tools news b061a - mitsubishi materials · 2006.04 update b061a uc5105/uc5115 expanded offering of...

$: TOOLS NEWS B061A - Mitsubishi Materials · 2006.04 Update B061A UC5105/UC5115 Expanded offering of Mitsubishi Carbide's UC series cutting grades featuring outstanding wear and fracture$
2006.04 Update B061A

UC5105/UC5115

Expanded offering of Expanded offering of Mitsubishi Carbide's Mitsubishi Carbide's UC series cutting grades UC series cutting grades featuring outstanding wear featuring outstanding wear and fracture resistanceand fracture resistance

CVD coated grades ideal for turning gray, ductile, nodular cast iron and STEEL!

Expanded offering of Mitsubishi Carbide's UC series cutting grades featuring outstanding wear and fracture resistance

New Super SMOOTH coating technology provides remarkable cutting performance.

1

UC5105/UC5115

UC5105 UC5115

2.0

0.0

-2.0

-4.0

0(mm) 0.250 0.500

4.0

2.0

0.0

-2.0

-4.0

0(mm) 0.250 0.500

4.0

AP25N

UC5115

UC5115

UC5115

UC5115

UC5105

UC5105

UC5105 UC5115

UC5115

UC5115

UC5105UC5105

51055105

UC5115UC5115

UC5105

UC5105

UC5115

FH

AP25N

FH

UE6010

MV

UE6005

SA

UE6005

SA

UE6020

HZ

UE6010

GH

UE6005MA

UC5115

SH

UC5115

GH

UC5115

GH

UE6020

MV

UE6020FH

AP25NAP25NAP25N

SA

MV

GH

HZ

UE6010UE6010UE6010

HZ

UE6020

UE6020UE6020UE6020

UE6010UE6010UE6010

UE6010UE6010UE6010

UC5105/UC5115

TOOL NAVI

CVD coated grades ideal for turning gray, ductile, nodular cast iron and STEEL!

Features of UC5105/UC5115y

y SYSTEM

Negative Style Inserts for Gray, Ductile, Nodular Cast Iron and Steel

Al2O3 layer

TiCN layer

Extremely smooth coating

Comparison of measured coating surface shapes

Very effective for gray, ductile, nodular cast iron and STEEL!

Newly developed "All-black, Super Smooth coating"

All black, Super Smooth coating Competitor’s CVD coating

Roughness curve(Axial magnification: x5,000.00 Lateral magnification: x200.00)(!m)

Wear resistance has increased dramatically as a result of thick, fine Al2O3 layer and fine, fibrous TiCN layer.

Improved wear resistancea Improved chipping resistancea

Due to a Super-Smooth coating, insert failure such as welding and chipping is unlikely to occur providing consistent cutting performance.

Grade consists of an extremely hard cemented carbide substrate and Super-Smooth coating.Effective in high-speed turning of cast iron and ductile cast iron.

Grade consists of a very tough carbide substrate and Super-Smooth coating.Recommended for more difficult and unstable turning applications for gray, ductile, nodular cast iron and STEEL!

UC5105 is the grade for cast iron and ductile cast iron turning with improved wear resistance.

UC5115 is the grade for gray, ductile, nodular cast iron and steel turning with excellent balance of wear and fracture resistance.

Structure of

Stable Cutting

General Cutting

Unstable Cutting

Continuous CuttingConstant Depth of CutPre-MachinedSecurely Clamped Component Cutting

Heavy Interrupted Cutting

Irregular Depth of Cut

Low Clamping Rigidity Cutting

CUTTING AREA

Finish Cutting(ap< .020inch)

Light Cutting(ap=.020─.060inch)

Medium Cutting(ap=.060─.1 57inch)

Semi-Heavy Cutting(ap=.157─.276inch)

Heavy Cutting(ap=.276─.394inch)

yCUTTING CONDITIONSy

1st Recommendation(General cutting)

*UC5115 wet cutting is recommended.

