topics in energy and environmental geomechanics – enhanced

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Topics in Energy and Environmental Geomechanics – Enhanced Geothermal Systems (EGS) Lecture 3. Borehole Geomechanics (16, 23 Sept 2013) Ki-Bok Min, PhD, Associate Professor Department of Energy Resources Engineering Seoul National University Imaage log and borehole breakout at Pohang H-5 hole

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Page 1: Topics in Energy and Environmental Geomechanics – Enhanced

Topics in Energy and Environmental Geomechanics –Enhanced Geothermal Systems (EGS)

Lecture 3. Borehole Geomechanics(16, 23 Sept 2013)

Ki-Bok Min, PhD, Associate ProfessorDepartment of Energy Resources Engineering

Seoul National University

Imaage log and borehole breakout at Pohang H-5 hole

Page 2: Topics in Energy and Environmental Geomechanics – Enhanced

IntroductionContents of the course

– Week 1 (2 Sept):Introduction to the course/Climate change & Emerging Subsurface Eng Application

– Week 2 (9 Sept): Fundamentals of Geomechanics– Week 3 (16 Sept):Borehole Stability– Week 4 (23 Sept): Borehole Stability– Week 5 (30 Sept): No lecture (business trip)– Week 6 (7 Oct) : Hydraulic Stimulation (focus on Hydraulic fracturing)– Week 7 (14 Oct): Hydraulic Stimulation– Week 8 (21 Oct): Induced seismicity– Week 9 (28 Oct): Induced seismicity

Page 3: Topics in Energy and Environmental Geomechanics – Enhanced

IntroductionContents of the course

– Week 10 (4 Nov): Drilling Engineering (invited lecture)– Week 11 (11 Nov): Well logging (invited lecture)– Week 12 (18 Nov): EGS Case studies– Week 13 (25 Nov): EGS Case studies– Week 14 (2 Dec): Student Conference– Week 15 (9 Dec): Final Exam (closed book or take-home exam)

Page 4: Topics in Energy and Environmental Geomechanics – Enhanced

outline

• Motivation for borehole geomechanics– Importance

• Theoretical background – Stress/strain, constitutive relation, stress equilibrium equation,

governing equation– Strength and Failure criteria– Stresses around a borehole

In situ stress, injection pressure, pore pressure, thermal stress

Elastic analysis, Elastoplastic analysis

Stresses in hollow cylinder

Stresses in deviated borehole

Page 5: Topics in Energy and Environmental Geomechanics – Enhanced

outline

• Borehole stability Analysis– Borehole breakout– Stress estimation from borehole observation– Drilling induced tensile failure– Borehole stability problems

Tight hole/stuck pipe

Lost circulation/mud losses

– Stability during drillingMud weight window

– Other topics

Page 6: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsDrilling operation

Drilling equipment and mud circulation (Vincent, 2006)

Page 7: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsDrilling operation

(Vincent, 2006)Well Plan in Pohang EGS site

Page 8: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problem

• Importance?– Borehole instability cause substantial problems – can cause 5-10%

of drilling cost. Mainly mechanical collapse– Instability usually occur in shale or mudstone.– Demand ↑ for more sophisticated well trajectories – highly

deviated, horizontal, deep wells. – Environmental impact due to lost circulation– Safety issue too from kick/borehole blow out in petroleum industry

Various well profiles (Vincent, 2006)

Page 9: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problem

• Factors– In situ stress– Injection pressure or mud weight– Reservoir rock mechanics properties– Anisotropy of rock properties– Thermal effect– Chemistry (especially shale/mudstone)

Page 10: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability problem

• Borehole problem is problematic because (Fjaer et al., 2008);– Drill bit may be > 1,000s m away, visual observation not possible

(cf. tunneling excavation)– Large variation in reservoir in stress (depleted reservoir/non-

depleted shale, drilling through faults). In situ stress measurement difficult

– Large variation/uncertainty in formation properties. Coring is costly.– Many mechanisms contribute; mud chemistry, stress, temperature,

pore pressure…– Operational condition is complex

• Sound understanding on theory and insightful engineering judgment should be combined.

