toyota highlander/highlander hv 2008- hands free blu …

TOYOTA HIGHLANDER/HIGHLANDER HV 2008- HANDS FREE BLU LOGICPreparation

Page1of15IssueA:08/19/10

Item2 Item3 Item5 Item6 Item7 Item8Item4

Part #: PT923-00111 NOTE:Partnumberofthisaccessorymaynotbethesameasthepartnumbershown.

Conflicts: JBL Audio, Factory Navigation

Kit Contents: For kits manufactured on or after 19D0, installation kits will include BLU Logic Switch Decal. The manufacturing date code is on the part label of the packaging box and is printed as “DDMY”.” Please note that this manufacturing date is per Toyota standards and is in the format of DAY-DAY-MONTH-YEAR. Example: “31L8” date on label means “31st, December, 2008”.

Hardware Content

Item# Quantity Reqd. Description

1 1 InterfaceModule2 1 MainPowerHarness3 1 BLULogicSwitch4 1 SwitchExtensionCable5 1 Microphone6 15 9.5”LockTies7 2 AdhesiveFoamPad8 1 Owner’sManual9 33cm 1/4”WireSplitLoom10 1 BLULogicDecal

Additional Items (mayberequired)


Recommended Sequence of Application


Vehicle Service Parts (mayberequiredforreassembly)


LegendSTOP: Damagetothevehiclemayoccur.Donotproceeduntilpro-cesshasbeencompliedwith.

CAUTION:Aprocessthatmustbecarefullyobservedinordertoreducetheriskofdamagetotheaccessory/vehicle.

OPERATOR SAFETY:Usecautiontoavoidriskofinjury.

TOOLS & EQUIPMENT:UsedinFigurestocalloutthespecifictoolsandequipmentrecommendedfortheprocess.

REVISION MARK:Thismarkhighlightsachangeininstallationwithrespecttopreviousissue.

SAFETY TORQUE:Thismarkindicatesthattorqueisrelatedtosafety.

VIDEO:VideoAvailable;clicktoPlay

Item9

Recommended ToolsPersonal & Vehicle Protection Notes

SafetyGoggles

SeatCovers

FloorCovers

Special Tools

PanelClipRemoval SST#00002-06001-01

Sockets 10mm

Screwdriver Phillips,#2

SideCutters

TorqueWrench 36in-lbf(4.07N.m):7ft-lbf(10N.m)

Installation Tools Notes

MaskingTape VDCSupplied

FoamTape VDCSupplied

Special Chemicals Notes

Cleaner VDCApprovedCleaner

General Applicability

Note:

Item10

Item1



Table of Contents

I. Preparation............................................................................................................................................... 1-21. TableOfContents..................................................................................................................................22. ContentLocation....................................................................................................................................3

II. Procedure................................................................................................................................................4-141. VehiclePreparation................................................................................................................................42. VehicleDisassembly..............................................................................................................................43. InterfaceModuleInstallation.................................................................................................................74. MicrophoneInstallation.........................................................................................................................95. BLULogicSwitchInstallation-OptionI...........................................................................................106. BLULogicSwitchInstallation-OptionII..........................................................................................117. FinalizeTheInstallation.......................................................................................................................138. ApplyBLULogicDecaltoSwitch......................................................................................................14

III.Checklist....................................................................................................................................................151. AccessoryFunctionChecks.................................................................................................................152. VehicleFunctionChecks......................................................................................................................15

Accessory Installation Practice (read before installation)Caremustbetakenwheninstallingthisaccessorytoensuredamagedoesnotoccurtothevehicle.Theinstallationofthisaccessoryshouldfollowapprovedguidelinestoensureaqualityinstallation.

Theseguidelinescanbefoundinthe“AccessoryInstallationPractices”document.