Workpiece

Stable cutting

Unstable cutting

Carbon SteelAlloy Steel

Flat top

GH

Standard

Standard

GH

Flat top

Unstable cutting

Flat top

GH

Standard

Stable cutting

1st Recommendation(General cutting)

Workpiece

Cast Iron

2

P

0 2 4 6 8 1210

0.002

0.004

0.006

0.008

0.01

0.012

0.014

UC5105

UC5115

0 1 2 3 4 65

0 5 10 15

0.002

.004

.008

.012

.016

.020

0.004

0.006

0.008

0.01

0.012

0.014

UC5105

0 6

Cutting time (min)

54321

UC5115

UC5105

K01

K10

K20

K30

ISO

<300MPa

<450MPa

500─800MPa

Hardness180─280HB

985(655─1310)

985(655─1310)

755(590─985)

UC5105

820(490─985)

820(490─985)

655(490─820)

985(720─1215)─

UC5115

K

UC5105

UC5115

UC5105UC5105

UC5115

Cutting Performance of UC5105/UC5115y

UC5105 exhibits extraordinary wear resistancesimilar to ceramic grades!! UC5105 exhibits excellent wear resistance.

Continuous turning of ductile cast iron

Wear Resistance

High speed turning of cast iron

<Cutting Condition>

Insert : CNMA432

Tool : MCLNL-164C

Cutting speed : 1970 SFM

Feed : 0.012 IPR

Depth of cut : 0.060 inch

Coolant : Dry cutting

<Cutting Condition>

Insert : CNMA432

Tool : MCLNL-164C


Feed : 0.012 IPR


Coolant : Wet cuttingF

lan

k w

ea

r (in

ch

)

Cutting time (min)

Fla

nk w

ea

r (in

ch

)

Fla

nk w

ea

r V

B (

inch

)

Cutting time (min)

Cutting time (min)

UC5115 displays exceptional chipping resistanceand achieves extremely stable cutting edge reliability!!

Fracture Resistance

Interrupted facing of ductile cast ironDuctile cast iron : AISI─60─40─18

Ductile cast iron : AISI─100─70─03

UC5115 exhibits excellent wear resistance

Continuous turning of alloy steelAlloy steel : ANSI─4140

Ductile cast iron : AISI─40

<Cutting Condition>Insert : CNMA432Tool : MCLNL-164CCutting speed : 395 SFMFeed : 0.012 IPRDepth of cut : 0.060 inchCoolant : Wet cutting

<Cutting Condition>

Insert : CNMG432MH

Tool : MCLNL-164C


Feed : 0.012 IPR


Coolant : Wet cutting

8 inch

Competitor A's K10 coating

Competitor B's K10 coating Fracture

Fracture

Fracture

Normalwear

Application Range and Recommended Cutting ConditionsyApplication Range Recommended Cutting Conditions

Gray cast iron, Ductile cast iron Workpiece

Gray cast iron

Ductile cast iron

Tensile strengthRecommended cutting speed (SFM)

