toyota c-hr (rhd)...model / year toyota c-hr (rhd) 2016/10 1 3 5 r 2 4 6 5 1 3 r 6 4 2 fm-am dab...

35
06DE4181B Toyota C-HR (RHD) TPA Front Installation instructions Model year: 2016/10 Vehicle code: NGX**O*-AH**XW ; ZYX10*-AHX*BW Part number: PW501-10100 PW501 - 00700 - ** (1x) PW501 - 00700 - 00 (1x) PW501-00585 (Optional - 0,50 mm 2 ) PW501-00580 (Optional - 0,35 mm 2 ) Manual reference number: AIM 003 843-1

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Page 1: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

06D

E41

81B

Toyota C-HR (RHD) TPA Front Installation instructions

Model year: 2016/10 Vehicle code: NGX**O*-AH**XW ; ZYX10*-AHX*BW

Part number: PW501-10100 PW501 - 00700 - ** (1x) PW501 - 00700 - 00 (1x) PW501-00585 (Optional - 0,50 mm2) PW501-00580 (Optional - 0,35 mm2)

Manual reference number: AIM 003 843-1

Page 2: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 2 of 35

Kabelisolierung

Page 3: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 3 of 35

Page 4: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 4 of 35

BE Beige Beige Amarillento Beige Beige Bege Beige

BE

Page 5: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 5 of 35

T6640

A B

F

Revision recordRev. No. Date Page Picture Update New Deleted steps01 02/03/2017 6 X01 02/03/2017 12 11 X01 02/03/2017 17 20 X01 02/03/2017 17 21 X01 02/03/2017 17 22 X01 02/03/2017 20 25 X01 02/03/2017 35 X

C E

1x 1x

2x

1x

50x 2x 1x 1x

6x

J

G H I

L M

Z

1x

T6575

T6577

U

T6574

U1U2U3U4 U5

T6579

N

1x

PW501-00700-**

P

OPTIONAL

T6624

PW501-00580 (0,35 mm2)

T6640

1x

Z6

Z5

T8343

Z1Z2

Z3Z4

Q PW501-00700-00

1x

O

2x

PZ464-E1420-55

T6624

RPW501-00585(0,50 mm2)

