ECU mounting bracket into the

indicated bracket slot on the V2 ECU.

(Fig. B−2)

i. Insert the mounting bracket into the correct

slot; you have only one chance to install it

properly.

ii. Ensure the bracket is firmly attached to the

ECU.

3. Plug in the V2 harness white 8P connector to

the V2 ECU. (Fig. B−3)

i. Verify the connector is plugged in

securely.

STOP

Fig. B−1

Small Flat Blade Screwdriver

V2 ECU

GBS Setting

Fig. B−2

V2 ECU

ECU Mounting Bracket

STOP

Fig. B−3

V2 ECU

V2 Harness’ 8P

Connector

EXAMPLE

Fig. A−12

Upper Steering Column Cover



4. Locate and remove the tape securing the

vehicle harness’s white 3P connector to the

vehicle harness below the meter panel area and

to the right of the vehicle’s electric power

steering control module. (Fig. B−4)

5. Locate the hole in the reinforcement to the

right of the vehicle’s electric power steering

control module. Then using the screw

supplied in the kit, secure the V2 ECU to the

reinforcement. (Fig. B−5)

i. When securing the screw, position the

socket and extension in the opening above

the steering column as shown.

ii. Ensure the screw is properly tightened.

Fig. B−4

Vehicle Harness

White 3P connector

Power Steering

Control Module

Tape

10 mm Socket, Extension

V2 ECU Reinforcement

Fig. B−5

V2 ECU

Screw

Reinforcement



C. V2 Harness Installation.

1. Plug the V2 harness’ white 3P connector into

the vehicle harness’ white 3P connector.

(Fig. C−1)

i. Verify the connectors are plugged in

securely.

2. Secure the 3P connectors and the V2 harness

to the vehicle harness with one (1) medium

wire tie. (Fig. C−2)


securely.

3. Route the V2 harness with the 2P connector

downward to the driver side center cluster

area, then secure it to the vehicle harness with

two (2) medium wire ties. (Fig. C−3)

V2 ECU

V2 Harness

3P

Side Cutter

Fig. C−2

Medium Wire Tie

3P

Side Cutter

Fig. C−3

V2 Harness

V2 Harness’ 2P Connector

Medium Wire Ties (x2)

Steering Shaft

Fig. C−1

V2 Harness

V2 ECU

V2 Harness’ 3P Connector

Vehicle Harness’ 3P Connector



D. Microphone Installation.

1. Using the 3MTM

Prep Solvent−70 clean the

area indicated on the backside of the

dashboard near the diagnostic connector.

(Fig. D−1)

i. When cleaning with 3MTM

Prep

Solvent−70 follow the manufacturer’s

directions. Do not allow cleaner to air dry.

2. Remove the backing sheet and secure the

microphone to the backside of the dashboard.

(Fig. D−1)

i. Secure the microphone as shown.

ii. Do not touch the adhesive surface of the

microphone.

iii. Press the microphone to the dashboard

panel firmly.

3. Secure the microphone with one (1) small

strip of foam tape. (Fig. D−2)

i. Do not cover the opening of the

microphone with the foam tape.

4. Plug in the V2 harness’ white 2P connector to

the microphone white 2P connector.

(Fig. D−3)


securely.

STOP

STOP

STOP

Fig. D−1 Microphone

Diagnostic Connector

STOP

V5 Harness’

2P connector

Fig. D−3 Microphone

V2 Harness Side Cutter

Microphone’

2P connector

Medium Wire Tie

Fig. D−2 Small Foam Tape

Microphone STOP



5. Secure the 2P connectors to the vehicle

harness with one (1) medium wire tie.

(Fig. D−3)

E. V2 Harness Installation (continued).

1. Route the V2 harness’ ground wire through the

opening below the electric power steering

control module terminal as shown. (Fig. E−1)

2. Locate and remove the vehicle’s ground bolt

from the brace in the upper right corner of the

driver side metal panel. (Fig. E−2)

i. Do not discard the bolt.

3. Secure the V2 harness’ ground wire terminal,

along with the vehicle harness’ ground wire

terminals, using the existing bolt. Then secure

the V2 harness’ ground wire to the vehicle

harness with one medium wire tie. (Fig. E−3)

i. Verify the bolt is tightened securely.

F. Completing the Installation.

1. Complete the reassembly of the vehicle.

i. Reconnect any disconnected connectors.

ii. Verify the panels fit together properly with

no uneven gaps between them.

iii. Remove all masking tape attached earlier.

iv. Reinstall battery cover and center luggage

box cover.