Carbon Steel, Alloy Steel

Cutting time = 12 min



Competitor

B's K01 coating

Competitor A's P05 coating

Competitor B's P05 coating

Competitor

A's K01 coating




Competitor

A's Ceramics grade

Competitor

B's Ceramics grade

Large crater wear

Wear Resistance Wear Resistance

3

UC5105/UC5115

D1 S1 Re

a

a

a

a

a

a

a

a

a

a

a

s

a

s

a

s

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

CNMA120404

120408

120412

120416

160612

160616

190612

190616

CNMG120404

120408

120412

120416

160612

160616

190612

190616

CNMG120408-GH

120412-GH

120416-GH

160612-GH

160616-GH

190612-GH

190616-GH

CNMG120404-MA

120408-MA

120412-MA

120416-MA

160608-MA

160612-MA

160616-MA

190612-MA

190616-MA

CNMG120404-MH

120408-MH

120412-MH

120416-MH

160608-MH

160612-MH

160616-MH

190612-MH

190616-MH

CNMG120404-MV

120408-MV

120412-MV

120416-MV

CNMA431

432

433

434

543

544

643

644

CNMG431

432

433

434

543

544

643

644

CNMG432GH

433GH

434GH

543GH

544GH

643GH

644GH

CNMG431MA

432MA

433MA

434MA

542MA

543MA

544MA

643MA

644MA

CNMG431MH

432MH

433MH

434MH

542MH

543MH

544MH

643MH

644MH

CNMG431MV

432MV

433MV

434MV

a

a

a

a

a

a

a

a

a

a

a

s

a

s

a

s

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

s

s

s

a

a

a

r

.016

.031

.047

.063

.047

.063

.047

.063

.016

.031

.047

.063

.047

.063

.047

.063

.031

.047

.063

.047

.063

.047

.063

.016

.031

.047

.063

.031

.047

.063

.047

.063

.016

.031

.047

.063

.031

.047

.063

.047

.063

.016

.031

.047

.063

.188

.188

.188

.188

.250

.250

.250

.250

.188

.188

.188

.188

.250

.250

.250

.250

.188

.188

.188

.250

.250

.250

.250

.188

.188

.188

.188

.250

.250

.250

.250

.250

.188

.188

.188

.188

.250

.250

.250

.250

.250

.188

.188

.188

.188

.500

.500

.500

.500

.625

.625

.750

.750

.500

.500

.500

.500

.625

.625

.750

.750

.500

.500

.500

.625

.625

.750

.750

.500

.500

.500

.500

.625

.625

.625

.750

.750

.500

.500

.500

.500

.625

.625

.625

.750

.750

.500

.500

.500

.500

S1

ReRe

D180°

ReRe

S1D180°

D180°

S1

Re Re

D1 S1

Re Re

80°

D1 S1

Re Re

80°

Re Re

D180° S1

CVD coated grades ideal for turning gray, ductile, nodular cast iron and steel

a : Inventory maintained. : Inventory maintained in Japan.s: Non stock, produced to order only.r

aNegative Inserts (With hole)

Inserts

GeometryStock Dimensions (inch)

(ISO) NumberOrder NumberShape

Flat Top

Semi-HeavyCutting

MediumCutting

StandardBreaker

MediumCutting

GHBreaker

MABreaker

MHBreaker

MediumCutting

MVBreaker

MediumCutting

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

4

D1 S1 Re

DNMG150404-MA

150408-MA

150412-MA

150608-MA

150612-MA

DNMG431MA

432MA

433MA

442MA

443MA

CNMG120408-MW

120412-MW

CNMG432MW

433MW

CNMG120404-SH

120408-SH

120412-SH

CNMG431SH

432SH

433SH

CNMG120404-SW

120408-SW

CNMG431SW

432SW

DNMA150404

150408

150412

150416

150608

150612

DNMA431

432

433

434

442

443

.500

.500

a

a

a

a

a

a

r

a

a

a

a

a

r

s

s

a

a

a

r

s

s

a

a

a

r

s

s

a

a

a

r

s

s

a

a

s

s

a

a

s

s

a

a

a

a

s

a

a

a

a

s

a

a

a

s

s

s

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.188

.188

.188

.188

.188

.188

.188

.188

.188

.188

.188

.250

.250

.188

.188

.188

.250

.250

.250

.188

.188

.250

.250

.188

.188

.188

.250

.250

.188

.188

.188

.250

.250

.250

.031

.047

.016

.031

.047

.016

.031

.016

.031

.047

.063

.031

.047

.016

.031

.047

016

.031

.047

.031

.047

031

.047

.016

.031

.047

.031

.047

.016

.031

.047

.016

.031

.047

DNMG150404

150408

150412

150604

150608

150612

DNMG431

432

433

441

442

443

DNMG150408-GH

150412-GH

150608-GH

150612-GH

DNMG432GH

433GH

442GH

443GH

DNMG150404-MH

150408-MH

150412-MH

150604-MH

150608-MH

150612-MH

DNMG431MH

432MH

433MH

441MH

442MH

443MH

ReRe

D1 S180°

80°

80°

S1

Re

D1

Re

S1

Re

D1

Re

Re55°

D1 S1

S1D1

Re55°

D1 S1

Re 55°

Re

D1 S1

55°

Re

D1 S1

55°



MediumCutting

MediumCutting(Wiper)

LightCutting

LightCutting(Wiper)