PW501-10200

Page 6: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 6 of 35

T8798

10 mm12 mm

T0001

T0003

T0005

T0006 T0007

T0134

T5400 T3659

T0002T0009 T8611

T6072

Ø 20 mm

Würt Art. No.0630 130 20

T6114

PZ415-0JGA1-00

Ø 2 mm

T6239

T7225

PZ415-0JGS2-00

T6075

PZ415-0JGA2-00

T6656

T0012

Würth Art. No.0558130

T7476

Ø 20 mm

T7770

CLEANER / DEGREASER

T8722

MSDS

TDS

2x

PZ2 & PH2

T8612

=

=

= =

=

10 =

10 = = START=

=

T8613

40°C

18°C

T9039

≈ 0.6-0.8mm

Page 7: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 7 of 35

T8775

UU1U2U3U4 U5

U4

U3

U2

U1

N

N

JQ

Z

Z6

Z5

Z1Z2

Z3Z4

Z1 U5 A

Z3

Z5

Z6Z4

Z2 B

U

Page 8: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 8 of 35

4

1 T8614

A

1 E

4

ACLEANER / DEGREASER

2

2 E1

E23

E1

E2E2

28

T8615 B I

21I B

3

CLEANER / DEGREASER

2

T8616

G x23

T8617

12

3

N

T8618

1 2

3

Q

1x

1x 1x

2x

Page 9: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 9 of 35

7 T8799

10 mm 2x12 mm 1x

T8620

2

1

6

T8475

12

3x2 x2 x4

5

CONVENTIONAL

Page 10: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 10 of 35

9

T8621

10

10

10

T8515

10

10

ClosedOpen

1

1

111

2

3

4

3

33

8

Page 11: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 11 of 35

10T8516

S

Page 12: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 12 of 35

11

T9037

10

1

11

1

1

14

15

17

16

10

11

12

13

34

6

101010

10

17

8

18

1

1

2

1

25

1

24

3

5

2

9

Page 13: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 13 of 35

12 T8346

Ø 2 mm

1 3 425

41

T8623

180°

N

4

4

3

7

J

x2

x26

5

5

1

2

2

2

1

5

3

3

4

13

Page 14: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 14 of 35

15

T8348

N

J

3

12

OK

3

12

OK

CLICK

CLICK

CLICK

CLICK

T8624

C

CLEANER / DEGREASER

16

14

Page 15: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 15 of 35

16

T8354

C

1

C U

2

1

5F

1x

7

9

250 mm

16

3 2 5

44

F1x

8 6F

2x

3F

1x

7a

250 mm

24 - 25

Page 16: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 16 of 35

19

17

18

T8777

T8778

T8779

U5

21

CONVENTIONAL

CONVENTIONAL

CONVENTIONAL

Page 17: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 17 of 35

22

20

21

T9023

T9024

T9025

U5

21

HYBRID

HYBRID

HYBRID

Page 18: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 18 of 35

23

T8783

U

4

56

10 mm2x1

2x

10 mm2x

2

2x

3

Page 19: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 19 of 35

24

2x

F4

T8784

F1x5

F4x 1

1011

1213

F1x 2

13

14

15

16

17

F1x 3

6F

1x

U1918

17

16

CONVENTIONAL

Page 20: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 20 of 35

F3x 2

F2x

1

T9026

10

1112

13

14

F1x 3 4

5F

1x

U16

15

25

16

HYBRID

Page 21: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 21 of 35

26

T8786

CLEANER / DEGREASER

A

28

Page 22: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 22 of 35

27

T8787

1

2

3

4

56

7

8

F3x 1

F2x5

F1x 4

1x

F3

1x

F2

28

Page 23: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 23 of 35

F2x 8

811

127

Z4

Z3

Z6

Z5

810

9

T8788

5

4

U ZU5

A

Z1

B1

2

Z2

3

E16

28

29 - 40

Page 24: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 24 of 35

29

Z4Z6 Z5

Z3

F

3x

16 17

12

13

14

11

15

181920

21

Z3

Z6

Z5

19

2021

1617

15

18

F4x

F1x

14

12

13

11

14

T8789

F4x

3431

30

Page 25: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 25 of 35

30

Z3

T8790

13

Z Z3

J

Z3

5

64Z3

10 mm1x

8.5 NmZ3

7

R

2

Z3

Page 26: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 26 of 35

33

31

T8791

10

04202

0220400206

80 180100 160

120 140

Z6

13

Z6

4

Z6

2

Z6 Z5

T8792

1

4

2

G

G

3

VV

32

T8370

F

V V

Z6

10

04202

0220400206

80 180100 160

120 140

TOYOTA TECHNICALDRAWING

STANDARD

OPTION (0.50 mm2)R

V37

38

Page 27: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 27 of 35

36

34

T7408

F

GRR

Z5

TOYOTA TECHNICALDRAWING

GR

STANDARD

OPTION (0.35 mm2)P

+1537

38

T8794

1

4

2

G

G

3

GRGR

35

T8793

+15

Z6 Z5

Z5

13

Z5

4

Z5

2

Page 28: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 28 of 35

37

STANDARD

2

1

L

L

T6713

CHECKL

3 4

5

6

7 8 9

Page 29: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 29 of 35

T8749

CLICK

H1/2x

PZ

R1

Z

4

6

7

910

1112

13

2

Z

Z

Z

3

Z

8

Z

10 mm

10 mm

10 mm

5

Z

INS

PR

Z

PR

PR

PR

PR

PR

PR

PR

OPTION

38

Page 30: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 30 of 35

39

F1x

T8795

2423

2218

17

F2x

F1x

40

Page 31: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 31 of 35

40

Z4

T8796

1

2 MZ4

3

4

Z

Page 32: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 32 of 35

41

T6649

10 mm5,4 Nm

2

4x

U

1

42

Page 33: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 33 of 35

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year TPA FrontToyota C-HR (RHD) 2016/10

P/N = OK

Serial NumberCLICK

8,5 Nm

1

2

3

4

1 2 3

Serial NumberCLICK

5,4 Nm

Z3

1

2

3

1 2 3

4

Page 34: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 34 of 35

TPA Front

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year Toyota C-HR (RHD) 2016/10

R1 3 5

2 4 6

R1 35

246

FM-AM DAB

MODE

GPS

USB

=A =B

OK =

= OK

1

1

Page 35: Toyota C-HR (RHD)...Model / Year Toyota C-HR (RHD) 2016/10 1 3 5 R 2 4 6 5 1 3 R 6 4 2 FM-AM DAB MODE GPS USB =A =B OK = = OK 1 1 Manual reference number AIM 003 843-1 35 of 35 S A

Manual reference number AIM 003 843-1 35 of 35

S A B = OK

Beep

SNo DTC

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year TPA FrontToyota C-HR (RHD) 2016/10