Thisdocumentcoverssuchitemsas:• VehicleProtection(useofcoversandblankets,cleaningchemicals,etc.)• Safety(eyeprotection,checkingtorqueprocedure,etc.)• VehicleDisassembly/Reassembly(panelremoval,partstorage,etc.)• ElectricalComponentDisassembly/Reassembly(batterydisconnection,connectorremoval,etc.)

PleaseseeyourToyota/Scion/Lexusdealerforacopyofthisdocument.



ContentLocation

1 InterfaceModule2 WiredMicrophone3 BLULogicSwitchLocation-OptionI4 BLULogicSwitchLocation-OptionII

TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGICProcedure


1. Vehicle Preparation (Fig. 1-1)

a. Applyparkingbrake.b. Protectfenderbeforestarting.c. Removethenegative(–)batterytermi-

nal.

CAUTION:Donottouchthepositivetermi-nalwithanytoolduringremoval.d. Usingtheprotectiveblanket,coverfront

seat,sideoftheshiftleverandcenterconsole.

e. Placeremovedvehiclecomponentsonaprotectiveblanket.

Fig.1-1

2. Vehicle Disassembly.

a. RemovetheupperHVACairventas-sembly.

1.Usinghandsorappropriatepanelremovaltool,disengagetheclipsandpullstraightout(Fig1-2).

NOTE:Applyprotectivetapetoanypryareas.

b. Removethecenterinstrumentclusterfinishpanel(Fig.1-3).

1.Applyprotectivetapetothearea.

2.Usingapanelremovaltool,disengagetheclip1and2.

3.Usingapanelremovaltool,disengagetheclip3,4andclawA,B.

NOTE:IncaseofSmartKeySystem,pre-ventthesurfacefrombendingdamage.

4.Usingapanelremovaltool,disengagetheclip5,6andclawC,D.

5.DisengagetheclawE,Fandclip7.

6.DisengagetheclawG,Handclip8.

7.DisengagetheclawIandJ.

Fig. 1-2

Socket(10mm),Ratchet

PanelRemovalTool

Fig. 1-3

PanelRemovalTool



c. RemovetheHVACassembly.

1.DisengagetheHVACassemblybypullingstraightout.(Fig.1-4).

2.Disconnectallconnectorsandsetaside.

Fig.1-4

d. Removetheradioassembly.

1.Removetwo(2)boltslocatedabovetheradioassemblyusinga10mmsocket/ratchet(Fig1-5).

2.Removetwo(2)boltsbelowtheradioassemblyusinga10mmsocket/ratchet(InsertImage).

Fig. 1-5

Fig.1-6

3.Usingyourhands,carefullypullouttheradioassembly(Fig.1-6).

4.Supporttheradioonasupportbox(orwithotherappropriatemeans)topreventanydamagetotheconnectionsaswellaspreventingscratches.

NOTE:Becarefulnottoputtoomuchten-sionontheradioconnectionswhenpullingouttheradio.

5.Disconnectanyconnectors.

Fig.1-5

10mmRatchetSocket



f. Removedriversidekickpanel.

1.Removeplasticlocknut(InsertIm-age).

2.Disengagekickpanelandremove.(Fig.1-8).

e. Disengagedriversidestepcoverandremove(Fig.1-7).

Fig.1-8

Fig.1-7

g. Removekneepanel.

1.Usinga10mmratchetsocket,removetwo(2)boltsonthebottomofthekneepanel(Fig.1-9)

2.Disengagetheclipsbygentlypullingthebottomofthepanelout(Fig.1-9).

3.Disconnectanyconnectorsandre-move.

Fig.1-9

10mmRatchetSocket



DO NOT COVER

h. Removekneeairbagassembly.

1.Removefour(4)boltsusinga10mmratchet/socket(Fig.1-10).

NOTE:Useextremecautionwhenremov-ingkneeairbagassemblyasedgeareverysharp.

2.Carefullyremovetheairbagassemblyandrestitonanappropriateprotectivecover/support.

NOTE:DONOTdisconnectairbagassem-bly.

3.DonotputtoomuchtensionontheYellowABScable.

