toyota genuine audio - toyota service information062868fc-e3c2-4256-b77a...yaris (p1) toyota genuine...

**P1*R(Production date 12/02 and 02/03)

Toyota Genuine Audio

INSTALLATION INSTRUCTIONS

FOR

TOYOTA MOTOR CORPORATIONManual Ref. n A3RP1/W-1-0

Yaris (RHD) - MMC

1. Application Chart ...................................................................................................................................................... 4

2. System Layout .......................................................................................................................................................... 6

3. Add on Unit Installation ............................................................................................................................................ 7- CD-Deck (TF0411)- In dash 6 CD-Changer (TM0562)- Cassette Deck (TM0300)- Cassette, CD-Storage

4. CD-changer Installation (Driver Seat) ...................................................................................................................... 11

5. Seat Mounted CD-Changer Installation (Passenger Seat) ........................................................................................ 18

6. Subwoofer Installation (PZ426-B0250-00) ............................................................................................................... 27

7. Tweeters Installation (PZ426-T0240-00)................................................................................................................... 32

8. Rear Speakers Installation (PZ426-P0240-00) ......................................................................................................... 38

Yaris (RHD) - 3

Yaris (P1) TOYOTA GENUINE AUDIO

06-03

TABLE OF CONTENTS

In-D

ash

CD

-Cha

nger

TM

0562

(086

01-0

0907

)Se

at m

ount

CD

-Cha

nger

TM

0461

(086

01-0

0912

)H

ide-

Aw

ay C

D-C

hang

erTM

0461

(086

01-0

0911

)C

D-D

eck

TF04

11 (0

8601

-009

06)

Cas

sette

Dec

kTM

0300

(086

90-0

0827

)N

avig

atio

n Sy

stem

TN

S300

(085

45-5

2800

)

1R

adio

-less

with

cas

sette

-clu

ster

(dum

my

unit)

-D

umm

y R

adio

/Cas

sette

086

05-5

2811

2R

adio

/Cas

sette

M

OP-

unit

or

-08

600-

5282

2-

3R

adio

/Cas

sette

+ C

D-D

eck

MO

P-un

it or

-

0860

0-52

822

-

4R

adio

/Cas

sette

+ C

D-C

hang

erM

OP-

unit

(1)

-M

OP-

unit

-M

OP-

unit

or

(2

)F/

K 08

695-

0080

308

600-

5282

2

(1

)

-08

600-

5282

2 -

0860

0-52

822

(2)

F/K

0869

5-00

803

5R

adio

/Cas

sette

+ N

avig

atio

nM

OP

-uni

t or

(3)

-08

600-

5282

2

(3

)-

6R

adio

/Cas

sette

+ C

D-D

eck

+ N

avig

atio

nM

OP-

unit

or

(3)

-08

600-

5282

2

(3

)-

7R

adio

/Cas

sette

+ C

D-C

hang

er +

Nav

igat

ion

MO

P-un

it

(1

)

(3

)-

MO

P-un

it

(3

)-

0860

0-52

822

(1)

(3)

-08

600-

5282

2

(3

)-

+ A

DD

-ON

UN

IT(S

)

HEA

D U

NIT

CO

MB

INA

TIO

NR

EQU

IRED

AD

DIT

ION

AL

PAR

TS

Vehicles with UDA cassette-cluster (*)A

UD

IO &

NA

VIG

AT

ION

AP

PL

ICA

TIO

N C

HA

RT

TM

ME

-CA

Div

isio

n D

ev. D

ept.

II -

Apr

il 11

st, 2

003

Yar

is M

MC

**P

1*R

(*)

Cas

sette

-clu

ster

: TM

C 8

6220

-520

50-B

0 / T

MM

F 8

6220

-520

40-B

0

(**)

CD

-clu

ster

: TM

C 8

6220

-520

60-B

0 / T

MM

F 8

6220

-520

30-B

1M

OP

: F

acto

ry in

stal

led

optio

nS

ubw

oofe

r P

Z42

6-B

0250

-00:

Und

er t

he f

ront

rig

ht h

and

seat

(if

spac

e av

aila

ble)

Not

e (1

): U

nder

fro

nt r

ight

han

d se

at

N

ote

(2):