Page 11: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability Problemsnature of the problem

Rock cutting from Pohang EGS site. ~few mm

One of the biggest rock core in the world at AECL URL in Canada (2002). ~ 1m

REALITY

DREAM

Page 12: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemWork Flow chart

Fjaer et al., 2008, Petroleum related rock mechanics, 2nd ed., Elsevier

Page 13: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemExample

• Extended Reach Drilling (ERD) hasbeen employed for increasing oilrecovery.

• Total Depth = 9,327 m

• Since 1979, total depth for wells hasincreased steadily.

Oseberg in North Sea (Norway)

Okland & Cook, SPE, 1998

Page 14: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemExample

Loaded and unloadedat approximately 20 MPa

a) Draupne-similar Shale b) J2 (Outcrop shale)External Pressure= 13.6 MPa

External Pressure= 32.2 MPa

Severely Damaged!!

Undamaged

Okland & Cook, SPE, 1998

Page 15: Topics in Energy and Environmental Geomechanics – Enhanced

Some Mathematical Equations that capture the important physics

Page 16: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemEffect of internal pressure

• Increase of internal mud/hydraulic pressure

2

2r wRPr

2

2wRPr

pw

Tangential stress접선응력

Page 17: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemElastic Stress distribution

R: 보어홀의반경r: 보어홀중심에서반경방향의거리

θ: SH,max으로부터반시계방향으로측정

SH,max , SH,max: 최대및최소수평응력

2 2 4max min max min

2 2 44 31 1 cos 2

2 2H h H h

rS S S SR R R

r r r

2 4max min max min

2 431 1 cos 2

2 2H h H hS S S SR R

r r

2 4max min

2 42 31 sin 2

2H h

rS S R R

r r

σθ

σr

τrθ

Sh,min

SH,maxR

Page 18: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemElastic Stress distribution

σy

σy

-σy

3σy σx

3σx

-σx σx+ =σx

-σy+3σx

3σy-σx

σx

σy

σy

Under uniaxial stress condition

Maximum Stress concentration 3

Minimum Stress concentration -1

Biaxial Stress condition:

By superposition

Page 19: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemElastic Stress distribution

• The area of stress disturbance is within 2~3 times of borehole radius

Page 20: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemGeneralized Kirsch’s solution

• Boundary stress + internal pressure + temperature;– 응력경계 (Principal in situ stress boundary)– 내부주입압력 (Internal pore pressure (mud/water pressure))– 온도변화 (Temperature change)

2 2 4max min max min

2 2 4

2

24 31 1 cos 2

2 2H h H h

wrS S S SR R R

r rRP

r r

2 4

max min max min2 4 0

2

231 1 co

1s 2

2 2H h

wH h

wS S S SR R

r rRP Tr

E T

2 4max min

2 42 31 sin 2

2H h

rS S R R

r r

Page 21: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemGeneralized Kirsch’s solution

– At the borehole wall (r = R), maximum and minimum hoop stresses are;

– Without considering temperature change,

,min min m 0ax 13 wwh H P E TS S T

,max max m 0in 13 wwh h P E TS S T

,min min max3 wh HS S P

,max max min3 wh hS S P maxHS

minhS

maxHS

minhS

Page 22: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemSolution in hollow cylinder

PiPo

a b

2 2 2 2

2 2 2 2 2( ) ( )

( ) ( )o i i o

rb P a P a b P P

b a b a r

2 2 2 2

2 2 2 2 2( ) ( )

( ) ( )o i i ob P a P a b P P

b a b a r

Page 23: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemSolution in hollow cylinder

Stress distribution in a hollow cylinder with b = 2a (J,C & Z, 2007)

Page 24: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemSolution in hollow cylinder

NTNU & SINTEF short course (2012)

Page 25: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemSolution in hollow cylinder - elastoplastic

0 ln / 1r a

0 ln /r r a

a r r b

20 1 2ln / /2r a r

20 1 2ln / /2

a r

2 0

0

21 2ln / / Pa b

0Failure criterion: r

Page 26: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemSolution in hollow cylinder - elastoplastic

1 0 3 0 31 sin

Failure criterion: 2 tan1 sin

C q S

20 0/ 2 / / 2r iP C r a C

20 03 / 2 / / 2iP C r a C

20 0 0

1 / 2 /2r P P C r a

20 0 0

1 / 2 /2

P P C r a

r b a r

Page 27: Topics in Energy and Environmental Geomechanics – Enhanced

Stress around a circular holeAnisotropy

• Some formulae considering anisotropy (internal pressure, uniaxial stress)

Lekhnitskii, 1963

Page 28: Topics in Energy and Environmental Geomechanics – Enhanced

Stress around a circular holeAnisotropy

• 탄성계수의이방성에따라응력집중의정도가달라짐.