3. Interface Module Installation

a. PrepInterfaceModule

1.Applyapproximately3.0inches(75mm)offoamtapetothecorneroftheECUasshowninthephoto(Fig.1-11).

NOTE:Makesurenottocovertheventila-tionholesontheECUmarkedbytheredarrow.

2.DONOTremovetheprotectivefoamwraponthemodule.Fig.1-11

Fig.1-12

b. Routemainharnessandmicrophonecable.

1.Connectmainpowerharness,micro-phoneandswitchconnectortointer-facemodule.

NOTE:TheRedconnectorisconnectedtothematchingRedconnectoronthemodule.

2.Feedthemainharnessandmicro-phonefromdriverskneepanelareaupintotheradiocompartment(Fig.1-12).

NOTE:DONOTroutetheswitchcableatthistime.

Fig.1-10

10mmRatchetSocket



Fig. 1-13

3.Continuetofeedthemainharnessandmicrophonefromkneepanelupto-wardsradiocompartment(Fig.1-13).

Fig.1-14

Fig.1-15

IPSupportBracket

d. Attachthemoduleinplacewithwiretiesasfollows:

1.WiretieinuppercornerofmoduleconnectedtoOEwireharnessasshown(Fig.1-15).

2. Interlocktwowiretiestogethertogoaroundthemoduleandsecureittothemetalbracketinthelocationshown(Fig.1-15).

3.TightenbothwiretiestoassuretheECUisrigidlyattachedandwillnotrattle.

4.Cutoffexcesswireties.

c. MountInterfaceModule.

1.TheECUshouldbepositionedtotheleftofthemetalIPsupportbracket.

2.MakesurethattheBLULogiccon-nectorsarepointingtowardthefrontofthevehicleandtheairventilationholespointingdown(Fig.1-14).

NOTE:MakesurethattheprotectivefoamsleeveisproperlyinplacetoprotecttheECUfromrattles.

VentilationHoles

SideCutters



Fig.1-18

4. Microphone Installationa. Routethemicrophonecable.

1.Usingyourhands,disengagetheclus-terbezel.

2.Pullstraightbacktoremove(Fig.1-16).

Fig.1-17

Fig.1-16

~8.5”

3.Routethemicrophoneovertowardstheopeningoftheclusterbezel.

NOTE:MakesurethemicrophonegoesthroughthetopopeningoftheclusterbezelcavitypointedoutbytheREDARROW(InsertImage).

4.LooselysecurethemicrophonecabletothewireloomleftoftheIPSupportbrace(Fig.1-17).

NOTE:Wiretiewillbesecuredlater.

5.ApplyapieceofadhesivefoampadtothefaceoftheIPSupportbraceasshown(Fig.1-17).

6.Leaveapproximately8.5”ofslackonthemicrophonesideandsecurethewiretiefrom4.a.4(Fig.1-18).


SideCutters



SideCutters

Fig.1-18

b. MounttheMicrophone.

1.Using2-3inchesofadhesivefoampad,securethemicrophonetothein-nerrightoftheclusterbezelcavityasshown(Fig.1-19).

2.Cleanthemicrophonemountingloca-tionwithVDCapprovedcleaner.

3.Mountmicrophoneonthebottomrightsideofbezel.Minimizetheamountofexposedwirevisibletothecustomer.0-20mmofexposedwireisacceptable(Fig.1-20).

NOTE:Themicrophoneshouldbelevel&flushwiththesilvertrim.Thewireportion,shouldbeapproximately0-6mmfromtheedgeofthebezel.

4.Reinstalldashclusterbezel.

5. BLU Logic Switch Installation - Option I.

NOTE:Checktoseeifthereisanopenknock-outontheleftswitchpanel.Ifblankknock-outispresent,continuewithStep#5.Ifblankknock-outisnotpresent,skiptoStep#6.a. RouteBLULogicswitchcable.