Pas

seng

er s

eat

mou

ntin

g F

/K 0

8695

-008

03 =

Han

ging

sea

t m

ount

ing

kit

N

ote

(3):

Und

er f

ront

left

hand

sea

t

p. 1/2

In-D

ash

CD

-Cha

nger

TM

0562

(086

01-0

0907

)Se

at m

ount

CD

-Cha

nger

TM

0461

(086

01-0

0912

)H

ide-

Aw

ay C

D-C

hang

erTM

0461

(086

01-0

0911

)C

D-D

eck

TF04

11 (0

8601

-009

06)

Cas

sette

Dec

kTM

0300

(086

90-0

0827

)N

avig

atio

n Sy

stem

TN

S300

(085

45-5

2800

)

+ A

DD

-ON

UN

IT(S

)

HEA

D U

NIT

CO

MB

INA

TIO

NR

EQU

IRED

AD

DIT

ION

AL

PAR

TS

AU

DIO

& N

AV

IGA

TIO

N A

PP

LIC

AT

ION

CH

AR

TT

MM

E-C

A D

ivis

ion

Dev

. Dep

t. II

- A

pril

11st

, 200

3Y

aris

MM

C *

*P1*

R

8R

adio

-less

-C

asse

tte-C

lust

er (*

) +

Dum

my

Rad

io/C

asse

tte 0

8605

-528

11

9R

adio

/CD

MO

P-un

it or

-08

600-

5283

1-

10R

adio

/CD

+ C

asse

tte-D

eck

MO

P-un

it or

-

0860

0-52

831

-

11R

adio

/CD

+ C

D-C

hang

erM

OP-

unit

(1)

-M

OP-

unit

-M

OP-

unit

or

(2

)F/

K 08

695-

0080

308

600-

5283

1

(1

)-

0860

0-52

831

-08

600-

5283

1

(2)

F/K

0869

5-00

803

12R

adio

/CD

+ N

avig

atio

nM

OP-

unit

or

(3

)-

0860

0-52

831

(3)

-

13R

adio

/CD

+ C

asse

tte-D

eck

+ N

avig

atio

nM

OP-

unit

or

(3)

-08

600-

5283

1

(3

)-

14R

adio

/CD

+ C

asse

tte D

eck

+ C

D-C

hang

er +

MO

P-un

it

(1)

(3)

-N

avig

atio

nM

OP-

unit

(3)

-08

600-

5283

1

(1

)

(3

)-

0860

0-52

831

(3)

-

15R

adio

/CD

+ C

D-C

hang

er +

Nav

igat

ion

MO

P-un

it

(1)

(3)

-M

OP-

unit

(3)

-08

600-

5283

1

(1

)

(3

)-

0860

0-52

831

(3)

-

Vehicles with UDA CD-cluster (**)

(*)

Cas

sette

-clu

ster

: TM

C 8

6220

-520

50-B

0 / T

MM

F 8

6220

-520

40-B

0

(**)

CD

-clu

ster

: TM

C 8

6220

-520

60-B

0 / T

MM

F 8

6220

-520

30-B

1M

OP

: F

acto

ry in

stal

led

optio

nS

ubw

oofe

r P

Z42

6-B

0250

-00:

Und

er t

he f

ront

rig

ht h

and

seat

(if

spac

e av

aila

ble)

Not

e (1

): U

nder

fro

nt r

ight

han

d se

at

N

ote

(2):

Pas

seng

er s

eat

mou

ntin

g F

/K 0

8695

-008

03 =

Han

ging

sea

t m

ount

ing

kit

N

ote

(3):

Und

er f

ront

left

hand

sea

t

p. 2/2


Yaris (RHD) - 606-03

2. SYSTEM LAYOUT

6 CD-CHANGER

NOTE:To install the CD-changer in hanging position under the passenger seat, you will need the seat-mounted 6 CD-changerTM0461 (08601-00912) and the seat-mounting kit F/K (08695-00803). To install the 6 CD-changer on the floor beneath thedriver seat, you will need the hide-away 6 CD-changer TM0461 (08601-00911).