3P-P

Isotropic rock(E/Eʹ= 1)

Transversely isotropic rock

(E/E ʹ = 2)

P P

Transversely isotropic rock

(E/E ʹ = 3)

P3.3P-0.7P

3.6P-0.6P

0 30 60 90-1

0

1

2

3

4y

σθθ (E/E'=1) σθθ (E/E'=2) σθθ (E/E'=3)

angle (o)

S

y

Kim H, 2012, MS thesis SNU

Page 29: Topics in Energy and Environmental Geomechanics – Enhanced

Stress around a circular holeAnisotropy

zy

x

P

P

1.8

2.0

2.20

30

60

90

120

150

180

210

240

270

300

330

1.8

2.0

2.2

o

o

o

o

o

o

o

o

o

o

o

o

Nor

mal

ized

tang

entia

l stre

ss,

P

E/E'=1 E/E'=2 E/E'=3

Kim H, 2012, MS thesis SNU

Page 30: Topics in Energy and Environmental Geomechanics – Enhanced

Stress around a circular holeAnisotropy

• 어떤파괴조건식을적용하느냐에따라파괴범위가다르게나타남

0

30

60

90

120

150

180

210

240

270

300

330

o

o

o

o

o

o

o

o

o

o

o

o

o

등방성파괴조건식

이방성파괴조건식

Kim H, 2012, MS thesis SNU

Page 31: Topics in Energy and Environmental Geomechanics – Enhanced

Some Important Phenemona that are encountered around boreholes

Page 32: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemborehole breakout vs. hydraulic fracturing

– Required internal pressure to induce tensile stress (neglect T effect);

– …. To induce hydraulic fracturing

– Required uniaxial compressive strength not to have borehole breakout (if pw=0)

min max3w h HP S S

max min3c h hS S

maxHS

minhS

maxHS

minhS

Tensile stress/hydraulic fracturing

Borehole breakout

Borehole breakout

Tensile stress/hydraulic fracturing

min ax 0m3 h HwP S TS

Assumption: Impermeable reservoir & impermeable borehole wall

Page 33: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemborehole breakout

– wellbore enlargements caused by stress-induced failure of a well occurring 180 degree apart

– Induced by compressive (shear) failure

– Occur in the direction of minimum horizontal stress

Zoback, 2007

Page 34: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemborehole breakout (Pohang EGS site)

Borehole breakout (670 – 900 m) by borehole acoustic scanner

Drilling induced fractures (DIFS) (770 – 810 m)

Borehole breakout

DIFS

Hydraulic Fracturing

Page 35: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemborehole breakout – rock spalling

• Similar observation can be found in underground construction

V notched failure due to high in situ stress(400 m, Winnipeg, Canada, Chandler, 2004)

Winnipeg, Canada (Min, 2002)

Page 36: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsTight hole/stuck pipe

• Tight hole/stuck pipe– Hole collapse

Increased borehole size due to brittle failure and caving of the wellbore. Stuck because of accumulated cavings (“sloughing shale”)

Reduced borehole size by plastic deformation – gumbo shale. Require reaming and result in a lost drillpipe

– Inappropriate hole cleaningWhen drilling cuttings (could be also from formation failure) were not fully

removed

www.wellideas.com

Page 37: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsTight hole/stuck pipe

– Differential stickingConditin in which Drilling string cannot

be moved along the axis of the borehole

Caused by overpressure in the hole

Usually in the permeable formation

– Deviation from ideal trajectoryDogleg and keyseat problem

Differential sticking and key seat (Schlumberger oilfield glossary)

Dogleg: a particularly crooked place in a wellbore where the trajectory of the wellbore in three-dimensional space changes rapidly (schlumberger)

Page 38: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsTight hole/stuck pipe

• Drill pipe wash out (Pohang EGS site, 2013)

Min (2013)

PMC (2013)

Page 39: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsTight hole/stuck pipe

Min (2013)

Page 40: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsTight hole/stuck pipe

• Consequencese of tight hole/stuck pipe– Loss of time ( reaming or sidetracking needed)