MediumCutting

Flat Top

MediumCutting

StandardBreaker

Semi-HeavyCutting

MABreaker

MWBreaker

SHBreaker

SWBreaker

MHBreaker

GHBreaker

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

5

UC5105/UC5115

D1 S1 Re

SNMG120408

120412

120416

150612

190612

190616

SNMG432

433

434

543

643

644

s

s

a

a

s

s

s

s

a

a

s

s

SNMG120408-GH

120412-GH

SNMG432GH

433GH

a

a

a

a

DNMX150408-MW

150412-MW

150608-MW

150612-MW

DNMX432MW

433MW

442MW

443MW

a

a

r

r

SNMA090308

120408

120412

120416

150612

190612

190616

SNMA322

432

433

434

543

643

644

a

a

r

r

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a a

DNMG150404-SH

150408-SH

150412-SH

150604-SH

150608-SH

150612-SH

RNMA120400

DNMG431SH

432SH

433SH

441SH

442SH

443SH

RNMA43

a

a

r

r

r

r

DNMG150404-MV

150408-MV

150412-MV

150416-MV

150604-MV

150608-MV

150612-MV

150616-MV

DNMG431MV

432MV

433MV

434MV

441MV

442MV

443MV

444MV

a

a

a

r

r

r

r

r

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.500

.375

.500

.500

.500

.625

.750

.750

.500

.500

.500

.625

.750

.750

.500

.500

.188

.188

.188

.188

.250

.250

.250

.250

.188

.188

.250

.250

.188

.188

.188

.250

.250

.250

.188

.125

.188

.188

.188

.250

.250

.250

.188

.188

.188

.250

.250

.250

.188

.188

.016

.031

.047

.063

.016

.031

.047

.063

.031

.047

.031

.047

.016

.031

.047

.016

.031

.047

─

.031

.031

.047

.063

.047

.047

.063

.031

.047

.063

.047

.047

.063

.031

.047

S1

55°

D1

Re

D1

Re

S1

D1 S1

S1

55°Re

D1

Re

D1 S1

Re

D1 S1

Re

D1

55°

S1




Inserts



NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

LightCutting

MediumCutting


Flat Top

StandardBreaker

MediumCutting

StandardBreaker

Semi-HeavyCutting

MediumCutting

SHBreaker

MWBreaker

GHBreaker

MVBreaker

6

SNMG120404-MA

120408-MA

120412-MA

120416-MA

150612-MA

190612-MA

190616-MA

SNMG431MA

432MA

433MA

434MA

543MA

643MA

644MA

SNMG431MH

432MH

433MH

643MH

644MH

a

a

a

r

a

a

a

a

a

a

r

a

a

s

a

a

s

s

SNMG120404-MH

120408-MH

120412-MH

190612-MH

190616-MH

TNMG160404-MH

160408-MH

160412-MH

220408-MH

220412-MH

TNMG331MH

332MH

333MH

432MH

433MH

SNMG120404-MV

120408-MV

120412-MV

SNMG431MV

432MV

433MV

a

a

r

a

a

a

s

s

a

a

a

a

a

a

s

s

a

a

a

s

s

s

s

s

a

s

s

s

s

s

s

s

a

s

s

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

SNMG120404-SH

120408-SH

120412-SH

SNMG431SH

432SH

433SH

r

r

r

TNMA160404

160408

160412

160416

160420

220408

220412

220416

TNMA331

332

333

334

335

432

433

434

TNMG160404

160408

160412

160416

160420

220408

220412

220416

TNMG331

332

333

334

335

432

433

434

TNMG160408-GH

160412-GH

220408-GH

220412-GH

TNMG332GH

333GH

432GH

433GH

TNMG160404-MA

160408-MA

160412-MA

160416-MA

220408-MA

220412-MA

220416-MA

TNMG331MA

332MA

333MA

334MA

432MA

433MA

434MA

D1 S1 Re

.500

.500

.500

.500

.625

.750

.750

.188

.188

.188

.188

.250

.250

.250

.016

.031

.047

.063

.047

.047

.063

.500

.500

.500

.750

.750

.188

.188

.188

.250

.250

.016

.031

.047

.047

.063

.500

.500

.500

.188

.188

.188

.016

.031

.047

.500

.500

.500

.188

.188

.188

.016

.031

.047

.375

.375

.375

.375

.375

.500

.500

.500

.188

.188