CD-changer

Changer wire

Yaris (RHD) - 7


06-03

3. ADD ON UNIT INSTALLATION

(CD-Deck (TF0411), In Dash CD-Changer (TM0562), Cassette Deck (TM0300), Cassette/CD-storage)

1.a) Remove the instrument cluster finish

panel .: Clip (8x)

b) Remove the front ashtray .1

14

Fig. 1

1

Fig. 2

3

2

1002.a) Remove the control knobs (2x).

: Screw (2x)b) Remove the centre cluster panel .

: Screw (1x)1003

1002

14

100


Yaris (RHD) - 806-03

Fig. 3

Fig. 4

4. Remove the instrument cluster panel.

: Screw (2x)1025

Fig. 5

5. Remove the brackets and , audioassembly and cover .

: Screw (8x)10398

76

3. Remove the audio assembly .: Screw (4x)101

4

4

101

102

103

5

7

6

8

9

Yaris (RHD) - 9


06-03

Fig. 6

6. Mount the brackets and on to theadd-on unit assembly and audioassembly .

: Screw (8x)1038

3

76

Fig. 7

103

7

6

8

7. Install the instrument cluster panel .: Screw (2x)102

5

102

5

3

Fig. 8

8.a) Connect the 12P female audio connector

of the vehicle wire harness to the 12Pmale connector of the add-on unit .

b) Connect the 12P female connector ofthe add-on unit to the audio unit.3

3

50

50

3

To Audio unit

12P

12P

12P


Yaris (RHD) - 1006-03

Fig. 9

Fig. 10

10. Refit the centre cluster panel andthe control knobs .

: Screw (3x)1002

3

9. Refit the audio assembly .: Screw (4x)101

4

4

101

3

2

100

100

Fig. 11

11.a) Refit the instrument cluster finish panel

.: Clip (8x)

b) Refit the front ashtray .1

14

1

14

Yaris (RHD) - 11


06-03

5. CD-CHANGER INSTALLATION (driver seat)

Fig. 13


panel .: Clip (8x)


14

Fig. 12



: Screw (1x)1003

1002

3

2

100

100

Fig. 14


4

101

4

1

14


Yaris (RHD) - 1206-03

Fig. 15

Fig. 17

4.a) Turn the steering wheel to the left,

then remove the screw .b) Turn the steering wheel to the right,

then remove the screw .1817

1817

6.a) Remove the kick panel (R) .

: Hook (1x): Clip (1x)

b) Remove the front door scuff plate (R) .: Hook (2x): Clip (4x)

12

1111

12

Fig. 16

5.a) Remove the fuse box cover .b) Remove the lower steering column

cover .: Screw (1x)108

15

16

17

18

16

15

17

18

108

7. Remove the driver seat .: Bolt (4x): Cover (2x)105

10413

Remove and discard the storage boxunderneath the seat (if equipped).32

NOTE

Yaris (RHD) - 13


06-03

Fig. 18

13

104

105

32

Fasten the bolt with specified torquewrench (25 N.m) when reassembling.

CAUTION

Fig. 20

9.a) Cut 1 piece butyl tape of 67mm x

50mm.b) Cut 5 pieces butyl tape of 50mm x

25mm.6

6

6

Fig. 19

8. Cut one tape into 10 equal sizedpieces.

5

5

10x


Yaris (RHD) - 1406-03

Fig. 21

10. Route and attach the changer wire using tape .

: Tape (2x)55

2

2

5

Fig. 22

11.a) Connect the 12P female audio connec-

tor of the vehicle wire harness to the12P male connector of the CD-changerwire .

b) Connect the 12P female connector ofthe CD-changer wire to the audiounit.

2

2

50

50

2

To Audio unit

12P

12P

12P

Yaris (RHD) - 15


06-03

Fig. 23

12. Attach the butyl tape and spacer to the base bracket .

: Screw (M5x10) (2x)438

76

8

7

6

6

7 8

6

43

6


Yaris (RHD) - 1606-03

Fig. 25

14. Attach the base bracket on the floor.8

8

Fig. 24

13.a) Cut the carpet as shown in the illustra-

tion.b) Cut the insulator mat.