– Difficulty in wireline logging

• Good well design necessary– Mudweight and composition– Casing setting depth– Well trajectory– Diagnostic analysis needed

Page 41: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsLost circulation/mud loss

• Lost circulation/mud loss– Significant drilling fluid is lost into the formation – e.g., through

(new or existing) fractures. – Can cause temperary pressure drop flow into the well from

permeable layers higher up + gas lead to kick, and blow-out

– Problem: mud is expensive, mud is limited at the site, safety issue.– Solution: keep the mud weight sufficiently low, use prevention

additive (Lost Circulation Material, LCM)

Page 42: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsMud Weight Window (Fjaer et al., 2008)

• Static mud pressure

– Mud pressure in the well is usually higher than the static pressure above in the order of 5-10%.

• Equivalent Circulating Density (ECD): static + pressure diffence effect

Page 43: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsMud Weight Window (Fjaer et al., 2008)

• Minimum mud weight– Shear failure

– Radial tensile failure

– Pore pressure (when underbalanced drilling is prohibited)

• Maximum mud weight– Minimum horizontal stress (with preexisting natural fractures)– Fracturing of borehole wall

Page 44: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemMud Weight Window (Fjaer et al., 2008)

Condition for shear failure in vertical boreholes (Fjaer et al., 2008)

Condition for tensile failure (Fjaer et al., 2008)Assumption: Permeable reservoir & impermeable borehole wall

Page 45: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsMud Weight Window

• Effect of Increased of mud weight

Dusseault, 2012

Page 46: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsMud Weight Window

Itasca Short Course, 2011

Page 47: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsMud Weight Window (Fjaer et al., 2008)

pore pressure

collapse gradient

Mud weight

Vertical stresshorizontal stress

Fracturing gradient

Fracturing gradient: stress required to induced fractures with the increase of depth, usually psi/ft, Schulumberger dictionary

Page 48: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsMud Weight Window (Fjaer et al., 2008)

• ppg: usually used for unit of mud density. Abbreviation for density, pounds-per-gallon. Ex) density of water is ~8.33 ppg.

Australian Drilliing Industry Training Committee Limited, 1997, Drilling –The manual of methods, applications, and management, CRC Press

Page 49: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsTime-delayed failure (Fjaer et al., 2008)

• Poroelastic time dependent effect

Page 50: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsTime-delayed failure (Fjaer et al., 2008)

• Pore pressure near the wellbore will increase resulting in reduced hole stability with time. Time to reach pore pressure equilibrium (lD: ~10 cm, k 1 nD, ~5-10 days)

Page 51: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole Stability ProblemsTime-delayed failure

• Creep can be also important

Page 52: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemThermal stress

• Thermal stress can be significant

• Cold borehole fluid strengthen the borehole & higher possibility of tensile failure

• Cooling reduces pore pressure too– Why?– Thermal expansion coef. Fluid > rock

• Cooling mud weight increase

,

,

0

0

1

1

w

w

T

z T

E T T

E T T

Page 53: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemThermal stress

• Downhole : Cooling stabilize• Uphole: Heating can induce failure

Dusseault, 2012

Page 54: Topics in Energy and Environmental Geomechanics – Enhanced

Borehole stability problemBorehole Trajectory

• Drilling trajectory (최적시추궤적결정)

– Determine the trajectory that can induce the least stress concentration

Dusseault, 2012

Page 55: Topics in Energy and Environmental Geomechanics – Enhanced

Presentation

• Thermal effect• Pore pressure effect• Chemical effect• Borehole breakout (width, depth, issues?)• Borehole stability and stress estimation• Deviated borehole• Core discing

Page 56: Topics in Energy and Environmental Geomechanics – Enhanced

References

• Main references: – Fundamentals of Rock Mechanics (Jaeger, Cook & Zimmerman, 2007), ch.8,

ch.9.1 – 9.4

– Petroleum related Rock Mechanics (Fjaer et al., 2008), Ch.4, ch.9

• Secondary references:– Reservoir Geomechanics (Zoback, 2007), ch.6, ch.8, ch.10

– Geomechanics for Geophysicists, short course materials by SINTEF & NTNU (2012)

– Unconventional Geomechanics, short course by Itasca Consulting Group (2011)

– Vincent M, Stress and borehole stability, Revue Européenne de Génie Civil 2006 10(6-7): 763-801