topic: c200/c200e hardware configurationhw.server.tracorp.com/courses/ac/exp2001r410b/... · hps...

9/18/2013 Copyright © 2013 Honeywell International Inc. 1

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Honeywell Confidential and Proprietary

Topic: C200/C200E Hardware Configuration

Contents

Instructions for: Configure Controller Hardware ....................................................................................3

Configure C200E Controller and Series A IOM in SIM-C200E ............................................................5

Import the Remaining Series A IO Modules into the SCE...................................................................31

2 Copyright © 2013 Honeywell International Inc. 9/18/2013



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C200/C200E Hardware Configuration

Instructions for: Configure Controller Hardware





Introduction

This portion of the lab describes how to follow the ‘Controller Hardware Configuration’ lab.

Procedure

Step Action

1 Select ONLY one of the following:

Read the IMPORTANT information below.

In class, students can choose to configure hardware and points for either a C200E, or a C300. It is not possible for students to complete labs for both. Therefore, each student must decide whether they will configure hardware and points for a C200E, or a C300.

There are several reasons that only one or the other can be done: Time allocated to the course (1 week), tag names cannot be duplicated on a server, the AC “simulator” Excel spread sheet, the AC HMI Web pre-built displays, etc.

Please select whether you will be performing labs for the C200E (and Series A I/O modules) or for C300 (and Series C I/O Modules). Select only one of the following:

_______ C200E (and Series A I/O modules)

_______ C300 (and Series C I/O Modules)

2 If you selected, C300 (and Series C I/O Modules) Skip this lesson


Configure C200E Controller and Series A IOM in SIM-C200E





Practice

Introduction

In this lab, you will learn to create a SIM-C200E. You will also learn that an associated Control Execution Environment (CEE) block represents an installed SIM-C200E controller in the Project Tree. The CEE supports execution of Control Modules (CMs) for simulating control applications. The CEE runs in the SCE controller as a software layer built on top of the control software infrastructure.

Objective

• Configure a SIM-C200E (Simulation Control Environment) Controller in Control Builder

• Configure a CEE in Control Builder

• Configure Input/Output Modules (3 analog input modules, 2 analog output modules, 1 digital input module, 2 digital output modules)

Prerequisites

• Experion PKS Server setup and configured to run SCE controller

Note:

You must note the names for the SIM-C200E, CMs, and FBs used in Control Modules and IOMs, in your lab exercises. These are the names used, in the Excel tie back sheet, for simulation purpose.






Complete the Following Steps in Control Builder

Create an SIM-C200E

Step Action

1 Launch Control Builder Application from Configuration Studio.

2 Add a new Simulation Controller.

With the Project Tab selected, select File > New > Controllers > C200E

ATTENTION

C200E and SIM-C200E share the same template.






Step Action

3 Enter the data for each configuration parameter for the Main tab.

Name: SCE59 and Item Name: SCE59_item

The name can be up to 16 characters.

4 Alarm Enabled: Ensure this checkbox is checked to enable alarming for this SCE.

Let all other values on this tab remain at the defaults.

5 Select Simulation Tab.






Step Action

6 Select Load to simulation Environment.

Host Name – Simulation node name

ATTENTION

Enter the Host Name of your Experion server (E20ESVxx) and press Enter. The Host IP Address should automatically be entered. If it is not, get the IP address from your course manager.






Step Action

7 Click the Server History Tab. Keep the default values on this tab.

A) Control Level: The minimum control level (between 0 and 255) required to perform supervisory control on this point. The default is 200. Keep the default.

B) History Configuration Grid: Supports the configuration of associated point parameters for history collection. Leave it blank.

C) Parameter History Options: This allows users to configure collection rate and offset for a particular parameter from Control Builder.






Step Action

8 Click the Server Displays Tab. Keep the default values.

A) The Point Detail Display is used to show detailed point information. If you leave the value as (default), the standard detail display is used for the point type. You can create your own point detail display and enter the display name here.

B) The Group Detail Display is used to display point information when the point is part of a group. If you leave the value as (default), the standard group display is used.

Accept all the defaults on this tab.

9 Click the OK button.






Step Action

10 Click the PLUS sign “+” to the left of SCE59.

• Notice that SCE/CEESCEFB blocks are created in Project tab.

ATTENTION

The name of CEEC200EFB_135, as shown in the above display, may be different than your CEE.

11 Right-click your CEE and select Module Properties.






Step Action

12 Change the Tag Name to CEESCEFB61 and the Item Name to CEESCEFB61_Item.

• Click Help for additional details of each parameter

• Click OK

This completes configuring the CEE for SCE Controller.