13mm

185mm

269mm

40mm40mm

Fig. 26

15. Install the side brackets and tothe changer unit .

: Bolt (M5x8) (4x)111

109

CAUTIONLoosen the screws before moving them.Screw up after the position is changed.

Screw

9

101

11

Before installing the changer unit, changethe two V-H screws into the H (hori-zontal) position when it is installed hori-zontally.

NOTE

Yaris (RHD) - 17


06-03

Fig. 27

16.a) Connect the changer wire to the

changer unit .b) Install the changer unit to the base

bracket .: Bolt ( M5x10) (2x)12

8

1

1

212

8

1

2


Yaris (RHD) - 1806-03

3. SEAT MOUNTED CD-CHANGER INSTALLATION (passenger seat)

Fig. 29


panel .: Clip (8x)


14

Fig. 28



: Screw (1x)1003

1002

3

2

100

100

1

14

ONLY IN CASE OF VEHICLES WITHOUT TNS-INSTALLATION

Yaris (RHD) - 19


06-03

Fig. 30


4

101

4

Fig. 32

5. Remove the glove compartment doorassembly .

: Hook (2x)1010

Fig. 31

106

31

4. Remove the centre lower cover .: Hook (1x): Clip (2x)

: Clips (1x)106

31


Yaris (RHD) - 2006-03

Fig. 35


5

5

10x

7. Remove the passenger seat .: Bolt (4x): Cover (2x)115

11635


NOTE

Fig. 34

116

115

36


CAUTION

35

Fig. 33

6.a) Remove the kick panel (L) .


b) Remove the front door scuff plate (L) .: Hook (2x): Clip (4x)

41

40

40

41

Yaris (RHD) - 21


06-03

Fig. 36


: Tape (2x)55

2

2

5

Fig. 37

10.a) Connect the 12P female audio connec-

tor of the vehicle wire harness to the12P male connector of the CD-changerwire .

b) Connect the 12P female connector ofthe CD-changer wire to the audiounit.

2

2

50

50

2

To Audio unit

12P

12P

12P


Yaris (RHD) - 2206-03

11. Remove the side cover (R) of thepassenger seat .

: Screw (2x)11735

37

Fig. 38

35

37

35

117

37

12. Remove the knob and side cover (L)of the passenger seat .: Screw (2x)118

353839

Fig. 39

35 38

118

39

3835

Yaris (RHD) - 23


06-03

13. Install the side brackets (2x) anddampers (4x) onto the CD-changer

using bolts and nuts .: Bolt (M5x9) (4x): Nut (M6) (4x): Damper (N Mark) (4x)16

14

15

14151

16

17

Fig. 40

CAUTION

Loosen the screws before movingthem. Screw up after the position ischanged.

109

CAUTION:

Holes location

() Left 6CDN Mark

109

1

14

15

1617

() Right 6CDN Mark

14. Fit the sub bracket (R) to the sidebracket (R).

: Bolt (M5x9) (2x)1819

20

Fig. 41

Hole Location C Hole Location A

1819

20

1920


Yaris (RHD) - 2406-03

Fig. 42

15. Fit the sub bracket (L) to the sidebracket (L).

: Bolt (M5x9) (2x)1821

22

Hole Location A Hole Location C

21

18

22

22 21

Fig. 43

16. a) Fit the sub bracket (R), side bracket

(R) and spacer onto the passen-ger seat right hand.

: Bolt (M6x12) (2x): Bolt (M6x25) (1x)

b) Replace the side cover (R) onto thepassenger seat right hand (See fig.38).

3537

24

23

352519

20

23

2425

19 (R)

20 (R)

35 Turn over Holes (3x)

Yaris (RHD) - 25


06-03

Fig. 45

18. Route the changer wire using a wiretie .

: Wire tie (1x)3939

2

Check that the wire is not stressedwhen the seat is moved to the mostfront or the most rear position.

352

CAUTION

35

2

150m

m

Fig. 44

17. a) Fit the sub bracket (L), side bracket

(L) and spacer onto the passen-ger seat left hand.