.188

.188

.188

.188

.188

.188

.016

.031

.047

.063

.078

.031

.047

.063

.375

.375

.375

.375

.375

.500

.500

.500

.188

.188

.188

.188

.188

.188

.188

.188

.016

.031

.047

.063

.078

.031

.047

.063

.375

.375

.500

.500

.188

.188

.188

.188

.031

.047

.031

.047

.375

.375

.375

.375

.500

.500

.500

.188

.188

.188

.188

.188

.188

.188

.016

.031

.047

.063

.031

.047

.063

.375

.375

.375

.500

.500

.188

.188

.188

.188

.188

.016

.031

.047

.031

.047

S1

Re

D1

S1

Re

D1

Re

D1 S1

Re

D1 S1

R1

D1 S1

Re

Re

D1 S1

D1 S1

Re

D1 S1

S1

Re

D1

NEW

NEW

NEW

NEW

NEW

NEW

NEW

Medium Cutting

Flat Top

StandardBreaker

MediumCutting

Semi-Heavy Cutting

Medium Cutting

Light Cutting

Medium Cutting

MediumCutting

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

MABreaker

MHBreaker

MVBreaker

GHBreaker

MHBreaker

MABreaker



SHBreaker

MediumCutting

7

UC5105/UC5115

TNMG160404-MV

160408-MV

160412-MV

r

r

r

.375

.375

.375

.188

.188

.188

.016

.031

.047

.016

.031

.047

.063

.188

.188

.188

.188

.500

.500

.500

.500

a

a

a

s

a

a

a

s

WNMA080404

080408

080412

080416

VNMG160404-MV

160408-MV

a

a

.016

.031

.188

.188

.375

.375

VNMG160404-MH

160408-MH

a

a

.016

.031

.188

.188

.375

.375

.031

.047

.188

.188

.375

.375

r

r

r

r

TNMX160408-MW

160412-MW

VNMG160404

160408

160412

s

s

s

s

s

s

VNMG160404-MA

160408-MA

a

a

a

a

.016

.031

.188

.188

.375

.375

a

a

TNMG160404-SH

160408-SH

.016

.031

.047

.188

.188

.188

.375

.375

.375

.016

.031

.188

.188

.375

.375

WNMG080404

080408

080412

080416

TNMG331MV

332MV

333MV

WNMA431

432

433

434

VNMG331MV

332MV

VNMG331MH

332MH

TNMX332MW

333MW

VNMG331

332

333

VNMG331MA

332MA

TNMG331SH

332SH

WNMG431

432

433

434

a

a

a

s

a

a

a

s

.016

.031

.047

.063

.188

.188

.188

.188

.500

.500

.500

.500

D1 S1 Re

Re

D1 S1

35°Re

D1 S1

35°Re

D1 S1

S1D1

Re

Re

Re

D1 S1

35°

35°

S1D1

Re

D1 S1

D1 S1Re

80°

80°

D1 S1Re

Medium Cutting

MVBreaker

Flat Top

MediumCutting

MediumCutting


StandardBreaker

Medium Cutting

Medium Cutting

LightCutting

StandardBreaker

MediumCutting

MVBreaker

MHBreaker

MWBreaker

MABreaker

SHBreaker

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW




Inserts



NEW

NEW

NEW

8

.031

.047

.063

.078

s

s

s

s

s

s

s

s

TNMN160408

160412

160416

160420

SNMN120408

120412

120416

TNMN332

333

334

335

SNMN432

433

434

s

a

a

s

a

a

.031

.047

.063

.188

.188

.188

.188

.188

.188

.188

.375

.375

.375

.375

.500

.500

.500

WNMG080408-GH

080412-GH

.031

.047

.188

.188

.500

.500

a

a

a

a

WNMG080404-MH

080408-MH

080412-MH

.016

.031

.047

.188

.188

.188

WNMG080404-MV

080408-MV

080412-MV

.016

.031

.047

.188

.188

.188

a

a

a

a

WNMG060408-MW

060412-MW

080408-MW

080412-MW

.031

.047

.031

.047

.188

.188

.188

.188

WNMG080404-SW

080408-SW

.016

.031

.188

.188

a

a

a

a

a

r

a

a

a

a

a

a

a

a

r

WNMG080404-SH

080408-SH

080412-SH

.016

.031

.047

.188

.188

.188

.500

.500

.500

.500

.500

.500

.375

.375

.500

.500

.500

.500

.500

.500

.500

.016

.031

.047

.063

.188

.188

.188

.188

.500

.500

.500

.500

a

a

a

a

a

a

a

a

WNMG080404-MA

080408-MA

080412-MA