13 In the Project Tree window, select SCE59.

14 Click the button on the Control Builder toolbar to download the SCE59 controller.






Step Action

15 Click Continue in the Load window.

16 Click OK in the Load Dialog window.

ATTENTION

If any error message displays while downloading, contact your course manager.






Step Action

17 Choose one of the following options, depending on your preference:

1. Open two Project/Monitor tree windows. On one of the windows, select the Project tab. On the other window, select the Monitoring tab.

2. Open only one Project/Monitor tree window. Select the Project tab or the Monitoring tab as needed.

Option 1 is shown here:






Step Action

18 In the Monitoring Tree, expand all items

ATTENTION

The SCE59 block appears as a blue icon indicating it is loaded to the database but not yet active.

The CEESCEFB61 block also appears in blue indicating it is loaded into the database but not yet active.

19 Right-click CEESCEFB61, and Select Module Properties.






Step Action

20 Select WARMSTART from the drop down list for CEE Command.

TIP

When performing a warm start, all strategies retain old values (values prior to controller power loss). This is also called RAM Retention Restart (RRR). To perform a warm start, the battery must be in good condition.

When performing a cold start, all strategies are initiated with default values.

21 Select YES






Step Action

22 Click OK

23 SCE59 and CEESCEFB61 should now be green (active).






Configure C200E Racks and Rail I/Os

This section familiarizes you with the different types of available C200E IOMs (Input/Output Modules). Configure IOMs according to the instructions in the following steps. Use the names provided in the lab exercise for the I/O Modules.

Step Action

1 Choose one of the following options, depending on your preference:

1. Open two Project/Monitor tree windows On one of the windows, select the Project tab. On the other window, select the Monitoring tab.

2. Open only one Project/Monitor tree window. Select the Project tab or the Monitoring tab as needed.

Option 1 is shown here:

2 Return to the Project Tree Window.






Step Action

3 Select File > New > I/O Modules > IOMODULE in the Control Builder menu.

• This gives the list of all available C200E IO Modules

NOTE: The system being built will have architecture, as shown below.

Built Manually

Imported






Step Action

4 Select TC-IAH061 – Analog Input Module, 6 Channels, 10V/ 4-20mA, Isolated.

A) Change the Module Name to AI_3_4_4. Enter the Item Name AI_3_4_4_Item.

B) Enter Module Description as “Isolated Analog I/P in Slot 3 CNI MAC 4”.

C) Enter the IOM Slot Number as 3. This is the physical slot number of the I/O module being configured.

D) Enter the Remote IO Chassis MAC address as 4. This is the MAC address of the CNI card from the I/O rack where this IOM resides.

E) Enter ControlNet Module Slot Number as 4. This is the slot number of the CNI card in the control rack to which the I/O chassis communicates. This value is zero for local IOMs.






Step Action

5 Click the Server Displays tab and enter Group # as 100, Pos # as 1.

• Click the point selection button in the Group Parameter column.

6 In the Point Selection Window:

• Select the module AI_3_4_4

• Select CEESTATE from the Parameters window.

• Click OK.






Step Action

7 In the IOMODULE dialog box, click OK.






Step Action

8 Expand the Unassigned section, to view the AI module.

• The module appears in the Unassigned section, as shown below.

9 Select AI_3_4_4

10 Click the button on the Control Builder toolbar to assign the IOM to the SCE59 controller.






Step Action

11 Select AI_3_4_4 from the ‘Available Modules’ list, select CEESCEFB61 from the ‘Assign To’ list, and click the Assign button to assign this IOM to CEESCEFB61.

ATTENTION

Since you can have up to 20 controllers associated with one Experion server, there could have been several controllers (each with its own CEE) listed, in which case you would pick the CEE to which you were assigning the IOM. In the lab exercise we are building one C200E; therefore, only one CEE will be shown in the “Assign To” list.






Step Action

12 AI_3_4_4 is assigned to CEESCEFB61, as shown below.

13 Click Close.

14 If required, expand SCE59 and CEESCEFB61 by clicking on the buttons in the project tab.






Step Action

15 Expand the I/O.

• The AI_3_4_4 IOM can be seen under the tree of CEESCEFB61.






Step Action

16 Add a Digital Input module.

• Click File > New> I/O Modules > IOMODULE.

• Select the module TC-IDD321 – Digital Input, 32 ch, 24V DC.

• Enter the Module Name as DI_10_4_4 under the Main tab.

• Enter the Item Name as DI_10_4_4_Item.