: Bolt (M6x12) (2x): Bolt (M6x25) (1x)

b) Replace the side cover (L) and knobonto the passenger seat left hand

(See fig.39).3539

3824

23

352521

22

Holes (3x)Turn over

35

23

25

22 (L)

21 (L)

24

39

Fig. 46

19. Connect the changer wire to theCD-changer .1

2

2

1


Yaris (RHD) - 2606-03

Fig. 47

20. Fit the CD-changer to the sub brack-ets (R) + (L), under the passen-ger seat using nuts .

: Nut (M6) (4x)262635

2220

1

352022

1

352022

4

1

26

ENSURE THAT ALL REMOVED CONNECTORSARE PUT BACK CORRECTLY.

REFIT THE TRIM AND REMOVED PARTS.

Yaris (RHD) - 27


06-03

5. SUBWOOFER INSTALLATION PZ426-B0250-00

Fig. 49


panel .: Clip (8x)


14

Fig. 48



: Screw (1x)1003

1002

1

14

3

2

100

100

Fig. 50


4

101

4


Yaris (RHD) - 2806-03

Fig. 53



b) Remove the front door scuff plate (R) .: Hook (2x): Clip (4x)

12

1111

12

Fig. 51




1817

17

18

17

18

Fig. 52



15

16

16

15108

Yaris (RHD) - 29


06-03

Fig. 56

9. Cut 2 pieces butyl tape of 50mm x80mm.

6

6

Fig. 55


5

5

10x

7. Remove the driver seat .: Bolt (4x): Cover (2x)105

10413


NOTE

Fig. 54

13

104

105

32


CAUTION


Yaris (RHD) - 3006-03

Fig. 58

11.a) Route and attach the subwoofer wire

harness using tape .: Tape (2x)

b) Connect the subwoofer wire harnessto the 10P audio connector of the

vehicle wire harness.27

5

527

27

5

Excess Wire Harness

10.a) Cut the carpet as shown in the illustra-

tion.b) Remove the insulation.

25 mm25 mm

185 mm

330 mm 40 mm

Fig. 57

Yaris (RHD) - 31


06-03

Fig. 60

13.a) Install the base bracket on the indi-

cated position with butyl tape .b) Install the subwoofer to the base

bracket .c) Connect the subwoofer .29

28

29

6

28

29

28

6



Fig. 59

12. Before installing the subwoofer adjust the sensitivity to the mid posi-tion.

44

29

8V 2V

e13

29

44


Yaris (RHD) - 3206-03

6. TWEETERS INSTALLATION PZ426-T0240-00

1. Remove the front pillar garnish (L) .: Clip (2x)

19

Fig. 61

19

2. Remove the speaker grill (L) .: Hook (5x)

20

Fig. 62

20

3. Remove the instrument panel speaker(L) .

: Screw (2x)11021

Fig. 63

21

110

Yaris (RHD) - 33


06-03

5. Remove the speaker grill (R) .: Hook (5x)

23

Fig. 65

23

6. Remove the instrument panel speaker(R) .

: Screw (2x)11124

Fig. 66

24

111

4. Remove the front pillar garnish (R).: Clip (2x)

22

Fig. 64

22


Yaris (RHD) - 3406-03

Fig. 67

7.a) Cut out the template (L) and put it on

the A-pillar cover (L) . Drill 2 holes of 7 mm.Drill a hole of 32mm.

b) Cut out the template (R) and put it onthe A-pillar cover (R) . Drill 2 holes of 7 mm.Drill a hole of 32 mm.

22

19

LH

RH

Fig. 68

8. a) Install the tweeter on the A-pillar

cover (L) .b) Mount the A-pillar cover (L) on the

vehicle.19

1930LH

19

19

22

30

Fig. 69

9. a) Install the tweeter on the A-pillar

cover (R) .b) Mount the A-pillar cover (R) on the

vehicle.22

2231RH

22

31

Yaris (RHD) - 35


06-03

Fig. 70

50

10. a) Remove appropriate amount of tape

wrapping the vehicle side harness to beconnected.

b) Insert the vehicle harness to be con-nected securely into the guide slit.

c) After inserting the vehicle side harnessinto the guide slit, fix the splicing con-nector , and lock it securely using aplier until the connector clicks.27