080416-MA

WNMG432GH

433GH

WNMG431MH

432MH

433MH

WNMG431MV

432MV

433MV

WNMG332MW

333MW

432MW

433MW

WNMG431SW

432SW

WNMG431SH

432SH

433SH

WNMG431MA

432MA

433MA

434MA

D1 S1 Re

D1 S1 Re

S1D1Re

80°

80°

D1 S1Re

Re D1

80°

S1

Re

D1 S1

Re

D1 S1

80°

D1 S1Re

S1

80°

D1Re

S1

80°

D1Re

S1

80°

D1Re

Semi-HeavyCutting

GHBreaker

MediumCutting


LightCutting(Wiper)

MediumCutting

LightCutting

MediumCutting



NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

MHBreaker

MWBreaker

MVBreaker

SHBreaker

SWBreaker

MABreaker

aNegative Inserts (Without hole)



9

UC5105/UC5115

DCMW070204

11T304

11T308

150404

150408

DCMT070204

070208

11T304

11T308

150404

150408

CCMW060204

09T304

09T308

120404

120408

120412

r

s

s

r

a

a

a

a

a

r

CCMT060204

060208

09T304

09T308

120404

120408

120412

r

s

s

r

r

r

a

a

a

r

r

a

a

a

a

a

s

a

a

a

a

a

a

r

sRCMX1204M0

.250

.375

.375

.500

.500

.250

.250

.375

.375

.500

.500

.250

.375

.375

.500

.500

.500

.250

.250

.375

.375

.500

.500

.500

.472

.094

.156

.156

.188

.188

.094

.094

.156

.156

.188

.188

.094

.156

.156

.188

.188

.188

.094

.094

.156

.156

.188

.188

.188

.188

.016

.016

.031

.016

.031

.016

.031

.016

.031

.016

.031

.016

.016

.031

.016

.031

.047

.016

.031

.016

.031

.016

.031

.047

─

CCMT060204-SW

09T302-SW

09T304-SW

a

a

a

.250

.375

.375

.094

.156

.156

.016

.008

.016

CCMT120404-MW

120408-MW

DCMW21.51

32.51

32.52

431

432

DCMT21.51

21.52

32.51

32.52

431

432

CCMW21.51

32.51

32.52

431

432

433

CCMT21.51

21.52

32.51

32.52

431

432

433

RCMM1204

CCMT21.51SW

32.50.5SW

32.51SW

CCMT431MW

432MW

a

a

.500

.500

.188

.188

.016

.031

D1 S1 Re

80°

7°

Re Re

D1 S1

7°

80°D1

Re Re

S1

55°

7°

S1D1

Re

7°

S1

55°Re

D1

S1

7°

D180°

Re Re

S1

7°

D180°

Re Re

D1 S1

7°



StandardBreaker

MediumCutting

Flat Top

StandardBreaker

MediumCutting

Flat Top

StandardBreaker

LightCutting(Wiper)


SWBreaker

MWBreaker

aPositive Inserts (With hole)

Inserts



NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

10

SCMT09T304

09T308

120404

120408

120412

SCMT32.51

32.52

431

432

433

a

a

s

s

r

.375

.375

.500

.500

.500

.156

.156

.188

.188

.188

.016

.031

.016

.031

.047

TCMW110204

16T304

16T308

r

a

a

r

a

a

r

a

a

VCMW160404

160408

TCMT110204

16T304

16T308

VCMT160404

160408

r

aa

.250

.375

.375

.375

.375

.375

.375

.250

.375

.375

.094

.156

.156

.188

.188

.188

.188

.094

.156

.156

.016

.016

.031

.016

.031

.016

.031

.016

.016

.031

r

s

r

s

s

s

s

s

r

r

s

s

s

s

r

r

TPMN110304

110308

160304

160308

160312

220408

TPMN221

222

321

322

323

432

.250

.250

.375

.375

.375

.500

.125

.125

.125

.125

.125

.188

.016

.031

.016

.031

.047

.031

SCMW09T304

09T308

120404

120408

120412

TCMW21.51

32.51

32.52

VCMW331

332

TCMT21.51

32.51

32.52

VCMT331

332

SCMW32.51

32.52

431

432

433

s

s

s

s

s

s

s

s

r

.375

.375

.500

.500

.500

.156

.156

.188

.188

.188

.016

.031

.016

.031

.047

D1 S1 Re

D1 S1 Re

S1D1

Re

7°

S1D1

Re

7°

7°

35°

S1D1

Re

7°

35°

S1

Re

S1D1

Re

7°

D1

Re

11°

S1D1

S1D1

Re

7°

StandardBreaker

MediumCutting

aPositive Inserts (Without hole)

