totally integrated automation in the digital...
TRANSCRIPT
Totally Integrated Automation
in the Digital EnterpriseOn the way to Industrie 4.0
siemens.de/tiaUnrestricted © Siemens AG 2016
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 3
Only a holistic automation approach including the whole value add chain
will yield sustainable competitiveness
123
54Product design
Production planning
Production engineering
Production execution Services
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 5
Digital Enterprise Software Suite –
The Siemens answer to Industrie 4.0 requirements
TIA
SIMATIC / SINUMERIK
MES/MOM
SIMATIC IT
PLM
Teamcenter / NX
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 6
Totally Integrated Automation – the basis for future industrial concepts
Consistent data
management
Global standards
Uniform interfaces
for hardware and
software
Customer
requirements
Totally
Integrated
Automation
IT Level
Industrial
Data Management
Industrial
Security
Safety
Integrated
Industrial
Communication
Integrated Engineering
PLM
Teamcenter / NX
MES
SIMATIC IT
Services
Plant Cloud Services
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 7
The portfolio for the Digital Enterprise
with efficient interoperability of all automation components
rol
Manufacturing Execution System
Totally Integrated Automation Portal
SCADA System Energy Management
Controller HMI IPC Communication Motion Control CNC
Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls
Added value in all automation tasks
Industrial
Security
Industrial
Communication
Safety
Integrated
Industrial Data
Management
Integrated
EngineeringManagement
Operations
Field
Control Engineering Framework
To
tall
y I
nte
gra
ted
Au
tom
ati
on
Management
Operations
Field
Control
Product Lifecycle Management and Enterprise Resource Planning
Product design Product data management Production planning ERP
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 10
Horizontal and vertical supply chain integration –
scenarios to take off for Industrie 4.0
Simulation and
Commissioning
Engineering Production
MES/SCADA
Energy Management
Maintenance and
optimization
Data backbone
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1. Automatic generation of PLC code and HMI screens
2. Intelligent data management with common database
3. Efficient cloud based engineering
4. Reliable verification through virtual commissioning
5. Easy acquiring and visualizing energy consumption data
6. Individual mass production
7. Preventive maintenance with Cloud Services
Mechanic
Electric
Automation
1 3 5
Service
Cloud 7
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2
3
4
5
6
7
4 6
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 11
Automatic generation of PLC code and HMI screens
User scenario
• Easily generate automation programs
for serial machine builder by using
information from upstream processes
• Exchange data with upstream
engineering processes in TIA Portal
• More efficiency by a faster execution of the task
• Less errors by automation of constant processes
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TIA Portal
Database
Manual programing
Controller HMI
Engineering
Automatic
generation
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 12
Intelligent data management with common database
Shared database for
mechanics, electrical
systems and automation
• Central storage of data from all
supplied machines
• Versioning and release of work
status
• Worldwide collaboration among
distributed team members
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Data backboneMechanics
TIA Portal
Automation
Electrical
systems
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 13
Efficient cloud based engineering3
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Computer Machine
Cloud Connector
In the
private cloud
Access to TIA Portal in a
local cloud
• Reduced maintenance outlay
for software installations
• Changes performed directly on
site on the machine, even
without programming device
• Secure access to the machines
automation components
Unrestricted © Siemens AG 2016
• „Commissioning in the office“ instead of at customers plant
• Safe testing of control concepts using the model
• Prevention of damage to the real plant
Digital Factory / Factory AutomationSeite 14
Reliable verification through virtual commissioning4
Test scenario
• Function of single production facilities
• Procedure of the complete machine
• behavior in case of error
• Performance
Simulation
Mechanics Automation
Virtual model
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 15
Integrated energy management …
… from planning to plant operation5
Energy Analytics Energy Manager PRO SCADA Mobile terminals
Engineering
Energy
metering and
recording
TIA Portal
with Energy Suite
• Intelligent linking of energy and
production data
• Automatic generation of energy
management program
• Seamless connection to the
energy management system
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 16
Individualized mass production6
• Connection of databases to the controller
• Simple engineering of database access
• Seamless transition to IT communication
Production
database
Individual
production orders
Customized
products
SIMATIC Controller
User scenario
• Access of production relevant data from
upstream systems (e.g. web shop) direct into
the production
• Connection of order data with part lists of the
production up to ware house logistics
Unrestricted © Siemens AG 2016
• Secure data connection between controller and MindSphere – Siemens Cloud for Industry
• Easy configuring of connection
Digital Factory / Factory AutomationSeite 17
Preventive maintenance with MindSphere - Siemens Cloud for Industry7
User scenario
• Global Access to assets
• Performance monitoring of globally distributed
machines
• Data analytics
• Specific planning of services
SIMATIC
Controller
Service provider
Data-driven services,
e.g. condition monitoring
Data-
collection
and analysis
in the cloud
Unrestricted © Siemens AG 2016
From data … … to value
Secure storage and data transfer
Enhance industrial
cybersecurity
Optimize energy performance
Visualization and recommendations
Master asset uptime
Maximize process efficiency
Data collection
Data analytics and simulation
MindSphere: Siemens Cloud for Industry
MindSphere
Unrestricted © Siemens AG 2016
MindSphere: Siemens Cloud for Industry
From simply displaying datato specific recommendations
From simple to complex
A single plant or plants worldwide
Available across all industries
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Usage of existing or easy to collect data
Unrestricted © Siemens AG 2016
The gateway for industrial IoT solutions
Compact platform for the reliable connection of production data to the Cloud
SIMATIC IOT2000
Feature / Function Benefit
• Compact, fanless platform with
energy-saving Intel Quark
processor and divers interfaces
• Various possibilities to program
in high-level languages
• SIMATIC quality with high
ruggedness and reliability
• Easy expansion with Arduino
Shields and miniPCIe cards
• Ideal for the reliable acquisition of
production data and the secure
transfer to company-server or the
connection to the cloud
• Enables implementing stepwise
solutions to gather, analyze and
use production data –
especially for existing plants
• Long-lasting industrial quality for
the maintenance-free operation in
the production environment
New
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 23
Industrial Security
Challenge of the Digital Factory
Siemens Plant Security Services
Assess Implement Manage
Siemens products and systems offer integrated security
Know how and
copy protection
Firewall and
VPN (Virtual
Private Network)
Authentication
and user
management
System
“hardening”
The Siemens security concept –
“Defense in Depth”
Unrestricted © Siemens AG 2016
Digital Factory / Factory AutomationSeite 24
Digitalization with TIA Portal enables …
Data backbone
Mechanic
Electric
Production
MES/SCADA
Service
Automation
Cloud
Simulation and
Commissioning
Engineering
Maintenance and
optimization
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1
7
3 54 6
Increase of…
• Engineering efficiency
• Data transparency
• Planning security
• Cyber security
Decrease of…
• Administration
• Complexity
• Energy consumption
• Downtime
Unrestricted © Siemens AG 2016
Per M. Hemmingsen
Siemens A/S
RC-DK DF FA
E-mail:
siemens.com