33

50

WIRE SPLICING CONNECTORINSTRUCTIONS

Fig. 71

11. Locate the 2P speaker connector(white) (L).25

25

Fig. 72

12.a) Turn the connector so that the wires

face you. b) Connect the red/black wire of the twee-

ter to the violet wire of the wire har-ness .25

30

25

25

30

33


Yaris (RHD) - 3606-03

Fig. 73

13. Connect the red wire of the tweeter tothe pink wire of the wire harness .25

30

3025

Fig. 75

15. Locate the 2P speaker connector(white) (R).26

26

14. Refit the instrument panel speaker (L).

: Screw (2x)11021

Fig. 74

21

110

Yaris (RHD) - 37


06-03

Fig. 76

2631

16.a) Turn the connector so that the wires

face you. b) Connect the red/black wire of the twee-

ter to the blue wire of the wire har-ness .26

31

26

Fig. 77

17. Connect the red wire of the tweeter tothe light green wire of the wire harness

.26

30

26 31

18. Refit the instrument panel speaker (R).

: Screw (2x)11124

Fig. 78

24

111


Yaris (RHD) - 3806-03

7. REAR SPEAKERS INSTALLATION PZ426-P0240-00

Fig. 81

Fig. 80


panel .: Clip (8x)


14

Fig. 79



: Screw (1x)1003

1002


4

3

2

100

100

101

4

1

14

Yaris (RHD) - 39


06-03

Fig. 84



b) Remove the front door scuff plate (R).: Hook (2x): Clip (4x)

12

11

12

11

Fig. 82




1817

17

18

17

18

Fig. 83



15

16

16

15108


Yaris (RHD) - 4006-03

Fig. 87

9. Install the speaker grill on the pack-age tray trim by using the clips.

: Clip (4x)28

35

3528

Fig. 86

8. Install the rear speakers on thepackage tray trim with the screws

and clips on both sides.: Screw (3x)

: Clip (3x)34

34

2832

2832

34

Fig. 85

7.a) Cut the drill hole templates along the

border lines.b) Place the template in such way that the

centre lines of the holes of the twoloudspeakers are at a distance of 550mm.

c) Drill the holes and cut out the holes forthe rear speakers.

550mm

Yaris (RHD) - 41


06-03

Fig. 88

10.a) Insert the connectors and in the

speakers.b) Route the wire harness as indicated.c) Drill 3 holes in the package tray trim

as shown (10 mm from border) andattach the wire harness with wire ties .

: Wire tie (3x)3939

2838

3736

36 37

38 300mm300mm

39

28

Fig. 89

11. Drill a hole ( 20 mm) underneath theshaded border as indicated.

20mm

50mm

Fig. 90

12. Route the speaker wire (white).40

40200mm

4P


Yaris (RHD) - 4206-03

Fig. 92

14. Route the changer wire .40

40

Fig. 91


: Tape (3x)55

40

405

Turn over

Yaris (RHD) - 43


06-03

Fig. 93

15.a) Connect the 10P female connector of

the vehicle wire harness to the 10Pmale connector of the speaker adaptionwire harness .

b) Connect the 6P female connector of therear speaker wire harness to the 6Pmale connector of the speaker adaptionwire harness .

c) Connect the 10P female connector of thespeaker adaption wire harness to theaudio unit.

* Speaker adaption wire harness MOP 2 speakers PZ417-B0241-60

42

42

42

40

42

29

IN CASE OF MOP 2 SPEAKERS (DASHBOARD)

29

To Audio unit

40

42

10P

6P

10P

Fig. 94To Audio unit

IN CASE OF MOP 4 SPEAKERS (DASHBOARD + DOOR)

16.a) Connect the 10P female connector of

the vehicle wire harness to the 10Pmale connector of the speaker adaptionwire harness .

b) Connect the 6P female connector of thevehicle wire harness to the 6P maleconnector of the speaker adaption wireharness .

c) Connect the 10P female connector of thespeaker adaption wire harness andthe 6P connector of the rear speaker wireharness to the audio unit.

* Speaker adaption wire harness MOP 4 speakers PZ417-B0240-6045

40

45

45

30

45

29

29

40

45

30

10P

6P

10P

6P



Tweeters TemplateManual Ref. n A3RP1/W-1-0

Rear Speakers TemplateManual Ref. n A3RP1/W-1-0

GENUINE PARTS

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