• Enter the Module Description as “Digital Input in Slot 10 CNI MAC 4”.






Step Action

17 Enter the I/O Rack Addresses for this IOM, as follows:

• IOM Slot Number as 10

• Remote IO Chassis MAC address as 4

• Control Net Module slot number (connected to I/O Chassis) as 4

18 Select the Server Displays tab.

• Enter the Group # as 100, Pos # as 6, Group Parameter as DI_10_4_4.CEESTATE.

• Click OK.






Step Action

19 Click the OK button, and the module DI_10_4_4 will be added in the Unassigned list, as shown below.

20 Assign the DI_10_4_4 module to CEESCEFB61. Refer to the steps above, if any help is required.

21 Verify that the DI module is now assigned to the SCE59 controller, as shown above.


Import the Remaining Series A IO Modules into the SCE





Practice

Objective

• Import the remaining hardware modules

• Observe the operation of the Import/Export function

• Learn how to Rename objects while importing and use of “Show Description” option available in Import Options

Prerequisites

• Experion PKS Server setup and configured to run an SCE controller

Introduction

• To study the Import/Export facility of Control Builder, we will import the other IOMs into the database. Using the Import/Export functionality, you can copy/paste items from one project to another.

• A Project file can contain many items such as IOMs and CMs. From Control Builder, you can use the Import/ Export tool to copy part or all of one project to another

• “Import” copies designated function blocks from the Import/Export files located in the directory shown in the Import form to the Control Builder Project. In this lab we will import the remaining Input/Output modules into the Project. These IOMs are pre-configured, already exported and located in the following directory: C:\Users\Public\ Public Documents\Honeywell\Experion PKS\ Ixport\C200E\ L05_C200E Hardware Configuration






• Complete the following steps using Control Builder:

Step Action

1 In the Project window, select File > Import to call up the import box.

• Browse to: C:\Users\Public\ Public Documents\Honeywell\Experion PKS\ Ixport\C200E\L05_C200E Hardware Configuration and click OK in the ‘Choose folder’ window.

• After selecting a directory location, all the objects available for import are displayed in the Object list box. The following Import dialog box example contains only Control Modules (CMs).

ATTENTION

When the dialog box opens, the Project Tree window closes automatically.

Your list may be different and contain additional items.






Step Action

2 Select only the following blocks from the Object list:

1. AI_7_4_4

2. AI_8_4_4

3. AO_4_4_4

4. AO_7_4_4

5. DO_6_4_4

6. DO_9_4_4

Selection can be done with the <SHIFT> button or the <CTRL> button.

• Keep the option “Import CEE Assignments” selected.

ATTENTION

This option imports and assigns the above items to the CEESCEFB61. If this option is not selected, then the imported function blocks are imported as unassigned blocks. The assignment option can be used because the items being imported are being assigned to the same “named” SCE/CEE from which they were exported.

3 Check “Show Description” from Import Option.






Step Action

4 You can see the descriptions for the respective objects under the Description field.

Note – You can view descriptions for objects only if it is available for particular object.

5 Uncheck Show Description option. Select ‘Enable Object Rename’ from the Import Option.






Step Action

6 A New Name option will appear in “Selected Objects for Import” Box. Rename the following objects as shown below.

Name New Name

AI_7_4_4 AI_5_4_4

AI_8_4_4 AI_3_4_4

Here you can see AI_5_4_4 is in blue color; it means the new name is acceptable. But as AI_3_4_4 appears in red color, an object with the same name already exists in the import set. (If you recall the previous Lab, we have already created an Analog input module with same Tag Name).






Step Action

7 Rename AI_8_4_4 as it is as shown.

TIP

Two objects cannot be configured with the same name.

8 Click on the Import button to import all selected objects. Objects will be imported with

their new name.

ATTENTION

Once objects are renamed, they will be imported with new name only.






Step Action

9 Click the Import button. The following dialog box will appear, indicating the status of the import.

ATTENTION

After a successful Import, this dialog box closes.






Step Action

10 Open the Project Tree window, if not already open.

1. After importing all required modules, the I/O listed will appear similar to the illustration below

11 Press and hold the <CTRL> key and select all the I/O modules one by one.

12 Click the button and download all the I/O modules.

13 Click Continue in the Load window.






Step Action

14 Verify that the checkboxes, shown below, are selected.

15 Click OK to start the download.

16 Click the Monitoring tab and verify that all the IOs are loaded and active (green).






Step Action

17 Start Station if not already open.

18 To call the Group display, press <F6> and enter 100 in the message zone.

19 Click OK.

1. The status of all IO modules is displayed.