automation – future trends and innovation - sesam...

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© Siemens AG 2012. All rights reserved.

Automation – future trends and innovation

Martyn Rivett

Business Development Manager

Plant Engineering Software

[email protected]

T.: +45 3324 4434

M.: +45 2034 0028

Per Møller Hemmingsen

Product Manager

[email protected]

T.: +45 4477 5893

M.: +45 4030 5019

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Industry Sector

Divisions

� Rail systems

� Mobility & Logistics

� Low & Medium Voltage

� Smart Grid

� Building Technologies

� Osram

Organization of Siemens AG

Divisions

� Fossil Power Generation

� Renewable Energy

� Oil & Gas

� Energy Service

� Power Transmission

� Power Distribution

EnergyDivisions

� Imaging & IT

� Workflow & Solutions

� Diagnostics

HealthcareDivisions

� Industry Automation

� Drive Technologies

� Costumer Service

Industry

Sectors

Infrastructure& Cities

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Industry Sector

Industry Automation DivisionOur comprehensive and innovative portfolio increases productivity

With 32,500 employees around the world,

Siemens Industry Automation

achieved sales of 6.2 billion

in FY 20101)

1) FY 2010 (Oct. 1, 2009 – Sep. 30, 2010)

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Industry Sector

The well known Classic SIMATIC world

TIATotally Integrated Automation

STEP7

WinCC flexible

Simotion

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Industry Sector

Technology leadershipFrom hard-wired functions to the integrated engineering framework

Complexity of the applications will increase further! *)

Example:

The scope of the control program doubles

every 4 years.

*) Caused by more complex applications and the increased need for information in production.

S7-1200

PLCWiring

SIMATIC STEP 7SIMATIC WinCCSIMATIC WinCC flexible

TIA PortalTIA

SIMATIC S7 and TIASIMATIC S3 SIMATIC S5SIMATIC G

SIMATIC PCS 7

SIMATIC IT

Comos SIMATIC integration

TIA Portal withSTEP 7 V11WinCC V11

Hard

ware

So

ftw

are

1995 1996 201020091958 1973 1979 2025

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Industry Sector

TIA PortalOne engineering tool for all automation tasks

SIMATIC Controller

SIMATIC NET

TIA Portal

SIMATIC HMI

�WinCC flexible�WinCC�Options

�STEP 7�S7-SCL�S7-GRAPH�PLCSIM

�SINEMA

server

Industry Automation

� Uniform operating concept

� Automatic data consistency

� Intuitive – efficient – future-proof

SINAMICS

�StartDrive

SINUMERIK

�HMI PRO CS �SinuCom NC

Drive Technologies

SIMOTION

�Scout

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Industry Sector

PLC programming

TIA Portal: all Comes together in one environment

Network configuration

HMI & SCADA Programming

Drives Programming

Just work the same way!

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Industry Sector

A new library concept in the TIA Portal

Project

library

Global

library

Comprehensive library concept for all automation components

� Create, store and reuse any project parts, e.g.:

� Programming modules

� Variables

� HMI images

� Configured modules

� Complete stations

� Within a project with the local library

or across projects with global libraries

� Numerous pre-engineered library objects available

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Industry Sector

Intuitive graphic programming techniques for sequential functions with SFCand programming in high-level language with SCL

Solve complex tasks quickly and intuitively with SCL.

� Clear and well-organized

� Opening and closing loops, comments, etc.

� Freely settable bookmarks

� Clear online presentation of current values

� Breakpoints make it easier

to locate programming errors

� Deactivate code areas with a single click

� Insert commands with Drag & Drop

(e.g. a single click for a complete FOR…NEXT loop)

SFC (S7-GRAPH) –

Programming is fun

� Clear presentation

� Current program processing status

instantly available online

� Single-step presentation shows

all details of a step at a glance

� Considerable time savings compared to

programming in LAD/FBD/STL

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Industry Sector

Siemens Industrial Automation Systems Efficient energy management

Trends

� Increasing need for energy and increasing

energy costs

� Stricter conditions and formalities

� Growing environmental awareness

Highlights

� Integrated and complete energy

management product portfolio

� Scalable, easy recording of measured values

(SENTRON PAC, Panel) to

SCADA / DCS with energy planning

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Industry Sector

Industrial SecurityComprehensive security management for safe plant operation!