2. Clean up and remove any trash.

3. Reconnect the vehicle’s negative battery cable.

(Fig. F−1)

i. Position the negative terminal at an angle

of 90º to the battery as shown.

ii. Tighten the nut to 6 N m (53 lbf in).

iii. Do not touch the positive terminal with

any tool when replacing the cable.

STOP

Fig. E−1

V2 Harness

V2 ECU

V2 Harness’ Ground Terminal

Power Steering

Control Module

Fig. E−2

Control Module

Bolt

10 mm Socket, Side Cutters

Metal Panel

STOP

Battery

Negative

Battery Cable

Battery

Fig. F−1

10 mm Socket, Torque Wrench

90



4. Place the owner’s manual, and warranty card,

left in their protective bags, in the glove box.

5. Reset the power windows.

i. Push down the power window switch of

each door and lower the window halfway.

ii. Pull up the switch until the window closes

and hold the switch up for at least 1 more

second.

G. GBS Setting Procedure.

NOTE: Check for the latest version of the

software on Toyota Information System (TIS)

before setting up the security system.

NOTE: Ensure the software is the latest version

(Production Version 10.2a. (07/18/03) or later.)

NOTE: Download the latest software from

Toyota Information System (TIS).

1. Connect the scan tool connector to the

vehicle’s diagnostic connector in the lower

dash area. (Fig. G−1)

2. Insert the remote key or smart key (as

appropriate) into the key slot. Press the power

button once to select "ACC" position.

i. Verify the shift position is in "N" position

and LED on "P" switch is illuminated.

3. Push the scan tool main switch "ON" and then

press the ENTER key. (Fig. G−2)

"SELECT VEHICLE PROCESS

4. Select the correct vehicle application, "Prius

MY2004".

STOP

STOP

STOP

Fig. G−2

ON

Scan Tool

Fig. G−1

Scan Tool

Diagnostic

Connector

Scan Tool, Software Card



"ENABLE GLASS BREAKAGE SENSOR"

PROCESS

5. Next, verify the connection of the DLC3

Cable. Press the "YES" button to continue.

(Fig. G−3)

6. Select "INDIVIDUAL CHANGE" with the

scroll key, then press the "ENTER" key.

(Fig. G−4)

7. Select "SECURITY" with the scroll key, then

press the "ENTER" key. (Fig. G−5)

Fig. G−5 Scan Tool

Fig. G−3

Scan Tool

Fig. G−4

Scan Tool



8. Select "WARN BY GLS SEN" with the scroll

key, then press the "ENTER" key.

(Fig. G−6)

9. Select "ON" with the scroll key, then press the

"ENTER" key. (Fig. G−7)

10. Press the "YES" key. (Fig. G−8)

Fig. G−8

Scan Tool

Fig. G−6

Scan Tool

Fig. G−7

Scan Tool



11. Press the "ENTER" key. (Fig. G−9)

12. Press and hold the "ON" button, then press the

"EXIT" button to turn off the scan tool.

i. Disconnect the scan tool from the vehicle’s

diagnostic connector.

Fig. G−9 Scan Tool

TOYOTA PRIUS 2004 − TVIP V2 (GBS ADD−ON) Section III − Functional Verifications

Section III − Functional Verifications

Check: Look For:


Accessory Function Checks

Fit appropriate fuse before beginning.

Close the hood before beginning.

Press and release the remote key’s lock

button to start the system’s arming process.

Wait 30 seconds.

Perform the following checks in a

temperature−controlled environment

(500−900F)

With moderate force, tap the center of the

driver’s door window with the tip of a key

to trigger the "warn away" alarm.

Press the unlock button of the remote key

to stop the alarm.

Vehicle Function Checks

Perform standard electrical system

function checks.

1. The tail and maker lights flash once.

The buzzer chirps once.

All doors lock.

The Security LED lights up.

2. After 30 seconds, the Security LED starts

flashing; the system is now armed.

3. The horn sounds repeatedly.

The interior lights turn on.

The headlights flash repeatedly.

The tail and marker lights flash repeatedly.

The Security LED lights up.

NOTE: If you do not disarm the system, the

alarm will last 20 seconds. It is not necessary

to check the alarm duration.

NOTE: Adjust as necessary by increasing the

GBS setting to the next level if the alarm does

not trigger during the functional verifications.

4. The horn stops sounding.

All the lights stop flashing and/or turn off.

The Security LED starts to flash.

Confirm electrical system is functioning

correctly.

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