1.Routetheswitchcable(highlightedinblue)overtowardstheleftswitchpanel(Fig.1-21).

2.Leavea3-4inchpigtailthatwillbeconnectedtotheswitch.

3.Securetheswitchcabletotheexistingwireloomasshown(Fig.1-21).

4.Cutoffexcesswireties.Fig.1-21

Fig.1-20

Fig.1-19



PanelRemovalTool

Fig. 1-21

b. Reinstallkneeairbagassembly.

1.Reinstallthefour(4)mountingboltsusinga10mmratchet/socketinthese-quencepointedoutintheimage(Fig.1-22).

2.Torquethefour(4)mountingboltsinthesamesequenceto10Nm(7ft-lb).

Fig.1-24

112

33

4

10mmRatchet/Socket

Fig.1-22

Fig.1-23

c. MountBLULogicSwitch.

1.Removethecenterknock-outandmountBLULogicswitch(Fig.1-23).

2.Makesurethesolidarrowispointingupwards.

NOTE:Usenextavailableblanklocationifcenterlocationisoccupied.

3.ConnecttoBLULogicswitchtothepigtailandreinstallkneepanel,kickpanelandsidestepcover.

6. BLU Logic Switch Installation - Option II

USEONLYIFOPTIONIISNOTAVAIL-ABLE.a. Removecenterconsolesubassembly.

1.Removetheshiftknob(Fig.1-24).

2.Usinghandsorappropriatepanelremovaltooldisengagetheconsolesubassembly(InsertImage).

NOTE:Applyprotectivetapetoanypryarea.

3.Disconnectanyconnectorsandsetaside.



SideCutters

Fig.1-27

4.Securethespareconnectortotheexist-ingwireharness.

b. RouteBLULogicSwitch.

1.Routetheswitchcableuptowardstheinterfacemodule.

NOTE:Switchcableishighlightedinblue.

2.Removetheslackfromtheswitchcableandwiretieinplacewithexist-ingwireloomscircledinyellow(Fig.1-25).

Fig.1-26

Fig.1-25

SideCutters

c. MountBLULogicSwitch.

1.Removetheleftblankknock-out(Fig.1-27).

3.Continueroutingtheswitchcabletotherightoftheshifterassembly(Fig.1-26).

4.Leavea3-4inchpigtailthatwillbeconnectedtotheswitch,securetheswitchcabletotheexistingwireloomusingawiretie(Fig.1-26).

5.Useanotherwiretieandsecuretheswitchcabletothecrossbrace(InsertImage).




Fig.1-28

2.Mounttheswitchinthelocationoftheblankknock-out(Fig.1-28).

NOTE:Makesurethesolidarrowispointingtowardsthefrontofthevehicle.

3.Reinstallcenterconsolesubassembly.

d. FinalizetheInstallation.

1.Connectmainpowerharnesstomatch-ingradioconnectionsasneeded.

NOTE:AVC-LAN(12pin)connectormaynotbepresentonthevehicle’sharness.Wiretiethisconnectortotheharnessunconnected,butALWAYSconnecttheAVC-LAN(12pin)connectorintotheradio.

IfAVC-LAN(12pin)connectorispresentonvehicleharness,connecttojumperprovidedwithBLULogicunit.

2.Bundleupexcessmainharnessandmicrophonewire.Securethemtodashreinforcementbarwithtwo(2)wireties(Fig.1-29).

e. Reinstallradioassembly.

NOTE:Ifanyotheraccessoriesareinstalledthatconnecttotheheadunit,BLULogicshouldbetheunitthatplugsintotheradiofirst.f. ReinstallHVACAssembly.

g. ReinstallHVACAssemblecenterinstru-mentclusterfinishpanel.(Fig.1-30)

1.Setthepaneltentativelyadjustingheatcontroldialposition.

2.Confirmingthetopofclip1~6isclosetotheoppositehole,assembleclip7→clawF→clawE→clawI→clawJ→clip8→clawH→clawGinorder.