Flat Top

StandardBreaker

StandardBreaker

Flat Top

Flat Top

MediumCutting

MediumCutting





NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

Tsukuba Plant

ISO 9001-2000

Registration No. JSAQ 080

Gifu Plant

ISO 9001-2000

Registration No. JSAQ 094

Tsukuba Plant

ISO 14001-1996

Registration No. JSAE 036

Registration No. 00GRC-EA010 Gifu Plant

Mitsubishi Carbides Home page : (Tools specifications subject to change without notice.) Printed in U.S.A. 04/06

Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP 76246 MexicoTEL. 011-52-442-221-6136/011-52-442-221-6137/011-52-442-221-6150 FAX. 011-52-442-221-6134

17401 Eastman Street, Irvine, California 92614, U.S.A

TEL. 949-862-5100 FAX. 949-862-5180

Customer Service: (800)523-800 Technical Support: (800)486-2341

Chicago Branch Office: 2401 Hassell Road, Northwest Tech Centre, Suite 1540, Hoffman Estates, Illinois 60195, U.S.A

TEL. 847-285-6900 FAX. 847-285-3405

Detroit Branch Office: 39303 Country Club Drive, Suite A-1, Farmington Hills, Michigan 48331, U.S.A

TEL. 248-489-1000 FAX. 248-489-3008

Toront Branch Office: 6535 Millcreek Drive, Unit 63 & 64, Mississauga, Ontario, Canada L5N 2M2

TEL. 905-814-0240 FAX. 905-814-0245

CNMA432CNMA432 CNMA433

1080

.014

.125

820

.012

.1

755

.012

.08

UC5105/UC5115

UC5105 UC5105

885

.012

.14

900

.012

.12

UC5105

UC5115

CNMG432MA (UC5115) DNMG442MH (UC5115)

UC5115

785

.008

.04

CNMG432MW (UC5115)

950

.016

.04

250100 105

4020 200100

Application Examples


Insert

Workpiece

Results

Ductile cast iron Ductile cast ironGray cast iron

pieces/edge

Hub Wheel Retainer ring

Cutting Speed (SFM)

Feed (IPR)

Depth of Cut (inch)

Coolant

Component

Cu

ttin

gC

on

dit

ion

s

For your safetyaDo not touch sharp parts or chips without wearing gloves. aUse tools under recommended cutting conditions, and exchange tools before excessive wear occurs. aChips become extremely hot, scattered over and may be stretched. Ensure safety guards and goggles are used. aIn case of using non-water soluble oil, make sure to have a fire prevention countermeasure. aUse the provided wrench, and ensure the inserts and spare parts are damped securely.

Water soluble oilWater soluble oil Water soluble oil

Competitor'sK01 Coating

UC5105 achieved more than double the tool life.

pieces/edge


UC5105 achieved 1.5 times longer tool life without any abnormal wear.

Large wear chipping

Insert

Workpiece

Results

Alloy steel Alloy steel

Spindle Shaft

Cutting Speed (SFM)

Feed (IPR)

Depth of Cut (inch)

Coolant

Component

Cu

ttin

gC

on

dit

ion

s

WetWet

70 pieces/corner

46 pieces/corner


Pieces/edge

The superior wear resistance of UC5115 helped achieve double tool life.

Large wearCompetitor’sP10 Coating

Pieces/edge

UC5115 achieved double tool life withoutany chipping.

ChippingCompetitor’sP10 Coating

Alloy steel

Gear shaft

UC

511

5Wet

UC5115 maintained a stable cutting edge condition at higher feeds and speeds for a reduced cycle time.

300 pieces/edge

UC5115Competitor’s

P10 Coating

Com

petit

or’s

P10

Coa

ting

tools news b061a - mitsubishi materials · 2006.04 update b061a uc5105/uc5115 expanded offering of...

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