� Open communication in industrial

environments

� Increasing networking of production

systems

� Growing risk of attacks

on industrial plants

Situation

� Specific security products

� Integrated security - characteristics as components of SIMATIC systems

� Consultation and implementation of comprehensive security solutions

Security must be designed as an

overall solution:

� Know-how protection

� Integrity protection

� Protection against espionage

and sabotage

Goals

Products and services

www.industry.siemens.com/topics/global/en/industrial-security

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Industry Sector

Virtualization as a trend

Integration

SIMATIC IPC647C

ESXi

Windows Server2003 R2 / 2008

WinCCserver

WinCCclient

WindowsXP

WinCCclient

Windows7

WinCCclient

Windows7

Windows Server2008 R2

Simatic IT componentsDelivery service

ESXi / HyperV

Integration

Integration

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Siemens Industrial Automation Systems

Our vision

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Industry Sector

The expansion of our portfolio improves the customer processes and reduces the time-to-market

Factory automation Process automation

Time-to-marketTime-to-market

Product design / EngineeringAcquisitions: UGS, Innotec, ELAN

Production MRO

Sp

ec

ific

ati

on

s Development

Sim

ula

tio

n

MESRe

qu

ire

me

nt

En

gin

ee

rin

g

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Industry Sector

A short path from the initial idea to productionUniversal integration of the engineering tool chain.

With PLM, the time-to-market can be halved!

TIAAutomation

planning

Production

TotallyIntegratedAutomation

CADIdea

Service

Production planning

Product development

PLMProduct Lifecycle Management

Process: serial

Time

ProductProcessMechanical systemElectronics Automation

Yesterday

serial, tool-supported

Time

Today

parallel

Time

Tomorrow

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Industry Sector

On the way toward a digital factoryIntegration of the product and production lifecycle

4 Costs

Integration of product and production lifecycle


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Industry Sector

On the way to a digital factory Software is becoming increasingly important for implementing the digital factory!

20102000 2020 2030 Time

Productivity /

Competitiveness

First-time users

ProductionEngineering

ProductEngineering

Product

PlantMES

Universal

integration…

with a shared

data model

PDM

cPDM

PLM

Product

Engineering

Production

Engineering

The best products in

their class…

connected via data

import/export

Siemens is a pace-setter in the technical domain, comparable to SAP in the transactions domain.

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COMOS and SIMATIC PCS 7

Enhanced efficiency in plant engineering

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Industry Sector

Industry Automation DivisionActive in Three Business Segments

Factory Automation Process Automation Industry SoftwareIndustryAutomation

CEOAnton S. Huber

Business segments

AS CE PL SC

Business Units

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Industry Sector

COMOS software solutions

Siemens Industry Automation Offers all CoreElements of the Global Industry Software Market

Digital manufacturingCollaborative product data management

NX, SOLID EDGE

cPDM DM

Computer-aided design and engineering

TEAMCENTER TECNOMATIX

CAx

UNMATCHED COMPETITIVE DIFFERENTIATION

SIMATIC ITCOMOS

IA is integrating and expanding its software offerings

Plant Engineering Software MES

From Integrated Engineering to Integrated Operations Manufacturing efficiency and productivity

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Industry Sector

Process Automation: COMOS Integrated Engineering and Operations with COMOS and SIMATIC PCS 7

Mechanical Design, Process Design

Electrical Detail EngineeringAutomation Basic Engineering

Automation Engineering

P&ID Electrical

Circuit Diagram

Drive

Electrical Single

Line Diagram

3D ModelPCS 7 CFC Chart

PCS 7 Hardware Configuration

� Complete integration of all processes during the engineering phase

� Process object oriented exchange of engineering data

� Automated engineering for PCS 7 hardware & software

COMOS

Logical Diagram

Cabinet Layout

COMOS

Automation

Interface

AI

COMOS

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Industry Sector

How the Digital Plant becomes reality

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Industry Sector

Integrated Engineering with COMOS and SIMATIC PCS 7

P&ID

3-D model

Circuit diagram

PCS 7 Software Configuration

PCS 7 Hardware ConfigurationSingle-pole representation

COMOS SIMATIC PCS 7

Object, e.g., motor

Configurations and structures are transferred as objects between COMOS and SIMATIC PCS 7

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Industry Sector

The Foundation for the Digital EnterpriseUnifying product knowledge with process innovation

Un

ificatio

n

Enterprise Level

Field Level

Control Level

Operator Level

Management Level

PLMERP

Plant EngineeringMES

DCS SCADA

PLC HMI

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Siemens Industrial Automation Systems

Thank you for your attention!

automation – future trends and innovation - sesam...

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