3.Pushingtheleftsideofthepanel,as-sembleclip2→clip1→clip4→clip3→clawA→clawB.

4.Pushingtherightsideofthepanel,assembleclip6→clip5→clawC→clawDinorder.

Fig.1-29

Fig.1-30



Fig.1-31

Fig.1-32

5.Checkthegapallaroundtheedge.

6.Ensurealledgesaresnappeddownandaligneduptothematingpanels

7.Checkfordirt,scratch,damage(whit-ening)etc.onthesurfaceofthepanel.

h. Reinstallairventassembly.

i. Positionnegativebatteryterminalattheoriginalfactoryposition(tightenthenutto36in-lbs(4.07N.m).

CAUTION:Donottouchthepositiveterminalwithanytoolduringinstallation.j. Placeowner’smanualinglovebox.

7. Apply BLU Logic decal to BLU Logic switch. (Only kits manufactured on or after the date code on the front page will include the BLU Logic de-cal).

a. RemovetheprotectivebackingontheroundportionoftheBLULogicsticker(Fig.1-31).

b. ApplyittothecenteroftheswitchsothatthestickerhangstowardstherightasshowninFig.1-32.

NOTE:Photoshownmaynotmatchtheswitchinstallationlocationforthisvehicleandisforillustrativepurposes.

TOYOTA HIGHLANDER/ HIGHLANDER HV 2008 - HANDS FREE BLU LOGIC CHECKLIST–thesepointsMUSTbecheckedtoensureaqualityinstallation.


Accessory Function Checks

Check: LookFor:

FactoryRadio TurnontheradioandverifythattheBLULogicModulewillmutetheaudio.Withtheradioon,pressthemiddlebuttonontheBLULogicswitchandverifythattheaudioismuted.

InterfaceKit

VerifytheproperconnectionoftheInterfacekitbypressingandholdingthemiddlebuttonontheswitchuntilyouhearone(1)beep.

NOTE:Pairingthemoduletoaphoneisnotrequired.Thisisthecustomers(ordealers)re-sponsibility.

AudioOutput TurntheradiotoanAMorFMstationandthenturnthebalancetotheLandconfirmtheaudioiscomingfromtheleftfrontspeaker.Repeatfortherightfrontspeaker.

3ButtonSwitch Coverthe3ButtonSwitchwithyourhand(s)toverifythatallthreelightsontheswitchillumi-nate.

Vehicle Function Check

Vehicle Function Vehicle Function Detail

AudioAM/FM VerifytheproperoperationofaudioAM/FM.

HazardSwitch Verifytheproperoperationofthehazardswitch.

HVAC Verifytheproperoperationoftheairconditioningsystem.

NAVSystem(ifequipped) ConfirmnavigationoperationbyAVNdiagnostics.

Left&RightSeatHeaterSwitch(ifequipped) VerifytheproperoperationoftheL&Rheaterswitch.

SRSWarningLight ConfirmSRSwarninglightilluminatesforapproximately6secondswiththeignitionON,andthengoesout.

TirePressureMonitoringSystem(TPMS) Prior to TPMS activation and Pre- delivery Service (PDS) of the Vehicle the TPMS light will blink when IG is turned on.After TPMS activation and PDS of the Vehicle the TPMS light will illuminate for a few seconds and go off when IG is turned on.

Kit Service Information

Item: Location:

1 3-Ampin-lineFuse

ThefuseislocatedbehindtheHVACassembly.Toreplace,followStep1through4toaccessthefuselocation.

NOTE:Ifthefuseisblown,theHandsFreeBLULogicwillnotturnon.

Makesureradioandinteriorlights(ifapplicable)areturnedoff.Installfuse(shortpin)forthefollowingfunctionchecks.

Turnoffallcomponentsincludingradioandinteriorlights.Removefuse(shortpin)afterfunctionchecksarecomplete.Checkwithyourdealer/porttofindoutifthisstepisrequired.

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